User Manual. Phoenix 24

Transcription

1 User Manual Phenix 24

2 Intrductin PrefaceIntrductin Dear custmer, It is ur desire that the gd characteristics f the Phenix 24 shuld justify the cnfidence yu demnstrated by making this purchase. Prir t the first use, carefully read the chapter "Safety Infrmatin as this will ensure yur safe peratin f the machine. Yur wn safety, as well as the safety f thers, depends t a great extent n hw the machine is mved and perated. Therefre, this peratin and maintenance manual must be read and understd prir t the machine being used fr the first time. The manual prvides valuable infrmatin abut peratin, service and maintenance. The warning symbls as used in this manual identifies items relevant t safety. Please bserve the safety prvisins (see chapter "Safety Infrmatin ). Yur authrized PwerBss dealer will be pleased t answer further questins regarding the vehicle r the peratin and maintenance manual. Please be advised explicitly that we cannt accept any legal issues ut f the cntents f this manual. If repair wrk has t be perfrmed make sure that nly genuine spare parts are used; nly genuine spare parts may guarantee a dependable machine. We reserve the right fr technical imprvement.. Valid as f: February 2010 PwerBss Inc. 175 Andersn Street Aberdeen, Nrth Carlina U.S.A. Prper use The machine is a vacuum scrubbing machine fr wet cleaning f hard-surfaced flrs. Using the machine beynd this scpe f applicatin will be deemed imprper use; The manufacturer cannt be held liable fr cnsequential damages; the user alne bears the risk. The term f prper use als includes peratin, maintenance and repair wrk t be perfrmed in cmpliance with the manufacturer's specificatins. The Phenix 24 may nly be used by persns that are familiar with the machine and aware f pssible hazards invlved. If mdificatins t the machine are made in absence f the manufacturer's prir cnsent, the latter cannt be held liable fr damage resulting frm such unauthrized mdificatin. 2

3 Intrductin Ntes n warranty The terms f the sales cntract apply. Damages are nt subject t warranty if they are due t nn-cmpliance with the maintenance and service prvisins. The maintenance wrk has t be perfrmed by an authrized PwerBss service center and cnfirmed in the "Maintenance certificate" which is the warranty dcument. The fllwing is excluded frm warranty: fuses, natural wear, damages caused by verlad, inexpert handling and unauthrized mdificatin f the machine. Mrever, any claim fr warranty cannt be accepted if damages f the machine are caused by fitting parts r accessries withut Pwerbss' prir and explicit cnsent r by nn-cmpliance with the maintenance instructins. Acceptance f the machine Upn arrival, check machine fr pssible damages in transit. Fllw unpacking instructins n shipping pallet. Each unit has been tested and thrughly inspected befre shipment. Any damage is the respnsibility f the delivery carrier wh shuld be ntified immediately. PwerBss Inc. 175 Andersn Street Aberdeen, Nrth Carlina U.S.A. 3

4 Table f Cntents Intrductin Preface Prper use Ntes f warranty Acceptance f the machine Safety infrmatin Safety and Warning Symbls General Prvisins Prvisins fr Operatin Maintenance instructins Specific Hazards Infrmatin fr Prtectin f Envirnment Labels at the Machine First Operatin Instructin Initial charging prcedure Befre Putting int Operatin Start Machine Operatin Stp Machine After Wrk Transprting Machine Tie-Dwn Pints Operatin Methd f peratin Brush Deck Slutin Tank Squeegee Recvery Tank Tractin Drive Batteries and Charger Optins Operating and Indicating Elements Operating Panel At the machine Technical Data Maintenance and Care System Maintenance Maintenance dcument Maintenance Schedule Battery Systems Charge Batteries Lw Discharge Signal sender (LDS) Maintenance f Drive Batteries Remve Batteries Install Batteries Dispsal f Batteries Slutin Tank Fill Slutin Tank Empty Slutin Tank Clean Slutin Filter Recvery Tank Empty Recvery Tank Clean Recvery Tank Clean Suctin Filter Disc Brush Deck Clean Brushes Change Brushes Change Rller Bumper Change Sealing Strip Cylindrical Brush Deck Clean dirt hpper Remve brushes Clean brushes Fit brushes Change Rller Bumper Squeegee Clean Squeegee Change Squeegee Blades Adjust Sueegee Blades Pwerbss Limited Warranty

5 Safety infrmatin 1 Safety infrmatin 1.1 Safety and Warning Symbls All paragraphs in this manual referring t yur persnal safety, the safety f yur machine and the envirnment prtectin are attributed ne f the fllwing warning symbls: Safety Symbls WARNING Descriptin Indicates a hazardus situatin which culd result in death r serius injury. NOTICE Indicates a ptentially hazardus situatin which may result in equipment r prperty damage. Additinal Symbls Eclgical hazard Descriptin Indicates the use f substances representing an inherent danger t the health f the envirnment Nte Indicates imprtant r additinal infrmatin. 5

6 Safety infrmatin 1.2 General Prvisins Apart frm the prvisins cntained in this instructin manual, the general safety prvisins and the accident preventin regulatins as impsed by law have t be cmplied with. Befre taking yur machine int peratin, carefully read the instructin manual as well as ther separate instructins fr accessries r attached implements and cmply with all pints mentined there during wrk. Persns being trained by qualified PwerBss technicians nly are authrized t perate, service and repair the machine. Yu are advised t thrughly study the safety instructins since precise knwledge helps prevent errrs during machine peratin and thus guarantee prper use f the machine. The perating instructins have t be at hand at the place f use f the machine, and therefre have t be kept readily available at the machine. When selling r letting the machine fr rent, hand ut these dcuments t the new wner/peratr and have the transfer certified! The warning and instructin plates attached t the machine cntain valuable advice abut safe peratin. Immediately replace incmplete r illegible labels. As far as safety standards are cncerned, use nly genuine spare parts! 1.3 Prvisins fr Operatin Befre first peratin f the machine, fully charge the battery with an initial charging prcedure and cmply with the perating instructins f the charger as well as with thse f the battery manufacturer. PwerBss cannt be held liable fr damages resulting frm an insufficient initial charge. Befre taking int peratin, check the machine fr peratinal safety! Immediately repair any malfunctins! It is indispensable fr the peratr t get acquainted with all attached implements and cntrls as well as with their functin befre peratin begins. Once yu have started t wrk, n time will be left t d s! When wrking with the machine use firm and skid prf shes. The machine may be used nly n such surfaces clearly specified by the wner r his authrized representative. When wrking with the machine, pay strict attentin t any persns in the clse vicinity. Start mving immediately after brush deck has switch n therwise the brush might leave traces n the flr. Lift the brush head befre mving ver bstacles (drsteps). Only fld pen empty recvery tank. Use nly cleaning agents suitable fr autmatic machines (lw-faming) and cmply with the instructins fr use, dispsal and with the warning infrmatin specified by the cleaning agent's manufacturer. The machine is nt designed fr cllecting hazardus, flammable r explsive dusts r substances. Usage f the machine in explsive areas is prhibited. Remve the key t avid unauthrized use f the machine. Befre transprting the machine, lift the squeegee and the brush deck. 6

7 Safety infrmatin Adapt driving habits t lcal cnditins. The machine may be used nly fr peratin n flat flrs with a maximum inclinatin f up t 2 %. 1.4 Maintenance instructins The daily and weekly maintenance and repair task must be perfrmed by a qualified peratr. Fr further maintenance and repair wrk please cntact yur lcal PwerBss service center. Observe the maintenance activities and intervals set ut in the instructin manual. Maintenance and repair wrk may be carried ut nly by means f apprpriate tls. Have the machine checked fr safe cnditin by an expert at regular intervals (recmmendatin: at least nce yearly) as well as after mdificatins r repair. Spare parts have t equal the technical requirements as specified by the manufacturer! Genuine spare parts guarantee cmpliance with these requirements. Switch ff the engine and remve the key befre inspecting the machine r perfrming any maintenance wrk. T prevent the machine frm being used by unauthrized persns, the cntrl key must be remved. When perfrming wrk at the electrical system, be sure t discnnect the battery plug. Make sure t prtect the recvery tank against accidental clsing r tilting dwn befre wrking in the area f a lifted tank lid. D nt clean the electrical parts by means f high-pressure cleaning equipment. The use f aggressive detergents is prhibited. Let the machine dry after cleaning. D nt stre the machine with liquid remaining in the tanks All prtective devices must be in place befre perating the machine. 1.5 Specific Hazards Electric system Only use genuine fuses with specified ratings. In case f malfunctin f the electric system, shut the machine dwn immediately and have it serviced. Only qualified persnnel are authrised t wrk n the electrical system and nly accrding t electr-technical rules. Inspect/check the electrical equipment f the machine at regular intervalls.clear up any defects immediately, such as lse cnnectins r damaged cables.. Battery Observe the perating instructins f the battery manufacturer. Never place metal bjects r tls n batteries - shrt-circuit hazard! Due t alteratin f the center f gravity, nly use batteries as released and at the prescribed psitin nly. Charge batteries nly in areas with sufficient ventilatin. Explsin hazard! 7

8 Safety infrmatin 1.6 Infrmatin fr Prtectin f Envirnment Observe the legal directives and lcal regulatins fr dispsal f detergents. Used batteries labelled as recyclable cntain reusable ecnmic gds. These batteries must nt be added t the nrmal waste. 8

9 Safety infrmatin 1.7 Labels at the Machine The fllwing safety and infrmatin labels are legibly attached t the machine. Replace missing r illegible labels immediately. PwerBss nameplate (Fig. 1/1) General Safety Decal (Fig. 1/2) A = Read and bserve the instructin manual B = Maximum inclinatin f 2 % C = D nt clean the machine by means f high-pressure cleaning equipment 2 Recvery tank drain hse (Fig. 1/3) A 3 B 1 C I Fig.1 9

10 First Operatin 2 First Operatin 2.1 Instructin Only persns trained by qualified PwerBss technicians are authrized t perate, service and repair the machine. Operatrs must read and understand this manual befre perating r maintaining this machine. 2.2 Initial charging prcedure Befre first peratin f the machine, fully charge the battery with an initial charging prcedure and cmply with the perating instructins f the charger as well as with thse f the battery manufacturer. PwerBss cannt be held liable fr damages resulting frm an insufficient initial charge. 2.3 Befre Putting int Operatin Cmplete the fllwing inspectins befre taking the machine int peratin: 1. Check the area arund the machine fr signs f leakage. Hses, lines and tanks must be free frm any leakage r damage. 2. Install brushes and squeegee, see maintenance chapter. 3. Install batteries and cnnect battery plug, see maintenance chapter. 4. Check battery charge and recharge if required. An initial charge is required befre first peratin f the machine. 5. Empty recvery tank and clean it if required, see maintenance chapter. 6. Refill slutin tank and add cleaning agent accrding t the manufacturer's recmmendatins. Use nly cleaning agents suitable fr autmatic machines (lw-faming) and cmply with the instructins fr use, dispsal and with the warning infrmatin specified by the cleaning agent's manufacturer. 2.4 Start Machine Prceed with the fllwing t set the machine t perating mde: Discnnect mains plug f the charger frm utlet and fasten t hlder. Switch n machine by actuatin f key switch frm psitin (0) t psitin (1). 10

11 First Operatin 2.5 Operatin 1. Switch n the machine. 2. Use lever (Fig. 5/3) t lwer squeegee. Vacuum mtr switches n autmatically. 3. Switch n slutin supply by means f tip-switch (Fig. 4/14). 4. Adjust slutin amunt by means f tip-switch (Fig. 4/13) t lwer brush deck. Slutin supply switches n autmatically. 5. Use the speed cntrl knb (Fig. 4/ 16b) t adjust the wrk speed. Use the directin switch (Fig. 4/16a) t select frward r reverse. Pull the bail handle (Fig. 4/16c) t start mving. Start mving machine immediately after switching n the brush deck, therwise the brushes leave traces n the flr. Lift brush deck befre passing ver steps and ther bstacles. 2.6 Stp Machine When the bail handle is released it autmatically returns t the neutral psitin. The machine stps. Prtect the machine against unintentinal mvements r against being inadvertently started. 2.7 After Wrk 1. Mve machine t a suitable site fr maintenance. 2. Stp machine, lift squeegee and brush deck and remve the key. 3. Empty and clean recvery tank. Observe the legal directives and lcal regulatins fr dispsal f detergents. 4. Check slutin filter. 5. Check seals and suctin hse. 6. Check perating fluid levels, functin and setting. 7. Charge batteries. 8. Clean the machine. Empty the slutin tank befre shutting dwn the machine fr a lnger time. D nt clean the electrical parts by means f high-pressure cleaning equipment. 2.8 Transprting the machine T transprt the machine t the wrk area, switch it n, lift-ut squeegee and brush deck, pull the bail handle start mvement. 2.9 Tie-dwn pints IWhen transprting n a vehicle r trailer, the machine has t be secured. Tie the machine dwn firmly by using the frnt eye blts (Fig. 2/1) and the rear chassis (Fig. 2/2) as tie-dwn pints. Fig

12 Operatin 3 Operatin 3.1 Methd f Operatin General The Phenix 24 is a vacuum scrubbing machine fr wet cleaning f hard-surfaced flrs Brush Deck Lwer brush deck(fig. 3/1) via pedal befre scrubbing. The brushes rtate and slutin supply switches n autmatically. When the machines stpped, brushes and slutin supply switch ff autmatically Slutin Tank Fill the slutin tank (Fig. 3/2) after remving the cver. The slutin tank hlds 18.5 gallns and the filling level can be checked visually (thrugh transparent hse). Regulatin f slutin amunt is available via tip-switch. 3 5 Fig.3 12

13 Operatin Squeegee The mvable squeegee (Fig. 3/3) cnsists f the squeegee lift mechanism, the vacuum mtr and squeegee blades. The siled water is wiped frm the flr by means f squeegee blades. Squeegee is lwered via hand lever. Simultaneusly, the vacuum mtr switches n. The vacuum mtr wrks independent f directin f travel and even if the machine stps. Secnd actuatin f the hand lever lifts the squeegee up again and vacuum is autmatically switched ff with a delay f 15 secnds Recvery Tank The siled water is taken frm squeegee t the recvery tank (Fig. 3/4) by vacuum mtr and suctin hse Tractin Drive The machine features a cntinuus tractin drive (Fig. 3/6). The electrnic tractin drive cntrl realises mdificatin f travel speed, directin as well as dynamic braking Batteries and Charger The machine is equipped with 235 Ah batteries (Fig. 3/5), an autmatic charger unit (Fig. 3/7) and a lw discharge signal sender (LDS) fr prtectin against lw discharge Optins Extractin hse including suctin pipe, jint nzzle and wet suctin nzzle Mp hlder and tl-bx fr cleaning utensils Accessries such as brushes, rllers, pads, pad hlder with centerlck and squeegee blades are available. Cntact yur PwerBss Dealer fr mre infrmatin. 13

14 Operatin 3.2 Operating and Indicating Elements Operating Panel 1 Display 2 Key switch 3 Battery charge indicatin 4 LDS indicatr 5 Symbl brush drive 6 Symbl vacuum drive 7 Hurmeter 8 Symbl Service indicatr 9 free 10 Symbl Silence Kit (ptinal) 11 Symbl slutin flw 12 Tip-switch Silence Kit (ptinal) 13 Tip-switch slutin dsage 14 Tip-switch slutin supply On/Off 15 Symbl vacuum scrubbing tl (ptinal) 16 Drive directin cntrl (16a) with speed cntrl knb (16b) and bail handle (16c) c 16a 2 16b Fig.4 14

15 Operatin Display (Fig. 4/1) This panel allws centralized mnitring f functins and detectin f all available perating mdes. The key switch turns the electrical system n and ff. Remve the key t avid unauthrized use f the machine. A B C D Battery charge indicatin (Fig. 4/3) Battery charge indicatin appears n the panel during the charging prcedure and shws the current charge cnditin f batteries during the prcedure. The fllwing symbls appear: Battery symbl A < charge f 20 % Battery symbl B = charge f 80 % Battery symbl C = charge f 100 % Battery symbl D (flashes) = errr LDS indicatr (Fig. 4/4) Upn switching n, the LDS indicatin is utput n the panel t shw the current battery charge cnditin during peratin. Additinal Infrmatin see chapter maintenance. Symbl brush drive (Fig. 4/5) This symbl appears when brush drive is switched n. Symbl vacuum mtr (Fig. 4/6) This symbl appears when vacuum mtr drive is switched n Hurmeter (Fig. 4/7) Upn switching n, the hurmeter briefly displays the sftware versin and the last errr cde. Then the current perating hur level is shwn. Service indicatr (Fig. 4/8) The service indicatr lights after ccurrence f a system errr and cleaning r transprting prcedure is interrupted. In additin t the service indicatr, a 4-digit cde is displayed n the hurmeter. 15

16 Operatin free (Fig. 4/9) Silence Kit tip symbl (ptinal) (Fig. 4/10) This symbl appears when Silence Kit tip-switch is switched n. Slutin flw symbl (Fig. 4/11) This symbl appears upn actuatin f the slutin flw tip-switch. Silence Kit tip-switch (ptinal) (Fig. 4/12) This tip-switch is used t change vacuum mtr t silent mde. The silent mde symbl appears in the display. Slutin flw tip-switch (Fig. 4/13) This tip-switch is used t regulate the amunt f slutin. Additinally, slutin amunt is adapted t driving speed. The display shws a six-stage symbl fr the supplied amunt f slutin. Slutin supply ON/OFF tip-switch (Fig. 4/14) This tip-switch is used t switch slutin supply ON r OFF. Scrubbing tl symbl (ptinal) (Fig. 4/15) This symbl appears when scrubbing tl-switch (A) is switched n A Hand cleaning tl (ptinal) Hand-cleaning tl with spray functin fr the E 24 with scrubbing tl cnnectin fr thrugh cleaning n areas which are difficult t reach. Drive directin cntrl with speed cntrl knb/bail handle (Fig. 4/16) The drive directin cntrl (16a) is used t cntrl the driving directin (frward r reverse). The bail handle (16c) must be pressed in rder t drive. The speed can be adjusted cntinuusly by means f the speed cntrl knb (16b). The machine stps when the bail handle is released (deadman functin). Prtect the machine against rlling ff befre leaving it unattended. 16

17 Operatin At the machine 1 Brush deck pedal 2 Opening f slutin tank 3 Squeegee lever 4 Slutin filter 5 Recvery drain hse 6 Slutin level indicatin 7 Brush ejectr 8 Pwer cnnectin charger unit Fig.5 17

18 Operatin Brush deck pedal(fig. 5/1) Use this pedal t lift and lwer the brush deck. Opening f slutin tank (Fig. 5/2) The slutin tank is filled after flding up the pening. Pwer cnnectin charger unit (Fig. 5/8) The pwer cnnectin supplies the charger unit with pwer. Squeegee lever (Fig. 5/3) Use this hand lever t lift and lwer the squeegee. Slutin filter (Fig. 5/4) While slutin flws frm tank t brush deck, it is cleaned by the filter element. Recvery tank drain hse (Fig. 5/5) This hse allws draining the cllected siled water frm the tank. Slutin tank drain hse (Fig. 5/6) This hse allws draining the slutin tank. Brush ejectr (Fig. 5/7) The brush ejectr makes brush remval fast and easy. 18

19 Operatin Dirt hpper guiding rail (Fig. 6/1) The dirt hpper lcated at the cylindrical brush deck is fastened by a guiding rail. This dirt hpper may be easily remved fr cleaning Lever fr cylindrical brush seating (Fig. 6/2) This lever (bth sides) is used t release/lck the cylindrical brush seating. The cylindrical brushes may be easily remved withut tls. Swing aside squeegee Swing the squeegee aside in lifted psitin t allw passage thrugh narrw clearances. This can be dne by ft r by hand by swinging the squeegee t the left in the area f the deflectr bail / rller bumper until the lcking pin (Fig. 6/3) catches. In rder t release lcking f the squeegee, actuate the hand lever (Fig. 5/3) f the squeegee lift mechanism (lwering). Fig.6 1 Dirt hpper guiding rail 2 Lever fr cylindrical brush seating 3 lcking pin 19

20 Technical Data 4 Technical Data Disc brush deck Cylindrical brush deck Machine length 59.5 in 151 cm 62.6 in 159 cm Machine height 43.7 in 111 cm 43.7 in 111 cm Machine width withut Squeegee 26.8 in 68 cm 26.8 in 68 cm Machine width with Squeegee 37.5 in 95 cm 37.5 in 95 cm Wrking width 25.6 in 65 cm 23.6 in 60 cm Squeegee width 37.5 in 95 cm 37.5 in 95 cm Surface perfrmance theretical ft²/h 3250 m²/h ft²/h 3000 m²/h Service vltage 24 V 24 V 24 V 24 V Nminal pwer drive mtr 260 W 260 W 260 W 260 W Nminal pwer vacuum mtr 520 W 520 W 520 W 520 W Nminal pwer brush mtr 2x720 W 2x720 W 2x720 W 2x720 W Number f brushes 2 Qty. 2 Qty. 2 Qty. 2 Qty. Diameter f brushes 13.0 in 33 cm 5.9 in 15 cm Wrking speed 3,0 mph 5,0 km/h 3,0 mph 5,0 km/h Slutin tank 15.4 gal 70 l 15.4 gal 70 l Recvery tank 16.5 gal 75 l 16.5 gal 75 l Weight withut batteries and slutin 417 lb 189 kg 399 lb 181 kg Weight with slutin and batteries 855 lb 388 kg 838 lb 380 kg 20

21 Technical Data Nise emissin The sund pressure level measured under maximum cnditins f use (LwA) accrding t DIN EN amunts t: db (A) 82 The sund pressure level measured (at the ear f the driver) under nrmal cnditins f use (LpA) accrding t DIN EN amunts t: db (A) 67 Measurement inaccuracy (KpA): db (A) 1,6 Vibratin The frequency weighted acceleratin measured accrding t DIN EN ISO 5349 which have an effect upn the upper limbs (hand-arm-system) amunts under nrmal wrking cnditins: m/s² < 2,5 21

22 Maintenance and Care 5 Maintenance and Care General Befre prceeding t maintenance and care wrk yu are advised t read and cmply with the Safety Infrmatin chapter! Cmpliance with the recmmended maintenance wrk will ensure that yu always have a reliable machine available. Daily r weekly maintenance and repair wrk may be executed by the driver/ peratr having been trained accrdingly. Further Phenix 24 system maintenance wrk must be cmpleted by qualified persnnel nly. Please cntact yur lcal PwerBss Service Center r PwerBss cntract dealer. We cannt be held liable fr damages resulting frm nn-cmpliance with these instructins. Please indicate the machine's serial number with any enquiry r spare part rder, see paragraph Identificatin. 5.1 PwerBss System Maintenance The PwerBss System Maintenance: guarantees reliable perability f the PwerBss machines (preventive maintenance) minimizes perating csts, repair csts and maintenance csts ensures lng service life and perability f the machine The PwerBss System Maintenance is structured in separate mdules and determines specific technical wrks t be executed as well as the intervals fr such maintenance wrks. Fr any specific maintenance type, the replacement parts are determined and listed in spare part kits. System Maintenance K: T be perfrmed by the custmer in accrdance t the maintenance and care instructins cntained in the perating instructins (daily r weekly). The peratr will be instructed upn delivery f the machine. System Maintenance I : (every 125 hurs f peratin) T be perfrmed by qualified persnnel f authrized PwerBss Service Center in accrdance with the machinespecific system maintenance including spare part kit. System Maintenance II: (every 250 hurs f peratin) T be perfrmed by qualified persnnel f authrized PwerBss Service Center in accrdance with the machinespecific system maintenance including spare part kit. System Maintenance S: (every 500 hurs f peratin safety check) T be perfrmed by qualified persnnel f authrized PwerBss Service Center in accrdance with the machinespecific system maintenance including spare part kit. 22

23 Maintenance and Care 5.2 Maintenance Dcument Handing ver Upgrade Test drive Handing ver t the custmer Instructin carried ut n: at perating hurs System Maintenance I 125 perating hurs Wrkshp stamp carried ut n: at perating hurs System Maintenance II 250 perating hurs Wrkshp stamp carried ut n: at perating hurs System Maintenance I 375 perating hurs Wrkshp stamp carried ut n: at perating hurs System Maintenance S 500 perating hurs Wrkshp stamp System Maintenance I 625 perating hurs Wrkshp stamp System Maintenance II 750 perating hurs Wrkshp stamp System Maintenance I 875 perating hurs Wrkshp stamp carried ut n: carried ut n: carried ut n: carried ut n: at perating hurs at perating hurs at perating hurs at perating hurs System Maintenance S 1000 perating hurs Wrkshp stamp System Maintenance I 1125 perating hurs Wrkshp stamp System Maintenance II 1250 perating hurs Wrkshp stamp System Maintenance I 1375 perating hurs Wrkshp stamp carried ut n: carried ut n: carried ut n: carried ut n: at perating hurs at perating hurs at perating hurs at perating hurs 23

24 Maintenance and Care 5.3 Maintenance Schedule System Maintenance Custmer The daily and weekly maintenance intervals must be perfrmed by the custmer/peratr. T be perfrmed daily Interval weekly Fill slutin tank and prceed t chemical agent dsage Charge batteries Check brush deck and clean if required Check squeegee and clean if required Clean tank lid seal f the recvery tank Empty recvery tank. Clean recvery tank and suctin filter Check brushes/pads and replace if required Clean suctin hse f recvery tank Check squeegee blades and turn arund r replace if required Clean drain hse f slutin tank Check slutin supply t brushes and clean if required Check slutin filter and clean if required Test drive and functin test 24

25 Maintenance and Care System Maintenance I The fllwing maintenance wrk must be perfrmed by an authrized Pwer- Bss Service wrkshp. T be perfrmed Check battery charger Check tank lid seal f the recvery tank and replace if required Check drain hse f the recvery tank and replace if required Grease jints at the brush lift mechanism Check wheel fixing screws and tighten (24 lb ft) if required Check cnditin f tires Grease jints at the squeegee hlder Test drive and functin test Interval every 125 hurs f peratin 25

26 Maintenance and Care System Maintenance II The fllwing maintenance wrk must be perfrmed by an authrized Pwer- Bss Service wrkshp. T be perfrmed Perfrm maintenance wrks accrding t System Maintenance I Inspect steering rllers fr tread damages and bearing slackness and replace if required Check drain hse f the recvery tank and replace if required Check rller bumperf the brush deck and replace if required Check suctin hse fr tight fit and damages and replace if required Check supprting wheel f the squeegee and replace if required Test drive and functin test Interval every 250 hurs f peratin 26

27 Maintenance and Care System Maintenance S (Safety check) The fllwing maintenance wrk must be perfrmed by an authrized Pwer- Bss Service wrkshp at least nce a year. T be perfrmed Perfrm maintenance wrks accrding t System Maintenance II Clean tractin drive mtr frm carbn dust and check carbn brushes fr smth peratin and wear and replace carbn brushes if required Clean brush mtrs frm carbn dust and check carbn brushes fr smth peratin and wearing and replace carbn brushes if required Test drive and functin test Interval every 500 hurs f peratin 27

28 Maintenance and Care 5.4 Battery Systems 1 LDS display 2 Charger indicatr 3 Charger 4 Mains cable charger 5 Battery cnnectr 6 Batteries 7 Recvery tank 8 Supprt 9 Wiring diagram Handling and changing the batteries may be perfrmed nly by maintenance staff Fig.7 28

29 Maintenance and Care Charge Batteries Use the integrated battery charger (Fig. 7/3) t charge batteries. Prceed t cnnectin f the charger by means f the mains cable (Fig. 7/4) with safety plug. Charging batteries is recmmended if at least ne bar f the LDS display has extinguished after peratin f the machine. On this behalf yu are requested t bserve the perating instructins f the charger as well as the perating instructins f the battery manufacturer. In case it is intended t change the type f battery the charger has t be adjusted nly by PwerBss cntract wrkshps. Charge the batteries prperly befre starting the machine fr the first time. PwerBss cannt be held liable fr battery damage resulting frm failure t initially charge batteries. Prvide fr sufficient ventilatin f areas where batteries are charged. Explsin hazard! Lw Discharge Signal sender (LDS) The machine has been equipped with a charge indicatr t preclude the batteries frm lw discharge. This lw discharge signal sender has been integrated int the electrnics. If ther batteries are used, readjustment f the lw discharge signal sender is required. Only PwerBss cntract wrkshps are authrized t adjust the lw discharge signal sender Maintenance f Drive Batteries Refer t perating instructins fr infrmatin n care f drive batteries Remve Batteries 1. Park machine n level grund. 2. Switch ff machine by key switch. 3. Open empty recvery tank (Fig. 7/7) and secure by supprt (Fig. 7/8). 4. Discnnect battery cnnectr (Fig. 7/ 5). 5. Discnnect battery cnnectin cables. 6. Remve batteries Install Batteries Due t alteratin f the center f gravity, nly use batteries as released and at the prescribed psitin nly. 1. Switch ff machine by key switch. 2. Open empty recvery tank (Fig. 7/7) and secure by supprt (Fig. 7/8). 3. Place batteries int trugh accrding t figure. 4. Cnnect battery ples and enclsed cnnecting cables accrding t wiring diagram (Fig. 7/9). Prvide fr tight fitting and grease ples Dispsal f Batteries Used batteries labelled by the recycling sign cntain re-usable substances. Such batteries must nt be added t nrmal husehld waste. Obtain lcal infrmatin fr the prper dispsal f used batteries. 29

30 Maintenance and Care 5.5 Slutin tank 1 Slutin tank 2 Marker 3 Fill level hse 4 Slutin filter 5 Tank lid Fig.8 30

31 Maintenance and Care Fill slutin tank Fill slutin tank (Fig. 8/1) befre wrk r as required. Park vehicle n level grund. Open tank lid (Fig. 8/5) and fill tank up t the maximum (1/1 marker) (Fig. 8/2). Alternatively, filling f the machine via quick cupling (Fig. 8/6) is available. Befre ding s, cnnect the filling hse f the dsage unit and the quick cupling. The flater valve autmatically clses after the maximum filling level has been attained. (Refer t specific perating instructins fr infrmatin n peratin f the dsage unit) The maximum admissible service pressure f the flater unit is 87psi Empty slutin tank Park vehicle such that the fill level hse (Fig. 8/3) is lcated abve the drain aperture in the flr. Take fill level hse frm hlder and remve lid Slutin Filter Check slutin filter (Fig. 8/4) at weekly intervals and clean r replace if required. Only clean slutin filter when the slutin tank is empty. 1. Empty slutin tank (Fig. 8/1), see paragraph Unscrew filter cap. 3. Remve the filter element frm the filter case fr cleaning. Replace if required. 4. Re-install filter element and filter cap. 31

32 Maintenance and Care 5.6 Recvery tank 1 Recvery tank 2 Drain hse 3 Suctin filter 4 Tank lid Fig.9 32

33 Maintenance and Care Empty recvery tank Clean recvery tank (Fig. 9/1) at daily intervals, as required r upn acustic signal (increased vacuum mtr speed). 1. Take machine t apprpriate place fr draining. 2. Park machine such that drain hse reaches a drain aperture in the flr. 3. Switch ff machine. Observe the legal prvisins and the lcal regulatins fr dispsal f detergents! 4. Take drain hse (Fig. 9/2) frm hlder and empty recvery tank cmpletely Clean recvery tank Clean recvery tank (Fig. 9/1) at daily intervals r as required. 1. Empty recvery tank, see paragraph Open tank lid (Fig. 9/4) f the recvery tank. 3. Take drain hse (Fig. 9/2) frm hlder and empty recvery tank cmpletely. 4. Remve remaining dirt by rinsing with clean water. 5. Rinse drain hse as well Clean Suctin Filter Check suctin filter (Fig. 9/3) fr functin at daily intervals and clean if required. The suctin filter is clipped and can be easily remved. 33

34 Maintenance and Care 5.7 Disc brush deck 1 Brush deck pedal 2 Brush deck 3 Brush ejectrs 4 Rller bumper 5 Sealing strip Clean Brushes Clean brushes f the brush deck (Fig. 10/2) at daily intervals r as required. 1. Use pedal (Fig. 10/1) t lift up brush deck. 2. Press brush ejectrs (Fig. 10/3) dwn t remve brushes fr cleaning Change Brushes Check brushes f the brush deck fr wearing at weekly intervals. Replace brushes if bristles are wrn dwn t a length f 5/8. 1. Use pedal (Fig. 10/1) t lift up brush deck. 2. Press brush ejectrs (Fig. 10/3) dwn t remve ld brushes. 3. Push new brush under brush deck and use bth hands t press it int seating Change Rller Bumper Check rller bumper(fig. 10/4) at weekly intervals r replace as required Change Sealing Strip Check sealing strip (Fig. 10/5) at weekly intervals r as required. Befre ding s, pen tggle-type fastener and remve sealing strip. Prceed t munting in reverse rder Fig.10 34

35 Maintenance and Care 5.8 Cylindrical Brush Deck 1 Brush deck pedalt 2 Dirt hpper 3 Cylindrical brush deck 4 Rller bumpers 5 Quick-release 6 Feed inlet 7 Brush seating 8 Lcking lever A Clean dirt hpper Clean dirt hpper (Fig. 11/2) at daily intervals r as required. Remve dirt hpper frm the right machine side (seen in directin f travel). Use quick-release (Fig. 11/5) t lsen feed inlet (Fig. 11/6) and clean dirt hpper Remve brushes 1. Lift up cylindrical brush deck (Fig. 11/3) by pedal (Fig. 11/1). 2. Release brush seating (Fig. 11/7) by lcking lever (Fig. 11/8). 3. Remve brush seating by lwering and remving it t the frnt. 4. Remve and check the brushes Clean brushes Clean brushes in the brush deck at daily intervals r as required Fit brushes Check brushes in the brush deck fr wearing at weekly intervals and replace as required. 1. Insert brush int brush deck and let it catch (teeth A have t pint t the utside). 2. Place brush seating and lck by lever Change rller bumper Check rller bumpers (Fig. 11/4) at weekly intervals and replace if required Fig.11 35

36 Maintenance and Care 5.9 Squeegee 1 Squeegee 2 Star-shaped knb 3 Adjusting screw fr angle adjustment 4 Suctin hse 5 Fastening device 6 Washers fr height adjustment Cleaning the Squeegee Check the squeegee (Fig. 12/1) daily and clean as necessary. T clean it lift up the squeegee, pull ff the suctin hse (Fig. 12/4), lsen the tw star-shaped knbs (Fig. 12/2) and remve the squeegee Change the Squeegee Blades Check the inner and uter squeegee blades n the squeegee (Fig. 12/1) weekly fr signs f wear. The squeegee blades can be used furfld by turning them. 1. Lift the squeegee up. 2. remve the suctin hse, lsen the tw star-shaped knbs and remve the squeegee. 3. Unlck the fastening device (Fig. 12/ 5) and remve the uter squeegee blade. Turn the squeegee blade r install a new ne. Change the inner squeegee blade in the same way Fig.12 36

37 Maintenance and Care Adjusting the Blades Angle Adjustment The angle adjustment is the decisive factr in ensuring that the squeegee blades n the squeegee lie evenly n the flr. 1. Park the machine n a level surface and lwer the squeegee. 2. Lsen the cunternut n the adjusting screw (Fig. 12/3) and adjust the squeegee using the adjusting screw s that the ends f the squeegee blades have cntact with the flr. Figure A Turn the adjusting screw cunterclckwise: The clearance between squeegee blade and flr is reduced in the center. Figure B Turn the screw clckwise: The clearance between squeegee blade and flr is increased in the center. 3. Switch the machine n and check the suctin pattern. When the machine is perating, the entire surface f the squeegee blades (center and uter areas) must be applied as evenly as pssible. 4. Tighten the cunternut n the adjusting screw at 5 lb ft. A B Fig.13 37

38 Maintenance and Care Height Adjustment The height adjustment is set t 3 mm at the factry. If streaks are prduced, despite an ptimum angle adjustment, the clearance between the casters and flr must be adjusted by changing the number f washers n the hlder. In cases f very smth flrs, e.g. finished flrs, PVC, linleum, etc. Number f washers = 2. This crrespnds t a clearance f apprx. 2 mm. 3 mm 2 mm 4 mm In cases f very uneven flrs, e.g. prly laid tiles (water des nt run ff) Number f washers = 4. This crrespnds t a clearance f apprx. 4 mm. The Squeegee 110 cm (7569) is equipped with tw additinal rllers which are adjusted at the factry t a distance f 10 mm t the flr by means f spacers. Fig.14 38

39 Maintenance and Care NOTES 39

40 40 Maintenance and Care

41 Maintenance and Care 41

42 PwerBss Incrprated Made Simple Cmmercial Limited Warranty Revisin F Effictive Nvember 1, 2008 Pwerbss made Simple Industrial Limited Warranty Minuteman Internatinal wner f PwerBss warrants t the riginal purchaser/user that the prduct is free frm defects in wrkmanship and materials under nrmal use. PwerBss will, at its ptin, repair r replace withut charge, parts that fail under nrmal use and service when perated and maintained in accrdance with the applicable peratin and instructin manuals. All warranty claims must be submitted thrugh and apprved by factry authrized repair statins. This warranty des nt apply t nrmal wear, r t items whse life is dependent n their use and care. Parts nt manufactured by PwerBss are cvered by and subject t the warranties and/r guarantees f their manufacturers. Please cntact Minuteman Internatinal fr prcedures in warranty claims against these manufacturers. Special warning t purchaser Use f replacement parts nt manufactured by PwerBss r its designated licensees, will vid all warranties expressed r implied. A ptential health hazard exits withut riginal equipment replacement. All warranted items becme the sle prperty f Minuteman Internatinal r PwerBss r its riginal manufacturer, whichever the case may be. PwerBss disclaims any implied warranty, including the warranty f merchantability and the warranty f fitness fr a particular purpse. PwerBss assumes n respnsibility fr any special, incidental r cnsequential damages. This limited warranty is applicable nly in the U.S.A. and Canada, and is extended nly t the riginal user/purchaser f this prduct. Custmers utside the U.S.A. and Canada shuld cntact their lcal distributr fr exprt warranty plicies. PwerBss is nt respnsible fr csts r repairs perfrmed by persns ther than thse specifically authrized by PwerBss. This warranty des nt apply t damage frm transprtatin, alteratins by unauthrized persns, misuse r abuse f the equipment, use f nn-cmpatible chemicals, r damage t prperty, r lss f incme due t malfunctins f the prduct. If a difficulty develps with this machine, yu shuld cntact the dealer frm whm it was purchased. 42 This warranty gives yu specific legal rights, and yu may have ther rights, which vary frm state t state. Sme states d nt allw the exclusin r limitatin f special, incidental r cnsequential damages, r limitatins n hw lng an implied warranty lasts, s the abve exclusins and limitatins may nt apply t yu.

43 Walk behinds Travel* Labr Parts Engine Extended Warranty Csts Battery sweepers Ninety days One year One year N/A 2 years Parts + Labr (r 2000 Hurs) 2% IC sweepers Ninety days One year One year Thrugh manufacturer 2 years Parts + Labr (r 2000 Hurs) 2% Battery scrubbers Ninety days Tw years Three years N/A 3 Years Parts + Labr (r 3000 Hurs) 2% Riders Battery scrubbers Ninety days Tw years Three years/2000 hrs N/A 3 Years Parts + Labr (r 3000 Hurs) 2% IC sweeper/scrubbers Ninety days Six mnths Tw years/2000 hrs Tw years/3000 hrs** 2 years Parts + Labr (r 2000 Hurs) 3% IC sweepers Ninety days Six mnths Fur years/3000 hrs Five years/3000 hrs** 4 Years Parts + 2 Years Labr (r 4000 Hurs) 3% Exceptins Apex series sweeper Ninety days One year One year/1000 hrs One year/1000 hrs** 2 years Parts + Labr (r 2000 Hurs) 3% 6X sweeper Ninety days Six mnths Tw years/2000 hrs Tw years/2000 hurs** 2 years Parts + Labr (r 2000 Hurs) 3% Tank Bladders Eight years/ n additinal labr Plyprpylene plastic tanks Ten years/ n additinal labr Batteries 0-3 mnths full replacement, 4-12 prrated credit Chargers One-year replacement Replacement parts Ninety days *Tw-hur cap **Thrugh engine manufacturer. See sectin 3 f warranty manual fr engine warranty exceptins *** Based upn dealer s certificatin status Extended Warranty MUST be signed up within 30 days f delivery t End User (Dealer has 1Year frm Receiving Machine t Sign up extended Warranty) Extended Warranty Cst is based n Invice Price multiplied by the Percentage listed in the Extended Warranty Clumn 43

44 988024umpb Rev. * 02/10 PwerBss Incrprated. 175 Andersn Street P.O. Bx 1227 Aberdeen, Nrth Carlina U.S.A. Phne: Fax Lcal A Member f the Hak Grup