AirStar Tandem Installation Kit Part Number 85694

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1 Tandem Installation Kit Part Number 8569 Kit Parts Supplied Part No. Description Quantity PSI Safety Relief Valve psi Installation Schematic for two Tandem compressors 1 System Configuration to be Installed Use Pages Two s with Dryer. & One with Dryer and One with Desiccant Dryer. & 5 Two s with Desiccant Dryer. 6 & 7 Adjustment Procedure for, P/N 869 and P/N is a registered trademark of 009 P/N 85686, Rev. D May 018

2 Building Power Supply 00 to 50 Volt AC 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0, 0 & 50 Wire Size Chart, 0 & 0-1 gauge 50 & gauge 70-8 gauge psi to psi. pressure switch to turn the compressor On / Off.* Installation Schematic of Two s Connected in Tandem to Work as One System - # 18 ( VAC) * to Air 1 switch volt Remote Control Panel switch P/N 550 (two switches will be used for the compressors) - # 18 ( VAC) * to Air switch Chart, 0 & 0 0 Amp 50 & Amp (Note: AS100 is Phase) 70 0 Amp psi to psi. pressure switch to turn the compressor On / Off.* Building Power Supply 00 to 50 Volt AC 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0, 0 & 50 Remote P/N 866 Note: This pressure switch will turn On / Off both compressors at the same time. # # 50 with 50 with - # 18 Wire Conductor ( VAC) * (Factory set to psi) * - # 18 Wire Conductor ( VAC) * The 15 psi Safety the 10 psi unit ¼ MNPT Adaptor (Plumber Supplied 1 Inch Copper Header Pipe (Plumber installed) tank outlet valve 1/ Copper Air Line to Dental Operatories The 15 psi Safety the 10 psi unit * See Next Page for Details. tank outlet valve Page of 8

3 Installation Schematic of Two s Connected in Tandem to Work as One System volt Remote Control Panel P/N 550 (Shown as ) Low Voltage Wiring Detail psi to psi. compressor On / Off. Increase pressure by turning the screw clockwise. Air One Air Two Wire Color Chart = Yellow = Orange = Brown has to be adjusted from psi to psi. compressor On / Off. Increase pressure by turning the screw clockwise. Yellow Brown Orange Yellow Brown Orange # 50 with shown as an 50 with P/N 866 # Page of 8

4 Building Power Supply 00 to 50 Volt AC Installation Schematic of One Desiccant Dryer and One Connected in Tandem to Work as One System Wire Size Chart - 1 gauge 0-1 gauge gauge 70-8 gauge volt Remote Control Panel switch P/N 550 (two switches will be used for the compressors) Chart 0 Amp 0 0 Amp 50 0 Amp 70 0 Amp Building Power Supply 00 to 50 Volt AC 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0, 0 & psi to psi. pressure switch to turn the compressor On / Off.* - # 18 ( VAC) * to Air 1 switch - # 18 ( VAC) * to Air switch psi to psi. pressure switch to turn the compressor On / Off.* 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0, 0 & 50 Remote P/N 866 Note: This pressure switch will turn On / Off both compressors at the same time. # # 50 with 50 with Desiccant Dryer - # 18 Wire Conductor ( VAC) * (Factory set to psi) * - # 18 Wire Conductor ( VAC) * The 15 psi Safety the 10 psi unit Tank Outlet Valve ¼ MNPT Adaptor (Plumber Supplied 1 Inch Copper Header Pipe (Plumber installed) 1/ Copper Air Line to Dental Operatories The 15 psi Safety the 10 psi unit * See Next Page for Details. tank outlet valve Page of 8

5 Installation Schematic of One Desiccant Dryer and One Connected in Tandem to Work as One System psi to psi. compressor On / Off. Increase pressure by turning the screw clockwise. volt Remote Control Panel P/N 550 (Shown as ) differential pressure has to be adjusted from 0 psi to 0 psi. This is done by adjusting the small black screw Low Voltage Wiring Detail Air One Air Two Yellow Brown Orange Yellow Brown Orange Wire Color Chart = Yellow = Orange = Brown # has to be adjusted from psi to psi. pressure switch to turn the compressor On / Off. Increase pressure by turning the screw clockwise. T L T1 L1 Electrical Box 50 with 50 with Desiccant Dryer P/N 866 # Page 5 of 8

6 Building Power Supply 00 to 50 Volt AC Installation Schematic of Two Desiccant Dryer s Connected in Tandem to Work as One System Wire Size Chart - 1 gauge 0-1 gauge gauge 70-8 gauge volt Remote Control Panel switch P/N 550 (two switches will be used for the compressors) Chart 0 Amp 0 0 Amp 50 0 Amp 70 0 Amp Building Power Supply 00 to 50 Volt AC 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0 & psi to psi. compressor On / Off.* - # 18 ( VAC) * to Air 1 switch - # 18 ( VAC) * to Air switch psi to psi. compressor On / Off.* 00 Volt AC or above 50 Volt AC P/N 6700 for AS, 0 & with Desiccant Dryer Remote P/N 866 Note: This pressure switch will turn On / Off both compressors at the same time. - # 18 Wire Conductor ( VAC) * (Factory set to psi) * - # 18 Wire Conductor ( VAC) * # # 50 with Desiccant Dryer ¼ MNPT Adaptor (Plumber Supplied The 15 psi Safety the 10 psi unit tank outlet valve 1 Inch Copper Header Pipe (Plumber installed) The 15 psi Safety the 10 psi unit tank outlet valve 1/ Copper Air Line to Dental Operatories * See Next Page for Details. Page 6 of 8

7 Installation Schematic of Two Desiccant Dryer s Connected in Tandem to Work as One System has to be adjusted from psi to psi. compressor On / Off. Increase pressure by turning the screw clockwise. volt Remote Control Panel P/N 550 (Shown as ) differential pressure has to be adjusted from 0 psi to 0 psi. This is done by adjusting the small black screw Low Voltage Wiring Detail Air One Air Two Yellow Brown Orange Yellow Brown Orange has to be adjusted from psi to psi. pressure switch to turn the compressor On / Off. Increase pressure by turning the screw clockwise. Wire Color Chart = Yellow = Orange = Brown # differential pressure has to be adjusted from 0 psi to 0 psi. This is done by adjusting the small black screw T L T1 L1 T L T1 L1 50 with Desiccant Dryer P/N with # Page 7 of 8

8 LINE LINE Caution: To avoid damage, do not exceed maximum allowable system pressure. Always check the pressure switch operation after re-setting. Adjustment Adjusting the operating pressure range of the,p/n 866, is accomplished by the Range and Differential spring nuts located under the pressure switch cover. The Range spring nut controls the cut-in or turn on pressure set point, while the Differential spring nut sets the operation cut-out or turn off pressure set point. Since the range adjustment changes both the high and low operating points, it is recommended to always adjust the Range spring nut first. Adjustment Instructions Set the switch pressure range by first removing the nut securing the pressure switch cover and remove the cover from the switch to access the adjustment spring nuts. Refer to the illustration shown to the right and adjust the pressure switch as follows: Range Adjust Range spring nut (A) until the desired operating point (cut-in) of 85 psi (5.8 bar) on falling pressure is obtained. Turning the Range nut (A) clockwise will increase the setting. Keep in mind the range adjustment changes both the high and low operating points but should always be adjusted for the low operating point. Differential Set the operating point (cut-out) on rising pressure to maximum by adjusting the Differential spring nut (B). Turning the nut (B) clockwise increases the pressure difference between the high and low operating points by increasing the high operating point only. Caution: To avoid damage, do not exceed maximum allowable system pressure. Always check the pressure switch operation after re-setting. Adjustment Adjusting the operating pressure range of the, P/N 869, is accomplished by the Range and Differential spring nuts located under the pressure switch cover. The Range spring nut controls the cut-in or turn on pressure set point, while the Differential spring nut sets the operation cut-out or turn off pressure set point. Since the range adjustment changes both the high and low operating points, it is recommended to always adjust the Range spring nut first. Adjustment Instructions Set the switch pressure range by first removing the nut securing the pressure switch cover and remove the cover from the switch to access the adjustment spring nuts. Refer to the illustration shown to the right and adjust the pressure switch as follows: Range Adjust Range spring nut (A) until the desired operating point (cut-in) of 80 psi (5.5 bar) on falling pressure is obtained. Turning the Range nut (A) clockwise will increase the setting. Keep in mind the range adjustment changes both the high and low operating points but should always be adjusted for the low operating point.. Differential Set the operating point (cut-out) on rising pressure to 0-psi (1. bar) maximum by adjusting the Differential spring nut (B). Turning the nut (B) clockwise increases the pressure difference between the high and low operating points by increasing the high operating point only. Note: ground connection screws located on plate under wiring. RANGE SPRING NUT (A) ADJUST FOR CUT-IN POINT Adjust Sequence: 1. CUT-IN: Turn Range spring nut (A) clockwise for higher cut-in pressure. Turn counter-clockwise for lower cut-in.. CUT-OUT: Turn Differential spring nut (B) clockwise for higher cut-out pressure. Turn counter-clockwise for lower cut-out., P/N 866, Adjustment Location Note: ground connection screws located on plate under wiring. DIFFERENTIAL SPRING NUT (B) ADJUST FOR CUT-OUT POINT MOTOR MOTOR + P DIFFERENTIAL SPRING NUT (B) ADJUST FOR CUT-OUT POINT Adjust Sequence: 1. CUT-IN: Turn Range spring nut (A) clockwise for higher cut-in pressure. Turn counter-clockwise for lower cut-in.. CUT-OUT: Turn Differential spring nut (B) clockwise for higher cut-out pressure. Turn counter-clockwise for lower cut-out., P/N 869, Adjustment Location - RANGE SPRING NUT (A) ADJUST FOR CUT-IN POINT 195 Walt Whitman Road Melville, New York, USA Page 8 of 8

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