ABB Transformers For reliability, efficiency and minimum environmental impact

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1 Avicenna Nugroho, Regional Marketing Specialist, Surabaya, 30 October 2014 ABB Transformers For reliability, efficiency and minimum environmental impact

2 Introduction BU Transformers November 10, 2014 Slide 2

3 Transformers are all around us in different segments You will find ABB transformers in buildings and in the airports we use when traveling, crossing oceans and on the sea bed, in substations that power our industrial areas, on the trains we ride and in the facilities that process our water, in wind turbines, solar fields, urban areas and house-holds. November 10, 2014 Slide 3

4 Transformers are all around us in different applications Wherever you are, transformers are nearby Application ABB transformers 1 Power generation Power transformers 2 Wind & Solar Power generation Dry or Special transformers 3 Transmission and distribution Power and distribution transformers 4 Commercial and residential usage Dry and distribution transformers 5 5 Railway application 1 Dry or Special transformers (Traction) Oil & Gas application 2 Subsea transformers November 10, 2014 Slide 4

5 Transformers One-stop shop supplier Over $5 billion in orders 2012 Around employees Global capabilities: 73 sites Global presence: revenues in more than 100 countries Complete range of power and distribution transformers, components and services Service organization in place for global customer support of all installed bases Voltage range up to 1000 kv AC and kv DC /transformers November 10, 2014 Slide 5

6 ABB s transformer heritage A long pioneering history The combined experience of 700 years of transformer manufacturing Asea Ansaldo/Ital Trafo/IEL/ OEL/OTE BBC GE, USA National Industri Strömberg Westinghouse Kuhlman Trasfor (in 2011) November 10, 2014 Slide 6

7 BU Transformers Present in 34 countries worldwide Production unit(s): Americas Brazil Canada Colombia Mexico USA Europe Finland Germany Italy Poland Russia Slovakia Spain Sweden Switzerland Turkey India, Middle East and Africa Egypt India Saudi Arabia Australasia Australia China Korea New Zealand Singapore Thailand Vietnam Production unit(s) and Service center(s) Service center(s) 73 production units in 25 countries, and 36 service centers in 28 countries November 10, 2014 Slide 7

8 BU Transformers The one-stop shop supplier The most complete range of transformers, components and services Distribution Power Service IEC, ANSI, IEEE standards and other local standards (e.g. JB, CSA, GOST) Industrial & special Dry-type Insulation and components Traction November 10, 2014 Slide 8

9 Product highlights New products, solutions and concepts November 10, 2014 Slide 9

10 Product highlights LMPT (Large Medium Power Transformer) UHVDC 600/660/800 kv DC A completely new technology level enables bulk power transmission over long distances with low losses in one transmission line Power transmission >7000 MW Transmission length >2000 km Losses 30% less compared to conventional technology Less land and material needed for the overhead line Gives access to remote hydro power November 10, 2014 Slide 10

11 Product highlights LMPT New world record highest DC voltage level ever November 10, 2014 Slide 11

12 Product highlights SPT (Small Power Transformer) Offshore technology Subsea transformer The first delivered unit 1.6 MVA,11/1.04 kv from 1998, in operation since 2000 Makes continuous production of oil and gas possible at depth of several kilometers Development work started already at 80's. The first unit has been in operation since 2000 Subsea transformer applications: Step down transformers for feeding subsea pumps and compressors Transformers for subsea pipeline heating Transformers for SEPDIS (Subsea distribution system) Transformers for subsea frequency converters Transformers for Wave Hubs = connection points of wave power stations to grids Transformers for Tidal turbines Transformers for offshore windmill parks November 10, 2014 Slide 12

13 Product highlights dry-type transformers HiDry 72 The new ABB solution for high voltage and large power Up to 72.5 kv insulation level and 63 MVA power rated Secondary voltages up to 36 kv With or without on-load tap changer Applications: Inner-city substations Indoor and underground substations Chemical, oil and gas industry Environmentally sensitive areas Renewable generation Fire-risk areas Technical advantages: For retrofit or new installations Safe and environmental friendly Cost-efficient November 10, 2014 Slide 13

14 Product highlights dry-type transformers PoleDry The new ABB proposal for pole-mount transformer applications From 50 kva up to 250 kva Primary voltages up to 36 kv No enclosure Benefits between existing model and new dry proposal: No risks of oil leakage or related soil contamination Not attractive for copper theft (need for separation of casted insulation materials from copper) Safety for people and environment (reduced fire and explosion risks) Suitable for water, environment protection areas and for installations close to buildings or transformers mounted on buildings Cost reduction of metallic enclosure November 10, 2014 Slide 14

15 Product highlights dry-type transformers Submersible Submersible Installations The absence of oil eliminate the threat to the surrounding environment during an failure Utility Network installation The unit is inside of completely sealed tank and have been tested to IEEE C standard for network transformer Range : up to 1000 kva 15 kv November 10, 2014 Slide 15

16 ABB Composite Insulator There is a safer way! November 10, 2014 Slide 40

17 Composite Insulators for HV equipment Value for the Customer Explosion proof Maximum safety of personnel and equipment Non-brittle Reduced handling damage risk Excellent insulation Possible to reduce the creepage distance with at least one pollution level Low weight Easier handling and reduced foundation loads Maintenance free No cleaning in polluted environments Outstanding seismic performance For best safety and reliability November 10, 2014 Slide 41

18 Transformer bushing Brazil November 10, 2014 Slide 42

19 Transformer bushing Brazil November 10, 2014 Slide 43

20 Transformer bushing 420 kv Denmark Sharp piece of porcelain with mass of 4 kg landed 165 m from the transformer November 10, 2014 Slide 44

21 Shatter test / fault simulation of high voltage breakers Porcelain insulators vs composite insulators Shatter test by rifle shoot to simulate: internal fault/ inner over pressure in the equipment external influence during e.g. transportation, installation, maintenance environmental influence e.g. earth quake, land slide, tornados vandalism e.g. throwing of rocks, shooting November 10, 2014 Slide 45

22 Shatter test / fault simulation of high voltage breakers Movie Movie of shatter test: Can be downloaded from ABB web page ( Available on YouTube DVD November 10, 2014 Slide 46

23 Non-brittle Non-brittle means Low risk for shipping or handling damage Low risk of explosion November 10, 2014 Slide 47

24 Seismic performance Earthquake test of 550 kv ABB transformer bushing GSB 550 Seismic stress 2 g November 10, 2014 Slide 48

25 Properties of silicone rubber Silicone is water and dirt repellent, external leakage currents are low Elastic and stable over a wide temperature range UV-resistant Tracking resistant Flame retardant Non-brittle Negligible ageing November 10, 2014 Slide 49

26 Hydrophobicity Excellent insulation Water on a hydrophobic surface stays as water droplets and does not form a continuous film Leakage currents are suppressed Result is excellent insulation performance November 10, 2014 Slide 50

27 Hydrophobicity Silicone is naturally hydrophobic due to constant diffusion of low molecular weight (LMW) oils Hydrophobic even though covered with pollution No ageing effect on hydrophobicity or the material itself November 10, 2014 Slide 51

28 Field experience Example Bushing after 4 years at coastal testing station Dungeness, UK (IEC pollution level IV - Very Heavy) November 10, 2014 Slide 52

29 Reduced weight Surge Arresters 20-50% Instrument Transformers 10-30% Live Tank Circuit Breakers 20-30% Benefits: Cheaper transports Reduced cost for installations Easier handling Reduced foundation loads November 10, 2014 Slide 53

30 Where can composite insulators be used? Marine environments Low temperatures (- 60 C) Pollution areas Desert areas November 10, 2014 Slide 54 Earthquake areas High UV areas

31 Composite Insulators for HV equipment Value for the Customer Non-brittle Excellent insulation Explosion proof Low weight Explosion proof Maximum safety of personnel and equipment Non-brittle Reduced handling damage risk Excellent insulation Possible to reduce the creepage distance with at least one pollution level Low weight Easier handling and reduced foundation loads Maintenance free No cleaning in polluted environments Outstanding seismic performance For best safety and reliability Maintenance free November 10, 2014 Slide 55 Seismic performance

32 Avicenna Nugroho Regional Marketing Specialist Transformer Insulation & Components Power Product M: Ph:

33

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