Circulator Pumps with Continuously Variable Differential Pressure Control and I.R. Interface for Remote Control
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1 Type series booklet /2-10 Riotec r /Riotec r Z Circulator Pumps with Continuously Variable Differential Pressure Control and I.R. Interface for Remote Control Riotec Riotec Z Energy efficiency class see technical data ields of Application Hot-water heating systems Heat recovery systems luid Pumped Clean water and/or water treated in accordance with the relevant regulations, not containing aggressive, abrasive or solid substances. Water with commercial antifreeze agents based on glycols (mixture ratio max. 1 : 1) with inhibitors (antirust). If the glycol content exceeds 20 %, the operating data must be checked and verified. Heating water in accordance with VDI Operating Data Screw-ended pump langed pump 1 ) Rp 1 and 1 1 / 4 DN 32 to 100 Q upto8.6m 3 /h,2.4l/s upto90m 3 /h, 25.0 l/s 2 ) H upto10m upto10m P 1 up to 400 W up to 1750 W p 6 bar; 10 bar on option 6 bar; 10 bar on option t +20 C to+110 C +20 C to+110 C Ambient temperature max. +40 C 1 ) DN 32 DN 65: adapter flanges PN 6/PN 10 2 ) if operated in parallel Designation Rio tec (Z) Type series Electronic control Twin pump Nominal diameter in mm Discharge head in m x 10 (ex. 100 = 10 m) Design Riotec: Maintenance-free wet rotor pump (glandless), flanged or screw-ended, with integrated frequency inverter for continuously variable differential pressure control. I.R. (infrared) interface for remote control. LON bus interface can be retrofitted. Riotec Z : Riotec twin pump for stand-by operation (integrated swing check valve) or, on option, additional starting in case of peak load (parallel operation). Control modes: p-c for constant differential pressure in the pump p-v for variable differential pressure in the pump p-t for temperature-governed differential pressure in the pump earings Special plain bearings lubricated by the fluid pumped. Materials Volute casing grey cast iron EN-GJL ) with cataphoretic dip coating Shaft chrome steel X 40 Cr 13 Impeller glass-fibre reinforced polypropylene earings special carbon, metal-impregnated 3 ) to EN 1561 (previously GG-25) Drive Canned motor, IP 43, thermal class. Connection to power supply Riotec/Riotec Z: 1~230 V, 50 Hz, interference suppression class
2 Selection Chart Single Pumps Riotec Selection Chart Twin Pumps The characteristic curves refer to parallel operation of both pumps. Riotec Z 2
3 Modular Design Principle Heat insulation Pump casing Terminal bo I.R. interface for remote control (Tele-Monitor) Impeller Cartridge Motor requency inverter Sectional Drawing Reduced logistics and storage costs D lexible installation options thanks to PN 6 / PN 10 adapter (slotted hole) flange Low operating costs D Carbon bearings Wear-resistant Safe to run dry for short periods Reliable D Shaft made of corrosion-resistant chrome steel D Can and rotor protection sleeve made of anti-magnetic stainless steel D Canned motor with condensation-proof winding Energy-efficient D Integrated differential pressure control for continuously variable output D Automatic night setback mode D Heat insulation as standard 3
4 = manual operating locked = bus input occupied = reduced pump performance = controlled pump performance = duty/stand-by mode = parallel operation Setting and control knob = control mode p-c = control mode p-v = open-loop control mode (n = constant) = control mode p-t = analog input occupied (DDC) = pump on = pump off = unit, head = unit, speed Min. Pressure Min. pressure p min at the pump suction nozzle to avoid cavitation noise at an ambient temperature of +40 C and a pumped water temperature of  max. : The values are applicable up to 300 m above sea level. or installation at altitudes >300 m, an allowance of bar/100m must be added. t 50 o C 95 o C 110 o C p min Riotec/Riotec Z bar bar bar
5 Single Pump Characteristic Curves min. = Night-time operation at minimum speed 5
6 Single Pump Characteristic Curves min. = Night-time operation at minimum speed 6
7 Single Pump Characteristic Curves min. = Night-time operation at minimum speed 7
8 Single Pump Characteristic Curves min. = Night-time operation at minimum speed 8
9 Single Pump Characteristic Curves 1115:574/2 1115:575/2 min. = Night-time operation at minimum speed 9
10 Twin Pump Characteristic Curves Night-time operation at minimum speed Single-pump operation Parallel operation P 1 curve for single-pump operation 10
11 Twin Pump Characteristic Curves Night-time operation at minimum speed Single-pump operation Parallel operation P 1 curve for single-pump operation 11
12 Twin Pump Characteristic Curves Night-time operation at minimum speed Single-pump operation Parallel operation P 1 curve for single-pump operation 12
13 Twin Pump Characteristic Curves Night-time operation at minimum speed Single-pump operation Parallel operation P 1 curve for single-pump operation 13
14 Technical Data Riotec Riotec Z Z32-70 Z40-70 Z Z50-60 Z50-70 Z Z Z DN Speed P 1 P 2max Rated EEC Rp current 2 ) / / Motor protection Signalling contacts Max. perm. operating pressure 6bar 10 bar 1/min W W A kg kg C C C C C C C C ) = integrated motor protection in the terminal box, = general fault reporting 2 ) Energy efficiency class Pipe Connection langed pumps fitted with an adapter flange (oval bolt hole pattern) can be connected to PN 6 and PN 16 mating flanges to DIN or DIN EN up to nominal diameters of DN 65. Adapter flanges of this type cannot be connected with other adapter flanges. Use bolts of property class 4.6 or higher for the flange connections. The washers included in the scope of supply must be fitted between the bolt / nut head and the adapter (oval bolt hole) flange. Recommended bolt lengths: Thread Tightening torque Min. bolt length DN 32/DN 40 DN 50/DN 65 PN 6 flanged connection M12 40 Nm 55 mm 60 mm PN 10 flanged connection M16 95 Nm 60 mm 65 mm lange dimensions Adapter flange Øk L1 /k L2 nxd L1 /d L2 ØD Ød PN 6 PN 10 PN 6 PN 10 DN x Ø14 4 x Ø19 DN x Ø14 4 x Ø19 DN x Ø14 4 x Ø19 DN x Ø14 4 x Ø19 14
15 Outline Drawing Screw unions (accessories) DN D d k nxd Riotec Rp G l 0 a 1 a 2 b 1 b 2 b 3 l 1 PN6 PN16 PN6 PN16 PN6 PN16 PN6 PN / / Screw-ended pumps p / Adapter flanges or flange dimensions refer to page x18 8x x18 8x18 Outline Drawing Pressure gauge connections R 1 / 8 nxd n = number of holes Simplified top view of the terminal box DN D d k nxd Riotec Z a b 1 l 0 l 1 k 1 k 2 m PN6 PN16 PN6 PN16 PN6 PN16 PN6 PN Adapter flanges or flange dimensions refer to page x14 8x18 15
16 Modules and Accessories Description Process control processor (PCP) module (retrofittable) PCP interface for connection to the building management system (MS) Please note: or twin pump set management 2 PCP modules are required LON module (retrofittable) with LON interface Please note: Twin pump set management requires 1 LON and 1 PCP module Tele-Monitor Remote control for Riotec/Riotec Z with infrared interface (I.R.) Start-up and diagnosis instrument/tool Extension of pump functions Direction of rotation verification device for all pumps and standardized motors or type series Riotec/ Riotec Z Ident. No. kg X X X Technical Data of Tele-Monitor Type of enclosure IP 43 Vibration resistance IEC Operating temperature 10 C to40 C earing temperature 20 C to70 C Transmitting/ receiving range max. 10 m Display 50 x 50 mm, can be back-lit Voltage supply 2 mignon alkaline cells (part of the scope of supply) Operating hours approx. 24 hours when switched on and back-lit Permanent buffering EEPROM Interference class EN Interference resistance EN unctional Description of Tele-Monitor Communication Menu Display Menu Operation Menu Statistics Menu Service Menu Customization Menu 16 Automatic connection between pump and Tele-Monitor via infrared interface (manual coding of the pumps is not required) Display of the pump s actual data Type Set value p, actual value p low rate Set speed, actual speed Power input Mode of operation ( p-c, p-v, p-t, on/off,...) ault reporting Changing mode of operation and set value Control mode ( p-c, p-v, p-t,...) Set value ( p, speed) On/Off Analysis of the pump s load profile Histograms of the actual electrical and hydraulic values of one operating cycle Operating hours counter and operating data counter ault diagnosis ault statistics Operation check run of the pump Operation check run of the monitor Operation check run of the connection via PCP interface Checking direction of rotation (can be used for all pumps and standardized motors) Customization of the Tele-Monitor Selecting the dialogue language Display contrast Automatic cut-out time (time out) Personal password asic setting for automatic pump set-up at the push of a button
17 Wiring Diagram for pump sizes: 25-70, 30-70, , 32-70, 40-40, and for pump sizes: , 50-.., 65-.., and ~230 V, 50 Hz 1~230 V, 50 Hz = general fault reporting (volt-free NC contact for 1 A, 230 V) = general fault reporting (volt-free NC contact for 1 A, 230 V) Ext.Ein/Aus = external On/Off via volt-free NC contact +24 V = auxiliary voltage supply 0 10 V = control input for remote speed adjustment Wiring Diagram of PCP Module Wiring Diagram of LON Module DP LON DP = interface for twin pump set management PLR = interface for PCP bus DP = interface for twin pump set management LON = interface for LON bus 17
18 18 Riotec/Riotec Z
19 19
20 /2-10 / Subject to technical modification without prior notice.
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