High Power, High Current EDG Mica Grid Resistors, Grid Mill Bank Design
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1 High Power, High Current EDG Mica Grid Resistors, Grid Mill Bank Design FEATURES assembly 8 kw at 40 C Superior watt density for higher powers in same space EDG technology support system improved for lighter weight, better heat transfer, and higher power Full range of standard mill bank ratings available Material categorization: for definitions of compliance please see OVERVIEW resistor is a new product that offers improvements to the standard mill bank size GRE1 used in motor control applications. With significant improvements in power capacity, reduction in weight, and increased watt density, these standard banks can work great in load applications, braking applications, motor control, and testing applications as well. MOTOR CONTROL Many large wound rotor motors use resistors to step in and gently start the large drives. APPLICATIONS OF GRID RESISTORS Dynamic Braking When an electric motor driven load is being decelerated, the motor acts as a generator, converting kinetic energy of the load to electrical energy. The dynamic braking circuit converts this electrical energy into heat to slow the load, through the use of dynamic braking resistors. Braking resistors ensure proper motor operation, allow heavy loads to stop quickly and protect the drive from damage. Furthermore, dynamic braking resistors that are improperly cooled, incorrectly sized, physically damaged or electrically failed can cause costly unwanted down time. Load Banks Custom designed resistive load banks allow for load simulation of many electrical applications for testing purposes. STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING OF RESISTOR BANK W RESISTANCE RANGE TOLERANCE ± % TEMPERATURE COEFFICIENT ± ppm/ C to , 130 Revision: 26-Mar-18 1 Document Number: 31884
2 STANDARD MILL BANK DESIGNS GLOBAL MODEL RESISTANCE CURRENT A SCHEMATIC GLOBAL MODEL RESISTANCE CURRENT A SCHEMATIC LR0670K00N L1R376K00N LR0750K00N L1R429K00N LR0840K00N L1R577K00N LR0940K00N L1R671K00N L060K00N L1R665K00N L190K00N L1R737K00N L230K00N L1R921K00N L390K00N L1R874K00N L750K00N L230K00N L850K00N L216K00N L080K00N L2R413K00N L480K00N L2R408K00N L680K00N L2R461K00N L730K00N L2R713K00N LR3010K00N L2R668K00N L960K00N L2R697K00N LR3350K00N L3R012K00N LR3440K00N L3R095K00N LR3570K00N L315K00N LR3760K00N L3R382K00N LR4230K00N L3R805K00N LR4180K00N L3R761K00N LR4340K00N L3R909K00N LR4760K00N L480K00N LR4800K00N L4R323K00N LR4910K00N L4R422K00N LR5290K00N L4R761K00N LR5550K00N L4R991K00N LR6030K00N L5R418K00N LR6020K00N L6R308K00N LR6780K00N L6R068K00N LR7010K00N L6R659K00N LR6742K00N L7R498K00N LR7530K00N L8R918K00N LR7400K00N L9R845K00N LR8450K00N L10R67K00N LR8330K00N L12R38K00N LR9510K00N L12R86K00N LR9910K00N L15R04K00N L1R070K00N L15R63K00N L1R094K00N L179K00N L106K00N L19R04K00N L186K00N L21R67K00N L148K00N L247K00N Revision: 26-Mar-18 2 Document Number: 31884
3 DIMENSIONS in millimeters (inches) RESISTORS BANK DIMENSIONS 159 ± 3.2 (6.26 ± 0.12) Front view Right side view 346 ± 3.2 (13.64 ±0.12) 673 ± 3.2 (26.50 ± 0.12) arrangement 1 arrangement (6.08) Top Bottom 638 ± 3.2 (25.12 ± 0.12) Bottom view Top Bottom 159 ± 3.2 (6.26 ± 0.12) Front view 673 ± 3.2 (26.50 ± 0.12) Right side view 347 ± 3.2 (13.68 ± 0.12) arrangement 4 arrangement ± 3.2 (13.68 ± 0.12) 154 (6.08) 638 ± 3.2 (25.12 ± 0.12) Bottom view Revision: 26-Mar-18 Document Number:
4 TECHNICAL SPECIFICATIONS PARAMETER UNIT RESISTOR CHARACTERISTICS Power rating W 8K Resistance tolerance % 10 TCR ppm/ C ± 365, ± 130 Operating temperature C -55 to +415 Temperature rise C 375 above an ambient of 40 C Maximum altitude f.a.s.l. (m.a.s.l.) Derate above 4921 f.a.s.l. (1500 m.a.s.l.) Insulation resistance 1M Dielectric voltage V RMS 2500 for 60 s Creepage inch (mm) 0.5 (12.7) typical Inductance Electrical or mechanical customization μh : 6 to 140 (varies by resistance) Consult factory: vishaymilwaukeeresistor@vishay.com GLOBAL PART NUMBER INFORMATION Resistor only: L216K00N0000 ( 8000 W % IP00) G R E M L 2 R K 0 0 N GLOBAL MODEL (5 digits) L RESISTANCE VALUE (5 digits) 216 = R = decimal resistance value is for each individual resistor bank TOLERANCE (1 digit) K = ± 10 % Tolerance value is for each individual resistor bank ENCLOSURE TYPE (2 digits) IPxx = IP rating 00 = IP00 / NEMA 0 ENCLOSURE HEIGHT (1 digit) N = no enclosure (standard) SPECIAL (4 digits) 0000 = standard Engineering controlled internal document number DERATING CURVE RATED POWER IN % AMBIENT TEMPERATURE IN C Revision: 26-Mar-18 4 Document Number: 31884
5 TEMPERATURE RISE OVER AMBIENT TEMPERATURE RISE IN C W, Ω cont. duty 8000 W, Ω cont. duty 8000 W, Ω pulsed with 700 kj total TIME IN s Standard Lxxxxx 8000 W grid banks are rated with max. design temperature rise of 375 C over an ambient. Continuous Duty Application With Constant Voltage Applied to Resistor Solid line - L247K00N0000 standard W, resistor bank Dotted line - L060K00N0000 standard W, resistor bank Graph shows the peak element temperature is reached between 100 s and 400 s depending on active mass of material used to achieve the desired resistance. Different rates of heating occur depending on the active mass used in the design. Pulse Application With Non-Constant Voltage Applied to Resistor Dashed line - L060K00N0000 standard W, resistor bank Graph shows the peak element temperature of about 450 C over ambient is reached with an average continuous duty temperature of 375 C over ambient when an energy pulse of 0.1 MJ is applied to the resistor for 5 s once every minute, cycled continuously. Average temperature at continuous cycling is 375 C (peaks above and below). MATERIAL SPECIFICATIONS EDG type element Insulators Mounting frame Stainless steel Mica Mill galvanized steel (stainless steel available upon request) Revision: 26-Mar-18 5 Document Number: 31884
6 Legal Disclaimer Notice Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer s technical experts. Product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-17 1 Document Number: 91000
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