HEAVY INDUSTRY & CONSTRUCTION CO.
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2 ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
3 ABOUT HICC HEAVY INDUSTRY & CONSTRUCTION CO. is a privately-owned company established in Istanbul, Turkey. HICC started in 2006 and have already opened a branch office in Baku Azerbaijan and Batumi Georgia, is recognized throughout world markets as a trusted company in heavy industrial construction solutions. HICC employs high-qualified specialists, invests heavily in their training and education. HICC ensures the highest standards of health, safety and environment and governance is applied throughout the organization. An important growth area and the key reason for been selected by many clients is HICC s unique ability to link all necessary parts of the industrial work services chain in-house. By delivering top quality, technically advanced, reliable facilities and equipment on time, within budget and with an impeccable safety record, HICC Heavy Industry Construction Co. has earned a reputation as a leading construction and management contractor. Specialisations: Construction Management General Construction Commissioning & Start-up Services Procurement Inspection Services Preconstruction Consulting NDT Applications Process Equipment Manufacturing
4 GROUP COMPANIES s two main Group Companies are: A d a m a n t E n g i n e e r i n g A h s e n E n e r g y
5 ADAMANT ENGINEERING Adress: Mizan hotel, Mizan business center, Archabil str. B. 55, Ashgabat, Turkmenistan Web: Tel:
6 AHSEN ENERGY Adress: Uğur Mumcunun Sokağı No: 20/1 Gaziosmanpaşa/Çankaya/Ankara Fax: Tel:
7 ONGOING PROJECTS AZERBAIJAN, RUSSIA, GEORGIA
8 AZMECO METHANOL PLANT PROJECT AZERBAIJAN Scope of Work Piping Steel Structure Reformer Equipment Inspection Equipment Erection Electrical Works Quality Control NDT Services Project Management Services
9 Project s Visuals
10 Contractor Location : NOBEL OIL COMPANY : Guneshli DDO-4 Oil & Gas Platform - BAKU/AZERBAIJAN Scope of Work: Maintenance, cleaning, testing, pre-commissioning Modification and rectification works of various gas compressors Installation of pipe lines, welding works, NDT application cleaning and hydrotest works of pipe lines on platform Steel erection works * All works were completed by our own manpower (offshore certificated) and equipment.
11 OFFSHORE MAINTENANCE WORKS GUNESHLI DDO - 4 OIL & GAS PLATFORM
12 DREDGING WORKS PRIMORSK PORT Contractor Location : VAN OORD : Primorsk Port - BAKU/AZERBAIJAN Scope of Work: Dredging piping works Mechanical erection works
13 RUSVINLY PVC PLANT RUSSIA Scope of Work Piping Steel Structure Equipment Erection Quality Control NDT Services Project Management Services
14 POTI METHANOL TERMINAL GEORGIA Client Location : Poti Terminal Holding LLC. : POTI/GEORGIA Project Information m3 Methanol Storage Capacity Lump Sum Turn Key EPC Project
15 SCOPE OF WORK P ro p o s e d E n g i n e e r i n g, P ro c u r e m e n t, Construction, Installation and Commissioning (EPCIC) of industrial projects including oil & gas industry: Project Management Design & Engineering Procurement Construction Commissioning & Start - Up Quality Assurance/Quality Control Health, Safety & Environment (HSE)
16 PROJECT MANAGEMENT Discussion with Client to confirm scope of project Develop the proposed layout Coordination with authorities for obtaining initial approval & requirements Coordinate procurement Provide construction supervision Coordinate with Client s operation team for commissioning and project start-up
17 PROJECT ORGANIZATION CHART Project Director Project Manager Project Engineer Document Controller Project Secretary Project Management & Coordinating Team HSE QA/QC Design & Engineering Team Construction Supervision Team Lead Discipline Engineer Civil & Structural: Mechanical / Piping: Electrical / Instrumentation: Procurement Engineer Civil & Structural Detailed Design Team for Civil & Structural Mechanical Electrical/ Instrumentation Detailed Design Team for Electrical/Control and Instrumentation Site Manager Supervising Engineers/ Supervisors Commissioning & Start-up Assistance Detailed Design Team for Piping
18 HEALTH, SAFETY & ENVIRONMENT 10,000,000 M A N H O U R A C H I E V E D W I T H O U T L O S S T I M E I N J U R Y HSE HIGHLIGTHS Site inspections Safety task analysis and risk reduction talks Area safety meetings Daily trade workforce safety meetings Toolbox talks Incident, accident and near miss reporting Safety Training Personal Protective Equipment Safety Statistics
19 QA/QC In line with ISO 9001:2000 requirements; Project Quality Plan will be developed to be implemented throughout the project Quality objectives will be identified and framework to achieve o b j e c t i v e s w i l l be p r o v i d e d P e r i o d i c a u d i t s w i l l be c a r r i e d o u t to c o n f i r m compliance to procedures
20 NDT EQUIPMENTS Feritscope Meter Hardness Tester Vacuum Test Equipment Magnetic Field Strength Meter Film Developing System Gamma Ray Equipment IRIS 10 Crawler X-Ray Mobil Dark Room Panetremeter Radiometer X-Ray Multi-Probe Hand Scanner Ultrasonic Flaw Detector (Phased Array-TOFD) PWHT Equipments PMI Equipment Coating Thickness Gauge Painting Inspection Equipments To t a l q u a n t i t y o f N D T e q u i p m ents i s 883 p c s.
21 DESIGN PARTNERS Engineering Team: Discuss and confirm Client s requirement Land survey and soil investigation Liaise with relevant authorities to establish their requirements Plan and prepare general infrastructure layout Effectively plan the design to optimize the cost Develop conceptual civil and structural design Design all mechanical and electrical works Submit infrastructure, M&E drawings to relevant authorities for approval Production: Products and services include pressure vessels, columns and towers, reactors, hoppers, scrubbers, separators, process skid packages, storage terminals, heat exchangers, specialised steel structural systems, piping systems and post manufacturing services Industries covered oil & gas, petrochemicals
22 HEAVY LIFTING PARTNERS Heavy Lifting Services Available Cranes and Equipments Crawler Cranes Manitowoc tons Demag CC tons 3 pcs Demag CC tons Demag CC tons Mobile Cranes LTM 1500 LTM tons 300 tons Heavy Equipment Transportation IVECO Jumbo Lowbed IVECO Bronkay Lowbed
23 PROCUREMENT Procurement of plant machinery and equipment Procurement MTO preparation, MR issuance, inquiry and receipt of quotation Technical Bid Evaluation (TBE) Commercial Bid Evaluation (CBE) Purchase Order Expediting
24 CONSTRUCTION Construction, erection and installation of all civil, structural, mechanical, electrical, instrumentation and piping works Preparation of any further design and specification necessary for contractors to carry out the works Site meetings Testing and commissioning of M & E works Obtaining approvals from relevant authorities Preparation of final As-Built Drawings and O & M manuals Training of all personnel
25 COMMISSIONING & START-UP Pre-commissioning and flushing of all piping and equipment First feed in Commissioning and plant start-up Completion of check list items Performance tests Issuance of certificate of acceptance
26 KEY PERSONNEL BOARD OF DIRECTORS
27 KEY PERSONNEL COMPANIES INVOLVED IN PROJECT MANAGEMENT TEAM Petronas Carigali / Malaysia MMHE / Malaysia Technip / France KNM / Malaysia Sumatec Corporation Sdn. Bhd. / Malaysia GAMA-CTSD / Chiyoda Toyo Cns and Shell HMB / Technip Germany Mannesmann / Germany Merhav / Israel JGC / Japan BATEMAN / USA Ogün SANCAKLI Mechanical Engineer Chairman COMPLETED PROJECTS Bratsk LPK Project, Russia / Bratsak LPK Gazprom Head Office Commissioning, Russia / Gazprom Bukhara Refinery Project, Uzbekistan / Technip France Gas Compressor Station, Russia / Bateman Turkmenistan Refinery CCR unit, Turkmenistan / Chiyoda Turkmenistan Refinery MSCC unit, Turkmenistan / Mannesmann Turkmenistan Refinery Lube-oil unit, Turkmenistan / Technip Kazakhstan Refinery, Kazakhstan / JGC Turkmenistan Refinery, Turkmenistan (DHT Blending) / Shell & Chiyoda Sakhalin 2-Russia / Shell Petronas Carigali Block 1 Project-MDP, Turkmenistan / Petronas& Technip Petronas Carigali Block 1 Project-MCR and OGT Tankage, Turkmenistan / Petronas & Technip
28 KEY PERSONNEL COMPANIES INVOLVED IN PROJECT MANAGEMENT TEAM Petronas Carıgali / Malaysia MMHE / Malaysia Technip / France Technip / Germany Mannesmann / Germany Chiyoda / Japan KNM / Malaysia Sumatec Corporation Sdn. Bhd. / Malaysia Mitsui Engineering and Shipbuilding / Japan Technip / Italy Kvaerner Metals Davy / USA IKEA / Sweden Harun UNAL Electrical Engineer Vice Chairman COMPLETED PROJECTS GAMA Soda Prilling Plant - Japan, KSA / Mitsui Engineering & Shipbuilding GAMA Epoxy Resin Plant - Japan, KSA / Mitsui Engineering & Shipbuilding GAMA Steel Factory-USA, KSA / Kvaerner Metals Davy Turkmenistan Refinery CCR unit, Turkmenistan / Chiyoda Turkmenistan Refinery MSCC unit, Turkmenistan / Mannesmann Turkmenistan Refinery Lube-oil unit, Turkmenistan / Technip Podlask City Project, Poland / Inteba ENKA Business Center, Russia / ENKA Renaissance Construction Shopping Malls, Russia / Russian Investments Renaissance Construction Shopping Malls, Russia / IKEA Petronas Carigali Block 1 Project-MCR and OGT Tankage, Turkmenistan / Petronas & Technip
29 KEY PERSONNEL COMPANIES INVOLVED IN PROJECT MANAGEMENT TEAM Soyak Energy Investment Co. /Turkey Foster Wheeler / USA Gama Power Systems / Turkey Transbalkan As. / Ukraine Gama-Tekfen JV / Turkey STFA Enerkom /Turkey GAMA / Turkmenistan GAMA / Uzbekistan Alarko Alsim / Russia Bil-Danis / Turkey Ergün SECMEER Mechanical Engineer Board Member COMPLETED PROJECTS Lentransgas Administration Building, 5000 m2 St. Petersburg-Russia / Alarko Bukhara Refinery Project, Main Contractor - Uzbekistan / Technip Turkmenbashi Refinery CCR Project, Consortium with Chiyoda / Turkmenistan x605 MW İskenderun - Sugözü Coal Fired Thermal Power Plant Prj. / GATE km., 48 Natural Gas Pipeline Project, Ukraine / GAMA EPC Project: 35 MW Combined Cycle Power Plant, Ankara / GAMA Power MW Tynagh Combined Cycle Power Plant, Galway, Ireland / GAMA Power Steam Boilers Project, İskenderun, Turkey / GAMA Power Modernization of Mazeikiu Nafta Refinery, Heaters & Boilers, Mazeikia, Lithuania / Foster Wheeler Basic Engineering of Combined Cycle Power Plant Projects, Bursa, Turkey / Foster Wheeler Thermal Power Plant Projects 100 MW Kangal-Etyemez Lignite Coal Fired Power Plant, Soyak Energy
30 INDIRECT & DIRECT MANPOWER Project Managers: 2 QA/QC Managers: 2 Construction Managers: 5 Contract Managers: 2 Cost Control Managers: 2 Planning Managers: 2 Engineers: 25 Welding Engineers: 5 Material Engineers: 2 Foremen: 30 Supervisors: 45 HSE: 20 Riggers: 15 Welders: 275 Fitters: 125 Pipe fitters: 55 E/I technicians: 45 Blasters & Painters: 35 Scaffolders: 45 Insulators: 35 NDT technicians: 25 *Overall Manpower can be increased up to 5000 workers which shall be allocated from Malaysia, Philippines, Uzbekistan, Azerbaijan, Russia etc. in case of urgent requirement.
31 PERSONAL REFERENCES (PROJECTS WHICH FOUNDERS OF HICC HAVE BEEN INVOLVED)
32 MDP - A DRILLING PLATFORM TURKMENISTAN Project information Steel works : 1200 MT Painting & Blasting : 12,000 m2 Total man-hour : 1,000,000 Height : 78 mt
33 MDP-A LOAD OUT TURKMENISTAN
34 ONSHORE GAS TERMINAL TANKAGE TURKMENISTAN Project Information Weight : 2500 MT Man-hour : 800,000
35 MCR - A TOPSIDE & GBS TURKMENISTAN *Block 1 MCR-A
36 MCR - A TOPSIDE & GBS TURKMENISTAN
37 MCR - A TOPSIDE & GBS TURKMENISTAN
38 MCR - A GBS INSTALLATION TURKMENISTAN
39 MCR-A GBS LOAD OUT TURKMENISTAN
40 LUBE - OIL UNIT TURKMENBASHI REFINERI TURKMENISTAN Project Information Piping Steel works Equipment : 3,000 MT : 14,950 MT : 1,380 MT E/I : 30 km Civil works : 17,250 m3 Man-hour : 2,070,000
41 CCR UNIT TURKMENBASHI REFINERY TURKMENISTAN Project Information Piping : 2,000 MT Steel works : 4,000 MT Equipment : 1,200 MT E/I : 80 km Civil works : 15,000 m3 Man-hour : 1,800,000
42 MSCC UNIT TURKMENBASHI REFINERY TURKMENISTAN Project Information Piping : 1,900 MT Steel works : 3,800 MT Equipment : 3,550 MT E/I : 63 km Civil works : 13,000 m3 Man-hour : 1,600,000
43 HDT UNIT TURKMENBASHI REFINERY TURKMENISTAN Project Information Piping : 1,520 MT Steel works : 3,040 MT Equipment : 1,120 MT E/I : 195 km Civil works : 10,400 m3 Man-hour :1,280,000
44 BUHKARA REFINERY UZBEKISTAN Project Information Piping : 2,750 MT Steel works : 3,040 MT Equipment : 2,800 MT E/I : 528 km Civil works : 26,600 m3 Man-hour : 6,280,000
45 SAKHALIN LNG UNIT RUSSIA Project Information Piping Steel works : 3,600 MT : 5,800 MT
46 TOMSKNEFT GAS COMPRESSOR STATION RUSSIA Project Information Piping : 1,100 MT Steel works : 3,040 MT Equipment : 3,300 MT E/I : 310 km Civil works : 6,500 m3 Man-hour : 2,280,000
47 NATURAL GAS PIPELINE PROJECT UKRAINE Project Information 80 km., 48 Pipe Line 5 Tie-ins 1 river crossing (Danube) Valve Stations E&I Works
48 2X605 MW ISKENDERUN - SUGOZU COAL FIRED THERMAL POWER PLANT TURKEY Project Information Piping : 3,500 MT Steel works : 26,500 MT Equipment : 8,800 MT E/I : 585 km Civil works :205,000 m3 Man-hour : 7,350,000
49 EPC PROJECT : 400 MW TYNAGH COMBINED CYCLE POWER PLANT GALWAY/IRELAND Project Information Piping Steel works Equipment : 1,500 MT : 2,500 MT : 3,800 MT E/I : 185 km Civil wokrs : 25,000 m3 Man-hour : 1,350,000
50 NDT EQUIPMENTS RT Equipments UT Equipments MT Equipments PT Equipments
51 RECENT AWARDS
52 CERTIFICATES
53 CERTIFICATES ISO 14000:2004 ISO 9001:2008 OHSAS 18001:2007
54 CONTACT INFORMATION H I C C H e a v y I n d u s t r y C o n s t r u c t i o n Co. T u r k e y H e a d O f f i c e Cumhuriyet Mah. Simsek Sok. No:2/A, D:105 Buyukcekmece Istanbul -TURKEY Tel : Fax : Web : A z e r b a i j a n B r a n c h O f f i c e Sebail Rayonu Bayil Hanlari Kucesi 42 Menzil-1 Baku -AZERBAIJAN Tel : info@hiccompany.com G e o r g i a B r a n c h O f f i c e 40/13, 26 May street, Batumi - GEORGIA
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