PM500XK SERIES TECHNICAL DOCUMENTATION
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2 SUMMARY 1 - Presentation of the PowerMoller product range Page Presentation of the series Page 4 Structure and description Applications General characteristics 3 - Transfer capacity Page 8 Ribbed belt drive Stopping distance according to the weight and type of load being conveyed 4 - Technical datas according to speed code Page Dimensional characteristics Page 16 Grooved tube - M8 female threaded shaft with screw on free end Roller with pulley for ribbed belt- M8 female threaded shaft with screw on free end Roller with pulley for round belt - M8 female threaded shaft with screw on free end Roller without drive - M8 female threaded shaft with screw on free end 7 - Dimensional characteristics - curve Page 24 Conical roller with grooved tube - Ri = 800mm Conical roller with pulley for ribbed belt - Ri = 800mm 8 - Mounted on the frames Page Wiring and commands Page 27 Wiring Interface scheme Pin 1 and 3-24VDC power supply Pin 2 - Direction of rotation Pin 4 - Error signal Pin 5 - Start / Stop - Speed variation 10 - Accessories Page 29 Ribbed belts Connection cable Rounded belts 24VDC power supply 11 - Page 31 Round label Square label 2
3 1 - PRESENTATION OF THE POWER MOLLER PRODUCT RANGE Standard circuit board DC Brushless 90 transfer CB018 CB016 CB016B F-RAT-S HBR-605 CBM-105 CBR-306 CB transfer CBM-105 External circuit board Integrated circuit board POP-UP CBM-105 CBR-306 ZPA circuit board Ø32 Ø50 HB510 HBK-608 HB510B PM320 HS Ø50 CB018 PM500 ME PM500 XE B&W AS-i 3.0 Wenglor Molex B&W AS-i 3.0 Wenglor Molex Module circuit board PM500 FE PM500 VE CBM-105 HB510 IB-E IB-P PM500 XP PM500 XK B&W AS-i 3.0 Wenglor Molex PEPPERL-FUCHS AS-Interface HBR-605 CBR-306 PM500 FE-B CB016B HB510B PM500 XC PEPPERL-FUCHS AS-Interface Ø60,5 Ø60,5 Network controller PM605 FE CBM-105 HB510 IB-E PM605 XE B&W AS-i 3.0 Wenglor IB-E PM605 VE IB-P PM605 XP B&W AS-i 3.0 Wenglor Molex IB-P PM605 FE-B CB016B HB510B Corresponding circuit board PM605 KT CB030 HBK-608 Compatible module / sensor Max load to be conveyed 3 Mechanical brake version
4 2 - PRESENTATION OF THE SERIES The brushless motorized roller PM500XK has the circuit board and gear-motor integrated within the roller allowing a good tightness, easy wiring with M8-5pins connector and space saving. motor control, AS-Interface module. It is designed for conveyor lines of light and medium loads (up to and for assembly lines. The motorized roller PM500XK is the ideal solution to answer to the The wiring is carried out without tools. Motorized roller Free roller Sensor AS-Interface flat cable Power flat cable As-Interface Motor Control Module 4
5 Structure and description Tube Endcap with double bearing at motor end Shaft at free end Circuit board Shaft at motor end Endcap with double bearing at free end Drive wheel Planetary gear unit Motor Hall effect sensor Power cable Applications STOP STOP 90 transfer Curve Cold room Gate Acceleration / Decelaration Bifurcation / Merge Jogging 5
6 General characteristics Direct current and brushless 24 VDC ELECTROMECANICAL CONTROL Isolation class E Continuous 100% Operation at 40 C Intermittent Brake Protection index Cable length Against overload by integrated thermistor Against polarity reversal 0-24VDC Current limitation within the circuit board Protection Integrated fuse 8A Environment Sound level Speed code Reduction ratio 1/44,9 1/26,67 1/12,64 1/7,5 Start / Stop Direction of rotation Speed variation Error signal Acceleration time 6
7 motor side : Heat-treated and phosphated steel shaft free side : Heat-treated and phosphated steel shaft Set screw Tube : Tube in precision cold drawn steel, ST37-2 quality, outer diam. 50 mm MECANICHAL Pulleys : Stainless steel Ribbed Grooves Pulleys for : Round belts, diam. 4 or 5 mm with smooth Grooves : Grooves Grooves in different positions from 33 to 300 mm from the edge of the tube Depth 5,8mm Rounded belts Ø 4 or 5 mm Sleeve : Tapered PVC Lagging : Polyurethane ShA, grey Natural rubber / nitrile ShA 7
8 3 - TRANSFER CAPACITY Driven by ribbed belts 350 PM500XK 17m/min 250 PM500XK 30m/min Poids de la charge (Kg) Poids de la charge (Kg) Facteur de marche (%) Facteur de marche (%) Poids de la charge (Kg) PM500XK 60m/min Facteur de marche (%) Load to transport 9 slave rollers driven by 1 motorized roller These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported load, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature... Please contact us for 100m/min. 8
9 Stopping distance according to the weight and type of load being conveyed S Stopping distance 75 mm pitch, 10 free rollers driven by one PM500XK drive roller - 60m/min DRIVEN BY ROUND BELTS Ø5MM Stopping distance XK 60m/min - Cardboard box 60m/min 55m/min 40m/min 30m/min 20m/min 10m/min Stopping distance XK 60m/min - Plastic box 60m/min 55m/min 40m/min 30m/min 20m/min 10m/min DRIVEN BY RIBBED BELTS Stopping distance XK 60m/min - Cardboard box 60m/min 55m/min 40m/min 30m/min 20m/min 10m/min Stopping distance XK 60m/min - Plastic box 60m/min 55m/min 40m/min 30m/min 20m/min 10m/min 9
10 4 - TECHNICAL DATAS ACCORDING TO SPEED CODE Speed +/-3% Speed selection SPEED CODE 17 Nominal Nominal Starting Nominal Starting 16,9 9,9-24,0 72 1,8 No load Nominal 0,5 1,7 15,9 9,0-9,8 75 1,9 0,5 1,7 13,5 7,9-8,9 81 2,0 0,4 1,6 11,0 6,9-7,8 88 2,2 0,3 1,5 9,3 6,0-6,8 94 2,3 0,3 1, ,6 7,6 5,2-5, ,5 0,3 1,3 5,9 4,4-5, ,6 0,3 1,1 4,2 3,6-4, ,7 0,2 1,0 2,5 2,7-3, ,8 0,2 0,9 0,8 2,0-2, ,9 0,2 0,8 0-1,9 Starting 2,0 10
11 SPEED CODE 30 Speed +/-3% Speed selection Nominal Nominal Starting Nominal Starting No load Nominal Starting 28,4 9,9-24,0 49 1,2 0,5 1,7 26,7 9,0-9,8 51 1,3 0,5 1,7 22,7 7,9-8,9 55 1,4 0,3 1,6 18,5 6,9-7,8 59 1,5 0,4 1,5 15,6 6,0-6,8 63 1,6 0,3 1, ,4 12,8 5,2-5,9 68 1,7 0,3 1,3 10,0 4,4-5,1 70 1,7 0,3 1,0 7,1 3,6-4,3 72 1,8 0,2 0,9 4,3 2,7-3,5 76 1,9 0,2 0,8 1,4 2,0-2,6 78 2,0 0,2 0,7 0-1,9 2,0 11
12 SPEED CODE 60 Speed +/-3% Speed selection Nominal Nominal Starting Nominal Starting No load Nominal Starting 60,0 9,9-24, ,5 1,7 56,4 9,0-9, ,5 1,7 48,0 7,9-8, ,4 1,6 39,0 6,9-7, ,3 1,5 33,0 6,0-6, ,3 1,4 84 2,1 27,0 5,2-5, ,3 1,3 21,0 4,4-5, ,3 1,1 15,0 3,6-4, ,2 1,0 9,0 2,7-3, ,2 0,9 3,0 2,0-2, ,2 0,8 0-1,9 2,0 12
13 SPEED CODE 100 Speed +/-3% Speed selection Nominal Nominal Starting Nominal Starting No load Nominal Starting 101,1 9,9-24, ,5 1,7 95,1 9,0-9, ,5 1,7 80,9 7,9-8, ,4 1,6 65,7 6,9-7, ,3 1,5 55,6 6,0-6, ,3 1,4 57 1,4 45,5 5,2-5, ,3 1,3 35,4 4,4-5, ,3 1,1 25,3 3,6-4, ,2 1,0 15,2 2,7-3, ,2 0,9 5,1 2,0-2, ,2 0,8 0-1,9 2,0 13
14 5 - PRESENTATION OF THE DIFFERENT FIXING OPTIONS FREE SIDE FIXING MOTOR SIDE FIXING Ref : A-071-G / A-081-G (optional) Threaded hexagonal shaft M12 Ref : P-0B1 / P-0C1 (obligatory) Screw M8 x 14 (obligatory) Hexagonal plain shaft 11,1mm Ref : A-071-G / A-081-G (optional) Ref : A-071-G / A-081-G (obligatory) Ref : C-071 / C-081 (optional) Threaded hexagonal shaft Ref : P-0B1 / P-0C1 (obligatory) Screw M8 x 14 (obligatory) Hexagonal plain shaft 11,1mm Ref : C-071 / C-081 (optional) Ref : C-071 / C-081 (obligatory) 14
15 Note : Nut ref. FEY01 should be used with the claw plate ref. P-0B1 or P-0C1. 2 nuts M5 2 nuts M5 2 spring washer M5 2 spring washer M5 Ref. C-071 Ref. C nuts M5 2 spring washer M5 2 spring washer M5 2 nuts M5 15
16 6 - DIMENSIONAL CHARACTERISTICS Grooved tube - Hexagonal spring loaded shaft on free end PM500XK or Ref. C-071 Ref. C-081 PM500XK or Ref. C-071 Ref. C-081 Dimension PM500XK or Ref. C-071 Ref. C-081 TUBE WITH SEVERAL GROOVES Speed code Dimension (B) Tube length (L) Grooves G0 mini G1 mini G2 mini G1 + G2 max 17 Steel tube : Depth 5,8mm Stainless steel tube* : Depth 5,2mm 100! For a single groove G2=0.! *Stainless steel tube : For IP54 version WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 4,2 Weight 30 / 60 m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0 (Kg) 100 m/min 2,2 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load (Kg) Axial force max (N)
17 Grooved tube - M8 female threaded shaft with screw on free end PM500XK Vis M8 PM500XK Vis M8 or Ref. C-071 Ref. C-081 TUBE WITH GROOVES Speed code Dimensions PM500XK Dimension (B) Tube length (L) Grooves G0 mini G1 mini G2 mini G1 + G2 max 17 Steel tube : Depth 5,8mm Stainless steel tube* : Depth 5,2mm 100! For a single groove G2=0.! *Stainless steel tube : For IP54 version WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 Weight 30 / 60 m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0 (Kg) 100 m/min 2,2 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load (Kg) Axial force max (N)
18 Roller with pulley for ribbed belt - Hexagonal spring loaded shaft on free end PM500XK or Ref. C-071 Ref. C-081 PM500XK or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 STEEL AND STAINLESS STEEL TUBE Dimensions PM500XK Speed code Dimension (B) Tube length (L) WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 4,4 Weight 30 / 60 m/min 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0 4,2 (Kg) 100 m/min 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 3,7 Static load (Kg) Axial force max (N)
19 Roller with pulley for ribbed belt - M8 female threaded shaft with screw on free end PM500XK Vis M8 PM500XK Vis M8 or Ref. C-071 Ref. C-081 STEEL AND STAINLESS STEEL TUBE WEIGHT / STATIC LOAD / AXIAL FORCE Dimensions PM500XK Speed code Dimension (B) Tube length (L) Tube length m/min 2,9 3,0 3,2 3,3 3,5 3,7 3,8 4,0 4,2 4,3 Weight 30 / 60 m/min 2,7 2,8 3,0 3,1 3,3 3,5 3,6 3,8 4,0 4,1 (Kg) 100 m/min 2,2 2,4 2,5 2,7 2,9 3,0 3,2 3,4 3,5 3,7 Static load (Kg) Axial force max (N)
20 Roller with pulley for round belt - Hexagonal spring loaded shaft on free end PM500XK or Ref. C-071 Ref. C-081 PM500XK or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500XK Tube length (L) WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 4,4 Weight 30 m/min 2,5 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0 4,2 (Kg) 60 m/min 2,6 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,0 4,2 Static load Axial force max (N)
21 Roller with pulley for round belt - M8 female threaded shaft with screw on free end PM500XK Vis (M8 M8 bolt) PM500XK Vis (M8 M8 bolt) or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500XK Tube length (L) WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0 4,2 4,3 Weight 30 m/min 2,6 2,8 3,0 3,1 3,3 3,4 3,6 3,8 3,9 4,1 (Kg) 60 m/min 2,7 2,8 3,0 3,2 3,3 3,5 3,6 3,8 4,0 4,1 Static load Axial force max (N)
22 Roller without drive - Hexagonal spring loaded shaft on free end PM500XK or Ref. C-071 Ref. C-081 PM500XK or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 STEEL AND STAINLESS STEEL TUBE Dimensions PM500XK Speed code Dimension (B) Tube length (L) WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 4,2 Weight 30 / 60 m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0 (Kg) 100 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load (Kg) Axial force max (N)
23 Roller without drive - M8 female threaded shaft with screw on free end PM500XK Vis M8 PM500XK Vis M8 or Ref. C-071 Ref. C-081 Dimensions PM500XK STEEL AND STAINLESS STEEL TUBE Speed code Dimension (B) Tube length (L) WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 Weight 30 / 60 m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0 (Kg) 100 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load (Kg) Effort axial (max N)
24 7 - DIMENSIONAL CHARACTERISTICS - CURVE Conical roller with grooved tube - Ri = 800mm PM500XK - Dimensions PM500XK - Inner radius of curvature (Ri) : 800mm STEEL TUBE Speed code Dimension (B) Tube length (L) G0 mini Grooves for steel tube Depth = 5,8mm G1 mini G2 mini G1 + G2 max Tapered sleeve length 200, 300, 400, 500, 600, 700, 800, 900 STAINLESS STEEL TUBE Speed code Dimension (B) Tube length (L) Grooves for stainless steel tube* Depth = 5,2mm G0 mini G1 mini G2 mini G1 + G2 max Tapered sleeve length 200, 300, 400, 500, 600, 700, 800, 900! For a single groove G2=0.! *Stainless steel tube : For IP54 version ADDITIONAL WEIGHT Sleeve length Additional weight (kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9 Max load to be conveyed (Kg) 50 24
25 Conical roller with pulley for ribbed belt - Ri = 800mm PM500XK - Sd Dimensions PM500XK - Inner radius of curvature (Ri) : 800mm STEEL AND STAINLESS STEEL TUBE Dimension (B) Tube length (L) Speed code Tapered sleeve length 200, 300, 400, 500, 600, 700, 800, 900 ADDITIONAL WEIGHT Sleeve length Additional weight (kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9 Max load to be conveyed (Kg) 50 25
26 8 - MOUNTING ON THE FRAMES Mouting plate for threaded hexagonal shaft - FLAT ON TOP Conveyor with hole Ø12,1mm Claw plate Nut Reference P-0B1 Mouting plate for threaded hexagonal shaft - ANGLE ON TOP Conveyor with hole Ø12,1mm Claw plate Nut Reference P-0C1 Conveyor with holes ø8,4mm 26 Reference Bolt SP-M8-14
27 9 - WIRING AND COMMANDS Wiring P1 P2 P5 P4 P3 P1 24 VDC Brown P2 CW/CCW White P3 0 VDC Blue P4 Error signal P5 Start / Stop - Speed variation Grey Interface scheme P1 +24V P3 GND 8A fuse P2 Direction 18K 18K P5 RUN / SPEED 18K 18K P4 ERROR 5.1K1 / 4W Pin 1 and 3-24VDC power supply The motorized roller is protected against reverse polarity 0 to 24 VDC. P1 P3 Pin P1 - Brown wire - 24VDC Pin P3 - Blue wire - 0V It is recommended that a 24VDC switching power supply that can accept a 150% overcurrent for few milliseconds. 27
28 P2 Pin 2 - Direction of rotation Pin P2 - White wire - Direction of rotation DIR signal can be permitted while motor is running Delay time for switching between CW and CCW is 0.05s. DIR signal 0.5s Pin 4 - Error signal Roller direction CW CCW P4 NPN open collector Signal is discharged when normal condition Error type : - Thermal - Low voltage - Induced voltage Error reset automatically when error condition is cleared Pin 5 - Start / Stop - Speed variation Pin P5 - Grey wire Stop : 0-1,9VDC Start : > 2,0VDC Speed ,9-24,0 16,9 28,4 58,8 101,1 9,0-9,8 15,9 26,7 56,4 95,1 7,9-8,9 13,5 22,7 48,0 80,9 6,9-7,8 11,0 18,5 39,0 65,7 6,0-6,8 9,3 15,6 33,0 55,6 5,2-5,9 7,6 12,8 27,0 45,5 4,4-5,1 5,9 10,0 21,0 35,4 3,6-4,3 4,2 7,1 15,0 25,3 2,7-3,5 2,5 4,3 9,0 15,2 2,0-2,6 0,8 1,4 3,0 5,1 0-1,9 28
29 10 - ACCESSORIES Ribbed belt Pitch Pitch Pitch between the rollers (mm) For pulley Ø43mm Number of teeth Load to be conveyed Load to be conveyed Load to be conveyed Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ
30 Extension cables Lenght 1m Reference Lenght 2m Reference Round belt Pitch Pitch Pitch between the rollers 75mm 100mm Belt reference - Belt diameter : 5mm - Belt tension : 8% 24VDC power supply Reference Input Output Power Start-up boost CT V-10A 240W 120% QT V-20A 480W 150% 3 ph QT V-40A 960W 150% 30
31 ITOH DENKI PM500XK XG0SC001 10/ IP54 24VDC 55m/mn S PRODUCT IDENTIFICATION Round label The following information are shown on the label : 1 1 Product reference number Month and year of manufacture Serial number 5 Power supply 3 6 Speed Operation Square label any future maintenance. The following information are shown on the label : Product reference number Month and year of manufacture Serial number Power supply 6 7 Nominal intensity Absorbed power 8 Speed 7 Operation 1 PM500XK X G0SC001 Serie Speed code Tube length 31
32 ANNEX 1 INCORPORATION DECLARATION in accordance with the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer: ITOH DENKI CO., Ltd Asazuma-Cho, Kasai, Hyogo Japan Distributed in Europe by : ITOH DENKI Europe SAS hereby declares that the product series : PM500XK MOTORIZED ROLLER requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive Person authorized to compile the technical documentation : ITOH DENKI CO., Ltd Asazuma-Cho, Kasai, Hyogo Japan EC Directives applied : Machinery Directive 2006/42/EC European EMC Directive 2014/30/EC T. AKASHI, Managing Director 32
33 ITOH DENKI EUROPE S.A.S. 490 Av. des Jourdies info@itoh-denki.com ITOH DENKI UK BRANCH OFFICE Suite 1 Trinity Space Centre Waldorf Way info@itoh-denki.com ITOH DENKI GERMANY BRANCH OFFICE Neumeyerstrabe NÜRNBERG - Deutschland Tel : info@itoh-denki.de
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