Matteo Ibatici, Marketing and Sales Department, 04 th June ABB S.p.A. PPD U.O. Adda HV PASS Family & new products

Transcription

1 Matteo Ibatici, Marketing and Sales Department, 04 th June ABB S.p.A. PPD U.O. Adda HV PASS Family & new products June 19, 2013 Slide 1

2 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 2

3 Our Key Values 1926 Technology 80 years in T&D Pioneering Spirit First in the world We are not afraid of new challenges 2005 New Focus Factory June 19, 2013 Slide 3

4 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules New solutions June 19, 2013 Slide 4

5 Product portfolio Multifunctional Equipments Philosophy: pre-fabricated, pre-tested, transportable, no HV-test on site COMPASS PASS M00 PASS M0 PASS M0S Rated Voltage [kv] Rated Current [A] Breaking Current [ka] 40 31, AC Test Voltage [kv] Impulse Test Voltage - BIL [kv] June 19, 2013 Slide 5

6 Product portfolio PASS Family PASS M00 PASS M0 PASS M0S 72,5 100kV; 50-60Hz; 2500A; 40/31.5 /20 ka 72,5 170kV; 50-60Hz; 3150A; 40kA 252kV;50Hz;4000A; 50kA June 19, 2013 Slide 6

7 Product Portfolio PASS Modules Up to 2012 ka PASSM00 31,5kA 100kV 50-60hz PASSM0 40kA 170kV 50-60hz PASSM0S 40kA 60hz 50kA 50hz 252kV kv June 19, 2013 Slide 7

8 Product Portfolio PASS Modules Up to 2013 ka PASSM0 PASSM0S PASSM0S 420kV PASSM0S 550kV 31,5 PASSM00 72, kv June 19, 2013 Slide 8

9 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 9

10 PASS M00, M0 and M0S Why Hybrid equipment? Integration of main electric functions in less components State of the Art Technology Hybrid Modules Easy & quick maintenance and repairing activities Minimum space requirement Minimum erection time Costs Reduction: initial investment, management, maintenance, energy interruption June 19, 2013 Slide 10

11 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 11

12 PASS The ABB Hybrid Module PASSM kV Italy 2008 SBB configuration Spain 2007 DBB configuration June 19, 2013 Slide 12

13 PASS The ABB Hybrid Module PASSM kV China 2004 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers SF6 Potential Transformer France 2006 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers AIS Surge Arresters June 19, 2013 Slide 13

14 PASS The ABB Hybrid Module PASSM kV China 2004 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers Cable Termination GIS Voltage Transformers Denmark 2005 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers Double set of Cable Termination June 19, 2013 Slide 14

15 PASS The ABB Hybrid Module PASSM kV One Bay on one Pick Up box June 19, 2013 Slide 15

16 PASS The ABB Hybrid Module PASSM0 132kV Pakistan 2006 China 2002 SBB configuration DBB configuration June 19, 2013 Slide 16

17 PASS The ABB Hybrid Module PASS M0 DCB Double Circuit Breaker June 19, 2013 Slide 17

18 PASS The ABB Hybrid Module H configuration with just two modules IL 1 IL 2 No. 2 modules DCB No. 4 Bays!!! TRF 1 TRF 2 June 19, 2013 Slide 18

19 PASS The ABB Hybrid Module H configuration with just two modules June 19, 2013 Slide 19

20 PASS The ABB Hybrid Module PASSM0S 252kV 50kA Same philosophy as other PASS family Totally new design in order to reach 252kV and 50kA Same flexibility as PASS family: SBB DBB DCB - 40 ;+40 Cable termination, PT, Fast erthing switches, etc June 19, 2013 Slide 20

21 PASS The ABB Hybrid Module PASSM0S 252kV 50kA Independent CB operating mechanism for each phase Spring type Operating Mechanism BLK222 Full type tested for M2 class June 19, 2013 Slide 21

22 PASS M00, M0 & PASS M0S Standard features and advantages Single phase encapsulated Disconnecting functions obtained with combined DE/ES on both sides of the CB. New disconnector drive mechanism Reliable Interrupting chamber CSB-1 Standard BLK spring drive mechanism for CB The PASS is easy to transport completely assembled in the Factory. High level of Reliability Reduced number of internal components. Line fast earthing switch as standard option Available in both SBB and DBB configurations June 19, 2013 Slide 22

23 PASS M00, M0 & M0S New components Common operating mechanism for combined DS/ES 2 Red/Green flags on the drive June 19, 2013 Slide 23

24 PASS M00, M0 & M0S New components Rupture disk 4 Inspection windows accessible from the ground June 19, 2013 Slide 24

25 New PASS M00, M0 & M0S Other components Pressure Gauge Densimeter with two alarm step (Temperature compensated) 2 Ring Type Current transformer (Both sides of the CB) 3 BLK Spring Drive Mechanism 4 Silicon Rubber Bushings 5 Control Cabinet (conventional or PLC type) June 19, 2013 Slide 25

26 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 26

27 Erection and Commissioning Service position Total: 16 hours Unloading & unpacking Rotation of poles Erection on support structure Transport module Technical reasons Modules pre-assembled and pretested in factory Your Benefit Easy Erection and Commissioning Reduction of installation time June 19, 2013 Slide 27

28 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 28

29 S/S space comparison H configuration 132kV Conventional AIS switchyard 35x31=1052sqm Conventional PASS M0 DCB switchyard 24x20=480sqm Conventional GIS switchyard 21x21=421sqm AIS PASS GIS AIS switchgear = 100% PASS switchgear = 45% GIS switchgear = 40% June 19, 2013 Slide 29

30 27 m 62 m 6 2 m S/S space comparison Double Bus Bar space Space requirements: 62 m 62 * m 86 * m 86 = m 5300 = 5300 sqm sqm 86 m Space requirements: 27 m * 62 m = 1700 sqm 62 m Technical reasons Key functions integreated in one module only AIS Your benefit PASS Reduction of S/S switchyard June 19, 2013 Slide 30

31 S/S space comparison Ring Configuration Conventional AIS switchyard 31x36=1116sqm Conventional PASS switchyard 23x23=576sqm Conventional GIS switchyard 21x21=421sqm AIS PASS GIS AIS switchgear = 100% PASS switchgear = 50% GIS switchgear = 40% June 19, 2013 Slide 31

32 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 32

33 Economical comparison Maintenance cost 20 years 140 Engineering cost 120 Land acquisition 100 foundation, fence, groundings, roads, etc. LV cable connection Tubolar aluminium connection & clamps Steel structure supply and erection HV apparatus erection PASS M0 AIS Conventional June 19, 2013 Slide 33

34 PASS Brazilian Market 2012 Market details 148 units SOLD in 2012 From 4M order received to 23M in one year CHESF case June 19, 2013 Slide 34

35 PASS Brazilian Market CHESF Case - Presentation End User: CHESF (Companhia Hidroeletrica do Rio San Francisco) for ANEEL (Governmental Regulatory Agency) General Scope of supply: supply of 90 PASS Modules (47 M0S, 06 M0, 37 M00) Total value of the project: 9.2 MEURO June 19, 2013 Slide 35

36 PASS Brazilian Market CHESF Case How to get it COSTS OF OWNERSHIP ANALYSIS RESULTS COSTS OF PASS equipments were higher the ones of AIS,BUT.. THE TOTAL COST OF THE PROJECT USING PASS WAS 3 TIMES LESS!! June 19, 2013 Slide 36

37 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 37

38 Reliability of PASS modules Preventive maintenance guide key points The operational safety of main components CB, DS, ES, CT, is not affected by any external impact (such as dirt, humidity etc.) with the exception of the bushings. Bushings consist of an internal cylinder in glass fiber impregnated in epoxy resin: therefore are qualified for use in polluted environment and in presence of rain. A PASS module requires virtually no maintenance for a long time. June 19, 2013 Slide 38

39 Reliability of PASS modules Preventive maintenance guide key points a) Periodical Inspections Every one/two years With the module in service Consisting in just a visual inspection b) Preventive Maintenance It has to be done when the first of the following is verified: once reaced 20 years of service once reached 5000 mechanical operations once reached 10 short circuit interruptions The module has to be out of service Consisting on an accurate check and the repetition of commissioning mechanical tests c) Revision It has to be done when the first of the following is verified: once reaced 30 years of service once reached mechanical operations once reached 20 short circuit interruptions The revision activities has to be performed in ABB facilities June 19, 2013 Slide 39

40 Reliability of PASS modules Preventive maintenance guide key points AIS: Air Insulated Switchgear MTS: Mixed Technology Switchgear (i.e. HGIS) GIS: Gas Insulated Switchgear June 19, 2013 Slide 40 Source: CIGRÉ Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kv and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008

41 Reliability of PASS modules Life Cycle costs according to CIGRÈ studies On CIGRE analysis Hybrid module is considered as an advantageous trade-off solution between AIS and GIS. Mixed Technology Switchgear is considered to be the less expensive solution in term of ownership and the most available one. June 19, 2013 Slide 41 Source: CIGRÉ Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kv and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008

42 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 42

43 PASS The ABB Hybrid Module Reference Map More than 7000 equivalent bays installed at December 2011 June 19, 2013 Slide 43

44 Worldwide references Saudi Arabia (+50 C) Local control and marshalling cubicle are sand proof due to a double case (IP 65) The LCC Low Voltage external wiring runs in flexible armored cable. Sealed relays (sand proof) The ring type CTs are equipped with additional sand proof external cover that includes an air filtration system The CB and DS/ES drives are provided with a double case (sand proof) DS ES metal enclosed transmission link Reinforced painting and additional sealed flanges. June 19, 2013 Slide 44

45 Worldwide references Russia (-50 C) -50 C using mixed gas (SF6+CF4). Long reference in Russia since All Flange are equipped with Double O-ring Special Gasket for -50 C. June 19, 2013 Slide 45

46 Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 46

47 Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 47

48 Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 48

49 MFM (Multi Functional Module) Mobile SS Brasil 2003 One complete S/S in only one trailer: HV equipments with PASS 145kV/11kV 25MVA transformer 3 MV feeders including incoming cables Control and Protection June 19, 2013 Slide 49

50 MFM (Multi Functional Module) Mobile SS June 19, 2013 Slide 50

51 MFM (Multi Functional Module) Platforms Complete SS on four (4) platforms: PASS M0 145kV; 25MVA Power Transformer; 4 MV feeders including incoming cables; control & protection. June 19, 2013 Slide 51

52 Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features COMPASS and COMPASS-I features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 52

53 PASS The ABB Hybrid Module PASSM0S 420kV June 19, 2013 Slide 53

54 PASS The ABB Hybrid Module PASSM0S 420kV SBB Transportation TRANSPORTABLE FULLY ASSEMBLED June 19, 2013 Slide 54 12,3m x 8,3m x 7,4m 12,3m x 2,5m x 4,3m

55 PASS The ABB Hybrid Module PASSM0S 420kV DBB Transportation TRANSPORTABLE FULLY ASSEMBLED June 19, 2013 Slide 55 12,6m x 8,1m x 8,5m 12,6m x 2,5m x 4,1m

56 PASS The ABB Hybrid Module PASSM0S 420kV - Transportation Rotation axe Rotation flange June 19, 2013 Slide 56

57 Innovation with PASS The step forward: PASS M0 H Pre-fabricated Pretested PASS M0 H, H4-type Transportable No high voltage test on site June 19, 2013 Slide 57

58 PASS M0H Overall view The use of PASS M0H in H-layout substations allows to: Use one single unit for the HV side switchgear. Diminish the extent, cost and time of completion of the civil works. Simplify the logistic operations. Heavily reduce the time of commissioning. Simplify the engineering of the substation. June 19, 2013 Slide 58

59 PASS M0H 4 Dimensions of model schemes 72.5 kv to 145 kv 3500 mm 7200 mm 2500 mm June 19, 2013 Slide 59

60 PASS M0H 4 Dimensions of model schemes 72.5 kv to 145 kv with VT 3500 mm Additional area 8200 mm 2500 mm June 19, 2013 Slide 60

61 PASS M0H 5 Dimensions of model schemes 72.5 kv to 145 kv 3500 mm Additional area 9200 mm 2500 mm June 19, 2013 Slide 61

62 PASS M0H 4 Dimensions of model schemes 170 kv 3900 mm 2500 mm 8500 mm June 19, 2013 Slide 62

63 PASS M0H Ratings M0H 72.5kV 145kV 170kV Rated voltage kv Rated frequency Hz Short time withstand voltage kv BIL kv Rated current A Rated breaking current ka June 19, 2013 Slide 63

64 Why Innovative Switchgear Fast erection and commissioning 8 hours Preparing the foundations Lifting the module 12 hours Installing the supporting elements Positioning of the module June 19, 2013 Slide 64

65 Why Innovative Switchgear Fast erection and commissioning 24 hours Filling the SF6 Wiring of land cables to LCC 36 hours Functional tests HV Connection June 19, 2013 Slide 65

66 Success case based on 145 kv H3-type Lukoil for Iraq via Samsung Korea Pre-fabricated Pretested Transportable No high voltage test on site Customer need High voltage solution to be installed easily and quickly. ABB response Innovative pre-fabricated and pre-tested PASS module for H configuration substations. Customer benefit The PASS, mounted on a skid, can record a 32 hours erection and commissioning time reducing greatly the security costs. Ju

67 Success case based on 145 kv H3-type Lukoil for Iraq via Samsung Korea Pre-fabricated Pretested Transportable No high voltage test on site February 10 th, 2012 Slide 67

68 Conclusion Why we keep developing A complete high voltage switchyard in one single module June 19, 2013 Slide 68

69 Substation auxiliary power SF6 SSIVT - TIP TIP June 19, 2013 Slide 69

70 TIP SF6 Substation Service Voltage Transformer Primary application is to supply control power from substation primary voltage; Single-phase installations or three-phase installations Cost effective substation control power source; Second source rule in substations Reliable control power option; Competitive lead time. June 19, 2013 Slide 70

71 TIP application Rural electrification Transmission Line Village June 19, 2013 Slide 71

72 TIP application Rural electrification Solution 1 HV substation Distribution Line June 19, 2013 Slide 72

73 TIP application Rural electrification Solution 2 TIP Fuse or LV MCB Local distribution network June 19, 2013 Slide 73

74 TIP design review Main technical features Technical data: voltage System: 72.5kV - 420kV; insulation level: up to 1425kV; nominal power: up to 200 kva (single phase); accuracy according to IEC and IEEE std.; gas leakage less than 0.1% / year; primary winding connected directly to the high voltage side while the secondary winding supplies the low voltage panels. June 19, 2013 Slide 74

75 MULTI FUNCTIONAL MODULES Rural distribution June February 19, th, 2012 Slide 75 Slide 75

76 TIP Type tests Type tests: Dielectric tests Lightning impulse withstand voltage test Wet power frequency withstand test T Rise test Short circuit current test IEC Voltage Transformers RIV measurement Mechanical tests Transmitted overvoltages measurement Tightness test Transformation ratio and phase angle measurement Measurement of the short.circuit measurment and of the load losses Losses and no load current measurement IEC Power Transformers June 19, 2013 Slide 76

77 Janu MFM Multi Functional Modules T-PASS : 72.5kV 6MVA T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS T-PASS is a MFM composed of: 72.5kV PASS M00; 72.5kV - 6 MVA SF6 insulated transformer embedded (oil free); ADVANTAGES Rated power up to 6MVA (depending on the required performances); Custom HV side rated voltage; Custom LV side (MV or LV) Available secondary voltages: 400V 690V 3,3kV 11kV Different rated voltages available upon request; MV/LV side HV side

78 Janu MFM Multi Functional Modules Example applications T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS ADVANTAGES Urban underground application example Suitable for mining installation where the risk of fire is an issue

79 Janu MFM Multi Functional Modules Example applications T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS ADVANTAGES Windfarm installation example (onshore and offshore); Suitable for both indoor and outdoor installation

80 3100 MFM LEAN DESIGN Actual Project Status MFM 00 Working Group Global Market Analysis Traditional MoSS Project constraints definition Transformer rated power 72.5kV module dimensions 145kV module dimensions Equipments & features Actual project status MFM 00 dimensions MFM 00 composition Components technical data Ratings vs design temperature Key features Structural Protection & control Transportation Dimensional Application PASS M0H module MFM DCB module H configuration S/S Compatibility Advantages Rental service Costs analysis MFM 00 module MFM 0 Module Next actions OVERALL DIMENSIONS

81 MFM LEAN DESIGN Actual Project Status MFM 00 Working Group Global Market Analysis Traditional MoSS Project constraints definition Transformer rated power 72.5kV module dimensions 145kV module dimensions Equipments & features Actual project status MFM 00 dimensions MFM 00 composition Components technical data Ratings vs design temperature Key features Structural Protection & control Transportation Dimensional Application PASS M0H module MFM DCB module H configuration S/S Compatibility Advantages Rental service Costs analysis MFM 00 module MFM 0 Module Next actions 72/12(17,5)kV 40 MVA POWER XFMR INCL. AUX XFMR 12 (17,5) kv MV SWITCHGEAR BATTERIES, CHARGER PROTECTION & CONTROL PASS M00 module 72kV 2000A - 31,5kA

82 June 19, 2013 Slide 82