PTB Ex Proficiency Testing Program (PTB Ex PTP) Interlaboratory comparisons in explosion protection
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1 ExTAG PTB Ex Proficiency Testing Program (PTB Ex PTP) Interlaboratory comparisons in explosion protection Dr Uwe Klausmeyer Convenor of ExTAG WG 10 Proficiency Testing
2 Introduction / Importance
3 Principles of the ExPTP Preliminary results of the ongoing pilot program will not be published for a broader community, only for the members of the ExTAG WG 10 The Ex Proficiency Testing Program is a pilot, everything is on an experimental basis, results included All results are strictly owned by the laboratories, nothing can be published without permission of the laboratories Differences within the results of the participating laboratories are normal, all other PTPs started in the same way The ExPTP will help to minimize the differences over the time by communication in between the laboratories
4 Progress report Status of PTB Ex Proficiency Testing Program Number of participating laboratories: 42 (now 43 with QPS) Shipping status: Test Round d : 38 Test Round i : 37 All participants have received their test sample Uploaded results : Test Round d : 26 Test Round i : 13 PTB Ex PTP Team performs Program of Data Analysis Phase I PTB Ex PTP Team prepares Interim Reports according to Phase I
5 Participating laboratories A total of 42 participating laboratories from 24 countries
6 Participating laboratories List of participants Test laboratory Country Test laboratory Country Baseefa United Kingdom KEMA Netherlands Bundesanstalt für Materialforschung und prüfung Germany Korea Gas Safety Corporation (KGS) Korea Bureau Veritas Consumer Product Services GmbH Germany LABELO / PUCRS Brasil Central Mining Institute Experimental Mine "BARBARA" Poland Mine Safety Technology Centre Australia CESI Centro Electtrotecnico Sperimentale Italiano S.p.A. Italy National Supervision and Inspection Center for Explosion Protection and Safety Instrumentation (NEPSI) China China National Quality Supervision & Test Center for Explosion Proof and Safety Products für Coal Mine (CMExC) China Physikalisch Technische Bundesanstalt (PTB) Germany China National Quality Supervision and Test Center for Explosion Protected Electrical Apparatus (CQST) China Physical Technical Testing Institute (FTZÚ) Czech Republic CSA International Canada Supervision & Test Centre of Ex products of China Petroleum & Chemical Industry (PCEC) China DEKRA EXAM GmbH Germany Simtars Australia Det Norske Veritas Certification AS Norway SIQ Ljubljana Slovenia DVLA LABEX (Laboratory of explosion proof test) Brasil Sira Test & Certification Ltd United Kingdom ELECTRONICS REGIONAL TEST LABORATORY (EAST) India Testing Laboratory of ExVÁ Ltd. Hungary Ex Agencija Laboratory for explosion protection ExLAB Croatia TestSafe Australia FM Approvals, LLC USA TL CCVE (NANIO "CCVE") Russia IMQ S.p.A. Italy TÜV AUSTRIA SERVICES GMBH Austria INERIS France TÜV NORD CERT GmbH Germany Institut für Sicherheitstechnik IBE Germany UkrNIIVE, Testing Certification Center of Explosion protected and mining electrical Equipment Ukraine International Test and Cerification (ITACS) Australia UL Demko Denmark Intertek USA Underwriters Laboratories Inc. USA Intertek Testing & Certification Ltd United Kingdom VTT Expert Services Ltd Finland ISSeP Belgium Zelm Explosionsschutz GmbH Germany
7 Test Rounds Short overview Comparison quantity: Explosion Pressure (reference pressure) Principle: Measuring the explosion pressure after ignition of explosive gas air mixture in explosion vessels with four configurations Scope: 4 configurations, 2 explosive gas air mixtures, 5 ignitions for each configuration and mixture Comparison quantity: Number of contacts up to ignition Principle: Measuring the number of contacts up to ignition in explosive gas air mixture with STA Scope: 12 circuits, 20 ignitions for each circuit. Test Round d (Flameproof Enclosures) Test Round i (Intrinsic Safety)
8 Program of Data Analysis Phase I Incoming of results of participants (Uploading via PTB Ex PTP Homepage/Procedure Instructions and storage in database) Incoming check and plausibility control of test records / documents of participants (possible contact participants by PTB Proficiency Testing Team) Anonymisation of received data files (Computer algorithm, decoding only by designated person!) Anonymous analysis of data according to Methods of Statistical Analysis d respectively i (Based on ISO and ISO / IEC 17043) Recording of outliers respectively conspicuous data / documents and anonymous internal discussion with experts Elaboration of an individual Interim Report for each participant with description of its results
9 Program of Data Analysis and improvement loop Phase II Analysis of the test methods and processes of each participant on base of results of the interim report PTB offers individual support for discussion of test results, test setup or data acquisition if requested Based on the data analysis every participant has the possibility to repeat the tests and to upload the improved results again Anonymous Schätzung analysis der Messunsicherheit of data der schlussendlich of all participants ermittelten Messergebnisse between des jeweiligen all participants Labors according to Methods (Wenn of Statistical gewünscht Support Analysis durch PTB) d respectively i Discussion and achieving consensus between all participants of community about evaluation, assigned value, statistical methods and bias Discussion and achieving consensus between all participants about general procedure relating to performance statistics, consequences, publications, etc. Final report (pilot phase) and (optionally) communication of results according to general procedure, under control of the laboratories Preparation of the approach for Test Round d including the estimation of measurement uncertainty for each laboratory (PTB offers support if requested)
10 Further activities December 2011: end of Phase I January 2012: start of Phase II (improvement loop) May 2012: final results to be compiled for the participating laboratories June 2012: workshop at PTB organized by the Ex PTP team for all participating laboratories (agenda example: how an explosion pressure can be measured, how to improve uncertainty of measurement) September 2012 (annual meeting of IECEx): ExTAG WG 10 meeting: proposing that ExMC may endorse the Ex PTP as mandatory for all ExTLs (via ExTAG), development of an organization and finance model which includes a review of the IECEE practice
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