PRODUCT DATA SHEET. Standard LED Module. L270 W lm [CESM-2]

Transcription

1 CUSTOMER :. DTE : REV : Rev PRODUCT DT SHEET Standard LED Module L270 W lm [CESM-2] MODEL NME : LLFML33-37M201 (3000K) LLFML33-37M301 (3500K) LLFML33-37M401 (4000K) LLFML33-37M601 (5000K) RoHS Compliant HLOGEN FREE

2 CONTENTS 1. Features 2. Outline Dimensions and Parts List 3. Schematic (Module Circuit Topology) 4. LED Module Marking and in Information 5. Optical Characteristics 6. Electrical Characteristics 7. Reliability Test Items and Conditions 8. Package and Marking of Products 9. Cautions on Use 10. Drawings 11. Visual Inspection Standards 12. Revision History 3/22 3/22 5/22 6/22 9/22 11/22 12/22 13/22 18/22 19/22 20/22 22/22 2 / 22

3 Features - LED Module Type : ssembled with CEM-1 PC Material and SMD Components 4 - UL Recognized Component and CE 5 - pplication : Lighting Source for LED Flat Panel Lighting 6 2. Outline Dimensions and Parts List 2.1. LED Module Drawing ( Unit : mm ) <Top View> <ottom View> Tb Measurement Point Temperature Measurement Point (LED25 Ts / LED25 Tc) Tc Ts Tc 24 3 / 22

4 2. Outline Dimensions and Parts List 2.2. Outline Dimensions Items Min. Typ. Max. Unit Remarks Length mm Width mm Thickness 1) mm Thickness 2) mm Thickness 3) mm PC : CEM-1 RoHS Halogen Free Including Copper on PCs Copper Thickness : 1 Oz Including LED Package Height Including Connector Height 2.3. Parts List Items Code (LG Innotek) Specification Quantity LEMWS68T80LZ K LED LEMWS68T80KZ10 LEMWS68T80JZ PKG - 2 Chip, 2 Cup - Chips in parallel 3500K 4000K 60 LEMWS68T80HZ K PC 3PCGZ10004-H CEM-1 / 270x270x1.6T 1 CNT 3CCS21001-H WGO 2PIN / / / 22

5 Tc Schematic (Module Circuit Topology) 3.1. LED Interconnection : 15 Series x 4 Parallel 3.2. Configuration example driver-to-module - LED Driver *The number of required modules to be interconnected will be determined by the lighting application specifications. Refer to the LG Innotek pplication Note for more details Conductor Data Symbol Function WG Strip Length 6-7 mm Strip Length 6 7 mm 6 7 mm Strip Length Conductor Entry ngle 0 to PC 5 / 22

6 6mm 4. LED Module Marking and in Information 4.1. LED Module Label Markings Traceability Code Forward Voltage Type LGIT Model Name Product Description rray Serial Number 20mm O LLFM33-37M K, 4000lm, CRI 80 4 Max. If=760m, Max. Vf=50V 1H PTT11T < PC Label > 1 Traceability Code Table No Marking H P T T 1 1 T Meaning SMT Site SMT Year / Month / Day SMT Serial No. CCT Code Color in Code Flux in Code Vf in Code Vf Type Code Digits How to Use H : Huizhou 1 st : Last no. of Year 2 nd : Month (1~9,X,Y,Z) 3 rd and 4 th : Day Lot Serial No. CCT PKG 1 Color PKG 2 Color PKG 1 Flux PKG 2 Flux PKG 1 Vf PKG 2 Vf Vf Type 2 Forward Voltage Type Table Code Forward Voltage Type O O type 3 Model Name : See PC Label Information 4 Product Description : See PC Label Information T T type 5 rray Serial Number : Input Serial Number *PC Label Information Model Name CCT CRI Luminous Flux (Category) Max. If Max. Vf LLFML33-37M K lm 760m 50V LLFML33-37M K lm 760m 50V LLFML33-37M K lm 760m 50V LLFML33-37M K lm 760m 50V 6 / 22

7 4. LED Module Marking and in Information 4.2. Traceablity Code Table SMT Site SMT Site Huizhou Paju orim - - Code H P SMT Year / Month Code Year Month Code X Month Code Y Z SMT Day Day Code Day Code Day Code CCT Code CCT(K) Code Color in Code LG Innotek PKG Code (L, K, J in) in Code C D in Code E F G H in Code I J K L in Code M N O P LG Innotek PKG Code (H in) in H1 H2 H3 H4 Code C D in H5 H6 H7 H8 Code E F G H in H9 Code I Flux in Code Code Flux in Min. Typ. Max. Remark T Single K T Single K T Single K T Single K *Flux Sorting Current : 130m Vf in Code Code Vf in Min. Typ. Max *Vf Sorting Current : 130m 7 / 22

8 4. LED Module Marking and in Information 4.3. Module Classifications Correlated Color Temperatures and SDCM H7 H4 H1 H8 H5 H2 H9 H6 H3 L33 L31 L13 L11 K33 L34 L32 K31 L14 K13 L12 K34 L43 K11 J33 K32 J31 K14 L21 L23 L41 K43 J13 J34 K12 L42 L44 K41 L24 J11 J32 L22 K23 J14 J43 K21 K44 K42 J12 J41 K24 J23 J44 K22 J21 J42 J24 J22 4 SDCM Color Coordinates Center Point for CCT models CCT Model Name Color Coordinates Center Point 3000K LLFML33-37M201 Cx = / Cy = K LLFML33-37M301 Cx = / Cy = K LLFML33-37M401 Cx = / Cy = K LLFML33-37M601 Cx = / Cy = Forward Voltage Type LED Package Vf in Vf Sorting Current : 130m Forward Voltage (V) ~ ~ ~ ~ 3.20 Forward Voltage Type O Type T Type LED Package M.R.M 9 in + 1 in 0 in + 0 in 0 in + 2 in 1 in + 1 in 8 / 22

9 5. Optical Characteristics 5.1. Specifications Items Condition Min. Typ. Max. Unit 3000K 3500K 4000K 5000K Flux lm Efficacy If= 760m (Ta=25 ) lm/w CRI Flux lm Efficacy If= 760m (Ta=25 ) lm/w CRI Flux lm Efficacy If= 760m (Ta=25 ) lm/w CRI Flux lm Efficacy If= 760m (Ta=25 ) lm/w CRI Input Current Range m Color Consistency (SDCM) SDCM Ts Temperature Tc Temperature Operating Temperature Thermal Resistance Value (Rth j-c) /W Thermal Resistance Value (Rth j-b) /W Standards - CE (NC ) UL Recognized (E343718) - RoHS - Compliant (Halogen Free) - 1. Test Conditions - Temperature Measurement Point : Refer to Page 3 (LED Tc / Ts) - Optical Test Time : Initial (Lighting test starts after 5 seconds) - Temperature / Humidity : 25 / 50%. - Tb is measured at the PC bottom side at the hottest point on the board, which is directly underneath the most centrally located LED driven at the maximum current (see Section 2.1 for the Tb point location) - Rth j-c means Tj (Junction) to Tc (Contact Temperature Point) 2. Tolerance Range (Measurement equipment, Measurement methods, Human error) - CRI : ±3% / CIE 1931 x, y Chromaticity Coordinates : ±0.002 / CCT : ±2% / Luminous Flux : ±5% 9 / 22

10 5. Optical Characteristics 5.2. eam Shape and Intensity Electrical Characteristics 6.1. Specifications at the Maximum Current of 760m Items Min. Typ. Max. Unit Voltage V Power Consumption W Current per String (Rated) 190 m 1) Measurement Tolerance of Vf is ± 0.2V 2) To drive the modules at the maximum current, the Tc of the module should be considered. Otherwise, it may result in the acceleration of the lumen depreciation of the modules. Tc should be less than 65 with Ta = / 22

11 Forward Voltage [V] Consumption Power [W] Relative Luminous Flux [%] lm/w [lm/w] 6. Electrical Characteristics 6.2. Flux vs. Current 6.3. lm/w vs. Current Flux vs Current lm/w vs Current K 3500K 4000K 5000K Flux Vs. Current Input Current [m] Input Current [m] 6.4. Forward Voltage vs. Current 6.5. Power vs. Current Forward Voltage vs Current Power vs Current Forward Voltage Vs. Current Input Current [m] 10 5 Power Vs. Current Input Current [m] 1. Test Conditions - Optical Test Time : Initial (Lighting test starts after 5 seconds) - Temperature / Humidity : 25 / 50%. 2. Tolerance Range (Measurement equipment, Measurement methods, Human error) - Luminous Flux and Luminous Efficacy : ±5% *The values above are measured by the LG Innotek integrating sphere. 11 / 22

12 7. Reliability Test Items and Conditions 7.1. The Reliability Criteria Criteria for Judgment Item Symbol Test Condition Minimum Maximum Voltage Drop * 1) V f L.S.L * 2) X 0.7 U.S.L * 3) X 1.3 If=760m Luminous Flux Φ V S * 4) X Voltage Drop *1) : Module is measured by a volt meter. L.S.L *2) : Lower Specification Limit / U.S.L *3) : Upper Specification Limit / S *4) : Initial Value 7.2. Results of Reliability Test No. Item Test Condition Test Hours/Cycles Sample Quantity Pass/ Fail High Temperature Operating Life (HTOL) Low Temperature Operating Life (LTOL) Room Temperature Operating Life (RTOL) High Temperature /High Humidity Operating Life High Temperature Storage Life Low Temperature Storage Life High Temperature / High Humidity Storage Life Temperature : 85 (I f=760m) 1000 hours 5 units 1/0 Temperature : -30 (I f=760m) 1000 hours 5 units 1/0 Temperature : 25 (I f=760m) 1000 hours 5 units 1/0 85 / 85% RH (I f=760m) 1000 hours 5 units 1/ hours 5 units 1/ hours 5 units 1/0 85 / 85% RH 1000 hours 5 units 1/0 8 On / Off Test ON(10sec) / OFF(10sec) 30K cycles 5 units 1/0 9 Thermal Shock Test H:+100,30min / L:-40,30min 200 cycles 5 units 1/0 10 ESD (HM) Minimum 5kV 3 times 10 units 1/0 12 / 22

13 8. Package and Marking of Products 8.1. Tray Information and Dimensions [Tray] Position of Tray Label ( Unit : mm ) *Tolerances unless specified are ±5mm (for dimensions greater than 300mm) and ±3mm (for dimensions smaller than 100mm) Items Information Unit Remark Dimensions 650x330x19.3 mm - Quantity per Tray 4 E 4 Modules per 1 Tray Material ntistatic PET - - Color Clear Carton ox Information and Dimensions [Carton ox] ( Unit : mm ) Position of ox Label *Tolerances unless specified are ±10mm Items Information Unit Remark Dimensions 665x350x175 mm - Tray Quantity per ox 11 E 40 Modules per 1 ox Material Corrugated Cardboard / 22

14 60mm 40mm 8. Package and Marking of Products 8.3. Tray and ox Label Information -Tray Label (Code 128) 80mm Package ID(3S) : H31O35-2Z Quantity(Q) : 40 Product(1P) : LLFML33-37M301 Date Code(9D) : 1250 Trans ID(K) : Vf in O 3500K, 1500lm Country of Origin(4L) : CN - ox Label (Code 128) 165mm Customer s Company Name From : LG Innotek Huizhou Co., ltd District 18 Zhongkai Hitech Industry Development Zone, Huizhou, Guangdong, China Package ID(4S) : H31O35-2Z To : Date Code(9D) : 1250 Vf Type Table Product (1P) : LLFML33-37M301 Trans ID(K) : Vf in O Quantity(Q) : 40 Code O T Vf Type O Type T Type * Every box and tray will only contain modules of a single Vf type (O type or T type) - Package ID 14 / 22

15 8. Package and Marking of Products 8.4. Label Table Tray or ox SMT Site Tray ox Code T SMT Site SMT Site Huizhou Paju orim - - Code H P SMT Year / Month Code Year Month Code X Month Code Y Z Packing Day Day Code Day Code Day Code Module CCT CCT(K) Code / 22

16 8. Package and Marking of Products 8.5. Procedure for Packing - 4 module units are packed per 1 tray Trays (with a maximum number of 40 modules) are packed in a box. 1 4 module units are inserted in a tray 2 Labeling (on the tray) 3 Packing and tape wrapping (11 trays) <TOP> <SIDE> One extra tray covered for safety 4 modules packed into a tray. Only 10-tray packed with modules. Total : 40pcs 4 Insert trays into box and label (11 trays per box) : 665mm : 350mm C : 175mm 16 / 22

17 1200mm 8. Package and Marking of Products 8.6. Pallet Packing Specifications - oxes are stacked with 6 layers on a plastic pallet (Each layer contains 4 boxes) - Pallet size : W1300 x L1100 x H150 (mm) Shipping by ir, SE Carton ox Stacked with 6 layers < Pallet Label> <Delivery Note> *Delivery note and pallet label, PO number are printed by LGIT marketing division staff in charge of customer. *Delivery note and pallet label are attached on cartons on the pallet before wrapping. 17 / 22

18 9. Cautions on Use 9.1. Storage When storing these products for a long time (over one week), - Store them in a dark place. Do not expose these products to sunlight. - Keep the temperature at 5 ~35 and the relative humidity under 60%. - Do not open the ESD trays before these products are ready to be assembled in a well lit environment. During transportation and storage for a short time, - Keep the temperature below 85 at normal humidity Operation constant current LED driver must be leveraged along with an appropriate amount of thermal dissipation to maintain Tc under 65. Precautions for hazardous materials - The LEDs on the module should avoid direct contact with hazardous materials such as sulfur, chlorine, phthalate, etc.. - The silver-plated metal parts on the LED can rust when exposed to corrosive gases. Therefore, exposure to corrosive gases must be avoided. - Extreme environments such as sudden ambient temperature changes or high humidity that can cause condensation must be avoided. LG Innotek is not responsible for any damages caused if the operating or storage conditions exceed the absolute maximum ratings recommended in this document. 18 / 22

19 D C RELESING THIS DRWING WITHOUT PERMISSION OF LG Innotek SHOULD E CCUSED CCORDING TO THE LWS ND COMPNY RULES. Detail "" Scale 2:1 Notes 1. Working Specification 1)Material : PC(CEM-1), 1oz, 1Layers 2)Text Color : Gray 3)PSR Type : White(SNEI or SEKISUI) 4)Un-indicated tolerances are ±0.2mm 5)When delivery, there should not exist harmful defect such as scratch or shock. 2. Eco-Design Specification 1)The part should not contain prohibited substances. - RoHS (Cd, Pb, Hg, Cr+6, Ps, PDEs) 2)Halogen Free 3. Examination Specification 1)The surface should be clean, and should not exist the harmful defects with operating, such as flash(burr.) 2)Silk pattern inspection must measured by inner edge standard 치수 (mm) 1 급 2 급 3 급 0 ~ 6 6 ~ ~ ~ ~ ~ 2000 UNLESS OTHERWISE SPECIFIED LGIT_LED Detail "" Scale 2:1 4 C H N G E S LL PRTS MUST NOT CONTIN PROHIITED SUSTNCES INCLUDING RoHS HZRDOUS SUSTNCES(Pb,Cd,Hg,Cr+6,r,Cl) ND FOR MORE DETILS REFER TO LGIT's ECO-SCM STNDRD, LGIT(30)-K-029. ISSUE NO DTE SIGNTURE CHNGE CONTENTS RELTED P/N Tc CESM-2 (LLFML33-37M*01)_Rev 1.3 QUNTITY / NO PRT NO DESCRIPTION THIRD NGLE PROJECT SCLE UNIT mm DESIGN CHECKED S D KIM J O CHUN PPROVED CHRIS KONG TITLE PRT NO MODEL DWG NO MTERIL COLOR FINISH NOTE CESM-2 (Size:270*270, 4000lm) 3PCGZ10004-H LLFML33-37M*01 3PCGZ10004-H 1 LG Innotek Co., Ltd. D C 10. Drawings LED PC 19 / 22

20 11. Visual Inspection Standards No. Inspection Item Inspection rea Judgment Criteria Inspection Method 1 Particle Non-Conductive Particles Patterns : Ok Removable : Ok Or under 0.1mm : Ok SCOPE 3D 2 Tear No Copper Film Exposure SCOPE 3D 3 Pattern Short No Short T Test (are oard Test) SCOPE 4 Pattern Open No Open T Test (are oard Test) SCOPE 5 SMT Missing LED PC LED None Missing SCOPE (Naked Eye) 6 SMT Upside Down LED LED PC LED None Upside Down SCOPE (Naked Eye) 20 / 22

21 11. Visual Inspection Standards NO. Inspection Item Inspection rea Judgment Criteria Inspection Method 7 Soldering Defects - No Solder or Not Melted - Separated Solder from Electrode -Too Much Solder over Package Height Fail SCOPE 8 Short circuit No Short circuit SCOPE 9 Come-Off 200μm SCOPE Magnifier 10 Tilt / Shift a < ½ of Lead SCOPE 11 Solder all - 1 Solder all < 200 μm - No Short circuit SCOPE 200 μm 12 Marking - - Recognizable : Ok Naked Eye 13 Label & Packing - - Model No./Lot No./Rank/ Quantity with one accord - Not damaged and wrinkled Naked Eye 21 / 22

22 SPECIFICTION MODEL LLFML33-37M*01 DOCUMENT No. - REG. DTE REV. No. Rev. 1.0 REV. DTE - PGE Revision History Revision Date Contents of Revision Change Remark Rev New Establishment 22 / 22