CESAB Blitz (24V) Product Training Presentation
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1 CESAB Blitz (24V) Product Training Presentation Gianluigi Di Bella CB Product Manager, CESAB Material Handling Europe 20/11/ page 1
2 Agenda Features & Benefits Main Options 20/11/ page 2
3 Agenda Features & Benefits Main Options 20/11/ page 3
4 The Name - Blitz 100 = 1,0 tonne - Blitz 130 = 1,25 tonne - Blitz 150 = 1,5 tonne - Serial number plate (on the frame) - Recognize the forklift truck Serial Number divisible by 3 20/11/ page 4
5 Truck main data Blitz 24V Model Blitz 100 Blitz 130 Blitz 150 Capacity (t) 1,0 1,25 1,5 Load centre (mm) Wheelbase y (mm) Length l2 (mm) * Battery capacity min-max (Ah) Travel speed with/without load (km/h) 12-12, , ,5 Ast 1000x1200 (mm) Ast 800x1200 (mm) * +34 mm with integral side-shift - Information 20/11/ page 5
6 The Design - New generation look - New generation mast - CESAB Family feeling - Good Drivability/Maneuverability - Good all around Visibility & Safety - Excellent Compactness 20/11/ page 6
7 The Design - Frame with Standard lateral/side battery extraction - OHG profile with butterfly type - New Counterweight concept (structural component) - Increased Comfort - Increased Operability & Productivity 20/11/ page 7
8 The Frame - Lateral/Side opening Lateral/Side battery extraction Mechanical battery safety lock (no electric devices) Internal rollers available: with same frame & same battery (OPT) External rollers table available (OPT) - Increased Operability & Productivity 20/11/ page 8
9 The Frame: Lateral/Side opening, STEP 1 - Pull the pin block and tilt the mast levers block (only with STD hydraulic control valve) 1 20/11/ page 9
10 The Frame: Lateral/Side opening, STEP 2 - Open the battery cover lock 20/11/ page 10
11 The Frame: Lateral/Side opening, STEP 3 - Lift the battery cover, the steering column has to be tilted forward 20/11/ page 11
12 The Frame: Lateral/Side opening, STEP 4 - Lift and remove the side panel 20/11/ page 12
13 The Frame: Lateral/Side opening, STEP 5 - Pull the safety lock - Lift the safety lock 20/11/ page 13
14 The Frame: Lateral/Side opening, STEP 6 - Remove the battery 20/11/ page 14
15 The Design: new OHG - Shaped profile - Panels remain inside the OHG profile - 3 different OHG Previous OHG profile - Increased Strengthens & Safety - Increased Sealing & Comfort Actual OHG profile 20/11/ page 15
16 The Design: new Counterweight - Shaped profile - Structural part of truck - Logic unit cooling system - CESAB Family feeling - Good compactness & maneuverability 20/11/ page 16
17 The Design - Metal battery cover - High quality plastic used: Main front board (polypropylene) Roof (Methacrylate) - Increased Durability - Increased Quality & Touch feeling 20/11/ page 17
18 The Frame - 3 different frames - Strong, thickness plates - Short - High driving position - Durability - Maneuverability - Visibility & Safety L = BLITZ 100 L = BLITZ 130 L = BLITZ mm 941mm 995mm 20/11/ page 18
19 The Truck - Rear traction wheel - Low components number - Operability M - Simplicity & Easy maintenance 20/11/ page 19
20 Access to the Truck - Low ingress step, 520mm - OHG handle - Comfort & Ergonomics - Operability & Productivity Step 20/11/ page 20
21 Driving position - High driver's seat, h7 = 941mm - OHG high, h6 = 1980mm - Feet/legs room, x = 420mm - Slim and adjustable steering column - Thick rubber feet carpet h6 - Comfort & Ergonomics h7 - Operability & Productivity x 20/11/ page 21
22 Driving position - Low main front board, 104mm - Comfort - Good Visibility & Safety 20/11/ page 22
23 Driving position - Accelerator pedal high 85mm - Brake pedal high 125mm - Comfort - Operability 20/11/ page 23
24 Driving position: pedals - Double foot pedal as STD - Hand direction lever as OPT Lever on steering column Switch on armrest - Balanced pedal as OPT - Ergonomics - All pedal layout availability 20/11/ page 24
25 Driving position: emergency push button - Reachable position (LH side) - It cut the main truck power - Easy to reach / Ergonomics - Safety 20/11/ page 25
26 The mast (1/4) - Side cylinders behind mast profiles - Very smooth transition in mast movement Braking effects in lifting on internal cylinders Braking effects in lowering on side cylinders (OPT only for Duplex NFL) - Long life rollers - Lifting chains with rubber hoses support/guide 2M NFL 2M FFL 3M FFL 20/11/ page 26
27 The mast (2/4) - Sturdy mast profiles = double C profiles: Duplex NFL Height from 3,0 to 4,7m Duplex FFL 2M FFL Height from 2,9 to 4,0m Triplex FFL Height from 4,3 to 6,5m 20/11/ page 27
28 The mast (3/4) - Lift cylinders protected by the mast profiles - Good Visibility & Safety 3M FFL - Less vibrations / Increased Comfort & Performances - Less Maintenance 20/11/ page 28
29 The mast (4/4) Profiles: - All the mast profile are the same 3M FFL Interchangeability: - Full interchangeability between the 3 models: 1.0, 1.25 and 1.5 tonne 20/11/ page 29
30 The mast: visibility 3M FFL ,3 - Good Visibility & Safety 20/11/ page 30
31 The mast: visibility (1/3) - Fork tips visibility at ground level - High Visibility & Safety 20/11/ page 31
32 The mast: visibility (2/3) - Fork tips visibility at 1,5m - High Visibility & Safety 20/11/ page 32
33 The mast: visibility (3/3) - Fork tips visibility at max lift height (4,0 m) - High Visibility & Safety 20/11/ page 33
34 Tilting cylinders - α = 3 forward as STD, 5 forward as OPT - β = 6 backward as STD - High Operability & Productivity 20/11/ page 34
35 Driving feeling: traction system - Singe rear traction motor (5,1kW) & reduction gears - Rear hydraulic steering motor (no chain) - High Operability & Productivity - Low Noise - Low maintenance 20/11/ page 35
36 Driving feeling: traction performances - Rear traction motor: Technology: AC Power: 5,1 kw Maximum speed (with/without load): 12/12,5 Km/h Maximum climbing ability (with/without load): 16/25% (for 1,5t) IP Protection: 54 - High Operability/Productivity & Reliability 20/11/ page 36
37 Driving feeling: lifting system - Lifting & power steering electric motor: 7,5kW - Lifting speed (with/without load): 0,30/0,52 m/s (for 1,5t) - Lowering speed (with/without load): 0,59/0,52 m/s (for 1,5t) - Operability & Productivity 20/11/ page 37
38 Driving feeling: parking brake - Hand parking brake system - Cable connection - Electric sensor (microswitch) - Automotive stile - Easy to service 20/11/ page 38
39 Driving feeling: brake system - Front drum brake system - Hydraulic circuit - Automatic electronic braking effect (accelerator pedal releasing) - Automotive stile - Easy to service 20/11/ page 39
40 Cooling - Logic unit cooling by direct contact with counterweight Logic units - NO electric cooling fan used Counterweight - Increased Comfort (less noise) - Reliability - Truck cleaning - Energy saving 20/11/ page 40
41 Key switch - On the right side of the steering column - Common key for all electric range - Spare key included - Easy to use - Easy for large truck fleet 20/11/ page 41
42 Dashboard/Display (1/3) - IP protection: 65 - Charge battery indication - Working hours counter (real or key) - Alarm code indicator - LPH indicator L = Low performance P = Medium performance (STD) H = High performance 20/11/ page 42
43 Dashboard/Display (2/3) - Turtle indicator (travel speed reduction) - Forward/Backward indicator - Steering indicator - Light sensor - Warning light indicators (see next slide) 20/11/ page 43
44 Dashboard/Display (3/3) - Parking brake - Oil brake level - Present man - Lifting speed reduction due to flat battery - Traction motor temperature - Lifting motor temperature - Operability/User friendly 20/11/ page 44
45 Power Steering System - Cardan joint - Metal/rubber hoses - Hydraulic steering motor - Steering column tilting adjustment - Wheel drive feeling & Smoothness - Clean layout - Easy service 20/11/ page 45
46 Drivability - One steering tyres - Rear traction wheel - High Maneuverability - Compactness 20/11/ page 46
47 Service ability - Made during the truck development - Easy access to all the components - Clean truck layout - Maintenance cost 20/11/ page 47
48 Battery - Anderson battery connectors - High Reliability - Interchangeability TRUCK MODEL VOLTAGE (V) BATTERY CAPACITY (Ah) Blitz Blitz Blitz /11/ page 48
49 "Comfort" standard Seat (1/2) - PVC with Green backrest and cushion Green backrest and cushion version - Suspended system (50mm of stroke) - Safety belts and automatic rolling up (double sensitive) - Present man switch - Seat cushion inclination 5 - Adjustable backrest (± 7,5 ) 20/11/ page 49
50 "Comfort" standard Seat (2/2) - Comfortable Green backrest and cushion version - Ergonomics 20/11/ page 50
51 Agenda Features & Benefits Main Options 20/11/ page 51
52 Main Options Controls - Hand direction with button on arm Hand direction with button on arm - Pedal Direction Control - Balanced pedal Pedal Direction Control - Customized driving position Balanced Pedal 20/11/ page 52
53 Main Options Privilege Seat - Textile material (backrest and cushion) - Same base characteristic of the "Comfort" std seat Available armrests on both sides - No body sliding, additional comfort - Increased Productivity 20/11/ page 53
54 Main Options Fingertip & Joystick controls - Integrated in the fully adjustable arm rest - Available the forward/backward selector in the armrest as OPT - Additional Ergonomics & Comfort - Increased Productivity 20/11/ page 54
55 Cabins (1/2) - Plastic top panel (top - Methacrylate roof) - Protection with 2 panels (front/top) - Protection with 3 panels (front/top/rear) - Canvas cabin (no for Blitz 100) - Complete cabin (no for Blitz 100) - Complete cabin with heating (no for Blitz 100) - Extended OHG - Complete cabin for extended OHG with and without heating 20/11/ page 55
56 Cabins (2/2) - Increased Comfort & Productivity - Operability for different working conditions 20/11/ page 56
57 The Complete Cabin (1/2) - Complete new cabin Stratified front glass Tempered side & rear glasses Front pantograph wiper + rear Wiper washer tank (2litres, 2 electric motors) Methacrylate roof 20/11/ page 57
58 The Complete Cabin (2/2) - Increased Comfort & Productivity - Increased Sealing 20/11/ page 58
59 Main Options Electronic installations (1/2) - Flashing beacon - Rotating beacon - Working lights (one couple - 70W) - Rear working light (single - 70W) - Rear working lights (one couple - 70W) - Complete lighting equipment (include: position, turning, reverse tail & stop lights) 20/11/ page 59
60 Main Options Electronic installations (2/2) - Reverse acoustic warning - Key hours counter on dashboard (alternative to working hour counter - Increased Visibility & Safety - Increased Operability & Productivity 20/11/ page 60
61 Main Options Cold store version - Until -20 C (NON continuous duty, 20 minutes inside every 60 minutes - Low density hydraulic oil - Sealed type micro-switches - Protecting tilting cylinders boots - Galvanised screws - Increased Operability & Productivity 20/11/ page 61
62 Hands on Section 20/11/ page 62
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