Remote Condition Monitoring

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1 Remote Condition Monitoring Track Circuit / Axle Counter Battery HMU Point Machine Energy Information System (EIS)

2 Point Machine HEALTH MONITORING UNIT Point Machine Health Monitoring Unit (PHMU) reduces maintenance cost and improves availability by enabling predictive maintenance through Remote Condition Monitoring Mini Logger Control Room Failure Analysis System Event Logger Data Logger FEATURES Non-invasive method for measuring current. Online Point machine operating current and voltage graphical representation Online alarms for faults Initial High Peak current Obstruction at Point Friction clutch problem Carbon brush worn out Overload protection timer is less Point operated detection failed Point machine not operated Point failed Identification of abnormal current signature by superimposing historical data

3 PHMU 8+ Installations REPORTS Current signature of point with spring setting device and thick web switches High thrust clamp lock point machine Carbon Brushes Worn Out Obstruction in Point Roughness in corrent Curve Current (Amps) 5 Current (Amps) High Operating Current More than 3 Amps Time (Sec) Time Duration is less than 3 Secs Time (Sec)

4 Track Circuit HEALTH MONITORING UNIT DC Track Circuit HMU reduces maintenance cost and improves availability by enabling predictive maintenance through Remote Condition Monitoring Mini Logger Control Room Failure Analysis System Event Logger FEATURES Non invasive measurement with galvanic isolation Measures Feed end current and Relay end current Generates alarms for Over energisation Under energisation Leakage more than set limit Data Logger

5 TCHMU 8+ Installations REPORTS "B9AT" --- Relay & Feed end current characteristics Dec/16/29 18::: Dec/17/29 ::: FEED END CURRENT TIME Dec/17/29 6::: RELAY END CURRENT Dec/17/29 12::: Change in FE & RE due to Rain "B1T" --- Relay & Feed end current characteristics RELAY FEED END CURRENT (ma) Dec/18/29 Dec/18/29 Dec/18/29 Dec/18/29 Dec/18/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 Dec/17/29 14::: 16::: 18::: 2::: 22::: ::: 2::: 4::: 6::: 8::: 1::: 12::: 14::: 16::: TIME FEED END CURRENT Current RELAY FEED END CURRENT (ma) 7 Current Signature 5 4 Feed End Current 3 Leakage Current 2 1 Relay End Current Time RELAY END CURRENT

6 B a t t e r y HEALTH MONITORING SYSTEM Battery Health Monitoring System (BHMS) is an intelligent system that monitors battery health & efficiency to provide safe guidance & improve battery performance. Fuse RS485 / Ethernet (TCP/UDP) / MODBUS Battery Bank Current Sensor Battery Health Monitoring System PC with Application Software FEATURES Bank & Individual Battery / Cell voltages Charging, Discharging currents Load currents (Optional) Internal Resistance (Calculated at Battery Bank Discharge) Ambient temperature of Battery environment Terminal Temperature of Batteries / Cells (Optional) Charged AH, Discharged AH & Net charge of Battery Bank Various reports for identifying the Failures & Utilization of Battery Bank

7 BHMS 4+ Installations REPORTS Online status of Battery bank state Graphical representation of Bank parameters Graphical comparison of Failed & healthy battery

8 E n e r g y INFORMATION SYSTEM Supervisory system which collects and organizes energy consumption information from facility s electrical network and presents it as meaningful & actionable insights Energy Monitoring Modules Plant -2 EMM-1 EMM-16 Client PC N LA Energy Monitoring Modules LA N EMM-16 Wire ( 12V Opto ) / Wireless ( Zigbee ) Plant -1 EMM-1 Main PC EIS Data Loggers Client PC FEATURES Real Time energy monitoring On-line power consumption information of the plant. Forecast demand Highlights opportunities to conserve energy Early alerts when maximum demand crosses Facilitates in improving load efficiency SMS and alerts in case of faults. Shift wise and Phase wise Energy consumption for user specified duration. Helps in Phase balancing REPORTS Online Power Reports Demand Comparison Report Energy Consumption - Load wise To provide insight for enhancing wealth

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