Control valve BioStar control

Transcription

1 Control valve BioStar control Construction The GEMÜ 567 BioStar control 2/2-way control valve is designed for use in sterile applications. Flow rates ranging from 80 l/h to 4,100 l/h are possible depending on the version. The sealing concept of the valve is based on the GEMÜ PD design. All metallic operator components are made of stainless steel. The valve is available with a manual or pneumatic operator. The pneumatic type is available with Normally closed, Normally open and Double acting control functions. Features Suitable for inert and corrosive liquid and gaseous media* Angle valve body available in various materials Various connections available CIP/SIP capable Autoclave capability Standard surface finishes 0.4 µm; others on request Linear and equal-percentage control characteristic options Valve spindle sealed by a PTFE diaphragm Fast leakage detection thanks to leak detection holes in the distance piece Version according to ATEX on request Advantages Hermetic separation between medium and operator Control of small quantities Installation for an optimised draining is possible Control air connectors rotatable 90 (pneumatic version) FDA compliant seal materials Extensive range of accessories Traceability of all media wetted parts Suitable for contact with foodstuffs as per (EC) Directive No. 1935/2004 * see information on working medium on page 4 Sectional view 567, P567

2 Technical data - General PD - seal system Media wetted materials 1 PTFE plug diaphragm (operator seal) 2 FPM O-ring (seat seal) 3 Stainless steel (1.4435) regulating cone 4 Stainless steel (1.4435) support ring Media wetted materials for special function M (3-A version) 1 PTFE plug diaphragm with Regulating cone Media wetted materials 1 PTFE plug diaphragm (operator seal) 2 FPM O-ring (seat seal) 3 Stainless steel (1.4435) regulating cone 4 Stainless steel (1.4435) support ring 5 Bypass diaphragm

3 Technical data - General Temperature / Pressure diagram Pressure [bar] Temperature [ C] Installation position for optimized draining in open and closed position Installation position for optimized draining in open position 3

4 Technical data Manually operated valve Working medium Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Temperatures Media temperature (liquids / gases) GEMÜ 567 (without bypass) -10 to 160 C GEMÜ P567 (with bypass) -10 to 100 C Media temperature (steam) / sterilisation temperature (1) Seat seal FPM without bypass (code 4) 160 C, steam max. 30 min (3) Seat seal PTFE without bypass (code 5) 160 C, steam max. 30 min (3) Seat seal FPM Diaphragm material of bypass EPDM (3A) (code 43) 0 C (2), max. 30 min Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 0 C (2), max. 30 min Seat seal FPM Diaphragm material of bypass EPDM (17A) (code 47) 0 C (2), max. 30 min Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 0 C (2), max. 30 min (1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request Ambient temperature -10 to 60 C Operating pressure -10 to 130 C 0 to 10 bar 140 C 9 bar 0 C 8 bar 160 C 7 bar All pressures are gauge pressures. Valve bodies are approved up to PN 10. Operator material Bonnet A4 stainless steel, (1.4408) Cap PEEK Stainless steel handwheel A4 stainless steel, (1.4408) Plastic handwheel PPS glass fibre reinforced Maximum permissible seat leakage class Seat seal Standard Test procedure Leakage rate Test medium FPM, PTFE DIN EN VI air 4

5 Order data Manually operated valve Valve type Angle valve body without bypass 567 Angle valve body with bypass P567 Operator top version Handwheel A4 stainless steel (1.4408) Handwheel PPS glass fibre reinforced M S Body configuration Angle valve body without bypass Angle valve body with bypass E M Connection Butt weld spigots Spigots DIN 0 Spigots EN series A 17 Spigots DIN series A 1A Spigots DIN series B 1B Spigots ASME BPE 59 Spigots ISO 1127 / EN series C 60 Clamp connections Clamps DIN series B for pipe EN ISO 1127, length EN 558, series 1 82 Clamps DIN series A for pipe DIN 11850, length EN 558, series 1 86 Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88 Valve body material (316L), block material 41 Seal Seat seal: FPM Operator seal: PTFE plug diaphragm 4 Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5 Seat seal: FPM Diaphragm material of bypass EPDM (3A) Operator seal: PTFE plug diaphragm 43 Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 45 Seat seal FPM Diaphragm material of bypass EPDM (17) Operator seal: PTFE plug diaphragm 47 Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 55 Control function Manually operated 0 Operator size Operator size 2 2 Operator function Control characteristic Equal-percentage (1:50) G* Linear L* * For selection see diagram page 13 With seal adjuster and stroke limiter H Without seal adjuster and without stroke limiter N With seal adjuster and stroke limiter, locking device (both directions) mounting for proximity switches M 8x1 B* With seal adjuster and stroke limiter, locking device to prevent closing, mounting for proximity switches M 8x1 F* With seal adjuster and stroke limiter, locking device to prevent opening, mounting for proximity switches M 8x1 K* * Accessories (e.g. proximity switches, locking device) optionally available for order see page 24 Kv value Characteristic 80 l/h A A 100 l/h A B 160 l/h B C 250 l/h B D 400 l/h B E 630 l/h C F 1.0 m³/h C G 1.6 m³/h* D H 2.6 m³/h* E J 4.1 m³/h* G 1 * possible with special function code M and / or seal code 5 Kv values determined acc.to DIN EN Operator version of bypass With seal adjuster, black handwheel diaphragm size 8 S0 Pneumatic, normally closed diaphragm size 8 11 Pneumatic, normally open 12 5

6 Order data Manually operated valve Ra 0,5 μm (20 μinch) mechanically polished internal Ra 0,5 μm (20 μinch) electropolished internal/external Ra 0,4 μm ( μinch) mechanically polished internal Ra 0,4 μm ( μinch) electropolished internal/external Ra 0,4 μm ( μinch) electropolished internal/external Ra 0,25 μm (10 μinch) electropolished internal/external Ra 0,25 μm (10 μinch) mechanically polished internal Valve body surface finish, internal contour Hygiene class DIN Designation ASME BPE (2014) Block material 41 - SF1 X* SF5 X* 1928 H4 - X* 36 HE4 - X* 37 - SF4 X* 1929 HE5 - X* 16 H5 - X* 27 * For pipe inside diameter< 6 mm, the surface inside the spigot is Ra 0.8 µm. Ra nach DIN 4768; gemessen an definierten Referenzpunkten. Other surface finishes on request. Special function 3-A compliant design (only seal code 5 and code 55) M Note: For control pressure for manual operator with pneumatic bypass see page 8 The order data provide an overview of configurations. Please check the availability before ordering. Other configurations available on request. 6

7 Order data Manually operated valve Order example without bypass 567 E MN G G1 36 M Type 567 Nominal size Body configuration () E Connection () 17 Valve body material () 41 Seal () 5 Control function () 0 Operator version () 2MN Control characteristic () G Kv value () G1 Surface finish () 36 Special function () M Order example with bypass P567 M MN G G1 S0 36 M Type P567 Nominal size Body configuration () M Connection () 17 Valve body material () 41 Seal () 55 Control function () 0 Operator version () 2MN Control characteristic () G Kv value () G1 Operator version with bypass () S0 Surface finish () 36 Special function () M 7

8 Technical data Pneumatically operated valve Working medium Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Temperatures Media temperature (liquids / gases) GEMÜ 567 (without bypass) -10 to 160 C GEMÜ P567 (with bypass) -10 to 100 C Media temperature (steam) / sterilisation temperature (1) Seat seal FPM without bypass (code 4) 160 C, steam max. 30 min (3) Seat seal PTFE without bypass (code 5) 160 C, Dampf max. 30 min (3 Seat seal FPM Diaphragm material of bypass EPDM (3A) (code 43) 0 C (2), max. 30 min Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 0 C (2), max. 30 min Seat seal FPM Diaphragm material of bypass EPDM (17A) (code 47) 0 C (2), max. 30 min Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 0 C (2), max. 30 min (1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request Ambient temperature -10 to 60 C Operating pressure -10 to 130 C 0 to 10 bar 140 C 9 bar 0 C 8 bar 160 C 7 bar All pressures are gauge pressures. Valve bodies are approved up to PN 10. Control pressure Control function 1 Control function 2 and 3 Control pressure with main valve actuator 5.0 to 7 bar max. 4.5 bar Control pressure with bypass actuator 3.5 to 7 bar max. 4.5 bar All pressures are gauge pressures. Valve bodies are approved up to PN 10. Maximum permissible seat leakage class Seat seal Standard Test procedure Leakage rate Test medium FPM, PTFE DIN EN VI air 8

9 Technical data Pneumatically operated valve Control functions Control pressure [bar] 5,0 4,5 Main actuator 4,0 3,5 3,0 2,5 2,0 Bypass actuator with elastomer diaphragm 1,5 Bypass actuator 1,0 with PTFE diaphragm 0,5 0, Operating pressure [bar] Control medium Inert gases Max. permissible temperature of control medium 60 C Filling volume Control function 1 Control function 2 Filling volume 0.13 dm³ 0.22 dm³ Filling volume of bypass (pneumatic) 0.02 dm³ 0.01 dm³ C.f. 3 = for filling volume in open position see c.f. 1, for filling volume in closed position see c.f. 2 9

10 Order data Pneumatically operated valve Valve type Angle valve body without bypass 567 Angle valve body with bypass P567 Control function Normally closed (NC) 1 Normally open (NO) 2 Double acting (DA) 3 Body configuration Angle valve body without bypass Angle valve body with bypass E M Actuator version Actuator version 2T1 Connection Butt weld spigots Spigots DIN 0 Spigots EN series A 17 Spigots DIN series A 1A Spigots DIN series B 1B Spigots ASME BPE 59 Spigots ISO 1127 / EN series C 60 Clamp connections Clamps DIN series B for pipe EN ISO 1127, length EN 558, series 1 82 Clamps DIN series A for pipe DIN 11850, length EN 558, series 1 86 Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88 Valve body material (316L), block material 41 Seal Seat seal: FPM Operator seal: PTFE plug diaphragm 4 Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5 Seat seal: FPM Diaphragm material of bypass EPDM (3A) Operator seal: PTFE plug diaphragm 43 Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 45 Seat seal FPM Diaphragm material of bypass EPDM (17) Operator seal: PTFE plug diaphragm 47 Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 55 Control characteristic Equal-percentage (1:50) G* Linear L* * For selection see diagram page 10 Kv value Characteristic 80 l/h A A 100 l/h A B 160 l/h B C 250 l/h B D 400 l/h B E 630 l/h C F 1.0 m³/h C G 1.6 m³/h* D H 2.6 m³/h* E J 4.1 m³/h* G 1 * possible with special function code M and / or seal code 5 Kv values determined acc.to DIN EN standard Operator version of bypass With seal adjuster, black handwheel diaphragm size 8 S0 Pneumatic, normally closed diaphragm size 8 11 Pneumatic, normally open 12 10

11 Order data Pneumatically operated valve Ra 0,5 μm (20 μinch) mechanically polished internal Ra 0,5 μm (20 μinch) electropolished internal/external Ra 0,4 μm ( μinch) mechanically polished internal Ra 0,4 μm ( μinch) electropolished internal/external Ra 0,4 μm ( μinch) electropolished internal/external Ra 0,25 μm (10 μinch) electropolished internal/external Ra 0,25 μm (10 μinch) mechanically polished internal Valve body surface finish, internal contour Hygiene class DIN Designation ASME BPE (2014) Block material 41 - SF1 X* SF5 X* 1928 H4 - X* 36 HE4 - X* 37 - SF4 X* 1929 HE5 - X* 16 H5 - X* 27 * For pipe inside diameter< 6 mm, the surface inside the spigot is Ra 0.8 µm. Ra nach DIN 4768; gemessen an definierten Referenzpunkten. Other surface finishes on request. Special function 3-A compliant design (only seal code 5 and code 55) M The order data provide an overview of configurations. Please check the availability before ordering. Other configurations available on request. 11

12 Order data Pneumatically operated valve Order example without bypass 567 E T1 G G1 36 M Type 567 Nominal size Body configuration () E Connection () 17 Valve body material () 41 Seal () 5 Control function () 1 Operator version () 2T1 Control characteristic () G Kv value () G1 Surface finish () 36 Special function () M Order example with bypass P567 M T1 G G M Type P567 Nominal size Body configuration () M Connection () 17 Valve body material () 41 Seal () 55 Control function () 1 Operator version () 2T1 Control characteristic () G Kv value () G1 Operator version with bypass () 11 Surface finish () 36 Special function () M 12

13 Kvs values Control characteristic Equal-percentage (except code 59) Kvs value 8 10 GAA 80 l/h X X X GAB 100 l/h X X X GBC 160 l/h X X X GBD 250 l/h X X X GBE 400 l/h X X X GCF 630 l/h X X X GCG 1.0 m³/h - X X GDH 1.6 m³/h - X X GEJ 2.6 m³/h - - X GG1 4.1 m³/h - - X Control characteristic Linear (except code 59) Kvs value 8 10 LAA 80 l/h X X X LAB 100 l/h X X X LBC 160 l/h X X X LBD 250 l/h X X X LBE 400 l/h X X X LCF 630 l/h X X X LCG 1.0 m³/h - X X LDH 1.6 m³/h - X X LEJ 2.6 m³/h - - X LG1 4.1 m³/h - - X Control characteristic Equal-percentage (only code 59) Kvs value 20 GAA 80 l/h X X GAB 100 l/h X X GBC 160 l/h X X GBD 250 l/h X X GBE 400 l/h X X GCF 630 l/h X X GCG 1.0 m³/h X X GDH 1.6 m³/h X X GEJ 2.6 m³/h - X GG1 4.1 m³/h - X Control characteristic Linear (only code 59) Kvs value 20 LAA 80 l/h X X LAB 100 l/h X X LBC 160 l/h X X LBD 250 l/h X X LBE 400 l/h X X LCF 630 l/h X X LCG 1.0 m³/h X X LDH 1.6 m³/h X X LEJ 2.6 m³/h - X LG1 4.1 m³/h - X Kv-Wert value [%] L G Stroke Hub [%] * CT = A + H1 (see body dimensions) 13

14 Dimensions [mm] Operator dimensions - Manually operated valve A A4 Ø B Weight [kg] 8, 10,, B CT * A CT * A A4 * CT = A + H1 (see body dimensions) Actuator dimensions - Pneumatically operated valve A A1 A2 G Ø B M Weight [kg] 8, 10,, / x1 2.8 M B A1 A2 G G 14

15 Body dimensions [mm] 8 10 (code) L E c Ø z Butt weld spigots, connection code 0, 17 without bypass Connection code 0 Connection code 17 LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s A B C A B C D A B C D E G Butt weld spigots, connection code 1A, 1B without bypass (code) L E c Ø z Connection code 1A Connection code 1B LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s A B C A B C D A B C D E G L c c H2 E d s CZ Z LE s H1 d

16 Body dimensions [mm] 20 Butt weld spigots, connection code 59 without bypass (code) L E c Ø z LE H1 H2 cz Ø d s A B C D A B C D E G Butt weld spigots. connection code 60 without bypass (code) L E c Ø z LE H1 H2 cz Ø d s A B C A B C D A B C D E G L c c H2 E s d CZ Z LE s H1 d 16

17 Body dimensions [mm] 8 10 (code) L E c Ø z Butt weld spigots, connection code 0, 17 with bypass Connection code 0 Connection code 17 LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s A B C A B C D A B C D E G (code) L E c Ø z Butt weld spigots. connection code 1A. 1B with bypass Connection code 1A Connection code 1B LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s A B C A B C D A B C D E G L c c E CZ d H2 Z s LE s d H1 17

18 Body dimensions [mm] 20 Butt weld spigots, connection code 59 with bypass (code) L E c Ø z LE H1 H2 cz Ø d s A B C D A B C D E G Butt weld spigots, connection code 60 with bypass (code) L E c Ø z LE H1 H2 cz Ø d s A B C A B C D A B C D E G L c c E CZ d H2 Z s LE H1 s d 18

19 Body dimensions [mm] Clamp connections, connection code 82 without bypass (Clamps DIN series B for pipe EN ISO 1127, length EN 558, series 1) 8 10 (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C A B C D A B C D E G Clamp connections, connection code 86 without bypass (Clamps DIN series A for pipe DIN 11850, length EN 558, series 1) 8 10 (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C A B C D A B C D E G L Z H2 E d3 d1 CZ LE1 H1 LE2 d1 d3 19

20 Body dimensions [mm] 20 Clamp connections, connection code 88 without bypass (Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1) (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C D A B C D E G L Z H2 E d3 d1 CZ LE1 H1 LE2 d1 d3 20

21 Body dimensions [mm] Clamp connections, connection code 82 with bypass (Clamps DIN series B for pipe EN ISO 1127, length EN 558, series 1) 8 10 (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C A B C D A B C D E G Clamp connections. connection code 86 with bypass (Clamps DIN series A for pipe DIN length EN 558. series 1) 8 10 (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C A B C D A B C D E G L H2 E d3 d1 CZ Z LE H1 LE2 d1 d3 21

22 Body dimensions [mm] 20 Clamp connections, connection code 88 with bypass (Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1) (code) L E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3 A B C D A B C D E G L H2 E d3 d1 CZ Z LE H1 LE2 d1 d3 22

23 Connection code Material code Overview of valve bodies for GEMÜ 567 Spigots Clamps A 1B X - X X - X X X X X X - X X X - X X X X X X X X X X X 23

24 Type of accessory MAG - Electrical locking device LOC - Mechanical locking device The solenoids, padlocks etc. for the "locking device" must be ordered separately as accessories. Available only in connection with the bonnet additional functions B, K, F! Order example 567 MAG VE1 C1 Type 567 Type of accessory MAG Kit VE1 Voltage/Frequency (code) C1 Type of accessory MAG - Electrical locking device Kit VE1 - Normally closed (locking device active) Kit VE2 - Normally open (locking device inactive) Voltage/Frequency C1-24 V DC Type of accessory LOC - Mechanical locking device Kit VMB - without padlock Kit VML - with padlock Special function ATEX X EDP No. Designation Description Electromagnetic locking device MAGVE1 C1 X 24 V DC, normally closed, M22x1 ATEX MAGVE1 C1 Electromagnetic locking device 24 V DC, normally closed, M22x1 IP 54, connector socket design A DIN EN MAGVE2 C1 Electromagnetic locking device 24 V DC, normally open, M22x1 IP 54, connector socket design A DIN EN LOCVML Locking device M22x1 with padlock LOCVMB Locking device M22x1 without padlock 24

25 Additional function B, K, F Types of locking devices B K B Mounting of locking device (both directions), proximity switch possible K Mounting of locking device to prevent opening, proximity switch possible All rights including copyright and industrial property rights are expressly reserved. F F Mounting of locking device to prevent closing, proximity switch possible For further globe valves, accessories and other products, please see our Product Range catalogue and Price List. Contact GEMÜ. Subject to alteration 07/ Should there be any doubts or misunderstandings, the German version of this data sheet is the authoritative document! VALVES, MEASUREMENT AND CONTROL SYSTEMS GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Str. 6-8 D Ingelfingen-Criesbach Tel. +49(0)7940/123-0 Telefax +49(0)7940/ info@gemue.de