Section 4 - Plasma cutting General information and choice criteria

Size: px

Start display at page:

Download "Section 4 - Plasma cutting General information and choice criteria"

Garry Greene
5 years ago
Views:

Section 4 - Plasma cutting General information and choice criteria 909-0 The new range of plasma cutting equipment developed by SAF-FRO heralds a technological revolution in the field of compressed

SAF-FRO and plasma cutting: tradition and passion This range of portable, single and three phase plasma cutters have been designed to meet the needs of all industrial user applications.

1 Section 4 - Plasma cutting General information and choice criteria The new range of plasma cutting equipment developed by SAF-FRO heralds a technological revolution in the field of compressed air plasma cutting for manual applications. Thanks to its user-comfort, speed and ease of use, these machines provide outstanding levels of industrial performance. SAF-FRO and plasma cutting: tradition and passion This range of portable, single and three phase plasma cutters have been designed to meet the needs of all industrial user applications.they are capable of high-quality cutting on all conductive metals in thicknesses of up to 50 mm. Every installation consists of a power source and a patented cutting torch, designed to offer excellent user comfort and optimum outputs. Drag cutting The direct contact between the cutting nozzle and the workpiece provides several benefits in comparison with the distance cutting method. This particular position allows most of the fume, spatter and arc radiation to be kept under the metal sheet thus protecting the operator. The result of a drag cut is very clean and the resulting kerf is a much narrower, superior precision quality cut. The drag cutting process is ideal up to mm thickness in all applications where accuracy is important. Plasma gouging The plasma gouging process is performed with a standard plasma cutting torch changing only the nozzle, skirt and skate. Using the same principle of plasma cutting it allows metal to be removed in an efficient, precise and clean way. The benefits of the SAF-FRO gouging process are: reduced noise and fume compared with other thermal gouging methods, high metal removal rate (up to 2 kg / hour) with superior precision, reduced risk of carbon contamination compared with the arc gouging process, possibility to gouge ferrous and non-ferrous metals Distance cutting Distance cutting makes full use of the generator power, thus increasing the depth of cut.it is also suitable for precision work due to the excellent view of the cutting arc. Arc Plasma advantages Cutting of all metallic material conducting electricity Easy to use, it gives professionnal results from the first cut Faster than others cutting processes More accurate results. 5

2007-4 200-090 200-25 200-29 2007-279 2009-00 200-254 Comparison

kg PRESTOJET 4 40 mm 20 A at 0% 5 kg PLASMAJET 2C 25 mm 0 A at 40%

2 Comparison table Built-in compressor Numerical display Plasma gouging Automatic option Quality cut at 40 C Weight PRESTOJET K mm 0 A at 25% kg PRESTOJET mm 0 A at 5% kg PRESTOJET 2 20 mm 5 A at 50% 25 kg PRESTOJET 4 40 mm 20 A at 0% 5 kg PLASMAJET 2C 25 mm 0 A at 40% 0 kg PLASMAJET 4C 5 mm 20 A at 50% 25 kg NERTAJET mm 50 A at 00% 20 kg 59

Digital display of parameters, friendly and easy interface. Built-in compressor: just plug and cut. Delivered ready to use. Cuts without earth clamp up to mm. Can be used up to 5 m with x 2.

3 Portable equipment PRESTOJET K - Torch CPT 00 The portable solution with built-in compressor for manual plasma cutting. Severance cut: 0 mm Quality cut: mm PRESTOJET K - Torch CPT 00 Built-in compressor mm quality cut, 0 mm severance cut. Light and portable ( kg). Input current < 2 A, can be used with a domestic plug. Digital display of parameters, friendly and easy interface. Built-in compressor: just plug and cut. Delivered ready to use. Cuts without earth clamp up to mm. Can be used up to 5 m with x 2.5mm² & up to 0 m with x 4 mm² on primary cable. PRESTOJET K 20 V 50-0 Hz - single phase Primary consumption (I max) 4 A Air pressure and flowrate Built-in compressor 0 min. cycle (at 40 C) 0 A at 25% 20 A at 0% 0 x 50 x 0 mm kg Protection class IP 2 PRESTOJET K Installation ready to use including: PRESTOJET K, Primary cable m with Schuko plug, torch CPT 00 4 m long, earth cable with a clamp, set of wear parts W cutting compass W UNIVERSEL T0 gloves W Spectacles classic shade 5 W LCD mask EUROLUX Advance 4500 W Wear parts box CPT 00 W Air-cooled 4 m torch CPT 00 W W Wear parts for drag cutting: Electrode FL W Diffuser W Drag cutting Angle cutting Nozzle FL 0.5 ( to mm - 20 A) W Nozzle FL 0. ( to 0 mm - 0 A) W Skirt TN W Skirt TI W Wear parts for angle cutting: Electrode long W Nozzle long Ø 0. ( to mm - 0 A) W Wrench W

4 Portable equipment PRESTOJET - Torch CPT 00 The high-tech portable solution for manual plasma cutting. Severance cut: 0 mm Quality cut: mm PRESTOJET - Torch CPT 00 Minimum weight, kg, for a high performance, mm quality cut, 0 mm severance cut. Great savings due to low current and air consumption. Reduction of operating cost. Reliable and strong: PRESTO "heavy industrial" design. Microprocessor control technology to improve the cutting quality. Digital display for easy, precise and repeatable regulation. Input current < 2 A, can be used with a domestic plug. Cuts without earth clamp up to mm. Can be used up to 5 m with x 2.5 mm 2 & up to 0 m with x 4 mm² on primary cable. PRESTOJET 20 V 50-0 Hz - single phase Primary consumption (I max) 4 A Air pressure and flowrate - 0 min. cycle (at 40 C) 0 A at 5% 25 A at 0% 20 A at 00% 0 x 50 x 0 mm kg Protection class IP 2 PRESTOJET Installation ready to use including: PRESTOJET, Primary cable m with Schuko plug, torch CPT 00 4 m long, earth cable with a clamp, set of wear parts W cutting compass W UNIVERSEL T0 gloves W Spectacles classic shade 5 W LCD mask EUROLUX Advance 4500 W Wear parts box CPT 00 W Air-cooled 4 m torch CPT 00 W W Wear parts for drag cutting: Electrode FL W Diffuser W Drag cutting Angle cutting Nozzle FL 0.5 ( to mm - 20 A) W Nozzle FL 0. ( to 0 mm - 0 A) W Skirt TN W Skirt TI W Wear parts for angle cutting: Electrode long W Nozzle long Ø 0. ( to mm - 0 A) W Wrench W

Portable equipment PRESTOJET 2 - Torch JET CP 2.5 Quality and reliabilty. Severance cut: 25 mm Quality cut: 20 mm 20-009 PRESTOJET 2 - Torch JET CP 2.5 Unequalled quality cut on 20 mm thickness.

Automatic setting of power supply. PRESTOJET 2 20 / 400 V Autolink 50-0 Hz ±0% three phase Primary consumption (I max) 20.9-20. A Air pressure and flowrate 5.5 bars - 0 l/min. 0 min.

5-5 m long, earth cable with a clamp, set of wear parts W00027270 cutting compass W0000252 UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 2.

5 Portable equipment PRESTOJET 2 - Torch JET CP 2.5 Quality and reliabilty. Severance cut: 25 mm Quality cut: 20 mm PRESTOJET 2 - Torch JET CP 2.5 Unequalled quality cut on 20 mm thickness. Easy to use and powerful. Digital parameter display. cutting modes: cutting - grid - gouging. Generator compatible. Automatic restart. Arc striking without HF. Autolink system ( V three-phase). Automatic setting of power supply. PRESTOJET 2 20 / 400 V Autolink 50-0 Hz ±0% three phase Primary consumption (I max) A Air pressure and flowrate 5.5 bars - 0 l/min. 0 min. cycle (at 40 C) 5 A at 50% 50 A at 00% 4 x 25 x 0 mm 25 kg Protection class IP 2 PRESTOJET Installation ready to use including: PRESTOJET 2, Primary cable m, torch JET CP m long, earth cable with a clamp, set of wear parts W cutting compass W UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 2.5 W W W Air cooled torch JET CP m Air cooled torch JET CP m Wear parts for drag cutting ( to mm) W W W Electrode FL W R2 2 Nozzle L 0.5 ( to mm - 20 A) Nozzle L 0. ( to 5 mm - 0 A) Nozzle L.0 ( to mm - 40 A) Nozzle L.2 ( to mm - 50 A) W W W W Skirt TN W Drag cutting Distance cutting Gouging Wear parts for distance cutting ( to 5 mm) Electrode FL W Nozzle L.0 ( to 0 mm - 0 A) Nozzle L.2 ( to 5 mm - 50 A) W W Skirt TI W Wear parts for distance cutting to 20 mm) 5 Electrode C W Nozzle C.0 ( to 0 mm - 0 A) Nozzle C.2 ( to 20 mm - 5 A) W W Skirt TN W Skirt TI W Skate W Wear parts for gouging Electrode L W Nozzle G 2.0 W Skirt TN W Skate for gouging W Wrench W

Portable equipment PRESTOJET 4 - Torch JET CP 4.5 Quality and reliabilty. Severance cut: 45 mm Quality cut: 40 mm 20-00 PRESTOJET 4 - Torch JET CP 4.5 Superior quality cut up to 5 mm. Compact design.

Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PRESTOJET 4 400 V 50/0 Hz ±5% three phase 40. A 5.5 bars - 0 l/min.

5 - m long, earth cable with a clamp, set of wear parts W0002249 cutting compass W0000252 Trolley UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.

6 Portable equipment PRESTOJET 4 - Torch JET CP 4.5 Quality and reliabilty. Severance cut: 45 mm Quality cut: 40 mm PRESTOJET 4 - Torch JET CP 4.5 Superior quality cut up to 5 mm. Compact design. Gouging position. Automatic re-start. Automatic version. Digital display and control of the parameters. cutting modes: cutting - grid - gouging. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PRESTOJET V 50/0 Hz ±5% three phase 40. A 5.5 bars - 0 l/min. 20 A at 0% 00 A at 00% 720 x 25 x 0 mm 5 kg Protection class IP 2 PRESTOJET Installation ready to use including: PRESTOJET 4, Primary cable m, torch JET CP m long, earth cable with a clamp, set of wear parts W cutting compass W Trolley UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.5 W W W W Air cooled torch JET CP m W Air cooled torch JET CP m W W Straight torch OCP 00 S - 0 m W Wear parts for drag cutting ( to mm) Drag cutting Distance cutting Gouging ret Electrode FL W Nozzle L 0.5 ( to mm - 20 A) Nozzle L 0. ( to 4 mm - 0 A) Nozzle L.0 ( to mm - 40 A) Nozzle L.2 ( to mm - 0 A) W W W W Skirt for drag cutting W Wear parts for distance cutting ( to 40 mm) 4 Electrode C W Nozzle C.0 ( to 0 mm - 40 A) Nozzle C.2 ( to 5 mm - 0 A) Nozzle C.4 ( to 25 mm - 5 A) Nozzle C. ( to 40 mm - 20 A) W W W W Skirt for distance cutting W Skate for distance cutting W00002 Skirt with crenels W Conical skirt (beveling skirt) W Wear parts for gouging 0 Electrode L W Nozzle G 2.2 W Skirt for gouging W Skate for gouging W Wrench W PRESTOJET 4 auto - Torch OCP00-5 m W

Equipment for workshop applications PLASMAJET 2C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 0 mm Quality cut: 25 mm PLASMAJET 2C - Torch JET CP 4.

7 Equipment for workshop applications PLASMAJET 2C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 0 mm Quality cut: 25 mm PLASMAJET 2C - Torch JET CP 4.0 Central Powerfull: 0 A with 40% at 40 C duty cycle. steps to simplify the selection of the desired current according to the thickness to be cut. Maximum quality and safety with the patented torch. Drag cutting up to mm for maximum quality. Delivered ready to use. IP 2 for use on open sites. 4 wheels and a strong design for intensive industrial use. Central connector for easy connection. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PLASMAJET 2C 220 V / 20 V / 0 V / 400 V (/- 0%) 50/0 Hz three phase 49 / 47 A 2,5 / 27 A 5 bars - 0 l/min. 0 A at 40% 50 A at 0% 0 A at 00% 500 x 55 x 755 mm 0 kg Protection class IP Installation ready to use including: PLASMAJET 2C, Primary cable m, torch JET CP 4.0 Central m long, earth cable with a clamp, set of wear parts. PLASMAJET 2C W cutting compass W UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.0 W W W Air cooled torch JET CP 4.0 Central - m W Air cooled torch JET CP 4.0 Central - 5 m W ret W Wear parts for drag cutting ( to 0 mm) Electrode FL W Drag cutting Distance cutting Nozzle L 0.5 ( to 5 mm - 25 A) Nozzle L 0. ( to mm - 5 A) Nozzle L.0 (5 to mm - 40 A) Nozzle L.2 ( to 0 mm - 50 A) W W W W Skirt for drag cutting W00002 Wear parts for distance cutting ( to 25 mm ) 4 Electrode C W Nozzle C.0 ( to 0 mm - 5 A) Nozzle C.2 ( to 5 mm - 50 A) Nozzle C.4 (5 to 25 mm - 5 A) W W W Skirt for distance cutting W Skate for distance cutting W00002 Skirt with crenels W Conical skirt (beveling skirt) W Wrench W

Equipment for workshop applications PLASMAJET 4C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 40 mm Quality cut: 5 mm PLASMAJET 4C - Torch JET CP 4.

High quality cut with drag cutting nozzles. Delivered ready to use with m torch, air hose, primary cable, earth cable, starting set of wear parts. Central connector for easy connection.

8 Equipment for workshop applications PLASMAJET 4C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 40 mm Quality cut: 5 mm PLASMAJET 4C - Torch JET CP 4.0 Central High cutting capacity: 40 mm with 20 A. High duty cycle: 50% at 40 C. 4 steps for current setting according to the thickness to be cut. IP 2 for workshop and on-site applications. High quality cut with drag cutting nozzles. Delivered ready to use with m torch, air hose, primary cable, earth cable, starting set of wear parts. Central connector for easy connection. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PLASMAJET 4C 220 V / 20 V / 0 V / 400 V (/- 0%) 50/0 Hz three phase 74 / 7 A 42 / 40 A 5.5 bars l/min. 20 A at 50% 5 A at 75% 50 A at 00% 500 x 55 x 755 mm 25 kg Protection class IP 2 PLASMAJET 4C Installation ready to use including: PLASMAJET 4C Primary cable m, torch JET CP 4.0 Central m long, earth cable with a clamp, set of wear parts. W cutting compass W UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.0 W W W Air cooled torch JET CP 4.0 Central - m W Air cooled torch JET CP 4.0 Central - 5 m W ret W Wear parts for drag cutting ( to 0 mm) Electrode FL W Drag cutting Distance cutting Nozzle L 0.5 ( to 5 mm - 25 A) Nozzle L 0. ( to mm - 5 A) Nozzle L.0 (5 to mm - 40 A) Nozzle L.2 ( to 0 mm - 50 A) W W W W Skirt for drag cutting W00002 Wear parts for distance cutting ( to 40 mm ) 4 Electrode C W Nozzle C.0 ( to 0 mm - 5 A) Nozzle C.2 ( to 5 mm - 50 A) Nozzle C.4 (5 to 25 mm - 5 A) Nozzle C. ( to 5 mm - 20 A) W W W W Skirt for distance cutting W Skate for distance cutting W00002 Skirt with crenels W Conical skirt (beveling skirt) W Wrench W

Equipment for workshop applications NERTAJET 50 - Torch Z 5.0 Quality work with high accuracy. Quality cut: 50 mm NERTAJET 50 - Torch Z 5.0 Three-phase multivoltage. Heavy duty applications.

Manual and automatic applications. NERTAJET 50 220 V / 400 V / 45 V / 440 V (/- 0%) 50/0 Hz three phase Primary consumption (I max) 09 A (20 V) 0 A (45 V) Air pressure and flowrate bars - 70 l/min.

9 Equipment for workshop applications NERTAJET 50 - Torch Z 5.0 Quality work with high accuracy. Quality cut: 50 mm NERTAJET 50 - Torch Z 5.0 Three-phase multivoltage. Heavy duty applications. 00% duty cycle. Cuts stainless steels and aluminium alloys with Ar/H2 up to 50 mm thick. Plasma gouging. Can also be used with assistance gas for improved quality cutting of large thicknesses. Manual and automatic applications. NERTAJET V / 400 V / 45 V / 440 V (/- 0%) 50/0 Hz three phase Primary consumption (I max) 09 A (20 V) 0 A (45 V) Air pressure and flowrate bars - 70 l/min. 0 min. cycle (at 40 C) 50 A at 00% 70 x 70 x 200 mm 20 kg Protection class IP 2 NERTAJET 50 NERTAJET 50 W Installation ready to use: Installation pack air: NERTAJET 50 with m long torch W Installation pack Ar/H 2 - N 2: NERTAJET 50 with m long torch W cutting compass W UNIVERSEL T0 gloves W LCD mask EUROLUX Advance 4500 W Wear parts box Air W Wear parts box Ar/H 2 - N 2 W Water cooled torch Z m W Water cooled torch Z m W W Wear parts for distance cutting Immersion tube W Electrode Air W Electrode N 2 W Electrode Ar / H 2 W A.0 W A.2 W Nozzle Air, N 2, AR/H 2 00 A. W A. W Skirt P flat W Skate W Wear parts for gouging Immersion tube W Electrode Air W Distance cutting Gouging Electrode N 2 W Electrode Ar / H 2 W Nozzle for gouging W Skirt C conical W Wrench for electrode W000242

10 Accessories Cutting compas can be used with all torches CPT, JET CP and Z, Ø maxi 400 mm Plasma trolley for PRESTOJET 4 For easy transportation and storage of accessories. W W Includes adaptor rings to fit all torch models Adaptor kit for central connection torch PLASMAJET 2 W PLASMAJET 4 W To adapt central connection torch on the old PLASMAJET 2 & On site version. W

11 Wear parts SAXOJET JET CP 0.5 SAXOJET CPT 00 PRESTOJET JET CP.0 PRESTOJET K CPT 00 PRESTOJET CPT 00 PRESTOJET 2 JET CP 2.5 PRESTOJET 4 JET CP 4.5 PLASMAJET 2 JET CP.0 PLASMAJET 2C JET CP 4.0 C PLASMAJET 4 JET CP 4.0 PLASMAJET 4C JET CP 4.0 C Cat. nr Designation W Electrode FL - CPT 00 W Diffuser - CPT 00 W Electrode FL W Electrode C W Electrode L W Nozzle FL CPT 00 W Nozzle FL 0. - CPT 00 W Nozzle FL 0.5 W Nozzle FL 0. W Nozzle L.0 W00025 Nozzle L.2 W Nozzle C.0 W Nozzle C.2 W Nozzle C.4 W Nozzle C. W Nozzle C. W W Nozzle G JET CP Nozzle G JET CP 4.5 W Skirt TN CPT 00 W Skirt Ti CPT 00 W Skirt TN W Skirt TI W00002 W W W W W W00002 W W Skirt drag cutting - JET CP Skirt distance cutting - JET CP Skirt with crenels - JET CP Skirt conical for bevelling - JET CP Skirt for gouging - JET CP 4.5 Skate for distance cutting JUPE TN Skate for distance cutting - JET CP Skate for gouging - JET CP 2.5 Skate for gouging - JET CP 4.5 W Wrench CPT 00 W Wrench

12 Torch JET CP Torch JET CP Wear parts for drag cutting Wear parts for distance cutting Electrode FL W Nozzle FL 0.5 W Nozzle FL 0. W Nozzle L.0 W Nozzle L.2 W Skirt TN W Wear parts for distance cutting 5 7 Electrode FL W Nozzle FL 0.5 W Nozzle FL 0. W Nozzle L.0 W Nozzle L.2 W Skirt TI W Wear parts for gouging (only CP 2.5) Electrode C W Nozzle C.0 W Nozzle C.2 W Nozzle C.4 W Skirt TN W Skate W Electrode L W Nozzle G 2.0 W Skirt TN W Gouging skate W Torch JET CP central and 4.5 Wear parts for drag cutting Electrode FL W Nozzle FL 0.5 W Nozzle FL 0. W Nozzle L.0 W Nozzle L.2 W Skirt for drag cutting W00002 Wear parts for distance cutting Wear parts for gouging (only CP 4.5) Electrode L W Nozzle G 2.2 W Skirt for gouging W Skate for gouging W Electrode C W Nozzle C.0 W Nozzle C.2 W Nozzle C.4 W Nozzle C. W Nozzle C. W Skirt for distance cutting W Skate for distance cutting W Skirt with crenels W Beveling skirt W

13 Wear parts for previous range SAF-FRO torches Wear parts for Z 2.0 torch Immersion tube W Electrode L W Electrode FL W Drag cutting Distance cutting Electrode C W Nozzle L.0 W Nozzle L.2 W Nozzle XXL.4 W00002 Nozzle YL.2 W Nozzle FL 0. W Nozzle C.0 W Nozzle C.2 W Jupe TN W Skirt TI W Skate W Wrench W Wear parts for CP 25R Torch Elbow W Harness W Electrode holder W Immersion tube W Electrode W Blue cartridge for thickness mm W Yellow cartridge for thickness up to 7 mm W Wrench W Torch CP 25 R m long W Wear parts for torches CP 40 R or CP 00 R W Immersion tube W Electrode Zr. W Electrode Hf. W Electrode long W Nozzle Ø.0 W Nozzle Ø.2 W Nozzle Ø. W Nozzle long. Ø 0. W Nozzle long. Ø.2 W Wrench W Guide skate W Skirt TN (to better see the arc) W Skirt TI 40 (air cushion) W Skirt TI 00 (heavy duty works) W Gouging kit W Gouging kit Nozzle x 5 Skate x 5 2 Torch CP 40 R m long W Torch CP 40 R 5 m long W Torch CP 00 R m long W Torch CP 00 R 5 m long W

Plasma range PRESTOJET / PLASMAJET

Plasma range PRESTOJET / PLASMAJET A complete range of installations for manual plasma cutting and gouging 2008-044 www.saf-fro.com The cutting team: PRESTOJET and PLASMAJET SAF-FRO offers a complete range