MixBioPells - IEE/09/758 Market Implementation of Extraordinary Biomass Pellets

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1 MixBioPells - IEE/09/758 Market Implementation of Extraordinary Biomass Pellets World Bioenergy Anna Sager SP Technical Research Institute of Sweden

2 SP Technical Research Institute of Sweden is a leading international research institute. We create, use and provide world class expertise for innovation and the creation of added value both for the corporate sector and for a sustainable society.

3 Technical Areas Fire Technology Concrete and stone Electronics Certification Energy Technology Glass Calibration and Verifications Chemistry and Materials SP Structural and Solid Mechanics Measurement Technology Machinery Testing and Inspection Wood Technology Food and Biotechnology Surface Chemistry Agriculture and environment

4 Labelling draft for Pellets EN agro Proposal from MixBioPells to European Pellet Council: Handbook for the certification of non-woody pellets based on EN

5 EN Straw EN Miscanthus EN Reed grass canary EN EN B

6 The certificattion system contains the following essential points Requirements for pellet production and quality assurance (EN ) Requirements for the product (EN ) Requirements for labelling, logistics and intermediate storage Requirements for the delivery to end customers MixBioPells - IEE/09/758

7 Labelling draft for Pellets The essential components of the labelling draft are: Inspection and verification of the compliance of the agro and mixed biopellets with the European standards, as well as the logistics system (up to the end customer s store), both according to the requirements written in this manual Specifications for the in-house quality management (certificate holder facilities and processes, employee qualifications, documentation duties, internal quality control) The execution of certification and external controls, license issuing and revoking, handling of complaints.

8 Product Quality The quality of the pellets corresponds to the classes of the EN ENagro-cereal straw pellets ENagro-miscanthus pellets ENagro-reed canary grass pellets ENagro-blended pellets class A 5 ENagro-blended pellet class B MixBioPells - IEE/09/758

9 Agropellet Simplified product declaration Producer Origin and source Traded form Country and location Specification according to EN Dimensions (mm) Diameter (D) and length (L) EAA Agropellets Ketunleipä 10 FI Jyväskylä Tel Grasses, reed canary grass Pellet Jyväskylä, Finland D12 (12 mm + 1mm, ja 3,15 < L < 50, Moisture (w-% as received) Ash (w-% dry basis) Mechanical durability (w-% pellets after testing) Fines(w-%, < 3.15 mm) Additives (w-% of pressing mass) 3 Bulk density (kg/m ) Net calorific value as received Nitrogen (mg/kg dry) Sulphur (mg/kg dry) Chlorine (mg/kg dry) M12 ( < 12 w-%) A8.0 ( < 8.0 w-%) DU96.5 F1.0 (1 w-% at factory gate when loading) < 1 w-% (kaolin) 3 DB550 ( > 550 kg/m ) Q4.0 [kwh/kg] < 1.5 mg/kg dry < 0.15 mg/kg dry < 0.09 mg/kg dry

10 Labelling draft for combustion appliances

11 Compared to the combustion of woody biomass, the main fields of problems for the combustion of alternative and mixed biomass fuels are: Slagging tendencies in the bottom ash Increased emissions on dust, NO x, HCl, SO 2 Increased risks of corrosion and fouling

12 The following combustion related parameters were identified by the project consortium to be considered in a labeling system for mixed pellets: Low emissions (CO, NOx, Particles) Small particles (PM 10 or PM 2.5 µm) Efficiency Measuring methods Ash amount and behavior Ash melting behavior Long term performance

13 Overview of existing standards for testing pellet appliances EN Heating boilers: Heating boilers for solid fuels, hand and automatically stoked, nominal heat output of up to 300 kw Testing fuels: wood logs, wood briquettes, wood pellets, a number of fossil fuels EN 14785:2006 Residential space heating appliances (< 50 kw) Testing fuels: wood pellets EN 15270:2007 Pellet burners for small heating boilers (< 70 kw) Testing fuel: high quality pellets. Other fuels will be considered in future amendments

14 Requirements in EN 303-5: Production documentation - Drawings including material used and welding process - Quality manual - Safety and design requirements - Material used (steel/cast iron), wall thickness, water side connections, water side resistance, temperature control and limiting devices for open and closed vented system, cleaning of heating surfaces, insulation, electrical safety (according to EN ), etc. - Boiler performance requirements - Boiler efficiency - Emission (CO, OGC and dust; NOx is optional) - Heat output and combustion period (2h, 4h, 6h)

15 Test fuels in EN 303-5:1999

16 Revision of EN 303-5: Boilers up to 500 kw - Non woody biomass such as straw, miscanthus, reeds, kernels and grains. (Suggestion: According to the range specification of the manufacturer or EN 14961) - Additional safety requirements for automatically stoked boilers. - Risk analyses shall be done by the manufacturer. - Higher emission- and efficiency requirements.

17 Overwiev of existing voluntary labels for pellet appliances P-marking of pellet burners, pellet boilers and pellet stoves (Sweden) emissions, safety, function, surveillance inspections Nordic Ecolabelling of Solid biofuel boilers (Scandinavia) emissions, efficiency, environmentally responsible product design Der Blaue Engel (Germany) emissions, efficiency, safety, auxiliary power demand, environmentally responsible product design Din Plus for pellet stoves (Germany) emissions, efficiency Umweltzeichen 37 (Austria) emissions, efficiency, auxiliary power demand, MixBioPells - IEE/09/758

18 Comparison emission levels mg/nm 3 13% O 2 Particles mg /Nm 3 10% O 2 Particles mg/nm 3 10% O 2 OGC Sweden aut., autom. <50 kw 100 EN303-5 manual (class 3) Automatically stoked (class 3) mg/nm 3 13% O 2 OGC mg /Nm 3 13% O 2 CO mg /Nm 3 10% O 2 CO Revision proposal: Automatically stoked 0-50 kw Class 4 Class EN Pellet burner Class 1 Class 2 Class 3 Class 4 Class EN Residential heaters 500/750 1 P-mark. Sweden (voluntary): - Pellet stoves - Pellet burners - Pellet boiler The Swan, Nordic (voluntary): - Boilers, automat. stoked - Stoves, automat. stoked MixBioPells - IEE/09/758

19 Comparison emission levels (2) Germany, grant scheme <15 kw 2 Germany(DIN-plus - voluntary): - Pellet boilers Germany (Blauer Engel, voluntary) -Pellet boilers 3 -Pellet stoves 3 mg/nm 3 13% O 2 Particles mg /Nm 3 10% O 2 Particles mg/nm 3 10% O 2 OGC mg/nm 3 13% O 2 OGC mg /Nm 3 13% O 2 CO mg /Nm 3 10% O 2 CO / /15 90/ /400 Germany (by law): - Pellet boilers > 4 kw - Pellet stoves - Stoves with water jacket Step 2 (2015) - Pellet stoves - Stoves with water jacket Austria Art. 15 a B-VG <400 kw, autom. mat Ca Ca Ca 80 4 Ca 60 4 Ca 1000 Revised (suggestion)) Austria Umweltzeichen 37 (voluntary) - Boilers for solid fuels 2 Ca 30 Ca 6 120/270 MixBioPells - IEE/09/758

20 Exempel for a labelled boiler Manufacturer MixBioPells boiler Torgauer Strasse 116 D Leipzig, Germany Output 50 kw Boiler tested EN Fuel requirement EN (Class A)

21 Thank you for your attention!

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