Bulletin BX-512H. Bell & Gossett. Series HSC-S Pumps Technical Bulletin. Bell & Gossett. Part of the. Equipment Selection Programs

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1 Bulletin BX-1H Bell & Gossett Series HSC-S Pumps Technical Bulletin Part of the Bell & Gossett Equipment Selection Programs

2 TABLE OF CONTENTS Useful Pump Formulas Performance Curves , Materials of Construction (Standard) Materials of Construction (Optional) Pump Dimensions Typical Specifications USEFUL PUMP FORMULAS Head (Feet) x Specific Gravity (PSI).1 Head (PSI) x.1 (Feet) Specific Gravity Vacuum Dynamic Suction Lift (Feet) x.88 x Specific Gravity (Inches of Mercury) Horsepower x Head (Feet) x Specific Gravity (Brake) 960 x Pump Efficiency Horsepower x Head (Feet) x Specific Gravity (Water) 960 Efficiency Horsepower (Water) x 0 Per Cent (Pump) Horsepower (Brake) NPSH Positive Factors Negative Factors (Available) Affinity Laws: Effect of change of speed or impeller diameter on centrifugal pumps. Impeller Diameter Change Capacity Ft. Head BHP Q D Q1 D1 H ( D D1 ) H1 P ( D D1 ) P1 Speed Change Q RPM Q1 RPM1 H ( RPM RPM1 ) H1 P ( RPM RPM1 ) P1 Where Q, H Head, P BHP, D Impeller Dia., RPM Pump Speed

3 60 CYCLE PERFORMANCE CURVES SERIES HSC-S 0 1 FEET RPM xx11l xx11s x6x1a x6xm 6x8x17L x6x1l 8xx0S x6x1a x6xa 6x8x1S 6x8xA 8x8x17 6x8x1M 6x8x17M 6x8x1XL 8xx0L 8xx17S 8xx1L 6x8x1 8xx17L 8xx1S x1x17 x1x1m x1x1 x1x1xl xx1 6x8x1L CUBIC PER HOUR FEET RPM xx11s xx11l 6x8x17L 8xx0S x6x1l 6x8x17M x6x1a x6x1a x6xm x6xa 8x8x17 6x8x1M 6x8x1S 6x8x1XL 6x8x1 xx1 6x8xA 8xx17L 8xx1L 8xx1S 8x8x1 8xx17S x1x1 x1x17 x1x1xl x1x1m 0 6x8x1L CUBIC PER HOUR FEET RPM xx11l xx11s x6xm 6x8x1M CUBIC PER HOUR

4 CYCLE PERFORMANCE CURVES SERIES HSC-S FEET xx11s xx11l 6x8x17L x6xm 8xx0S 6x8x17M x6x1a x6x1l 6x6x9 x6x1a 6x8x 6x8x9 x6xa 6x8x1S 6x8x1XL 6x8x1M 6x8x1L 8x8x17 6x8xA 8xx0L 6x8x18 8xx17L 6x8x1 8xx1L 8x8x1 8xx1S 8xx17S x1x1 x1x17 xx1 x1x1xl x1x1m CUBIC PER HOUR FEET xx11l 00 1 xx11s x6xm 6x8x1M CUBIC PER HOUR

5 SERIES HSC-S MATERIALS OF CONSTRUCTION MECHANICAL SEALS MOUNTED ON SHAFT Standard Mechanical Seal with External Seal Piping MATERIAL NO. DESCRIPTION Cast Iron, Bronze Fitted Pipe Fitting (Casing) Brass Elbow Malleable Iron Tubing Copper Nipple Malleable Iron Male Connector Brass Casing Assembly Cast Iron (ASTM A8 Class A) -1- Casing Joint Gasket (Suction) Paper (Vellumoid ) -1-6 Casing Joint Gasket (Discharge) Paper (Vellumoid ) Casing Ring Bronze (ASTM B8-9) Shaft 16 Stn. Stl. -0- Bearing Housing Cast Iron (ASTM A8 Class A) -0- Bearing Housing Cast Iron (ASTM A8 Class A) -06- Bearing (Inboard) Ball Steel -06- Bearing (Outboard) Ball Steel Stuffing Box (Mechanical Seal) Cast Iron (ASTM A8 Class A) Deflector Rubber (BUNA N ) Lip Seal (Bearing) Rubber (BUNA N ) -0-9 Mechanical Seal (See copy at right) Stn. Stl., Rubber, Carbon, Ceramic Capscrew (Bearing Housing) Steel, Grade -9-9 Pipe Plugs (Bearing Housing) Steel Key, Impeller Stn., Stl. (ANSI 16) Key, Coupling Steel O Ring (Casing Ring) Rubber (Buna N ) -91- O Ring (Stuffing Box) Rubber (Buna N ) Retaining Ring (Impeller) Steel -16- Locknut (Bearing) Steel -17- Lockwasher (Bearing) Steel -9-9 Spirol Pin (Stuffing Box) SS -9-9 Spirol Pin (Casing Ring) SS Impeller Bronze (ASTM B8-87) OPTIONAL COMPONENTS* Rings, Impeller Bronze (ASTM B-9) *Optional modifications available, if specified, at extra cost. Located at casing parting line. 80 and 0 psi 6x8xA is cast iron. (Note: Mechanical seals on shaft arrangement not available on pump sizes 6x8x1M, 8xx0S, and 8xx0L.) Note: For pumps with 0 PSI (7 BAR) working pressure, wear ring clearances are doubled. Derate pump efficiencies by percentage points. MECHANICAL SEALS STANDARD CONSTRUCTION: 17 PSIG (1 BAR) Maximum Working *0 PSIG (7 BAR) Maximum Suction 1#FF ANSI FLANGE (ANSI A1., AWWA C1 and ANSI B16.1 class 1) Type 1, Buna/Carbon-Ceramic,*0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1, EPR/Carbon-Ceramic, *0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1, EPR/Carbon-Tungsten Carbide, *0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) OPTIONAL CONSTRUCTION: 80 PSIG (19 BAR) Maximum Working 00 PSIG (1 BAR) Maximum Suction #FF ANSI FLANGE (ANSI B16.1 class except flanges are flat faced) Type 1, Buna/Carbon-Ceramic, 1 psig ( BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1, EPR/Carbon-Ceramic, 1 psig ( BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1, EPR/Carbon-Tungsten Carbide, 00 psig (1 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) 0 PSIG (7 BAR) Maximum Working 0 PSIG (0 BAR)Maximum Suction #FF ANSI FLANGE (ANSI B16.1 class except flanges are flat faced) Type 1B, Buna/Carbon-Ceramic, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1B, EPR/Carbon-Ceramic, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1B, EPR/Carbon-Tungsten Carbide, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) *Maximum suction pressure for 0 RPM is 8 psig (6 BAR).

6 SERIES HSC-S MATERIALS OF CONSTRUCTION MECHANICAL SEALS MOUNTED ON SLEEVE Standard Mechanical Seal with External Seal Piping. 6 MATERIAL NO. DESCRIPTION Cast Iron, Bronze Fitted Pipe Fitting (Casing) Brass Elbow Malleable Iron Tubing Copper Nipple Malleable Iron Male Connector Brass Casing Assembly Cast Iron (ASTM A8 Class A) -1- Casing Joint Gasket (Suction) Paper (Vellumoid ) -1-6 Casing Joint Gasket (Discharge) Paper (Vellumoid ) Casing Ring Bronze (ASTM B8-9) Shaft Steel (SAE ) Shaft Sleeve Bronze (ASTM B8-9) Shaft Sleeve Nut Bronze (ASTM B8-9) Screw, Locking (Set Screw) Steel -0- Bearing Housing Cast Iron (ASTM A8 Class A) -0- Bearing Housing Cast Iron (ASTM A8 Class A) -06- Bearing (Inboard) Ball Steel -06- Bearing (Outboard) Ball Steel Stuffing Box (Mechanical Seal) Cast Iron (ASTM A8 Class A) Deflector Rubber (BUNA N ) Lip Seal (Bearing) Rubber (BUNA N ) -0-9 Mechanical Seal (See copy at right) Stn. Stl., Rubber, Carbon, Ceramic -1-9 Set Collar Bronze (ASTM B8-9) -90- Set Screw SS Capscrew (Bearing Housing) Steel, Grade -9-9 Pipe Plugs (Bearing Housing) Steel Key, Impeller Steel Key, Coupling Steel O Ring (Casing Ring) Rubber (Buna N ) -91- O Ring (Stuffing Box) Rubber (Buna N ) -16- Locknut (Bearing) Steel -17- Lockwasher (Bearing) Steel -9-9 Spirol Pin (Stuffing Box) SS -9-9 Spirol Pin (Casing Ring) SS Impeller Bronze (ASTM B8-87) OPTIONAL COMPONENTS* Rings, Impeller Bronze (ASTM B-9) -0-9 Mechanical Seal Balanced Stn. Stl., Rubber, Carbon, Ceramic *Optional modifications available, if specified, at extra cost. Located at casing parting line. For 80 (19 BAR) and 0 (7 BAR) psi working pressures, casing materials is Ductile iron (ASTM A6, Grade 6--1). Shaft material AISI 1 on pump x6x11, 6x8x1M, 8xx0S, 8xx0L. Mechanical seal on sleeve or packing not available for pump size 6x8xA. Note: For pumps with 0 PSI (7 BAR) working pressure, wear ring clearances are doubled. Derate pump efficiencies by percentage points. MECHANICAL SEALS STANDARD CONSTRUCTION: 17 PSIG (1 BAR) Maximum Working *0 PSIG (7 BAR) Maximum Suction 1#FF ANSI FLANGE (ANSI A1., AWWA C1 and ANSI B16.1 class 1) Type 1, Buna/Carbon-Ceramic, *0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1, EPR/Carbon-Ceramic, *0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1, EPR/Carbon-Tungsten Carbide, *0 psig (7 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Packing, *0 psig (7 BAR) maximum working pressure, 0 to F (-18 to 7 C) OPTIONAL CONSTRUCTION: 80 PSIG (19 BAR) Maximum Working 00 PSIG (1 BAR) Maximum Suction #FF ANSI FLANGE (ANSI B16.1 class except flanges are flat faced) Type 1, Buna/Carbon-Ceramic, 1 psig ( BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1, EPR/Carbon-Ceramic, 1 psig ( BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1, EPR/Carbon-Tungsten Carbide, 00 psig (1 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) 0 PSIG (7 BAR) Maximum Working 0 PSIG (0 BAR) Maximum Suction #FF ANSI FLANGE (ANSI B16.1 class except flanges are flat faced) Type 1B, Buna/Carbon-Ceramic, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 7 C) Type 1B, EPR/Carbon-Ceramic, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) Type 1B, EPR/Carbon-Tungsten Carbide, 0 psig (0 BAR) maximum suction pressure, from -0 to F (-9 to 11 C) *Maximum suction pressure for 0 RPM is 8 psig (6 BAR).

7 SERIES HSC-S MODEL 1 DIMENSIONS DISCHARGE C L Z X YY." NPT (VENT)." NPT (FLUSH)." NPT BOTH NOZZLES (GAUGE) S S SUCTION C L YY X Z DISCHARGE C L NOZZLES (DRAIN) OPTIONAL.7 NPT DRIP PAN HA HA 1. (DRAIN) HR HP TYP. LEFT HAND VIEWED FROM PUMP END RIGHT HAND ROTATION ROTATION HB STANDARD: 1#FF ANSI FLANGE (ANSI A1., AWWA C1 & ANSI B16.1 CLASS 1) OPTIONAL: #FF ANSI FLANGE (ANSI B16.1 CLASS EXCEPT FLANGES ARE FLAT FACED) VH1 APPLIES TO 80 & 0 PSIG RIBBED CASINGS. DIMENSIONS ARE SUBJECT TO CHANGE. NOT TO BE USED FOR CONSTRUCTION PURPOSES UNLESS CERTIFIED. *MOTOR DIMENSIONS ARE APPROXIMATE FOR T FRAMES, VARY BY MANUFACTURER AND MOTOR TYPE. MOTOR DIMENSIONS INCHES (MM) PUMP SIZE FRAME HA HB HP HR CP HC* MAX HD HO S & Z VH VH1 W X YY xx (119) (119) (88).0 (60) S, L -6 (8).00 (17) (1) (7) (718) 61 (19) (1) (17) (6) (9) () x6xa (119) (1) (6).9 (69) - (6) (1) (1) (7) (76) 69 (17) (178) (19) (8) (9) () (119) (16) x6xm (17) (1600) 18. (6) 6.1 (66) (166) (1) (117) (81) 7 (189) (16) (00) (70) (9) () (19) 78 (1981) 0. (1) 8.1 (71) x6x1a (119) (16) (17) 6 (1600) 18. (6) 6.1 (66) (1) (117) (81) (16) (00) (70) (9) () (166) 66 (1677) (170) (197) x6x1a (17) (166) 19. (89) 8. (7) (177) (1) (8) (781) 70 (1788) (197) () () (9) () (19) 7 (1880) 1. (7).00 (889) x6x1l (170) (197) (89) 8.87 (7) (17) (1) (8) (781) 6 (166) (197) () () (9) () 6x8xA (17) 60. (1) (166) 69. (179) 1. (). (77) (1) (7) (16) () () (8) (18) (18) (177) 71. (18) (119) 1 (196) 6x8x (17) 61 (19) 1. ().8 (78) S, L, XL (6) (1) (8) (781) (9) () () (6) (6) (1) 6 (166) 6x8x1M (17) 6 (1600) ().8 (78) (166) 7 (189) (1) (118) (81) (9) () (70) (6) (6) (19) 81 (08). (91).8 (8) 6x8x (17) (170) (8) 9. (77) (177) (1) (1) (97) 76 (19) (0) (9) () () (9) (17) 67 (170) 6x8x (177) 76 (19) 1. ().00 (88) M, L (1) (1) (97) (9) (99) () (6) (6) (19) 8 (08) 8x8x (17) (170) (8). (768) (177) (1) (1) (97) 76 (19) (0) (60) (99) () (6) (19) 8x8x (1676) 7 (189) 1.7 ().7 (87) (19) 8 (19) (1) (178) (0).7 (60).7 (908) (1) () () (7) (81) (19) (18) 9 (6) (17) 67 (170) 8xx (6).00 (81) (1676) 7 (189) S, L (1) (178) (0) (16) (67) () (7) (6) () (19) 8 (19). (97).00 (86) (1676) 7 (189). (91) 6.06 (916) 8xx (19) 8 (19) S, L (1) (178) (0). (61) 8.06 (967) () () (6) (7) (6) (7) (18) 9 (6) (1676) 7 (189) 7. (69) 9. (17) 8xx (19) 8 (19) S, L (660) (1) (178) (0) 9. (7) 1. (18) (6) (9) (6) (7) (7) (8) (18) 9 (6) xx (177) (190). (7).69 (66) (0) (1) (16) (81) 96 (8). (6).69 (907) (9) (8) (611) (6) (7) x1x (177) (190). (6) 6.00 (91) M, XL (0) (1) (16) (81) 96 (8) 6. (67) 8.00 (96) () (9) (611) (6) (8) x1x (1676) 7 (189). (61) 8.69 (98) (19) 8 (19) (1) (178) (0) 7. (69).69 () (80) (1) (80) (7) (7) (8) (18) 9 (6) x1x (1676) 7 (189). (61) 8.69 (98) (19) 8 (19) (1) (178) (0) 7. (69).69 () (80) (1) (80) (7) (7) (8) (18) 9 (6) HO VH1 VH HD.00 CP W HC*. MIN 7

8 TYPICAL SPECIFICATIONS FOR SERIES HSC-S HORIZONTAL SPLIT CASE PUMPS SPECIFICATIONS.01 DOUBLE SUCTION, HORIZONTAL SPLIT CASE PUMPS (BASE MOUNTED) A MANUFACTURER: Contractor shall furnish and install new double suction horizontal split case pumps for chilled water and hot water heating systems as indicated on the drawings. Pumps shall be model HSC-S as manufactured by Bell & Gossett under base bid. Equivalent units may be submitted as deduct alternates. Pumps shall meet types, sizes, capacities, and characteristics as scheduled on the Equipment Schedule drawings. B DOUBLE SUCTION, HORIZONTAL SPLIT CASE PUMP (BASE MOUNTED) : 1. The pumps shall be long coupled, base mounted, single stage, double suction, horizontally split case design, in cast iron bronze fitted construction specifically designed and guaranteed for quiet operation. Suitable standard operations at F (7 C) and 17 psig (1 BAR) working pressure or optional operations at up to F (11 C) and 80 (19 BAR) or 0 psig (7 BAR) working pressures. Working pressures shall not be de-rated at temperatures up to F (11 C). The pump internals shall be capable of being serviced without disturbing piping connections or electrical motor connections.. A bearing housing shall supply support for a pair of heavy-duty regreaseable ball bearings. An inboard single row bearing will absorb thermal expansive forces while an outboard double row bearing will be clamped in place to absorb both radial and thrust loads and keep the rotating element in proper axial alignment. Bearings shall be replaceable without disturbing the system piping and shall be regreaseable without removal of the bearings from the bearing housing.. The impeller shaft shall be a solid 16 stainless steel shaft.. Pump shall be equipped with a pair of externally flushed mechanical seal assemblies in direct contact with the pump shaft. Seal assemblies shall be a Type 1 having a stainless steel housing, Buna bellows and seat gasket, stainless steel spring, and be of a carbon-ceramic design with the carbon face rotating against a stationary ceramic face.. Impeller shall be of the enclosed double suction type made of bronze, both hydraulically and dynamically balanced to ANSI/HI , section , figure 1.6, balance grade G6. keyed to the shaft and fixed in the axial position. 6. A center drop-out type coupling, capable of absorbing torsional vibration, shall be employed between the pump and motor. On variable speed applications the coupler sleeve should be constructed of an EPDM material to maximize performance life. 7. The coupling shall be shielded by a dual rated ANSI B1.1, Section 8 and OSHA compliant coupling guard and contain viewing windows for inspection of the coupling. 8. Pump volute shall be of a cast iron (rated for 17 psig [1 BAR] Max WP) or ductile iron (rated for 80 [19 BAR] or 0 psig [7 BAR] Max WP) axially-split design with flanges (17 psig [1 BAR] drilled for 1# ANSI companion flanges or optional 80 [19 BAR] and 0 psig [7 BAR] working pressures are drilled # flange drilled) and mounting feet integral cast into the bottom half of the casing. 80 (19 BAR) and 0 psig (7 BAR) 6x8xA s are cast iron. Suction and discharge flanges shall be on a common centerline in both the horizontal and vertical planes, and the volute shall include Bronze Casing Wear Rings, priming port, gauge ports at nozzles, and vent and drain ports. The upper half casing shall be capable of being removed without disturbing piping connections or electrical motor connections. 9. Pump seal flushing lines shall be mounted on the upper half pump casing. Sealing from an external source shall be possible for lubrication and/or cooling.. Motors shall meet scheduled horsepower, speed, voltage, and enclosure design. Pump and motors shall be factory aligned, and shall be realigned after installation by the manufacturer s representative. Motors shall be non-overloading at any point on the pump curve and shall meet NEMA specifications and conform to the standards outlined in EPACT Base plate shall be of structural steel or fabricated steel channel with fully enclosed sides and ends, and securely welded cross members. Grouting area shall be fully open. The combined pump and motor base plate shall be sufficiently stiff as to limit the susceptibility of vibration. The minimum base plate stiffness shall conform to ANSI/HI for Horizontal Baseplate Design standards. 1. Base shall be capable of being field grouted. 1. The pump(s) selected shall conform to ANSI/HI standards for Preferred Operating Region (POR) unless otherwise approved by the engineer. The pump NPSH shall conform to the ANSI/HI standards for Centrifugal and Vertical Pumps for NPSH Margin. 1. Pump rotation shall be righthand or lefthand as viewed from the pump end. 1. Pump manufacturer shall be ISO-9001 certified. 16. The seismic capability of the pump shall allow it to withstand a horizontal load of 0.g, excluding piping and/or fasteners used to anchor the pump to mounting pads or to the floor, without adversely affecting pump operation. 17. Each pump shall be factory hydrostatically tested per Hydraulic Institute standards and name-plated before shipment. It shall then be thoroughly cleaned and painted with at least one coat of high-grade paint prior to shipment. 18. Pumps shall be Series HSC-S as manufactured by ITT Bell and Gossett or approved equal. Bell & Gossett COPYRIGHT 1989, 00 BY ITT INDUSTRIES, INC. PRINTED IN U.S.A. 6-0 INTL. Bell & Gossett / Export Dept. 800 N. Austin Avenue Morton Grove, IL 600 Phone: (87) Facsimile: (87)

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