Engine conversions to LPG or CNG are expensive and complex. The solution is InjectoReducer
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- Chad Osborne
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1 Engine conversions to LPG or CNG are expensive and complex The solution is InjectoReducer
2 Why use LPG or CNG? What is LPG Liquefied Petroleum Gas is a gas mostly propane and butane stored in a cylindrical pressure What is CNG Compressed Natural Gas is also a natural gas (methane and ethane) stored at high pressure and is a fuel which can be used in place of gasoline (Petrol), Diesel fuel and propane/lpg Its cheaper 50% on average less than Petrol and Diesel Cleaner Up to 30% less CO2 emissions, less Particulate Matter (PM) and Nitrogen Oxides (NOx) than Diesel Don t need AdBlue In the case of Diesels or the additional cost, limitation, complication or storage You can retrofit it A traditional Petrol or Diesel engine can be converted
3 The current LPG/CNG conversion issues Lots of separate parts 4 are needed (solenoid valve, reducer, filter and injectors) plus bespoke pipe work to order, stock and keep spares Lots of separate suppliers Leads to warranty identification and claim issues A high labour element Up to 80% of total cost, Hours Safety Lots of connections increases risk of leakages Inefficient The components all take different times to warm up to operating temperature Unnecessary heavy Separately designed components mean increased weight
4 The new Rail Srl InjectoReducer Solution Only 1 part (solenoid valve, reducer, filter and injectors are combined) to order, stock and keep spares 75% reduction Only 1 supplier Simple warranty identification and claims 100% clarity Minimum labour element 12 hours Up to 50% reduction Safety Vastly reduced connections Minimal risk of leakages Efficient The components all warm up together Up to 20% more efficient Unnecessary heavy A common, integrated component mean lower weight Up to 25%
5 What does this mean as a business opportunity? Parts cost 5-10% less Installation time 25% less (depending on fitting model) Changes in market demand Electric Vehicles are stimulating unprecedented interest from prospective customers but still they still suffer from Range Anxiety With much lower cost a LPG conversion they can still save on operational costs, satisfy environmental conscience and dispel any fears of range as they can still revert to petrol This means more people and businesses will take up the option presenting installers with incredible commercial opportunity
6 Markets we operate in Retrofit and new builds in: Automotive Train Bus and Coach Commercial Vehicles Marine Fork Trucks
7 The Rail Srl solution Expertise For whatever are your needs, 150 years of combined experience within the team ensures this Investment Adequate funding is always a key ingredient in the development of new technology solutions, investment of 2 Million has ensured this is the case Innovation Four years in the making, and tens of thousands of research and testing hours by a dedicated, world expert team have delivered the InjectoReducer with all its multitude of brand new innovations Made the product around the market Our market research has told us operators want a universally adaptable solution to make LPG and CNG conversions cost effective this is exactly what we now provide
8 Our team Luigi Stevani, Managing Director 30 years knowledge and experience in the automotive gas industry and understands the key requisite requirements of the sector. Luigi has a degree of professional maturity and craft industry and Technology as well as a diploma in Technical Design, Fluid Machining, Assembly and CNC machines. Luigi has worked as Factory manager (in Gas and fuel oil valve manufacturer in Automotive sector), as well as Production Manager and Managing Director (in Gas Valve and Gas injector manufacturer in Automotive) sector). Matteo Castagnedoli, R &D and Quality Manager Responsible for the implementation of quality management system, product and production process developing as well as Research. His core competences include proficiency in SAP, Gamma Enterprise and AS400
9 Our team Ettore Bassi, Technical Designer Head of execution of all technical and or innovation related duties particularly mapping of the Project objectives and activities. Ettore is responsible for mechanical design of injectors for automotive engines to Power LPG / CNG with the aid of CAD tool, design & development of pressure reducers, product laboratory testing, designs of equipment or any type of industrial design required using Solidworks Darin Tudor (Business Development) Ex RAF Harrier aeronautical engineer qualified in liquid gaseous substances, previously MD of the 54th fastest growing business in the UK with a 27 year and Entrepreneur in Residence for Coventry University, UK Head of the Energy Innovation Cluster, 0.5 Billion track record in sales
10 Our history 1996 The business was started by Luigi Stevani as a result of the market insight gained and the gaps he recognised as a result of his 30 years in the automotive gas industry 2010 A new market opportunity was recognised for LPG/CNG simplification and an extensive R & D programme and prototyping project commenced called InjectoReducer 2012 Increasing prospective customer interest meant private and public funding was won to get the prototypes through testing on test benches, functional testing and simulated driving 2016 Successfully attained all necessary preliminary testing on vehicle 2017 InjectoReducer being developed for the CNG range
11 Necessary accreditation all achieved Company Certification ISO 9001/2008 ISO/TS (underway) Product Certification ISO ECE 10R-03 (electromagentic compatibility) ECE 67R-01 (LPG) ECE 110R-00 (CNG)
12 Patent & IP protected Patents Currently granted in Italy and Europe, Indian patents is pending, each new development is assessed in real time by an industry expert for patent and IP protection Trademark Protection in place, and on-going Design IP Protection in place, and on-going
13 Our track record We are very proud of our successful track record of international commercial relationships with some of the most exacting customers, who refuse to compromise on delivery, quality and consistency of service. If you would like to benefit from this great product, we would welcome the opportunity to explore this with you, just contact: Darin Tudor on or
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