IO-390-C Series Engine Illustrated Parts Catalog

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1 IO-390- Series Engine Illustrated Parts atalog February 1, 2017 P-IO Oliver Street Williamsport, PA 17701

2 Lycoming Part Number: P-IO-390- For additional information: Mailing address: Lycoming Engines 52 Oliver Street Williamsport, PA U.S.A. Phone: Factory: U.S. and anada toll free: +1(800) International ustomers: +1(570) Lycoming s regular business hours are Monday through Friday from 8:00 A.M. through 5:00 P.M. Eastern Time (-5 GMT) Visit us online at: Lycoming. All Rights Reserved. Lycoming and Powered by Lycoming are trademarks or registered trademarks of Lycoming. Lycoming Engines, a division of AVO orporation. All brand and product names referenced in this publication are trademarks or registered trademarks of their respective companies.

3 Record of Revisions NOTIE: Service Documents override parts information in this document. Rev No. hapter and Section Pages Reason for Revision Insertion Date Effectivity: IO-390- Series Engine Record of Revisions opyright, Lycoming Engines Page i Lycoming Engines is a division of Avco orporation February 1, 2017

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5 Table of ontents Subject hapter - Section Page Frontal Record of Revisions... i Table of ontents... iii Introduction... v Abbreviations and Acronyms... ix Oversize and Undersize Part Listing... xi Electrical Power A Generation Alternator Attaching Parts ompressor Attaching Parts Reciprocating Engine Front Section Propeller Governor and Attaching Parts Power Section rankcase Assembly rankcase Related Parts rankshaft and ounterweight Assembly and Related Parts rankshaft Idler Gears, Tachometer Drive, and amshaft rankcase Attaching Parts ylinder Section onnecting Rods, Pistons, and Ring Assemblies ylinder Assembly and Spark Plugs Valve Assembly and Related Parts ylinder Related Parts ylinder Head Drain Tubes and Intercylinder ooling Baffles Intake Pipes Assembly Lubrication System Oil Level Gage Oil Sump Assembly and Oil Suction Screen Accessory Drives Accessory Housing Assembly Oil Pump Assembly and Accessory Housing Attaching Parts Fuel Pump, and Attaching Parts Effectivity: IO-390- Series Engine Table of ontents opyright, Lycoming Engines Page iii Lycoming Engines is a division of Avco orporation February 1, 2017

6 Subject hapter - Section Page Accessory Drives (ont.) Propeller Governor Oil Line Tube Assembly and Attaching Parts Vacuum and Hydraulic Pump Drives and overs Propeller Governor Drive (Rear) and over Oil Filter Assembly, Oil ooler Bypass Valve, and Fittings Engine and Fuel ontrol Fuel Distribution Fuel Injector, Fuel Manifold Assembly, and Brackets Fuel Lines, Fuel Hoses, and Attaching Parts Ignition Distribution System Distribution Magnetos, Magneto Drives, and Harnesses Alternator Assembly and Belt Starting ranking Starter Motor and Attaching Parts Back Section Service Kit Section Numerical Index Table of ontents Page iv February 1, 2017 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Lycoming Engines is a division of Avco orporation

7 Purpose of this atalog Introduction DO NOT USE THIS ATALOG AS AN ASSEMBLY OR INSTALLATION DOUMENT. THIS ATALOG MUST ONLY BE USED TO IDENTIFY PARTS IN ONJUNTION WITH THE APPLIABLE OVERHAUL MANUAL. This Illustrated Parts atalog (IP) contains a complete list of spare parts for the Lycoming IO-390- Series engine models. How to Use this atalog This catalog is based on the Air Transport Association (ATA) Spec 100 format. In order to clarify illustrations, Lycoming has taken discretion to classify non-system related assemblies and components in the same chapters, because they are physically connected. This catalog is frequently updated by Service Bulletins (SB) and Service Instructions (SI). The updated information will be incorporated into subsequent full revisions of this catalog. The ATA two element numbering system provides consistency throughout various manuals. The bottom of each page (beyond the frontal section) contains a two element number (##-##). In the two element numbering, the first two digits represent a chapter, and the next two digits subdivide the material into a more specific section. The ATA format specifies the subject matter for each chapter-section. According to the ATA Standards, the following chapters apply to the IO-390- Series Illustrated Parts atalog: 24 (Electrical Power), 72 (Reciprocating Engine), 73 (Engine and Fuel ontrol), 74 (Ignition), and 80 (Starting). NOTIE: Numerical Index EXAMPLE: hapter Ignition Section Distribution See the IP Table of ontents for the sub-systems identified in each section. The Numerical Index is a single list of part numbers, names and their locations within the IP. It is useful for locating parts when you only know the number or name of the part. Description column Indentation of a part name represents a lower level of assembly. Attaching parts have the same indentation level and are below their associated parts grouping or assembly. This column is often referred to as the "Nomenclature" on other ATA Spec manuals. Units per Assembly olumn Where more than one assembly exists, this column contains the quantity of a specific part required in the build sequence of only one next higher assembly. The letters AR are for as required applicable to bulk items or non-illustrated select-from-range-parts. The letters RF identify items listed for reference. Effectivity: IO-390- Series Engine Introduction opyright, Lycoming Engines Page v Lycoming Engines is a division of Avco orporation February 1, 2017

8 Roller Tappets As a product improvement, Lycoming is installing roller tappets on its aircraft engines. Wide deck engines with roller tappets are identified with an E suffix after the serial number dash number (Example L-******-48E.) On rebuilt and Lycoming overhauled wide deck engines with roller tappets, the letter A suffix is replaced with the letter E suffix on the engine serial number. The new parts include roller tappet body assembly, crankcase, camshaft, shorter push rods, shroud tubes and shroud tube seal. The engines use the same hydraulic units and the dry tappet clearance does not change. Refer to Reference 18 in the Table of Limits (SSP-177) for dry tappet clearance values. At this time, roller tappets are not installed in narrow deck engines. ROLLER TAPPET PARTS ARE NOT INTERHANGEABLE WITH URRENT FLAT FAED TAPPETS. If it is necessary to remove the roller tappet bodies prior to overhaul, they must be reinstalled in the same location in the crankcase. The roller tappets are indexed with flats in the new crankcase. It is possible to assemble the roller tappet bodies in two different orientations 180 degrees apart. Either orientation is acceptable while reinstalling. Lubricate all tappet bores, cam lobes and roller tappets with engine oil mixture only. (Refer to the latest revision of Service Instruction No ) Install the shroud tube seal in the crankcase, then install the shroud tube. THE ROLLER TAPPETS ARE NOT FIELD REPAIRABLE AND NO DISASSEMBLY IS ALLOWED. THEREFORE, MAGNAFLUX OR ZYGLO INSPETIONS ARE NOT ALLOWED. A VISUAL INSPETION FOR INTEGRITY AND FREE ROTATION OF THE ROLLER ATION IS AEPTABLE TO RETURN AN IN-USE ROLLER TAPPET TO SERVIE; HOWEVER, IT IS MANDATORY TO REPLAE ROLLER TAPPETS AT OVERHAUL. Vendor Accessories Parts coverage of Vendor Accessories used on Lycoming engines are found in the applicable Vendor s Parts atalog. A list of vendors addresses is included in the latest revision of Lycoming Service Letter No. L114. Any reference in this document to the supplier s/part manufacturer s product, by name, trademark, part number or other description is solely for the purpose of identification and does not indicate or infer that Lycoming accepts responsibility for quality control and/or airworthiness of parts, which do not pass through the Lycoming quality control system. Environmental ompliance Lycoming is concerned with preserving the environment. Lycoming strongly urges engine owners and repair/overhaul personnel to observe and comply with all federal, state, and local environmental regulations when solvents, paint, fuel, oil, chemicals, or other consumables are used in operating, maintaining, or overhauling an engine component. Please share our concern for and commitment to a clean earth, clean water, and especially clean air for succeeding generations of flyers. Introduction Page vi February 1, 2017 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Lycoming Engines is a division of Avco orporation

9 Perspective of References In this manual, all references to locations of various components will be designated as if viewing the engine from the rear (or anti-propeller) end. The front of the engine is the propeller end and the oil sump is on the bottom of the engine. ylinders are numbered from front to rear with the oddnumbered cylinders on the right-hand side. The firing order for this four-cylinder engine is Top View of Engine Effectivity: IO-390- Series Engine Introduction opyright, Lycoming Engines Page vii Lycoming Engines is a division of Avco orporation February 1, 2017

10 How to Order Parts and Publications An Oversize and Undersize Parts List is included in the front section of this catalog as an aid to order parts. Although the information contained in this parts catalog is up-to-date at time of publication, users are advised to procure current information through all Lycoming distributors or by subscription from ATP or TDATA. Refer to the latest revision of Service Letter No. L114 for subscription information. 1. For correct, expedited part shipments without delay: A. Always give the model and serial number of your engine. B. Always give the part number, nomenclature, and quantity. The SB and SI documents are available from Lycoming distributors or by subscription from ATP or TDATA. Full Revisions of the Illustrated Parts atalog are available from Lycoming distributors or the factory. Every effort has been made in preparing this manual to ensure its accuracy. However, any comments, suggestions, or corrections to this manual are welcome and must be directed in writing to: Technical Publications oordinator Lycoming Engines 52 Oliver Street Williamsport, PA NOTIE: The owner of the manual must give notification to Lycoming Engines for a change of address. Additionally, Lycoming has a ustomer Service Hot Line for information and assistance to owners, operators, and maintenance personnel that are servicing Lycoming engines. all - U.S. and anada toll free International ustomers :00 A.M. 5:00 P.M. EST (-5GMT) Monday Friday by Lycoming. "All Rights Reserved." All Lycoming publications are to be considered copyrighted and may not be reproduced without permission of the company. Introduction Page viii February 1, 2017 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Lycoming Engines is a division of Avco orporation

11 Abbreviations and Acronyms AR Assy. ATA yl. Fill. Hd. Hex. I.D. in. IP mm No. NPT O.D. P P/N A As Required Assembly Air Transport Association ylinder F Fillister H Head Hexagon I Inside Diameter Inch Illustrated Parts atalog M Millimeter N Number National Pipe Taper (thread) O Outside Diameter P Lycoming Proprietary Part Part Number Qty. RF RT SB SI SSP Quantity R Reference Roller Tappet S Service Bulletin Service Instruction Special Service Publication Effectivity: IO-390- Series Engine Abbreviations and Acronyms opyright, Lycoming Engines Page ix Lycoming Engines is a division of Avco orporation February 1, 2017

12 This page intentionally left blank. Abbreviations and Acronyms Page x February 1, 2017 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Lycoming Engines is a division of Avco orporation

13 Oversize and Undersize Parts Listing PART NO. DESRIPTION P OVERSIZE (IN.) P10 P20 P P UNDERSIZE (IN.) M03 M B23885 BEARING, Front rankshaft X X 18E2388 BEARING, rankshaft X X 18M23887 BEARING, onnecting Rod X X A BUSHING, ounterweight Dynamic S BUSHING, Prop Flange X 755-S BUSHING, Prop Flange X 7557-S BUSHING, Prop Flange X 70 BUSHING, Rocker Shaft Inner X STD-105 DOWEL, rankshaft X 713 GUIDE, Intake Valve X GUIDE, Exhaust Valve X 920 INSERT, Spark Plug X SEAT, Intake Valve X 1T1948 SEAT, Exhaust Valve X LW-1528 SEAL, rankshaft Oil X A is the undersize part number. When ordering, do not specify an undersize code letter NOTIE: When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper part number. For example, to order bearing Part Number (P/N) 18B23885 bearing in in. undersize, order P/N 18B23885-M03. Undersize code letter is M while oversize code letter is P. These letters are then followed by the number designating the size in thousandths of an inch. Effectivity: IO-390- Series Engine Oversize and Undersize Parts Listing opyright, Lycoming Engines Page xi Lycoming Engines is a division of Avco orporation February 1, 2017

14 Figure 1A Alternator Attaching Parts (Single) Effectivity: IO-390- Series Engine Page 0 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

15 A GENERATION Figure 1A - Alternator Attaching Parts (Single) Units per Assembly Figure Item ode Part Number Description 1 A Rear Gov 3 A Front Gov 1 B 3 B 1 07A19474 BRAKET, Alternator LOKPLATE, 5/1 bolt x 1.00 spacing LW BOLT, 5/1-18 x 15/1 long, hex. head LINK, Alternator, adjusting STD-35 WASHER, 5/1 plain 1 1 LW-31H0.75 BOLT, 5/1-18 x 3/4 long, hex. head STD-1727 WASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick LW-31H0.75 BOLT, 5/1-18 x 3/4 long, hex. head F2328 STRUT, Alternator support LW-31H0.75 BOLT, 5/1-18 x 3/4 long, hex. head STD-35 WASHER, 13/1 O.D. x 25/4 I.D. x 1/1 thick AN-17 BOLT, 3/8-24 x 1-1/4 long, hex. head, drilled end STD-90 WASHER, 13/1 O.D. x 25/4 I.D. x 1/1 thick STD-872 NUT, 3/8-24 slotted STD-713 OTTER PIN, 3/32 diameter x 3/4 long AN-1 BOLT, 3/8-24 x 1-53/4 long, hex. head SHIM, 1-1/8 O.D. x 13/32 I.D. x.005 thick AR AR Install between strut and attachment to starter lug. Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 1 Lycoming Engines is a division of Avco orporation February 1, 2017

16 Figure 1B Alternator Attaching Parts (Dual) Effectivity: IO-390- Series Engine Page 2 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

17 A GENERATION Figure 1B - Alternator Attaching Parts (Dual) Figure Item ode Part Number Description 1 A Units per Assembly 3 A 1 B 3 B 1 07A22097 BRAKET, Alternator A19880 BRAKET-Alternator-Right (Prestolite) L21909 SPAER-Alternator Bracket Inner (Malibu) A21908 BRAKET- Alternator Bracket Inner (Malibu) STD-35 WASHER, 5/1 plain LW-31H0.88 BOLT, 5/1-18 x 7/8 long, hex. head LW-31H2.75 BOLT-5/1-18 X 2.75 Long Hex D A21910 BRAKET-Alternator aft (Malibu) STD-90 WASHER, 0.81 O.D. x 0.39 I.D. x 1/1 thick LW-31H2.13 BOLT 5/1-18 x 2.13 Long hex dr F21298 LINK-Alternator adjusting (Prestolite) STD-1727 WASHER-Plain-0.33 I.D. x 0.75 O.D AN-15 BOLT-.3/8-24UNF x 1.70 lg dr s STD-872 NUT-.3/8-24 Slotted STD-713 PIN-OTTER-0.09 dia x 0.75 long AN-21 BOLT-.3/8-24UNF X 2.20 lg-dr Slotted SHIM-1.13 O.D. x.4 1.ID. x thick AR AR 18 3A19951 PULLEY and SHAFT Assy 0.38 Belt STD-9 WASHER-0.52 I.D. x 1.00 O.D. x 0.13 thick STD-2221 NUT-1/2-20 Self locking L2191 SPAER, Alternator (Prestolite) 1 1 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 3 Lycoming Engines is a division of Avco orporation February 1, 2017

18 Figure 2 ompressor Attaching Parts Effectivity: IO-390- Series Engine Page 4 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

19 A GENERATION Figure 2 - ompressor Attaching Parts Figure Item ode Part Number Description 1 A Units per Assembly 3 A 1 B 3 B 1 07A21030 BRAKET, ompressor STD-33 WASHER, 3/8 plain STD-78 WASHER, 3/8 lock, internal teeth B NUT, 3/8-24 plain AN7-45A BOLT, 7/1-20 UNF-3A x 4.72 long 1 1 STD-32 WASHER, 7/1 plain LW-1450 SHIM, 7/8 O.D. x 0.4 I.D. x.005 thick NAS NUT, Self lock, 7/1-20 UNJF-3B F2842 BRAE, Alternator L2191 SPAER, Alternator (Prestolite) AN-20 BOLT, 3/8-24 x 2.08 hex head STD-90 WASHER, 0.81 O.D. x 0.39 I.D. x 1/1 thick SHIM-1.13 O.D. x.41 I.D. x TH AR AR 14 STD-872 NUT-.3/8-24 SLOTTED STD-713 PIN-OTTER-.09 DIA x 0.75 LONG AN-13 BOLT-3/8-24 x 1.45 LG-DR LW-38H1.31 BOLT-3/8-1 x 1.31 LONG HEX D F2873 LINK-Freon compressor 1 1 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 5 Lycoming Engines is a division of Avco orporation February 1, 2017

20 Figure 3 Propeller Governor Drive and Attaching Parts Effectivity: IO-390- Series Engine Page opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

21 FRONT SETION Figure 3 Propeller Governor Drive and Attaching Parts Figure Item ode Part Number Description 1 A Units per Assembly 3 A 1 B 3 B GEAR, Propeller governor driven LW SHAFT, Propeller governor idler gear GEAR ASSEMBLY, Propeller governor idler WASHER, Thrust ( thick) AR AR WASHER, Thrust ( thick) AR AR WASHER, Thrust ( thick) AR AR WASHER, Thrust ( thick) AR AR 01L21418 WASHER, Thrust ( thick) AR AR 5 AN55B1032H5 SET SREW, No x 5/1 long GASKET, 25/32 I.D. x 1-1/8 O.D. x 1/32 thick LW-1389 PLUG, 3/4-1 hex. head GASKET, Governor OVER, Governor drive STD-35 WASHER, 5/1 plain STD-475 WASHER, 5/1 lock, internal teeth STD-1410 NUT, 5/1-18 plain AR as required Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 7 Lycoming Engines is a division of Avco orporation February 1, 2017

22 Figure 4A rankcase Assembly - 1A and 3A Effectivity: IO-390- Series Engine Page 8 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

23 Figure 4B rankcase Assembly - 1B and 3B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 9 Lycoming Engines is a division of Avco orporation February 1, 2017

24 This page intentionally left blank Effectivity: IO-390- Series Engine Page 10 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

25 Figure Item POWER SETION Figure 4A/4B - rankcase Assembly ode Part Number Description 1 11U S RANKASE ASSEMBLY A Units per Assembly 11U S RANKASE ASSEMBLY A23544 STUD, 1/2-13 x 9-27/32 long STUD, 1/2-13 x 1-7/8 long STUD, 3/8-1 x 1-5/8 long D-17 STUD, 3/8-1 x 2-1/8 long, drilled LW STUD, 5/1-18 x 15/1 long, drilled STUD, 5/1-18 x 1-1/2 long STUD, 5/1-18 x 15/1 long STUD, 5/1-18 x 1-1/2 long STD-557 DOWEL, 1/2 diameter x 11/1 long, hollow STD-514 DOWEL, 5/1 diameter x 1/2 long STD-123 INSERT, 1/4-20 UN x 3/8 long STUD, 3/8-1 x 2-3/4 long DOWEL, rankshaft bearing STUD, 3/8-1 x 1-5/8 long BUSHING, Governor drive idler shaft PLUG, 1/8-27 NPT, Allen head STD-1339 PLUG, 1/1-27 NPT, Allen head STUD, 5/1-18 x 2.00 long E23021 NOZZLE ASSEMBLY, Piston cooling STUD, 5/1-18 x 2.38 long A 1 B 3 B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 11 Lycoming Engines is a division of Avco orporation February 1, 2017

26 Figure 5 rankcase Related Parts Effectivity: IO-390- Series Engine Page 12 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

27 Figure Item POWER SETION Figure 5 - rankcase Related Parts ode Part Number Description Units per Assembly B BALL, 11/1 diameter SPRING, Oil pressure relief valve 1 88 SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve 1 LW SPRING, Oil pressure relief valve 1 LW SPRING, Oil pressure relief valve 1 3 0E GASKET, 1-1/4 I.D. x 1-1/2 O.D. x 3/32 annular VALVE ASSEMBLY, Oil pressure relief valve E2388 BEARING, rankshaft 4 18B23885 BEARING, rankshaft, front 2 7 LW-1528 SEAL, rankshaft, Oil SEAL, Oil, 3/32 section x 7/1 I.D RING, Oil seal, 23/4 I.D. x 1/10 diameter 2 10 LRT23381 BODY ASSEMBLY, Hydraulic roller tappet 8 Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference latest revision of Lycoming Table of Limits SSP-177, Part I for spring identification. Refer to latest revision of Lycoming Service Instruction No for installation. Sold as exchange part only. Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 13 Lycoming Engines is a division of Avco orporation February 1, 2017

28 13 Figure rankshaft and ounterweight Assembly and Related Parts Effectivity: IO-390- Series Engine Page 14 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

29 Figure Item POWER SETION Figure - rankshaft and ounterweight Assembly and Related Parts ode Part Number Description Units per Assembly RANKSHAFT AND BUSHING ASSEMBLY RANKSHAFT AND BUSHING ASSEMBLY STD-105 DOWEL, Stepped, 5/1 & 1/4 diameter PLUG, 1-1/ S BUSHING, Prop flange, long S BUSHING, Prop flange, short S BUSHING, Propeller flange, indexing S BUSHING, Propeller flange, indexing BUSHING, rankshaft counterweight PLUG, 1/8 pipe LW PLUG, 2-1/1 diameter expansion LW OUNTERWEIGHT ASSY A BUSHING, Dynamic counterweight W219 ROLLER, Dynamic counterweight ROLLER, Dynamic counterweight,.3 order LW RING, Internal retaining WASHER, ounterweight S194 GEAR, rankshaft LW-1839 LOKPLATE, rankshaft gear STD-224 BOLT, 5/1-24 x 1.00 long LW-1471 SUPPORT ASSEMBLY, Starter ring gear M1981 SUPPORT ASSEMBLY, Starter ring gear GEAR, Starter ring, 12/14 pitch A 3 A 1 B 3 B Refer to the latest revision of Service Bulletin No. 475 for proper installation. Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 15 Lycoming Engines is a division of Avco orporation February 1, 2017

30 Figure 7 rankshaft Idler Gears, Tachometer Drive, and amshaft Effectivity: IO-390- Series Engine Page 1 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

31 Figure Item POWER SETION Figure 7 - rankshaft Idler Gears, Tachometer Drive, and amshaft ode Part Number Description Units per Assembly 1 23D2777 PLUNGER, Fuel pump, long GEAR ASSEMBLY, rankshaft idler, plain GEAR ASSEMBLY, rankshaft idler SHAFT ASSEMBLY, Tachometer STD-2231 RING, Internal retaining LW-1379 SHAFT, rankshaft idler gear LW-31H0.88 BOLT, 5/1-18 x 7/8 long, hex. head, drilled STD-218 NUT, 5/1-18 N-3 slotted shear M23452 AMSHAFT ASSEMBLY M2345 AMSHAFT ASSEMBLY SPAER, Tachometer shaft centering Optional 1 A 3 A 1 B 3 B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 17 Lycoming Engines is a division of Avco orporation February 1, 2017

32 Figure 8A rankcase Attaching Parts (1A and 3A) Effectivity: IO-390- Series Engine Page 18 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

33 Figure 8B rankcase Attaching Parts (1B and 3B) Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 19 Lycoming Engines is a division of Avco orporation February 1, 2017

34 This page intentionally left blank Effectivity: IO-390- Series Engine Page 20 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

35 Figure Item POWER SETION Figure 8A and 8B - rankcase Attaching Parts ode Part Number Description Units per Assembly 1 LW BOLT, 1/4-20 x 1-1/2 long, hex. head LW BOLT, 1/4-20 x 2-1/8 long hex. head STD-8 WASHER, 1/4 plain STRAP, Lifting LW BOLT, 1/4-20 x 1-3/4 long, hex. head LW BOLT, 1/4-20 x 1-1/8 long, hex. head STD-10 WASHER, 1/4 lock, internal teeth STD-1411 NUT, 1/4-20 plain LW-25S1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head, drilled AR STD-8 WASHER, 1/4 plain STD-2249 NUT, 1/4-20 slotted AR STD-33 WASHER, 3/8 plain AR AN90-1L WASHER, 3/8 plain, thin STD-872 NUT, 3/8-24 slotted AN-34A BOLT, 3/8-24 x 3-37/4 long, hex. head STD-33 WASHER, 3/8 plain STD-78 WASHER, 3/8 lock, internal teeth STD-59 NUT, 3/8-24 plain A22453 STUD, 1/2-20 x 10-1/2 long AR as required 1 A 3 A 1 B 3 B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 21 Lycoming Engines is a division of Avco orporation February 1, 2017

36 Figure 9 onnecting Rods, Pistons, and Ring Assemblies Effectivity: IO-390- Series Engine Page 22 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

37 Figure Item YLINDER SETION Figure 9 - onnecting Rods, Pistons, and Ring Assemblies ode Part Number Description Units per Assembly ONNETING ROD ASSEMBLY 4 2 LW BUSHING, onnecting rod, upper BOLT, onnecting rod 8 4 LW-1218 NUT, onnecting rod bolt M23887 BEARING, onnecting rod 8 14E23911 PISTON, ompression ratio 8.90: J22048 PIN, Piston PLUG, Piston pin G22050 RING, Piston compression H23148 RING, Piston oil regulating, expander type 4 Refer to the latest revision of Lycoming Service Instruction No Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 23 Lycoming Engines is a division of Avco orporation February 1, 2017

38 Figure 10 ylinder Assembly Effectivity: IO-390- Series Engine Page 24 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

39 Figure Item YLINDER SETION Figure 10 - ylinder Assembly ode Part Number Description Units per Assembly 1 1A2081 YLINDER AND HEAD ASSEMBLY, Nitrided bore SEAT, Intake valve 4 3 1T1948 SEAT, Valve, exhaust 4 4 LW-1195 GUIDE, Valve, intake 4 5 LW GUIDE, Valve, exhaust INSERT, Spark plug, MM STUD, 5/1-18 x 1-5/8 long STUD, 1/4-20 x 1.00 long 1 9 MS20823-D ELBOW, 45, 3/8 flared tube BUSHING, Rocker shaft, inner STABILIZER, ylinder head fins, 15 teeth STABILIZER, ylinder head fins, 2 teeth PLUG, 1/8-27 NPT, Allen head 4 14 STD-35 WASHER, 5/1 plain 8 15 STD-475 WASHER, 5/1 lock, internal teeth 8 1 STD-1410 NUT, 5/1-18 plain GASKET, Exhaust flange GASKET, Exhaust flange 4 18 V 1182-G7 SPARK PLUG, hampion REB37E 8 This part is shipped loose with the engine and optional on all models. V Vendor Prime Manufacturer part Refer to the latest revision of Lycoming Service Instruction No for a complete listing of all approved spark plugs. Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 25 Lycoming Engines is a division of Avco orporation February 1, 2017

40 Figure 11 Valve Assembly and Related Parts Effectivity: IO-390- Series Engine Page 2 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

41 Figure Item YLINDER SETION Figure 11 Valve Assembly and Related Parts ode Part Number Description Units per Assembly 1 17A2394 VALVE, Intake B23935 VALVE, Exhaust 4 3 LW-1179 SPRING, Valve, outer 8 4 LW SPRING, Valve, inner 8 5 LW SEAT, Valve spring, lower intake 4 LW SEAT, Valve spring, lower exhaust 4 7 LW SEAT, Valve spring, upper intake 4 8 LW-1475 SEAT, Valve spring, upper exhaust KEY, Valve, intake KEY, Valve, exhaust AP, Valve stem, exhaust B20 PLUNGER ASSEMBLY, Hydraulic tappet B21319 SOKET, Hydraulic tappet G2342 SHROUD TUBE ASSEMBLY, Push rod H21201 SPRING, Shroud tube L23459 WASHER, 3/4 I.D. x 1-3/8 O.D. x 1/ SLEEVE, Shroud tube 8 18 LW-181 SEAL, Shroud tube A23493 SEAL, Shroud tube F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR AR As Required See latest revision of Service Instruction No. 100 for complete push rod application (continued on next page) Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 27 Lycoming Engines is a division of Avco orporation February 1, 2017

42 Figure Item YLINDER SETION Figure 11 Valve Assembly and Related Parts (ont.) ode Part Number Description Units per Assembly 20 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 15F ROD ASSEMBLY, Push (A total of 8 required) AR 21 17F21188 ROKER ASSEMBLY, Valve, intake F21187 ROKER ASSEMBLY, Valve, exhaust BUSHING, Valve rocker WASHER, Thrust, valve rocker SHAFT, Valve rocker G21382 NIPPLE, Nozzle pressure gauge 1 AR As Required See latest revision of Service Instruction No. 100 for complete push rod application Due to the size of the area where the part number is stamped, the last five digits (21188) could be all that is shown of the part number. Optional fitting for the manifold pressure gage attachment Effectivity: IO-390- Series Engine Page 28 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

43 This page intentionally left blank Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 29 Lycoming Engines is a division of Avco orporation February 1, 2017

44 Figure 12 ylinder Related Parts Effectivity: IO-390- Series Engine Page 30 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

45 Figure Item YLINDER SETION Figure 12 - ylinder Related Parts ode Part Number Description Units per Assembly GASKET, Valve rocker shaft cover H288 OVER, Valve rocker shaft 8 3 STD-10 WASHER, 1/4 lock, internal teeth 1 4 STD-1411 NUT, 1/4-20 plain 1 5 0B2811 GASKET, Rocker box cover, silicone 4 17J287 OVER ASSEMBLY, Rocker box 4 7 STD-1925 SREW, 1/4-20 x 5/8 long, pan hd., self-locking PLATE, Spark plug reach caution RING, Oil seal, 3/32 diameter x 4-27/32 long SPAER, 33/4 I.D. x 7/8 O.D. x 3/8 thick NUT, 3/8-24 NF NUT, 1/2-20 NF STD-2090 NUT, 1/2-20 plain 2 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 31 Lycoming Engines is a division of Avco orporation February 1, 2017

46 Figure 13 ylinder Head Drain Tubes and Intercylinder ooling Baffles Effectivity: IO-390- Series Engine Page 32 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

47 YLINDER SETION Figure 13 - ylinder Head Drain Tubes and Intercylinder ooling Baffles Figure Item ode Part Number Description Units per Assembly 1 STD-84 NIPPLE, Straight, 3/8 I.D. hose 4 2 STD-2180 HOSE, 3/8 x 1-13/1 long 4 3 LW LAMP, Hose TUBE ASSEMBLY, yl. head oil drain, cyl. No TUBE ASSEMBLY, yl. head oil drain, cyl. No TUBE ASSEMBLY, yl. head oil drain, cyl. No TUBE ASSEMBLY, yl. head oil drain, cyl. No BAFFLE ASSEMBLY, Intercylinder BAFFLE ASSEMBLY, Intercylinder RETAINER, Intercylinder baffle M23284 HOOK, Intercylinder baffle retainer OVER, Baffle ignition cable hole 2 12 STD-92 SREW, No x 1/2 long, round head 4 13 STD-70 LOK NUT, No MS X GROMMET PLUG, Baffle attaching 4 1 STD-251 WASHER, No. 10, internal lock 4 17 STD-18 SREW, No x 7/1 long 4 Install on left side cylinders No. 2 and 4 Install on right side between cylinders No. 1 and 3 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 33 Lycoming Engines is a division of Avco orporation February 1, 2017

48 Figure 14 Intake Pipes Assembly Effectivity: IO-390- Series Engine Page 34 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

49 YLINDER SETION Figure 14 Intake Pipes Assembly Figure Item ode Part Number Description Units per Assembly SEAL, Intake pipe E28520 PIPE, Intake, cylinder No E28521 PIPE, Intake, cylinder No E28522 PIPE, Intake, cylinder No E28711 PIPE, Intake, cylinder No E28523 PIPE, Intake, cylinder No GASKET, 2 bolt flange, 1-3/4 I.D. 4 7 STD-8 WASHER, 1/4 plain 8 8 STD-10 WASHER, 1/4 lock, internal teeth 8 9 LW BOLT, 1/4-20 x 1-1/4 long, hex. head 8 10 LW ADAPTER ASSEMBLY, Fuel drain valve FLANGE, Intake pipe, upper PLUG 3 Optional Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 35 Lycoming Engines is a division of Avco orporation February 1, 2017

50 Figure 15 Oil Level Gage Effectivity: IO-390- Series Engine Page 3 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

51 LUBRIATION SYSTEM Figure 15 - Oil Level Gage Figure Item ode Part Number Description Units per Assembly TUBE, Oil level gage (long) TUBE, Oil level gage EXTENSION, Oil filter GASKET, Oil level gage GASKET, Oil level gage O-RING, Oil level gage GAGE ASSEMBLY, Oil level 1 Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 37 Lycoming Engines is a division of Avco orporation February 1, 2017

52 Figure 1 Oil Sump Assembly and Oil Suction Screen Effectivity: IO-390- Series Engine Page 38 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

53 Figure Item LUBRIATION SYSTEM Figure 1 Oil Sump Assembly and Oil Suction Screen ode Part Number Description Units per Assembly 1 LW GASKET, Oil sump 1 2 5B28511 SUMP ASSEMBLY, Oil 1 3 STD-2229 PLUG, 1/2 NPT, Allen head 2 4 STD-551 PLUG, 1-1/2 1 5 STD-8 WASHER, 1/4 plain 32 STD-10 WASHER, 1/4 lock, internal teeth 20 7 LW BOLT, 1/4-20 x 15/1 long, hex. head 18 8 LW BOLT, 1/4-20 x 1-1/8 long, hex. head 2 9 STD-1411 NUT, 1/4-20 plain A28515 HOUSING ASSEMBLY, Induction 1 11 STD-8 WASHER, 1/4 plain 4 12 STD-10 WASHER, 1/4 lock, internal teeth 4 13 LW BOLT, 1/4-20 x 2-15/1 long, hex. head 2 14 LW BOLT, 1/4-20 x 2-11/1 long, hex. head 1 15 LW BOLT, 1/4-20 x 3.00 long, hex. head 1 1 LW BOLT, 1/4-20 x 1-1/8 long, hex. head SREEN, Oil suction E GASKET, Annular, 1-1/4 I.D PLUG, 1-1/2 hex. x 1-1/ Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 39 Lycoming Engines is a division of Avco orporation February 1, 2017

54 Figure 17 Accessory Housing Assembly 72-0 Effectivity: IO-390- Series Engine Page 40 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

55 AESSORY DRIVES Figure 17 Accessory Housing Assembly Figure Item ode Part Number Description Units per Assembly GASKET, Accessory housing A AESSORY HOUSING ASSEMBLY, Studding A AESSORY HOUSING ASSEMBLY, Studding STUD, 5/1-18 x 1-1/2 long STUD, 1/4-20 x 2-3/4 long 4 31D-17 STUD, 5/1-18 x 2-1/8 long drilled PLUG, 1/8 pipe 4 8 STD-784 PLUG, 3/8-18 NPT, Allen head SHIELD, Accessory breather oil 1 Accessory Housing with optional accessory drive pads Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 41 Lycoming Engines is a division of Avco orporation February 1, 2017

56 Figure 18 Oil Pump Assembly and Accessory Housing Attaching Parts 72-0 Effectivity: IO-390- Series Engine Page 42 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

57 Figure Item AESSORY DRIVES Figure 18 Oil Pump Assembly and Accessory Housing Attaching Parts ode Part Number Description Units per Assembly 1 51F28531 BODY ASSEMBLY, Oil pump SHAFT, Oil pump drive K19423-S IMPELLER KIT 1 4 LW IMPELLER ASSEMBLY, Oil pump driven 1 5 LW IMPELLER, Oil pump driven 1 STD-35 WASHER, 5/1 plain 3 7 STD-1420 NUT, 5/1-18 slotted 3 8 STD-8 WASHER, 1/4 plain 12 9 STD-10 WASHER, 1/4 lock, internal teeth LW BOLT, 1/4-20 x 15/1 long, hex. head 9 11 LW BOLT, 1/4-20 x 1-1/8 long, hex. head 1 12 LW BOLT, 1/4-20 x 1-7/1 long, hex. head 2 13 LW-1420 SEAL, Tachometer drive, oil 1 Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 43 Lycoming Engines is a division of Avco orporation February 1, 2017

58 Figure 19 Fuel Pump and Attaching Parts 72-0 Effectivity: IO-390- Series Engine Page 44 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

59 Figure Item AESSORY DRIVES Figure 19 - Fuel Pump and Attaching Parts ode Part Number Description Units per Assembly GASKET, Fuel pump 1 2 2B2931 FUEL PUMP, High Pressure 1 3 STD-33 WASHER, 3/8 plain 2 4 STD-1882 SREW, 3/8-1 x 1-9/32 long, socket head, drilled A28344 SHROUD ASSEMBLY, Fuel pump 1 Optional Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 45 Lycoming Engines is a division of Avco orporation February 1, 2017

60 Figure 20 Propeller Governor Oil Line Tube Assembly and Attaching Parts 72-0 Effectivity: IO-390- Series Engine Page 4 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

61 AESSORY DRIVES Figure 20 - Propeller Governor Oil Line Tube Assembly and Attaching Parts Figure Item ode Part Number Description 1 A Units per Assembly 3 A 1 B 3 B TUBE ASSEMBLY, Propeller governor oil line STD-1930 HOSE, 3/8 I.D. x 1.00 long LIP, Propeller governor oil line support STD-35 WASHER, 5/1 plain STD-475 WASHER, 5/1 lock, internal teeth 1 1 LW BOLT, 5/1-18 x 15/1 long, hex. head LW LAMP, 3/8 I.D. x 1/4 diameter screw MS ELBOW, 1/4 NPT to 3/8 flared tube, 90º ELBOW, 3/8 flared tube and 9/ Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 47 Lycoming Engines is a division of Avco orporation February 1, 2017

62 Figure 21 Vacuum and Hydraulic Pump Drives and overs 72-0 Effectivity: IO-390- Series Engine Page 48 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

63 Figure Item AESSORY DRIVES Figure 21 Vacuum and Hydraulic Pump Drives and overs ode Part Number Description Units per Assembly GASKET, Accessory adapter ADAPTER ASSEMBLY, Vacuum pump STD-1774 PIN, 1/8 diameter x 1/4 long A1995 OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/ GEAR ASSEMBLY, Vacuum pump driven WASHER, Accessory drive gear GASKET, Vacuum pump OVER, Vacuum pump STD-8 WASHER, 1/4 plain STD-10 WASHER, 1/4 lock, internal teeth STD-1411 NUT, 1/4-20 plain A22099 GEAR ASSEMBLY, Hydraulic pump driven WASHER, Accessory drive gear GASKET, Accessory drive adapter D21252 ADAPTER ASSEMBLY, Hydraulic pump STD-1774 PIN, 1/8 diameter x 1/4 long A1995 OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/1 wide STUD, 1/4-20 x 1-1/2 long STD-35 WASHER, 5/1 plain STD-475 WASHER, 5/1 lock, internal teeth STD-1410 NUT, 5/1-18 plain GASKET, Hydraulic pump OVER, Hydraulic pump STD-8 WASHER, 1/4 plain STD-10 WASHER, 1/4 lock, internal teeth STD-1411 NUT, 1/4-20 plain A 3 A 1 B 3 B Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 49 Lycoming Engines is a division of Avco orporation February 1, 2017

64 Figure 22 Propeller Governor Drive (Rear) and over 72-0 Effectivity: IO-390- Series Engine Page 50 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

65 Figure Item AESSORY DRIVES Figure 22 Propeller Governor Drive (Rear) and over ode Part Number Description SHAFTGEAR, Propeller Governor Drive WASHER, Accessory drive gear STD-1221 RING, 13/1 diameter x 1/32 thick GASKET, Accessory drive adapter ADAPTER ASSY., Propeller gov. drive (with studs) 1 1 STD-35 WASHER, 5/1 plain STD-475 WASHER, 5/1 lock, internal teeth STD-1410 NUT, 5/1-18 plain GASKET, Governor OVER, Governor drive STD-35 WASHER, 5/1 plain STD-475 WASHER, 5/1 lock, internal teeth STD-1410 NUT, 5/1-18 plain A Units per Assembly 3 A 1 B 3 B Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 51 Lycoming Engines is a division of Avco orporation February 1, 2017

66 Figure 23 Oil Filter Assembly, Oil ooler Bypass Valve, and Fittings 72-0 Effectivity: IO-390- Series Engine Page 52 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

67 Figure Item AESSORY DRIVES Figure 23 Oil Filter Assembly, Oil ooler Bypass Valve, and Fittings ode Part Number Description Units per Assembly 1 0B2382 GASKET, Oil filter adapter OIL FILTER BASE ASSEMBLY 1 3 LW OIL FILTER, Short, H STD-8 WASHER, 1/4 plain 4 5 STD-10 WASHER, 1/4 lock, internal teeth 1 STD-1411 NUT, 1/4-20 plain 1 7 LW BOLT, 1/4-20 x 1.00 long, hex. head 3 8 STD-10 WASHER, 1/4 lock, internal teeth E22144 VALVE ASSEMBLY, Temp. control, oil cooler bypass STUD, 1/4-20 x 1-1/4 long E GASKET, Annular, 5/8 I.D PLUG, Oil cooler bypass 1 13 MS ELBOW, 3/8 NPT, 1/2 flared tube FITTING, Breather B2144 GASKET, Oil filter base cover M2373 OVER, Oil filter base 1 17 AN81-8 NIPPLE, 1/2 flared tube 1 18 AN844-10D ELBOW, Pipe AP, Tachometer drive 1 One of the oil filter adapter gaskets P/N 0B2382 is shipped loose with the engine. Optional for use with remote oil filters Optional breather fitting Optional with tachometer drive Effectivity: IO-390- Series Engine 72-0 opyright, Lycoming Engines Page 53 Lycoming Engines is a division of Avco orporation February 1, 2017

68 Figure 24 Fuel Injector, Fuel Manifold Assembly, and Brackets Effectivity: IO-390- Series Engine Page 54 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

69 Figure Item FUEL DISTRIBUTION Figure 24 Fuel Injector, Fuel Manifold Assembly, and Brackets ode Part Number Description Units per Assembly GASKET, Air Inlet housing 1 2 1M28534 FUEL INJETOR, RSA-10AD2, AV B2851 GASKET, Air Inlet housing 1 4 STD-35 WASHER, 5/1 plain 2 5 STD-1727 WASHER, Plain, 0.33 I.D. x 3/4 O.D. 2 STD-1410 NUT, 5/1-18 plain 4 7 STD-475 WASHER, 5/1 lock, internal teeth NOZZLE, Injection, low, AV B28207 MANIFOLD ASSEMBLY, Fuel (4 PSI) 1 3B2810 MANIFOLD ASSEMBLY, Fuel (4 PSI) AVStar 1 10 STD-148 NIPPLE, Union, 1/8 NPT PLUG, 1/8 Pipe 2 12 AN81-4 NIPPLE, 1/8 NPT to 1/4 tube 1 13 MS ELBOW, 1/8 NPT to 1/4 tube, SPAER, Fuel manifold bracket A22995 BRAKET, Fuel manifold A2299 BRAKET, Fuel manifold A23031 BRAKET, Fuel manifold A23032 BRAKET, Fuel manifold 1 19 STD-251 WASHER, No. 10, internal lock 4 20 STD-82 SREW, No x 1/2 long, fill. head 4 21 LW BOLT X 2.00 LONG HEX 2 22 STD-8 WASHER-.250 PLAIN 2 23 STD-10 WASHER-.250 LOK INT.TEETH 2 Inverted Fuel Manifold Assembly (optional) Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 55 Lycoming Engines is a division of Avco orporation February 1, 2017

70 Figure 25A Fuel Lines, Fuel Hoses, and Attaching Parts (1A and 3A) Effectivity: IO-390- Series Engine Page 5 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

71 Figure Item FUEL DISTRIBUTION Figure 25A Fuel Lines, Fuel Hoses, and Attaching Parts (1A and 3A) ode Part Number Description 1 LW TUBE ASSEMBLY, Fuel LW LAMP LW LAMP, 1/8 diameter for No.10 screw STD-80 SREW, No x 5/8 long, fill. head STD-70 LOK NUT, No LW S120 HOSE ASSY-1/4 hose, 90-degree elbow AN815-4 UNION-.1/4 flared tube LW S10 HOSE ASSEMBLY, 1/4 hose straight LW-151 NIPPLE, 3/8 flared tube, 9/ A28507 BRAKET ASSY, fuel line support STD-92 SREW, No x 1/2 long, round head STD-425 WASHER, No. 10 plain STD-70 LOK NUT, No STD-80 SREW, No x 5/8 long, fill. head LW LAMP, 5/8 I.D. x.1/4 diameter screw LW-152 NIPPLE, 3/8 flared tube, 9/ BRAKET, support clamp LW LAMP STD-80 SREW, No x 5/8 long, fill. head STD-70 LOK NUT, No BRAKET, Extension, fuel injector LW LAMP, 5/8 I.D. x No. 10 screw STD-80 SREW, No x 5/8 long, fill. head STD-70 LOK NUT, No G21379 NIPPLE, 1/8 NPT to 1/4 tube A Units per Assembly 3 A 1 B 3 B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 57 Lycoming Engines is a division of Avco orporation February 1, 2017

72 Figure 25B Fuel Lines, Fuel Hoses, and Attaching Parts (1B and 3B) Effectivity: IO-390- Series Engine Page 58 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

73 Figure Item FUEL DISTRIBUTION Figure 25B Fuel Lines, Fuel Hoses, and Attaching Parts (1B and 3B) ode Part Number Description Units per Assembly 1 LW TUBE ASSEMBLY, Fuel LW TUBE ASSEMBLY, Fuel injector line LW LAMP LW LAMP, 1/8 diameter for No.10 screw STD-80 SREW, No x 5/8 long, fill. head 8 8 STD-70 LOK NUT, No LW-151 NIPPLE, 3/8 flared tube, 9/ M288-4S380 HOSE ASSEMBLY, 1/4 hose, straight BRAKET, Extension, fuel injector LW LAMP, 5/8 I.D. x No. 10 screw STD-80 SREW, No x 5/8 long, fill. head STD-70 LOK NUT, No AS UNION, 1/4 flare tube bulkhead M288-4S205 HOSE ASSY, Teflon 1/4 hose, 90 el. w/ str. fit BRAKET, Support clamp, 90 degree STD-80 SREW, No x 5/8 long, fill. head STD-70 LOK NUT, No LW LAMP, 5/8 I.D. x No. 10 screw A28507 BRAKET ASSY, fuel line support STD-70 LOK NUT, No STD-92 SREW, No x 1/2 long, round head STD-425 WASHER, No. 10 plain STD-80 SREW, No x 5/8 long, fill. head LW LAMP LW-152 NIPPLE, 3/8 flared tube, 9/ ELBOW, 3/8 flared tube, adjustable 1 1 ontinued on next page 1 A 3 A 1 B 3 B Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 59 Lycoming Engines is a division of Avco orporation February 1, 2017

74 FUEL DISTRIBUTION Figure 25B Fuel Lines, Fuel Hoses, and Attaching Parts (1B and 3B) (ont.) Figure Item ode Part Number Description 1 A Units per Assembly 3 A 1 B 3 B 27 02M22792-S221 HOSE ASSEMBLY, Teflon 3/8 hose, 45 deg. elbow with straight fitting /8 length BRAKET, Extension, fuel injector LW LAMP, 5/8 I.D. x No. 10 screw STD-80 SREW, No x 5/8 long, fill. head STD-425 WASHER, No. 10 plain STD-70 LOK NUT, No AN844-4D ELBOW, pipe to hose G21379 NIPPLE, 1/8 NPT to 1/4 tube Effectivity: IO-390- Series Engine Page 0 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

75 This page intentionally left blank Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 1 Lycoming Engines is a division of Avco orporation February 1, 2017

76 Figure 2 Magnetos, Magneto Drives, and Harnesses, Effectivity: IO-390- Series Engine Page 2 opyright, Lycoming Engines February 1, 2017 Lycoming Engines is a division of Avco orporation

77 DISTRIBUTION Figure 2 Magnetos, Magneto Drives, and Harnesses Figure Item ode Part Number Description Units per Assembly GEAR, Magneto 2 2 MS OTTER PIN, 3/32 diameter x 5/8 long 2 3 LW-1281 GASKET, Magneto 2 4 GP-0SANN MAGNETO, Plain GR15SANN MAGNETO, Retard V 7P20413 HARNESS ASSEMBLY, Slick, Left, V M V 7P20412 HARNESS ASSEMBLY, Slick, Right, V M M21195 LAMP, Magneto 4 9 STD-475 WASHER, 5/1 lock, internal teeth 4 10 STD-1410 NUT, 5/1-18 plain 4 01P BAG, Harness attaching 1 See Figure for a breakdown of individual parts contained in the magneto and harness attaching parts bag. These parts to be attached by customer per engine line drawing included in each bag. Effectivity: IO-390- Series Engine opyright, Lycoming Engines Page 3 Lycoming Engines is a division of Avco orporation February 1, 2017

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