jung pumpen CATALOGUE RESIDENTIAL TECHNOLOGY RELEASE 20

Transcription

1 jung pumpen CATALOGUE RELEASE 20 RESIDENTIAL TECHNOLOGY

2 JUNG PUMPEN, STEINHAGEN (GERMANY) Certified in accordance with ISO 9001 THE FORUM Straightforwardness und classical stylistic idiom with openness and transparency reflect the new center for communication and information. On an area of 900 m² inside the FORUM, we have created seminar rooms that are designed to host a wide range of seminars: Domestic technology Wastewater systems Pressure drainage systems Practice-related themes We reserve the right to changes without notice on all illustrations, specified in the catalogue as well as changes on construction and measurements, and the necessary choice from materials, if they are due to technical progress or serve the improvement. The images partly contain accessories. Release

3 JUNG PUMPEN CONTENT SUBMERSIBLE DRAINAGE PUMPS U3 - U5 - U6 - SIMER SUBMERSIBLE PUMPS US - UB - J67 - K2 PLUS ABOVE FLOOR TANKS UNDERFLOOR SUMPS PLANCOFIX - HEBEFIX BAUFIX - SKS SEWAGE LIFTING STATIONS WCFIX - COMPLI SUBMERSIBLE SEWAGE PUMPS MULTICUT - MULTISTREAM - MULTIFREE SUMPS AND PIPE WORK PKS - REPLACEMENT SETS - PIPE WORK PRESSURE PIPE CLEANING SYSTEMS BREEZE CONTROL UNITS BASICLOGO - HIGHLOGO LEVEL CONTACT SENSOR - ALARM DEVICES 1

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5 JUNG PUMPEN OVERVIEW CENTRIFUGAL SUBMERSIBLE SUMP PUMPS CELLAR DRAINAGE PUMPS Versatile submersible pumps for the disposal of lightly polluted water: Domestic waste water (without faecal matter!) Garden ponds, swimming pools Rainwater Micro waste water treatment plants U3K U5K 10 mm free passage Discharge branch 1¼ H max. 7.0 m Q max. 6.5 m 3 /h 10/20 mm free passage Discharge branch 1¼ H max. 8.0 m Q max. 11 m 3 /h SUBMERSIBLE DRAINAGE PUMPS SUBMERSIBEL UTILITY PUMP Submersible pumps for pumping drainage water, U3K spezial waste water and aggressive media: Drainage Waste water (without faecal matter!) Ground water and seepage water U6K Condensate Silage liquor, liquid fertiliser, condensate Micro waste water treatment plants Submersible utility pump for draining cellars, flat roofs, tennis courts or swimming pools, leaving a residual water level of SIMER just 2 mm. Surface water 10 mm free passage Discharge branch 1¼ H max. 7.0 m Q max. 6.5 m 3 /h 10/20 mm free passage Discharge branch 1¼ H max. 9.5 m Q max. 15,5 m³/h Discharge branch 1¼ H max 6,0 m Q max 3,7 m3/h 2 mm residual water level 5 mm suction level SUBMERSIBLE DRAINAGE PUMPS Drainage pumps for the disposal of contaminated and abrasive waste water and drainage water with solids from 10 mm to 50 mm particle size: Domestic waste water (without faecal matter!) Collecting tank for ground water Rainwater Drainage Laundries, automatic launderettes Dishwashers Contaminated water with coarse solids Fibrous waste water HOT WATER PUMPS Waste water up to 194 F (90 C) Laundries, industrial kitchens Emergency flows of control heating systems EXPLOSION-PROOF SUBMERSIBLE DRAINAGE PUMPS Explosion protected areas Collecting chambers, sewage network connection Petrol stations, repair shops Car parks, multi-storey car parks SUBMERSIBLE PUMPS FOR BUILDING SITES Building sites and disaster areas Waste water, rainwater Ground water and seepage water Drainage water COLUMN PUMPS Column pumps for stationary use in discharge chambers Waste water from land drainage Hot water up to 194 F (90 C) US US US US 73 HE/HES and US 103 HE/HES US 73 Ex and US 103 Ex UB J mm free passage Discharge branch 1½ /2 H max. 17 m Q max. 54 m 3 /h 30/40 mm free passage Discharge branch 1½ /2 H max. 16 m Q max. 40 m³/h 50 mm free passage Discharge branch 2 H max m Q max. 32 m³/h 30 mm free passage Discharge branch 1½ H max m Q max. 28 m 3 /h 30 mm free passage Discharge branch 1½ H max m Q max. 28 m³/h 10 mm free passage C coupling DN 40/DN 50 H max. 17 m Q max. 49 m³/h 14 mm free passage Discharge branch 1¼ H max. 7.5 m Q max. 16 m³/h 3

6 JUNG PUMPEN OVERVIEW CENTRIFUGAL SUBMERSIBLE SUMP PUMPS INSTALLATION EXAMPLES FOR CELLAR DRAINAGE PUMPS AND SUBMERSIBLE DRAINAGE PUMPS Portable Guide rail system Stationary single unit Stationary duplex unit Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

7 JUNG PUMPEN U3K DRAINAGE PUMPS APPLICATION The U3K(S) is an extremely versatile centrifugal submersible pump for stationary and portable use. EIP technology for safer operation, integrated flushing device for reducing deposits and integrated low level pumping for preventing flooding are only a few of the innovative features that set this pump apart. The pump removes rain water, lightly polluted water and domestic waste water from household dishwashers and washing machines (also high temperature). In stationary use the U3KS with automatic switching removes the water from drains in cellars, laundries or storerooms and serves as a flood protection. The guide rail system GR 32 offers all the advantages of fast and easy maintenance. Our ready-to-install collecting tanks extend the range of uses. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing. For mildly aggressive media such as brackish water, condensate from condensing boilers, liquid manure etc., the U 3 K (S) spezial should be used. For heavily contaminated water we recommend the waste water pumps of the US-range. If submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation For construction sites and garden ponds, a H07-type cable must be used. Continuous operation Low level pumping Flushing device Built-in level control Variable discharge branch Safe to run dry EIP technology Swing-type check valve for portable use Moisture sealed cable inlet PERFORMANCE U3KS with built-in level control We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

8 JUNG PUMPEN U3K DRAINAGE PUMPS DRAINAGE PUMPS Type Height x Width Discharge branch Free passage Cable quality Cable length Weight approx Code No. Pump without level control (not to be utilised on construction sites, as per VDE regulations) U3K without bend 255 x 170 mm with bend 255 x 225 mm 1¼ 10 mm H05RN-F-3G0,75 10 m 3.7 kg JP00205 Pumps with built-in level control U3KS (acc. to VDE. not to be used outdoors) 255 x 275 mm 1¼ 10 mm H05RN-F-3G m 3.4 kg JP00206 U3KS 255 x 275 mm 1¼ 10 mm H07RN-F-3G m 4.3 kg JP09808 PERFORMANCE Type Delivery head H [m] U3K Flow rate Q [m3/h] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection U3K 1-phase 1/N/PE~ integrated Safety- Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm Sump area without GR min. 40 x 40 cm (without illustr.) Example of duplex pump installation Duplex unit with control unit Sump area with GR 32 min. 50 x 50 cm (without illustr.) Sump area without GR min. 50 x 50 cm Suspend control unit in a dry room In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 6

9 JUNG PUMPEN U3K DRAINAGE PUMPS ACCESSORIES 1 Swing-type check valve 1¼ (DN 32), PN 4 DIN EN DoppelSwing-type check valve 1½ (DN 40), PN 4 for duplex pump station DIN EN H B D ¼ H B D ½ Code No. U3K U3KS JP09739 JP Stop valve 1¼ (DN 32), PN 16 H B D 110 max. 60 1¼ JP ½ (DN 40), PN max. 60 1½ JP Elastic connection 1¼ (DN 32), PN 3 H D JP Hose band clamp 1¼ JP Hose coupling 1¼ (DN 32) Messing, JP00327 für transportablen Einsatz Hose connection 1 ¼ 38/32/25 JP Hose set, 15 m PVC hose c/w elbow JP Alarm unit AG3 with sub. ball contact switch, separate, mains-dependent, with potential free contact and 3 m cable JP44891 Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible JP44895 ball contact switch with 3 m cable, separate, mains-dependent 8 Separate level controls for single unit (see level controls for description) NE 1 with sub. ball contact switch 3.0 m JP16710 NE 2 with sub. ball contact switch 9.5 m JP16711 NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 Counterweight (1 piece) JP44803 Duplex control unit (see section on level controls for description) BD 00E JP45735 Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP Rechargeable battery for off the line operation of the alarm system JP Special float assembly for low switching points (Switching height without GR ON 105 mm, OFF 45 mm; JP44795 switching height with GR 32 ON 135 mm, OFF 75 mm) Special float assembly for narrow chambers (min. 30 x 30 cm) Switching height without GR ON 240 mm, OFF 120 mm JP40856 Float fixation for continuous pump operation JP Guide rail system GR 32 JP44000 Support for guide rail extension ex 2 m sump depth, per m 1 piece JP Connection kid DN 32 with telescopable pressure pipe JP

10 JUNG PUMPEN U3K DRAINAGE PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible, foot strainer with 10 mm free passage detachable for activating low level pumping. Spiral casing with 1¼" (male) radial pressure branch and integrated swing-type check valve, spiral casing with flushing device for drain cleaning, EIP technology hydraulics with open 5-blade impeller. Bearings Common shaft for pump and motor mounted in ball bearings and permanently grease lubricated. Seal A shaft seal, which is completely secure against running dry thanks to a three-fold radial shaft seal ring and intermediate oil chamber. Motor Submersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating with automatic switch-on after sufficient cooling, switched on via plug or automatic switching, moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuous operation when not submerged on account of its motor jacket cooling. Material Motor housing, shaft and screws in stainless steel, spiral casing, impeller and control head in plastic (GRP), rubber insulated sewage resistant flexible cable. Installation Install pump vertically (hose connection possible); if installed permanently, provide detachable connection, e.g. the uncomplicated and easy to maintain guide rail system GR 32. Scope of supply Pump ready for connection acc. to EN with 90, 1¼ female connection elbow, cable and plug, S model with automatic level float switch. Dimensions U3KS (mm) Dimensions GR 32 (mm) ON OFF (by customers) * with low level float Code No. JP Dual station ON OFF with low level float Sump min. 500 Sump min. 400 * with low level float Code. No. JP44795 ** with low level float Code. No. JP Duplex unit: Pumps without built-in level control Sump min. 500 ** min. space required for sluice valve Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

11 JUNG PUMPEN U5K DRAINAGE PUMPS APPLICATION The U 5 K (S) is an extremely powerful and versatile centrifugal submersible pump for both stationary and portable use. The pump is suitable for faecal-free wastewater with solids up to 10 mm particle size. Thanks to the removable strainer base, it is possible to increase the free passage to 20 mm. Stationary in a basement chamber or a collecting tank, with an automatic switch attached, the U 5 KS handles all dirty water arising from domestic drainage sources such as washing machines, dishwashers, washstands, etc. Deposit accumulation in the reservoirs and chambers is reduced to a minimum by means of a flushing device. The guide rail system GR 32 offers all the advantages of fast and easy maintenance. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing. The U 5 K can be used as a portable unit for dealing with dirty water from garden ponds, flooded cellars or discharge chambers in laundry rooms or storage rooms. Thanks to its shallow, built-in suction system, it can reduce residual water level to no more than a few millimeters. If submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation For construction sites and garden ponds, a H07-type cable must be used. Continuous operation Low level pumping Flushing device Built-in level control Variable discharge branch Safe to run dry 10/20 mm free passage with EIP technology Swing-type check valve for portable use Moisture sealed cable inlet PERFORMANCE U 5 KS with built-in level control We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

12 JUNG PUMPEN U5K DRAINAGE PUMPS DRAINAGE PUMPS Type Maximum Height x Width x Depth Discharge branch Free passage Cable quality Cable length Weight approx. Code No. Pump without level control (not to be utilised on construction sites, as per VDE regulations) U5K without bend with bend Pumps with built-in level control U5KS (acc. to VDE, not to be used outdoors) 280 x 168 x 190 mm 280 x 168 x 250 mm 1¼ 20 mm H05RN-F-3G m 4.7 kg JP x 202 x 290 mm 1¼ 20 mm H05RN-F-3G m 4.5 kg JP09387 U5KS 280 x 202 x 290 mm 1¼ 20 mm H07RN-F-3G m 5.4 kg JP09417 PERFORMANCE Type Delivery head H [m] U5K Flow rate Q [m3/h] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection U5K W-Current 1/N/PE~ integrated Safety- Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm, Ø 50 cm Sump area without GR min. 40 x 40 cm, Ø 40 cm (without ill.) Example of duplex pump installation Duplex unit with control unit Sump area with GR 32 min. 50 x 50 cm, Ø 60 cm (without ill.) Sump area without GR min. 45 x 50 cm, Ø 55 cm Suspend control unit in a dry room In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with a EN proofed swing-type check valve. Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system In accordance with DIN EN Abs. 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 10

13 JUNG PUMPEN U5K DRAINAGE PUMPS ACCESSORIES 1 Swing-type check valve 1¼ (DN 32), PN 4 DIN EN Duplex swing-type check valve 1½ (DN 40), PN 4 for duplex pump station DIN EN Stop valve 1¼ (DN 32), PN 16 H W D ¼ H W D ½ H W D 110 max. 60 1¼ Code No. U5K U5KS JP09739 JP09155 JP ½ (DN 40), PN max. 60 1½ JP Elastic connection 1¼ (DN 32), PN 3 H D JP Hose band clamp 1¼ JP Hose coupling 1¼ (DN 32) brass, for portable use JP00327 Solid fire hose coupling 1 ¼, male thread JP44780 Coupling wrench JP25708 Hose connection 1 ¼ - 38/32/25 JP Hose set, 15 m PVC hose c/w elbow JP Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential free contact and 3 m cable JP44891 Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact JP44895 switch with 3 m cable, separate, mains-dependent 8 Separate level controls for single unit (see level controls for description) NE 1 with sub. ball contact switch 3,0 m JP16710 NE 2 with sub. ball contact switch 9.5 m JP16711 NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 Counterweight (1 piece) JP44803 Duplex control unit (see section on level controls for description) BD 00E JP45735 Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP Rechargeable battery for off the line operation of the alarm system JP Special float assembly for low switching points (Switching height without GR ON 90 mm, OFF 40 mm) Special float assembly for narrow chambers (chamber min. 30x30 cm) Switching heigth without GR ON 265 mm, OFF 195 mm JP44207 JP40856 Flaot fixation for continuous pump operation JP Guide rail system GR 32 JP44000 Support for guide rail extension ex 2 m sump depth, per m 1 piece JP Connection kid DN 32 with telescopable pressure pipe JP

14 JUNG PUMPEN U5K DRAINAGE PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible, foot strainer with 10 mm free passage detachable for activating low level pumping. With the pump base installed, free passage is 20 mm. Volute casing with 1 ¼ male radial pressure branch, EIP-technology hydraulics with open 5-blade impeller. Bearings Common shaft for pump and motor, mounted in ball bearings and permanently grease lubricated. Seal A shaft seal, which is completely secure against running dry thanks to a three-fold radial shaft seal ring and intermediate oil chamber. Motor Submersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating with automatic switch-on after sufficient cooling, switched on via plug or automatic switching, moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuous operation when not submerged on account of its motor jacket cooling. Material Motor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated sewage resistant flexible cable. Installation Install pump vertically (hose connection possible); if installed permanently, provide detachable connection, e.g. the uncomplicated and easy to maintain guide rail system GR 32. Scope of supply Pump ready for connection acc. to EN with 90, 1¼ female connection elbow, cable and safety plug, S model with automatic level float switch. The pump is delivered fitted with a strainer base which can be swapped for any of the accompanying pedestols in cases where a 20 mm clear passage is required. Dimensions U 5 KS (mm) Dimensions GR 32 (mm) ON OFF * with special float assembly Art. Nr. JP40856 ** with special float assembly Art. Nr. JP Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

15 JUNG PUMPEN U3K SPEZIAL SUBMERSIBLE SUMP PUMPS APPLICATION Die U 3 K (S) is a special model made from high-quality resistant materials. This model is suitable for both stationary and portable use and is also able to handle aggressive media such as liquids containing salt, brackish water, condensate, silage liquor, whey and liquid fertilizer in the agricultural industry. Contaminated water at high temperatures from dishwashers and washing machines (also high temperature) as well as condensate from condensing boilers can also be removed with the pump. For stationary operation the pump can also be combined with either the collecting tank supplied or with a large number of our chemical-resistant collecting tanks. For other aggressive media we advise you to consult us. The difference in the characteristics of the various media does not make it possible for us to provide a guarantee. This pump provides the same outstanding innovative technical features as the standard model. For stationary use in drains the guide rail system GR 32 also offers all the advantages of fast and easy maintenance. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing. If centrifugal submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation For saline solutions up to 10% salinity Continuous operation Low level pumping Flushing device Safe to run dry EIP technology Swing-type check valve for portable use SiC mechanical seal Moisture sealed cable inlet PERFORMANCE U 3 KS spezial with built-in level control We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

16 JUNG PUMPEN U3K SPEZIAL SUBMERSIBLE SUMP PUMPS SUBMERSIBLE SUMP PUMPS Type Pump without level control U3K spezial without bend with bend Maximum Height x Width 255 x 170 mm 255 x 225 mm Discharge branch Free Cable quality passage Cable length Weight approx. Code No. 1¼ 10 mm H07RN-F-3G m 4.3 kg JP09562 Pumps with built-in level control U3KS spezial (acc. to VDE, not two be used outdoors) 255 x 275 mm 1¼ 10 mm H07RN-F-3G1.0 4 m 3.6 kg JP09563 U3KS spezial 255 x 275 mm 1¼ 10 mm H07RN-F-3G1,0 10 m 4,3 kg JP45195 PERFORMANCE Type Delivery head H [m] U3K spezial Flow rate Q [m3/h] ELECTRICAL DATA Type Type of current Voltage Motor rating kw RPM Current Motor protection Volt P1 P2 min-1 Ampere Plug U3K spezial W-Current 1/N/PE~ integrated Safety- Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm Sump area without GR min. 40 x 40 cm (without illustr.) Example of duplex pump installation Duplex unit with control unit Sump area with GR 32 min. 50 x 50 cm (without illustr.) Sump area without GR min. 50 x 50 cm (Suspend control unit in a dry room.) In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 14

17 JUNG PUMPEN U3K SPEZIAL SUBMERSIBLE SUMP PUMPS ACCESSORIES Code No. U3K spezial U3KS spezial H W D 1 Swing-type check valve 1¼ (DN 32), PN 4 DIN EN DoppelSwing-type check valve 1½ (DN 40), PN 4 for duplex pump station DIN EN ¼ JP ½ JP Ball valve 1¼ (DN 32), PVC 110 max. 60 1¼ JP46111 Stop valve 1½ (DN 40), PN max. 60 1½ JP Elastic connection 1¼ (DN 32), PN 3 H D JP Hose band clamp 1¼ JP Hose coupling 1¼ (DN 32) brass, for portable use JP00327 Hose connection 1¼ 38/32/25 JP Hose set, 15 m PVC hose c/w elbow JP Alarm unit AG3 with submersible ball contact switch, separate, JP44891 mains-dependent, with potential free contact and 3 m cable Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 for with submersible ball contact switch with 3 m cable, separate, mainsdependent JP Separate level controls for single unit (see level controls for description) NE 1 with sub. ball contact switch 3.0 m JP16710 NE 2 with sub. ball contact switch 9.5 m JP16711 NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 Counterweight (1 piece) JP44803 Duplex control unit BD 00E JP45735 Subm. switch pack B with 3 subm. ball contact switches with 9,5 m cable and fixing device JP16725 Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP Rechargeable battery for off the line operation of the alarm system JP Special float assembly for low switching points Switching height without GR ON 105 mm, OFF 45 mm; switching height with GR 32 ON 135 mm, OFF 75 mm Special float assembly for narrow chambers (size of chamber min. 30x30 cm). Switching height without GR ON 240 mm, OFF 120 m JP44795 JP40856 Float fixation for continuous pump operation JP Guide rail system GR 32 JP44000 Support for guide rail extension ex 2 m sump depth per m 1 piece JP Connection kid DN 32 with telescopable pressure pipe JP

18 JUNG PUMPEN U3K SPEZIAL SUBMERSIBLE SUMP PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible shaft encapsulated, foot strainer with 10 mm free passage detachable for activating low level pumping, volute casing with 1¼" (male) radial pressure branch and integrated swing-type check valve, spiral casing with flushing device for drain cleaning, EIP technology hydraulics with open 5-blade impeller. Bearings Common shaft for pump and motor, mounted in ball bearings and permanently grease lubricated. Seal Silicon carbide mechanical shaft seal, oil chamber and shaft seal ring towards the motor section, safe to run dry. Motor Submersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating with automatic switch-on after sufficient cooling, switched on via plug or automatic switching, moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuous operation when not submerged on account of its motor jacket cooling. Material Motor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated sewage resistant flexible cable. Installation Install pump vertically (hose connection possible); if installed permanently, provide detachable connection, e.g. the uncomplicated and easy to maintain guide rail system GR 32. Scope of supply Pump ready for connection acc. to EN with 90, 1¼ female connection elbow, cable and plug, S model with automatic level float switch. Dimensions U 3 KS spezial (mm) Dimensions GR 32 (mm) ON OFF (by customers) * with low level float Code No. JP Dual station ON OFF with low level float Sump min. 500 Sump min. 400 * with low level float Code. No. JP44795 ** with low level float Code. No. JP Duplex unit: Pumps without built-in level control Sump min. 500 ** min. space required for sluice valve Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

19 JUNG PUMPEN U6K SUBMERSIBLE DRAINAGE PUMPS APPLICATION The U6K range of pumps is suitable for stationary and portable use. It can be used as a drainage pump for mildly contaminated waste and ground water, in sumps with rain water, drainage or seepage water, silage liquor and also liquid manure. The high quality mechanical seal also makes the pump suitable for extracting abrasive media. In stationary use the U6K ES/DS removes the waste water from domestic appliances such as dishwashers and washing machines (also high temperature). The guide rail system GR 32 offers all the advantages of fast and easy maintenance. Our ready-to-install collecting tanks extend the options for installation and use. For supporting sewage water with heavy pollution we recommend our US series. Especially for the transportable use, in building site areas for example, our building pumps UB should be used. If centrifugal submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation Continuous operation Flushing device Replaceable moisture sealed cable inlet Low level pumping by removing the strainer base SiC mechanical seal independent of rotation direction Safe to run dry 10/20 mm free passage with EIP technology PERFORMANCE U 6 K with built-in level control We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

20 JUNG PUMPEN U6K SUBMERSIBLE DRAINAGE PUMPS SUBMERSIBLE DRAINAGE PUMPS Type Maximum Height x Width Discharge branch Free passage Cable length Weight approx. Code No. Pumps without level control U6K E 335 x 175 mm 1¼ 20 mm 3G1,0 10 m 6,0 kg JP00226 U6K D 335 x 175 mm 1¼ 20 mm 4G1,0 10 m 6,5 kg JP00228 Pumps with built-in level control (acc. to VDE, only to be used outdoors with 10 m cable) U6K ES 335 x 210 mm 1¼ 20 mm 3G1,0 4 m 5,5 kg JP00227 U6K DS 335 x 210 mm 1¼ 20 mm 4G1,0 4 m 5,9 kg JP00229 U6K ES 335 x 210 mm 1¼ 20 mm 3G1,0 10 m 6,2 kg JP09260 U6K DS 335 x 210 mm 1¼ 20 mm 4G1,0 10 m 6,8 kg JP09261 PERFORMANCE Type Delivery head H [m] U6K E/ES/D/DS Flow rate Q [m3/h] ELECTRICAL DATA Cable quality H07RN-F- Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection U6K E/ES W-Strom 1/N/PE~ Safetyintegriert U6K D/DS D-Strom 3/PE~ CEE- Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm Sump area without GR min. 40 x 40 cm (without illustr.) Example of duplex pump installation Duplex unit with control unit Sump area with GR min. 50 x 50 cm (without illustration) Sump area without GR min. 50 x 50 cm Suspend control unit in a dry room. peak load ON ALARM peak load ON OFF Notice of min. distance! In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system. In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 18

21 JUNG PUMPEN U6K SUBMERSIBLE DRAINAGE PUMPS ACCESSORIES 1 Swing-type check valve 1¼ (DN 32), PN 4 DIN EN H W D ¼ Duplex swing-type check valve 1½ (DN 40), PN 4 for duplex pump station, DIN EN H W D ½ Code No. U6K E U6K D U6K ES U6K DS JP09739 JP Stop valve 1¼ (DN 32), PN 16 H W D 110 max. 60 1¼ 3 Elastic connection 1¼ (DN 32), PN 3 JP ½ (DN 40), PN max. 60 1½ JP44786 H D JP Hose band clamp 1¼ JP Hose coupling 1¼ (DN 32) brass, for portable use JP00327 Solid fire hose coupling 1 ¼ male thread JP44780 Coupling wrench JP25708 Hose connection 1 ¼ - 38/32/25 JP Hose set, 15 m PVC hose c/w elbow JP Alarm unit AG3 with submersible ball contact switch, separate, JP44891 mains-dependent, with potential-free contact and 3 m cable Alarm unit AG10 with sub. ball contact switch,ditto, 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball JP44895 contact switch with 3 m cable, separate, mains-dependent 8 Separate level controls for single unit (see level controls for description) NE 1 (1-phase) with sub. ball contact switch 3.0 m JP16710 NE 2 (1-phase) with sub. ball contact switch 9.5 m JP16711 ND 1 (3-phase) with sub. ball contact switch 3.0 m JP16712 ND 3 (3-phase) with sub. ball contact switch 9.5 m JP16713 NE 1A (1-phase) with sub. ball contact switch 3.0 m and alarm JP16714 NE 2A (1-phase) with sub. ball contact switch 9.5 m and alarm JP16715 ND 1A (3-phase) with sub. ball contact switch 3.0 m and alarm JP16716 ND 3A (3-phase) with sub. ball contact switch 9.5 m and alarm JP16717 Counterweight (1 piece) JP44803 Controls for duplex unit (see section on Level controls for description) BD 00E (1-phase) JP45735 BD 00 (3-phase) JP45993 Subm. switch pack B with 3 subm. ball contact switches with JP m cable and fixing device Subm. switch pack BmG with 3 subm. ball contact switches with JP m cable and counterweight 9 Rechargeable battery for off the line operation of the alarm JP Special float assembly for low switching points (Switching height without GR ON 130 mm, OFF 80 mm) JP44207 Special float assembly for narrow chambers (min. 30 x 30 cm) JP40856 Special float assembly for continuous pump operation JP Guide rail system GR 32 JP44000 Support for guide rail extension ex 2 m sump depth, per m 1 peace JP Connection kid DN 32 with telescopable pressure pipe JP44609 * only for single units 19

22 JUNG PUMPEN U6K SUBMERSIBLE DRAINAGE PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible, with foot strainer with 10 mm free passage detachable for activating low level pumping. With the pump base installed, free passage is 20 mm. Volute casing with 1 ¼ male radial pressure branch, EIP-technology hydraulics with open 6-blade impeller. Bearings Common shaft for pump and motor, mounted in ball bearings and permanently grease lubricated. Seal Silicon carbide mechanical seal, intermediate oil chamber, shaft seal ring towards the motor section, safe to run dry. Motor Submersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating with automatic switch-on after sufficient cooling, switched on via plug or automatic switching, moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuous operation when not submerged on account of its motor jacket cooling. Material Motor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated flexible cable. Installation Install pump vertically (hose connection possible); if installed permanently, provide detachable connection, e.g. the uncomplicated and easy to maintain guide rail system GR 32. Scope of supply Pump ready for connection acc. to EN with 90, 1¼ female connection elbow, cable and plug, S model with automatic level float switch. The pump is delivered fitted with a strainer base which can be swapped for any of the accompanying pedestols in cases where a 20 mm clear passage is required. Dimensions U6K (mm) Dimensions GR 32 (mm) ON OFF (by customer) dual station ON OFF Sump min. 500 Sump min. 400 Dual station: built-in level control ** min. space required for sluice valve * with low level float Code. No. JP40856 ** with low level float Code. No. JP44207 Sump min Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

23 JUNG PUMPEN DRAINAGE SET APPLICATION The drainage set reliably protects your building from mildly contaminated ground water. The set comes with the U 6 Drain ES drainage pump and is ready to plug in and use. The useful components contained in this set make it child's play to install and operate. The powerful pump also handles drainge water with an abrasive sand content. Thanks to its slimline design, the drainage set fits in all standard drainage sumps with a sand trap from 280 mm internal diameter upwards. The mounting bracket stabilises the pump even in large sumps and ensures safe operation. Ready to connect Powerful drainage pump Large scope of supply Continuous operation SiC mechanical seal independent of rotation direction Safe to run dry Drainage Set PERFORMANCE Operative limit Q min. Pressure pipe DN We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

24 JUNG PUMPEN DRAINAGE SET DRAINAGESET Type Discharge Free passage Cable quality Cable length Weight approx. Code No. branch Drainage set 1 ¼ 10 mm S07RN-F-4G 0,75 20 m 9.0 kg JP43388 Hose set, 15 m PVC hose c/w elbow 4.5 kg JP43550 PERFORMANCE Type Delivery head H [m] Drainage set Flow rate Q [m3/h] ELECTRICAL DATA Type Type of current Voltage Motor rating kw RPM Current Motor protection Plug Volt P1 P2 min-1 Ampere Drainage set 1-phase 1/N/PE~ integrated Safety- TECHNICAL DATA Pump Vertical, single-stage, submersible, foot strainer with 10 mm free passage. Volute housing with 1 ¼" male radial discharge branch, EIP-technology hydraulics with open 6-blade impeller. Bearings Common shaft for pump and motor, mounted in ball bearings and permanently grease lubricated. Seal Silicon carbide mechanical seal, intermediary oil chamber, shaft seal ring towards the motor section, safe to run dry. Motor Submersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating, with automatic switch - on after sufficient cooling, switched on via plug (manual operation) or automatic switching (automatic operation), moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuousoperation when not submerged on account of its motor jacket cooling. Material Motor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated sewage resistant flexible cable. Scope of supply Drainage Set: Drainage pump U6 Drain ES, special float, swing-type check valve, hose nozzle with clamp, mounting bracket, 5 m lifting rope, 20 m cable, Manual- 0- Automatic control switch. Hose set: Elbow, 2 x hose nozzle, hose clamp,15 m PVC spiral hose Ø 40 mm, hose clamp with wing bolt. Example of installation Dimensions of drainage set Switching heights ON 300 mm OFF 230 mm Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

25 JUNG PUMPEN SIMER SUBMERSIBLE UTILITY PUMP APPLICATION The Simer pump is a robust submersible utility pump for draining cellars, flat roofs, tennis courts or swimming pools. It can also be used to remove wastewater from building works such as core-hole drilling and concrete cutting. The Simer pump removes unwanted water quickly and efficiently, leaving a residual water level of just 2 mm, while starting to pump at a water level of just 5 mm! The removable strainer, with a mesh size of 2 mm, reliably protects the hydraulic system from coarse solids. The variable hose connector allows connections to be made quickly and easily. Connecting the pump permanently to the building s drainage system or using it to protect against back-flow is not permitted, however. Please refer to our UK3 to U6K range of pumps for these types of application. The electronical switch Simer Level Control can be integrated into the cable inlet and switch the pump on automatically at approx. 7 mm water level. This way, puddles and flood water are removed automatically. Removes water down to a level of 2 mm Robust cast aluminium housing Self-venting starts at a water level of just 5 mm Suitable for continuous operation Replaceable cable inlet NEW accessory: Electronical switch Simer Level Control for automatical pump operation PERFORMANCE Simer Pump We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances D EN

26 JUNG PUMPEN SIMER SIMER PUMP Type Maximum Height x Width x Depth Hose connections Cable type Cable length Weight, approx. Code no. Simer Pump 213 x 161 x 161 mm ½ / ¾ / 1 H07RN-8-F3G1 10 m 5.0 kg OD6601G-04 Accessories: Simer Level Control JP46884 Hose coupling 1¼ (diameter 32), brass JP00327 PERFORMANCE Type Delivery head H [m] Simer Pump Flow rate Q [m3/h] ELECTRICAL DATA Type Type of current Voltage Motor rating W RPM Current Motor Mains plug Volt P1 min-1 Ampere protection Simer Pump 1-phase 1/N/PE~ Integrated Safety plug TECHNICAL DATA Pump: Vertical, single stage, fully submersible, strainer with 2 mm mesh, spiral casing with vertical discharge, 1¼ female screw thread. Hydraulics driven by dual blade open impeller. Bearings Through-shaft for pump and motor, on maintenance-free bearings. Seal Shaft sealed with mechanical seal, safe to run dry. Motor Fully submersible IP 68, insulation class B, coil thermostats to protect the drive system against overheating, switched on via plug. Oil-filled motor allows continuous operation even when pump is not submerged. Materials Housing parts made of aluminium, stove-enamelled, impeller made of die cast zinc, strainer made of plastic, rubber sheathed mains cable that is resistant to sewage. Scope of supply Pump, ready to connect, with ½ / ¾ / 1 (13/19/25 mm) hose connector, and connecting cable with plug. Simer Level Control Dimensions (mm) Electronical switch for water-level related pump control. The level control can be integrated into the cable inlet and switches the pump on automatically at approx. 7 mm water level. For manuel pump start the level control contains a switch JUNG PUMPEN GmbH Steinhagen Tel. (05204) 17-0 Fax (05204) info@jung-pumpen.de

27 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE APPLICATION The centrifugal submersible drainage pumps US can be used wherever sewage water with solids up to 10 mm particle size occurs, e.g. in collecting sumps for ground water, or in permanent draining systems for clean water, or handling solids in suspension. They are also ideal for pumping the sewage water from collecting sumps into which dishwashers or washing machines are discharging. For high temperature hot water in the industrial and commercial field we recommend the use of our US 73 and US 103 HE/HES. This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of maintenance and inspection. For automatic monitoring of the oil chamber a seal leak control can be connected. Maximum cable length of the pumps is 10 m. 3-phase pumps with level control (US 151 DS, US 152 DS and US 251 DS) have a CEE-Plug with phase inverter. Safe to run dry Easy to maintain due to guide rail systems 10 mm free passage PERFORMANCE US 251 D US 62 ES Controllable oil chamber SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet The sewage pumps are tested by the German Institute for Construction Engineering and correspond to the valid construction and test principles We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

28 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE SUBMERSIBLE DRAINAGE PUMPS US Type Maximum Height x Width x Depth Discharge branch Free passage Cable quality H07RN-F- Cable length with plug Cable ength without plug Weight approx. Code No. Pumps without level control US 62 E 380 x 190 x 210 mm 1½ 10 mm 3G m 12.6 kg JP09812 US 62 D 380 x 190 x 210 mm 1½ 10 mm 4G m 12.8 kg JP09813 US 102 E 410 x 190 x 210 mm 1½ 10 mm 3G m 14.5 kg JP09278 US 102 D 410 x 190 x 210 mm 1½ 10 mm 4G m 15.0 kg JP00214 US 152 E 435 x 190 x 210 mm 1½ 10 mm 3G m 16.0 kg JP09435 US 152 D 435 x 190 x 210 mm 1½ 10 mm 4G m 17.0 kg JP09437 Pumps with built-in level control US 62 ES 380 x 225 x 325 mm 1½ 10 mm 3G m 12.7 kg JP09814 US 62 DS 380 x 225 x 325 mm 1½ 10 mm 4G m 12.9 kg JP09815 US 102 ES 410 x 225 x 325 mm 1½ 10 mm 3G m 14.5 kg JP09279 US 102 DS 410 x 225 x 325 mm 1½ 10 mm 4G m 15.0 kg JP00218 US 152 ES 435 x 225 x 325 mm 1½ 10 mm 3G m 16.0 kg JP09436 US 152 DS 435 x 225 x 325 mm 1½ 10 mm 4G m 17.0 kg JP09438 Pumps without level control US 151 E 360 x 220 x 310 mm 2 10 mm 4G m 27.0 kg JP09310 US 151 D 360 x 220 x 310 mm 2 10 mm 6G m 27.5 kg JP09300 US 251 D 360 x 220 x 310 mm 2 10 mm 6G m 27.5 kg JP09301 Pumps with built-in level control US 151 ES 360 x 220 x 310 mm 2 10 mm 4G m 29.0 kg JP09241 US 151 DS* 360 x 220 x 310 mm 2 10 mm 6G m 29.5 kg JP09243 US 251 DS* 360 x 220 x 310 mm 2 10 mm 6G m 29.5 kg JP09245 * CEE-Motorprotection with phase inverter PERFORMANCE Type Delivery head H [m] US 62 E/ES Flow rate Q [m3/h] US 62 D/DS US 102 E/ES/D/DS US 152 E/ES US 152 D/DS US 151 E/ES/D/DS US 251 D/DS ELECTRICAL DATA Type Type of current Voltage Motor rating kw RPM Current Motor protection Plug Volt P1 P2 min-1 Ampere US 62 E/ES 1-phase 1/N/PE~ integrated Safety- US 62 D/DS 3-phase 3/PE~ integrated CEE- US 102 E/ES 1-phase 1/N/PE~ integrated Safety- US 102 D/DS 3-phase 3/PE~ integrated CEE- US 152 E 1-phase 1/N/PE~ on site* US 152 ES 1-phase 1/N/PE~ integrated Safety-** US 152 D 3-phase 3/PE~ on site* US 152 DS 3-phase 3/PE~ integrated CEE-** US 151 E 1-phase 1/N/PE~ on site* US 151 ES 1-phase 1/N/PE~ integrated Safety-** US 151 D 3-phase 3/N/PE~ on site* US 151 DS 3-phase 3/N/PE~ integrated CEE-** US 251 D 3-phase 3/N/PE~ on site* US 251 DS 3-phase 3/N/PE~ integrated CEE-** * additional requirements. see technical data or accessories ** Protective motor plug 26

29 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE Dimensions US 62, US 102 and US 152 (mm) Dimensions US 151 and US 251 (mm) JP Dimensions with GR 40 (mm) Dimensions with GR 50 (mm)

30 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE ACCESSORIES 1 Swing-type check valve DIN EN Ball check valve DIN EN Elbow ball check valve DIN EN Duplex swing-type check valve for duplex pump stations, DIN EN H W D Code No E ES D DS E 1½ (DN 40), PN ½ JP (DN 50), PN JP (DN 50), PN JP ½ (DN 40), PN 6, ½ 1½ (DN 40), PN ½ JP44783 JP Stop valve 1½ (DN 40), PN 16 H W D 125 max.60 1½ JP (DN 50), PN max JP Elastic connection 1½ (DN 40), PN 4 H D JP (DN 50), PN JP Hose band clamp 1½ JP JP Elbow 1½ JP45953 Elbow 2 JP Alarm unit AG3 with submersible ball contact switch, separate, JP44891 mains-dependent, with potential-free contact and 3 m cable Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 ND 1 BD B 7 Separate level controls for single unit (see level controls for description) NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 Counterweight (1 piece) JP44803 Duplex control units (see section on level controls for description) BD 00 E (Single-phase current) JP45735 BD 610 EC (Single-phase current with operating capacitor) JP45743 BD 00 (3-phase current) JP45993 BD 25 (3-phase current) JP45737 BD 46 (3-phase current) JP45739 Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 BmG with 3 subm. ball contact switches with 9,5 m cable and counterweight JP16726 Protective motor safety plug 230 V (without level control) JP40264 Protective motor plug 8 A, 230 V (without level control) JP44753 Protective motor plug A, 400 V (without level control) JP44754 CEE-Protective motor plug 400 V (without level control) 2,8 4,0 A JP ,0 6,0 A JP Rechargeable battery for off the line operation of the alarm system JP44850 * only for single units in connection with a motor protection plug Control unit on request 28 9 Seal leak detector DKG JP Special float assembly for low switching points * Switching points US 62 ON/OFF US 102 ON/OFF US 152 ON/OFF without GR 155/105 mm 185/135 mm 210/160 mm JP44795 with GR 180/130 mm 210/160 mm 235/185 mm 11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP Webbing with Shackle A 0.6 JP Guide rail system GR 40 JP25592 Guide rail system GR 50 JP25593

31 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE ES D DS E ES D DS 151 E 151 ES 151 D 151 DS 251 D 251 DS Example of single pump installation with GR US sump area with GR 40 min. 40 x 60 cm US sump area without GR min. 40 x 40 cm (without illustration) US sump area with GR 50 min. 40 x 70 cm (without illustration) US sump area without GR min. 40 x 50 cm (without illustration) Suspend control unit in a dry room In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system. Example of duplex pump installation US sump area without GR min. 40 x 60 cm US sump area with GR 40 min. 60 x 60 cm (without llustration) US sump area without GR min. 50 x 70 cm (without llustration) US sump area with GR 50 min. 70 x 70 cm (without illustration) Peak load ON ALARM Basic load ON OFF Notice of min. distance! In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 29

32 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 10 MM FREE PASSAGE TECHNICAL DATA Pump Vertical, single-stage, submersible, open centrifugal impeller with 10 mm free passage US 62, US 102 and US 152: volute casing with discharge branch 1½" (female thread). US 151 and US 251: spiral casing with horizontal discharge 2 (female thread). Bearings Common shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 151 and 251 with angular ball bearings). Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected. Motor Submersible, motor type of enclosure IP 68, insulation class B or F (US 151 and US 251), winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches. US 152: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer. US 151 E: To protect the motor, a correct adjusted motor protecting switch and an operating capacitor 30 µf have to be provided in the control unit at site by the customer.the winding thermostat (provided by customer in the control unit) must be corrected in series with the input side of the motor contactor. US 151 D und US 251 D: To protect the motor, a correct adjusted motor protection switch has to be provided in the control unit at site by the customer. The winding thermostat (provided by customer in the control unit) must be corrected in series with the input side of the motor contactor. Materials: Volute casing or spiral housing made off GG grey cast iron, power supply through rubber insulated flexible cable. US 62, US 102 and US 152: Terminal board lid, open centrifugal impeller, wear plate and foot strainer made off GRP, motor casing and shaft from stainless steel. US 151 and US 251: Motor casing and cable inlet made of GG grey cast iron, open centrifugal impeller and foot strainer made of GRP, rubber coated wear plate, shaft from C 45 steel encapsulated Installation Pump can be installed free standing or in connection with guide rail system GR 40 or GR 50. Scope of supply Pump according to DIN EN ready for connection with 10 m cable. US 62 and US 102 with safety plug (1-phase) or CEE-Plug (3-phase). US 151, US 152 and 251: Pumps without level control with free lead end. Pump with built-in level control with CEE-Plug and phase inverter (3-phase) or safetyplug (1-phase). 30 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

33 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE APPLICATION The centrifugal submersible drainage pumps US are suitable for dealing with contaminated water and capable of handling solids up to 30 and 40 mm particle size without stones. Fibrous waste water, as found in laundries or automatic launderettes and waste water from domestic dishwashers and washing machines can be handled by this pump range. For hot water in the industrial and commercial market we recommend the US 73 and US 103 HE/HES. This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of maintenance and inspection. For automatic monitoring of the oil chamber a seal leak control can be connected. The cable length is 10 m. The 3-phase pumps with built-in level control (US 153 DS and US 253 DS) have a CEE-plug with phase inverter. The sewage pumps are tested by the German Institute for Construction Engineering and correspond to the valid construction and test principles. Safe to run dry Easy to maintain due to guide rail systems 30 mm free passage (US 73, ) 40 mm free passage (US 253) PERFORMANCE US 253 D Controllable oil chamber SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet Operative limit Q min. Pressure pipe DN 40 Pressure pipe DN 50 US 73 ES We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

34 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE SUBMERSIBLE DRAINAGE PUMPS US Type Maximum Height x Width x Depth Discharge branch Free passage Cable quality H07RN-F- Cable length with plug Cable length without plug Weight approx. Code No. Pump without level control US 73 E 380 x 195 x 210 mm 1½ 30 mm 3G m 12.5 kg JP00676 US 73 D 380 x 195 x 210 mm 1½ 30 mm 4G m 12.5 kg JP00677 US 103 E 410 x 195 x 210 mm 1½ 30 mm 3G m 14.0 kg JP09280 US 103 D 410 x 195 x 210 mm 1½ 30 mm 4G m 14.5 kg JP09258 US 153 E 435 x 195 x 210 mm 1½ 30 mm 3G m 14.5 kg JP09311 US 153 D 435 x 195 x 210 mm 1½ 30 mm 4G m 15.0 kg JP09302 Pumps with level control US 73 ES 380 x 230 x 325 mm 1½ 30 mm 3G m 12.5 kg JP00678 US 73 DS 380 x 230 x 325 mm 1½ 30 mm 4G m 13.0 kg JP00679 US 103 ES 410 x 230 x 325 mm 1½ 30 mm 3G m 14.0 kg JP09281 US 103 DS 410 x 230 x 325 mm 1½ 30 mm 4G m 15.0 kg JP09259 US 153 ES 435 x 230 x 325 mm 1½ 30 mm 3G m 16.0 kg JP09247 US 153 DS* 435 x 230 x 325 mm 1½ 30 mm 4G m 17.0 kg JP09249 Pumps without level control US 253 D 400 x 190 x 280 mm 2 40 mm 6G m 26.5 kg JP09303 Pumps with built-in level control US 253 DS* 400 x 190 x 280 mm 2 40 mm 6G m 28.0 kg JP09251 * CEE-Motorprotection with phase inverter PERFORMANCE Type Delivery head H [m] US 73 E/ES Flow rate Q [m3/h] US 73 D/DS US 103 E/ES/D/DS US 153 E/ES US 153 D/DS US 253 D/DS ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor protection Plug current Volt P1 P2 min-1 Ampere US 73 E/ES 1-phase 1/N/PE~ integrated Safety- US 73 D/DS 3-phase 3/PE~ integrated CEE- US 103 E/ES 1-phase 1/N/PE~ integrated Safety- US 103 D/DS 3-phase 3/PE~ integrated CEE- US 153 E 1-phase 1/N/PE~ on site* US 153 ES 1-phase 1/N/PE~ integrated Safety-** US 153 D 3-phase 3/PE~ on site* US 153 DS 3-phase 3/PE~ integrated CEE-** US 253 D 3-phase 3/N/PE~ on site* US 253 DS 3-phase 3/N/PE~ integrated CEE-** * additional requirements. see technical data or accessories ** Protective motor plug 32

35 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE Dimensions US 73, US 103 and US 153 (mm) Dimensions US 253 (mm) JP Dimensions with GR 40 (mm) Dimensions with GR 50 (mm)

36 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE ACCESSORIES ND 1 BD B 1 Swing-type check valve DIN EN Ball check valve DIN EN Elbow ball check valve DIN EN Duplex swing-type check valve for duplex pump stations, DIN EN H W D Code No. 73 E 1½ (DN 40), PN ½ JP (DN 50), PN JP (DN 50), PN JP ½ (DN 40), PN 6, ½ JP ½ (DN 40), PN ½ 73 ES 73 D JP Stop valve 1½ (DN 40), PN 16 H W D JP max. 60 1½ 2 (DN 50), PN max JP Elastic connection 1½ (DN 40), PN 4 H D JP (DN 50), PN JP Hose band clamp 1½ JP JP Elbow 1½ JP45953 Elbow 2 JP Alarm unit AG3 with submersible ball contact switch, separate, JP44891 mains-dependent, with potential-free contact and 3 m cable Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact JP44895 switch with 3 m cable, separate, mains-dependent 7 Separate level controls for single units (see level controls for description) NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 Counterweight (1 piece) JP44803 Duplex control units (see section on level controls for description) BD 00 E (Single-phase current) JP45735 BD 00 (3-phase current) JP45993 BD 25 (3-phase current) JP45737 BD 46 (3-phase current) JP45739 Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable a. fixing devices JP16725 BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 Protective motor plug 8 A, 230 V (without level control) JP44753 Protective motor plug A, 400 V (without level control) JP44754 CEE-Protective motor plug 400 V (without level control) A JP Rechargeable battery for off the line operation of the alarm system JP DS 9 Seal leak detector DKG JP Special float assembly for low switching points * Switching points US 73 ON/OFF US 103 ON/OFF US 153 ON/OFF JP44795 without GR 155/105 mm 185/135 mm 210/160 mm with GR 180/130 mm 210/160 mm 235/185 mm 11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP Webbing with shackle A 0.6 JP Guide rail system GR 40 JP25592 Guide rail system GR 50 JP * only for single units only in connection with a motor protection plug Control unit on request

37 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE 103 E 103 ES 103 D 103 DS 153 E 153 ES 153 D 153 DS 253 D 253 DS Example of single pump installation with GR US sump area with GR 40 min. 40 x 60 cm US sump area without GR min. 40 x 40 cm (without illustration) US 253 sump area with GR 50 min. 40 x 70 cm (without illustration) US 253 sump area without GR min. 40 x 50 cm (without illustration) Suspend control unit in a dry room In case of installation beneath the backpressure level the pressure tube mustbe taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system. Example of duplex pump installation US sump area without GR min. 40 x 60 cm US sump area with GR 40 min. 60 x 40 cm (without illustration) US 253 sump area without GR 50 min. 50 x 70 cm (without illustration) US 253 sump area with GR 50 min. 70 x 70 cm (without illustration) Peak load ON ALARM Basic load ON OFF Notice of min. distance! In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 35

38 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 30/40 MM FREE PASSAGE TECHNICAL DATA Pump Vertical, single stage, submersible, open centrifugal impeller, volute casing with free inlet. US 73, US 103 and US 153: Free passage 30 mm, horizontal discharge branch with 1½" (female thread). US 253: Free passage 40 mm, horizontal discharge branch with 2 (female thread). Bearings Common shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 253 with angular ball bearings). Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected. Motor Submersible, motor type of enclosure IP 68, insulation class B or F (US 253), winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches. US 153 E/D: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer. US 253 D: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer. The winding thermostat must be connected in series with the input side of the motor contactor. Material Volute casing made of GG grey cast iron, power supply through rubber insulated flexible cable. US 73, US 103 and US 153:Terminal board lid, vortex impeller, wear plate and foot strainer made of GRP, motor casing and shaft in stainless steel. US 253:Motor casing, volute casing and cable inlet made of GG grey cast iron, foot strainer and vortex impeller made of GRP, shaft from C 45 steel encapsulated. Installation Pump can be installed free standing or in connection with guide rail system GR 40 or GR 50. Scope of supply Pump according to DIN EN ready for connection with 10 m cable. US 73 and US 103 with safety plug (1-phase) or CEE-Plug (3-phase). US 153 and 253: Pumps without level control with free lead end. Pump with level control with CEE-motor protective plug and phase inverter (3-phase) or safety-plug (1-phase). 36 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

39 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE APPLICATION The centrifugal submersible drainage pumps US are suitable for dealing with notably contaminated water and capable of handling solids up to 50 mm particle size. With their free passage of 50 mm, these pumps are able to pump solids and fibers quickly, reliably and above all without blockage! For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of maintenance and inspection. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. The integrated winding thermostats protect the motor from overload. For automatic monitoring of the oil chamber a seal leak control can be connected. Maximum cable length is 10 m. The US 155 DS 3-phase pump with level control has a CEE-Plug with phase inverter. The sewage pumps are tested by the German Institute for Construction Engineering and correspond to the valid construction and test principles. Safe to run dry Easy to maintain due to guide rail systems 50 mm free passage Controllable oil chamber PERFORMANCE US 105 ES SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

40 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE SUBMERSIBLE DRAINAGE PUMPS US Type Maximum Height x Width x Depth Discharge branch Free passage Cable quality H07RN-F- Cable length Weight approx. Code No. US 75 E 395 x 200 x 230 mm 2 50 mm 3G1,0 10 m 13,0 kg JP09406 US 75 D 395 x 200 x 230 mm 2 50 mm 4G1,0 10 m 13,1 kg JP09404 US 105 E 425 x 200 x 230 mm 2 50 mm 3G1,0 10 m 14,5 kg JP09410 US 105 D 425 x 200 x 230 mm 2 50 mm 4G1,0 10 m 15,1 kg JP09408 US 155 E* 450 x 200 x 230 mm 2 50 mm 3G1,0 10 m 16,0 kg JP09388 US 155 D* 450 x 200 x 230 mm 2 50 mm 4G1,0 10 m 16,5 kg JP09390 Pumps with built-in level control US 75 ES 395 x 240 x 335 mm 2 50 mm 3G1,0 10 m 13,0 kg JP09407 US 75 DS 395 x 240 x 335 mm 2 50 mm 4G1,0 10 m 13,2 kg JP09405 US 105 ES 425 x 238 x 335 mm 2 50 mm 3G1,0 10 m 14,6 kg JP09411 US 105 DS 425 x 238 x 335 mm 2 50 mm 4G1,0 10 m 15,2 kg JP09409 US 155 ES 450 x 240 x 335 mm 2 50 mm 3G1,0 10 m 16,3 kg JP09389 US 155 DS** 450 x 240 x 335 mm 2 50 mm 4G1,0 10 m 17,2 kg JP09391 * without plug ** CEE-Motorprotection with phase inverter PERFORMANCE Type Delivery head H [m] US 75 E/ES Flow rate Q [m3/h] US 75 D/DS US 105 E/ES US 105 D/DS US 155 E/ES US 155 D/DS ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection US 75 E/ES 1-phase 1/N/PE~230 0,83 0, ,9 integrated Safety- US 75 D/DS 3-phase 3/PE~400 0,85 0, ,4 integrated CEE- US 105 E/ES 1-phase 1/N/PE~230 1,37 0, ,0 integrated Safety- US 105 D/DS 3-phase 3/PE~400 1,36 1, ,4 integrated CEE- US 155 E 1-phase 1/N/PE~230 1,60 1, ,5 on site* US 155 ES 1-phase 1/N/PE~230 1,60 1, ,5 integrated Safety-** US 155 D 3-phase 3/PE~400 1,70 1, ,1 on site* US 155 DS 3-phase 3/PE~400 1,70 1, ,1 integrated CEE-** * additional requirements, see technical data or accessories ** Protective motor plug 38

41 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE Dimensions with GR 50 S (mm) Dimensions US 75 to US 155 (mm) JP

42 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE ACCESSORIES Code No. 75 E 75 ES 75 D 75 DS Pump without plug (for connection to duplex control unit) 1 Swing-type check valve DIN EN Ball check valve DIN EN (DN 50), PN 4 Stop valve 2 (DN 50), PN 16 H W D JP (DN 50), PN JP44782 H W D 140 max JP Elastic connection 2 (DN 50), PN 4 H D JP Hose band clamp 2 JP Elbow 2 JP44771 BD ND 1 B 6 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential-free contact and 3 m cable JP44891 Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP Separate level controls for single unit (see NE level controls for description) NE 1 (1-phase current) with sub. ball contact switch 3.0 m JP16710 NE 2 (1-phase current) with sub. ball contact switch 9.5 m JP16711 ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 NE 1A (1-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 NE 2A (1-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 Counterweight (1 piece) JP44803 Duplex control units (see section on level controls for description) BD 00 E (1-phase current) JP45735 BD 00 (3-phase current) JP45993 BD 25 (3-phase current) JP45737 Subm. switch pack B with 3 subm. ball contact switches w. 9.5 m cable a. fixing devices JP16725 BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 Protective motor plug 8 A, 230 V (without level control) JP44753 Protective motor plug A, 400 V (without level control) JP Rechargeable battery for off the line operation of the alarm system JP Seal leak detector DKG JP Special float assembly for low switching points * Switching points US 75 ON/OFF US 105 ON/OFF US 155 ON/OFF without GR 170/120 mm 200/150 mm 225/175 mm with GR 175/125 mm 205/155 mm 230/180 mm JP Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP Webbing with shackle A 0.6 JP Guide rail system GR 50 S JP40740 Foot strainer, 10 mm free passage JP25135 Pump pedestal stainless steel, 50 mm free passage JP40632 * only for single units only in connection with a motor protection plug Control unit on request

43 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE 105 E 105 ES 105 D 105 DS 155 E 155 ES 155 D 155 DS Example of single pump installation with GR US sump area with GR 50 S min. 40 x 65 cm US sump area without GR min. 40 x 50 cm (without illustration) In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system. Example of duplex pump installation US sump area without GR min. 70 x 50 cm US sump area with GR 50 S min. 70 x 65 cm (without illustration) Suspend control unit in a dry room In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 41

44 JUNG PUMPEN US SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE TECHNICAL DATA Pump Vertical, single stage, submersible, open centrifugal impeller, spiral housing with free inlet. Free passage 50 mm, horizontal discharge branch with 2 female thread. Bearings Common shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber. Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected. Motor Submersible, motor type of enclosure IP 68, insulation class B, winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches. US 155: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer. Material Spiral housing made of GG grey cast iron, power supply through rubber insulated flexible cable. Terminal board lid, vortex impeller and wear plate made of GRP, motor casing and shaft in stainless steel. Installation Pump can be installed free standing or in connection with guide rail system GR 50 S install. Scope of supply Pump according to DIN EN ready for connection with 10 m cable. Foot strainer made of GRP enclosed. US 155: Pumps without level control with free lead end. Pump with level control with CEE-Plug and phase inverter (3-phase) or safety-plug (1-phase). 42 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

45 JUNG PUMPEN US 73 HE / 103 HE HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS FOR HOT WATER OPERATION APPLICATION The heavy duty centrifugal submersible drainage pumps US 73 and 103 HE/HES are suitable for dealing with very contaminated water and capable of handling solids up to 30 mm particle size without stones. These pumps can be used wherever wastewater up to 194 F (90 C) is involved, such as in laundries or automatic laundrettes, or in industrial dishwashers and washing machines or for the emergency overflow of heating systems. This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of maintenance and inspection. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. The integrated winding thermostats protect the motor from overload. In conjunction with the drain master Hebefix 100 H, it provides a ready to install solution for conveying wastewater up to 176 F (80 C). Safe to run dry 30 mm free passage Hot water up to 194 F (90 C) Controllable oil chamber PERFORMANCE US 73 HES SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

46 JUNG PUMPEN US 73 HE / 103 HE HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS FOR HOT WATER OPERATION SUBMERSIBLE DRAINAGE PUMPS FOR CONVEYING HOT WATER Type Max. Height x Width Discharge branch Free passage Cable quality H07RN-F- Cable length Weight approx. Code no. US 73 HE (without level control) 380 x 210 mm 1½ 30 mm 3G m 12.4 kg JP09267 US 73 HES (with level control) 380 x 330 mm 1½ 30 mm 3G m 12.5 kg JP09264 US 103 HE (without level control) 410 x 210 mm 1½ 30 mm 3G m 14.0 kg JP09307 US 103 HES (with level control) 410 x 330 mm 1½ 30 mm 3G m 14.1 kg JP09308 PERFORMANCE Type Delivery head H [m] US 73 HE and HES Flow rate Q [m3/h] US 103 HE and HES ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection US 73 HE and HES 1-phase 1/N/PE~ integrated Safety- US 103 HE and HES 1-phase 1/N/PE~ integrated Safety- Single pump installation with GR US sump area with GR 40 min. 40 x 65 cm US sump area without GR min. 40 x 40 cm (without illustration) Duplex pump installation US sump area without GR min. 40 x 80 cm US sump area with GR 40 min. 65 x 80 cm (without illustration) Suspend control unit in a dry room In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with a EN proofed swing-type check valve. Additionally we recommend an alarm system In accordance with DIN EN Abs. 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 44

47 JUNG PUMPEN US 73 HE / 103 HE HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS FOR HOT WATER OPERATION ACCESSORIES Code No. US 73 HE US 73 HES US 103 HE US 103 HES 1 Elbow ball check valve 1½ (DN 40), PN 6 DIN EN Swing-type check valve for hot water 1½ (DN 40) H W D ½ H W D ½ JP44783 JP Stop valve 1½ (DN 40), PN 16 H W D 125 max. 60 1½ JP Elbow 1½ JP Alarm unit AG3 with submersible ball contact switch, separate, JP44981 mains-dependent, with potential-free contact and 3 m cable Alarm unit AG10 ditto, with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP Level controls for single units (see NE level controls for description) NE 1A H (W-Current) with sub. ball contact switch 3.0 m u. Alarm JP24766 NE 2A H (W-Current) with sub. ball contact switch 9.5 m u. Alarm JP24767 Counterweight (1 piece) JP17541 Separate level controls for duplex units (see section on Level controls for description) BD 00E Single-phase current JP45735 Submersible switch pack BH with 3 submersible ball contact switches with 9.5 m cable and fixing device Submersible switch pack BHmG with 3 submersible ball contact switches with 9.5 m cable and counterweight JP24768 JP Rechargeable battery for off the line operation of the alarm system JP Special float assembly for low switching points * Switching points: US 73 ON/OFF US 103 ON/OFF without GR 155/105 mm 185/135 mm with GR 180/130 mm 210/160 mm JP Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP Webbing with shackle A 0.6 JP Guide rail system GR 40 JP25592 * only for single units 45

48 JUNG PUMPEN US 73 HE / 103 HE HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS FOR HOT WATER OPERATION TECHNICAL DATA Pump Vertical, single-stage, submersible, with free inlet, volute casing with 1½" (female) discharge branch, open centrifugal impeller, passage 30 mm. Bearings Common shaft for pump and motor mounted in ball bearings and permanently grease lubricated. Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry Motor Submersible, without oil, motor type of enclosure IP 68, insulation class F, winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches. Materials Volute casing made of GG grey cast iron, power supply through rubber insulated flexible cable for hot water operation, terminal board lid, impeller, wear plate and strainer base made of glass-fiber reinforced plastic, motor casing and shaft made of stainless steel Installation Install pump vertically, if installed permanently, provide detachable connection or install with guide rail system GR 40 Scope of supply Pump acc. to EN ready for connection with cable and safety plug Dimensions US HES (mm) Dimensions US HES (mm) with GR JP Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

49 JUNG PUMPEN US 73 EX / 103 EX HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS EXPLOSION-PROOF APPLICATION These robust centrifugal submersible drainage pumps US 73 Ex and US 103 Ex can be used for the handling of contaminated water containing fibres and particles up to 30 mm size (no stones). The pumps are suitable for mounting in collection chambers and pits located in hazardous areas. Hazardous areas are usually designated where the drainage system is fed from areas with vehicles, car parks, garages, tank farms or laboratories, etc. Type of protection II 2 G Ex d IIB T4 The light weight of the pumps and low power consumption make the unit ideal for dealing with contaminated liquids in an economic manner. This range of pumps is suitable for stationary use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems GR 40 which provide ease of maintenance and inspection. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. For automatic monitoring of the oil chamber a seal leak control can be connected. According to Ex-proof testing regulations, these pumps are provided with winding thermostats and can only be used with the equivalent control unit (see accessories). Stationary use 30 mm free passage Controllable oil chamber PERFORMANCE US 103 Ex SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

50 JUNG PUMPEN US 73 EX / 103 EX HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS EXPLOSION-PROOF SUBMERSIBLE SUMP PUMPS Type Maximum Height x Width Discharge branch Free passage Cable quality H07RN-F- Cable length Weight approx. Code No. US 73 Ex E 330 x 215mm 1½ 30 mm 6G m 19.0 kg JP09292 US 73 Ex D 330 x 215mm 1½ 30 mm 6G m 19.0 kg JP00595 US 103 Ex E 360 x 215mm 1½ 30 mm 6G m 21.5 kg JP09294 US 103 Ex D 360 x 215mm 1½ 30 mm 6G m 21.5 kg JP09293 PERFORMANCE Type Delivery head H [m] US 73 Ex E Flow rate Q [m3/h] US 73 Ex D US 103 Ex E/D ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min.-1 Ampere protection US 73 Ex E 1-phase 1/N/PE~ without US 73 Ex D 3-phase 3/PE~ in control unit without + winding US 103 Ex E 1-phase 1/N/PE~ thermostats without US 103 Ex D 3-phase 3/PE~ without Example of single pump installation with GR US sump area with GR 40 min. 40 x 60 cm US sump area without GR min. 40 x 40 cm (without illustration) Example of duplex pump installation US sump area without GR min. 40 x 60 cm US sump area with GR 40 min. 60 x 60 cm (without illustration) Suspend control unit in a dry room. 2589www In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with an EN proofed swing-type check valve. Additionally we recommend an alarm system. In accordance with DIN EN section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted. 48

51 JUNG PUMPEN US 73 EX / 103 EX HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS EXPLOSION-PROOF ACCESSORIES Code No. US 73 Ex E US 73 Ex D US 103 Ex E US 103 Ex D 1 Swing-type check valve 1½ (DN 40), PN 4 DIN EN DoppelSwing-type check valve 1½ (DN 40), PN 4 for duplex pump station, DIN EN H W D ½ H W D ½ JP00317 JP Stop valve 1½ (DN 40), PN 16 H W D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H Dia. inside JP Hose band clamp 1½ JP Elbow 1½ JP Separate level controls for single units AD 4 Ex W JP25901 AD 8 Ex W JP25902 AD 23 Ex JP09754 AD 25 Ex JP09683 Level control Auxiliary switch unit ExH-A JP16720 Level control package AmG JP16719 Dry run protection JP44603 Control units for duplex unit BD 23 Ex JP09755 BD 25 Ex JP09681 Level control Auxiliary switch unit ExH-B JP00295 Level control package BmG JP16726 Dry run protection JP44603 Control units for duplex unit with the pumps US 73 Ex W and US 103 Ex W as requested 7 Seal leak control DKG Ex JP Chain certified, stainless steel, 2.5 m, 5 rings,160 kg (EN 818 mod.) Chain certified, stainless steel, 5.0 m, 8 rings,160 kg (EN 818 mod.) JP45901 JP Webbing with shackle A 0.6 JP Guide rail system GR 40 JP25592 * not for duplex units and GR 40 49

52 JUNG PUMPEN US 73 EX / 103 EX HEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS EXPLOSION-PROOF TECHNICAL DATA Pump Vertical, single-stage, submersible, with free inlet, volute casing with 1½" (female) discharge branch, open centrifugal impeller, passage 30 mm. Bearings Common shaft for pump and motor, arranged in ball bearings, lubricated by permanent grease filling. Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected. Motor Special submersible motor, type of enclosure IP 68, insulation class F, winding thermostat protects the motor from overload, tested by PTB for type of protection Ex II 2 G EEx d II B T4 automatic activiation through control unit only. Materials Volute and motor casing in GG grey cast iron, vortex impeller, wear plate and pump base in synthetic material (GFK), shaft instainless steel, power supply through rubber insulated flexiblecable. Installation Pump can be installed free standing or together with guide rail system type GR 40, which provides a detachable connection with swing-type check valve mounted in permanent position in discharge pipework. Scope of supply Pump according to DIN EN ready for connection with 10 m cable. Dimensions US 73 Ex and US 103 Ex (mm) Dimensions with GR 40 (mm) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

53 JUNG PUMPEN UB SUBMERSIBLE PUMPS FOR BUILDING SITES APPLICATION The centrifugal submersible pumps of this range UB can be used wherever rainwater, groundwater, leaked water, drainage or sewage water with impurities of up to 10 mm particle size occurs. The main applications are on building sites, like structural and civil engineering, sewage-construction and building mines. They can also be used for taking water out of rivers and reservoirs as well as for filling and emptying containers. The standard fixed coupling makes a quick connection of the pressure tube possible. This range of pumps is exclusively suitable for portable use. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. The pumps are delivered complete with lead and plug. The CEE-plug of the three-phase pumps has an integrated phase inverter which facilitates their use on building sites. Safe to run dry Portable Integrated fix-coupling 10 mm free passage PERFORMANCE UB 251 DS UB 62 ES Controllable oil chamber SiC mechanical seal independent of rotation direction Replaceable moisture sealed cable inlet We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

54 JUNG PUMPEN UB SUBMERSIBLE PUMPS FOR BUILDING SITES SUBMERSIBLE PUMPS FOR BUILDING SITES UB Type Maximum Height x Width x Depth Pressure outlet connection C- Coupling Free passage Cable quality H07RN-F- Cable length Weight approx. Code No. Pumps with built-in level control UB 62 ES 380 x 180 x 305 mm DN mm 3G m 13.5 kg JP09818 UB 62 DS* 380 x 180 x 305 mm DN mm 4G m 13.8 kg JP09819 UB 102 ES 410 x 180 x 305 mm DN mm 3G m 15.3 kg JP09283 UB 102 DS* 410 x 180 x 305 mm DN mm 4G m 15.8 kg JP00534 UB 152 ES 435 x 180 x 305 mm DN mm 3G m 16.9 kg JP09439 UB 152 DS** 435 x 180 x 305 mm DN mm 4G m 17.9 kg JP09440 UB 251 DS* 360 x 220 x 410 mm DN mm 6G m 30.6 kg JP09298 * CEE with phase inverter ** CEE-Motorprotection with phase inverter PERFORMANCE Type Delivery head H [m] UB 62 ES Flow rate Q [m3/h] UB 62 DS UB 102 ES/DS UB 152 ES UB 152 DS UB 251 DS ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor protection Plug current Volt P1 P2 min-1 Ampere UB 62 ES 1-phase 1/N/PE~ integrated Safety- UB 62 DS 3-phase 3/PE~ integrated CEE- UB 102 ES 1-phase 1/N/PE~ integrated Safety- UB 102 DS 3-phase 3/PE~ integrated CEE- UB 152 ES 1-phase 1/N/PE~ integrated Safety-* UB 152 DS 3-phase 3/PE~ integrated CEE-* UB 251 DS 3-phase 3/N/PE~ integrated CEE-* *Protective motor plug 52

55 JUNG PUMPEN UB SUBMERSIBLE PUMPS FOR BUILDING SITES ACCESSORIES Code No. 62 ES 62 DS 102 ES 102 DS 152 ES 152 DS 251 DS Fully synthetic flexible hose, 15 m, size C, 52 mm with integrated solid fire hose couplings JP00336 Antikink for flexible hose JP25707 Coupling wrench JP25708 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP45902 Webbing with shackle A 0.6 JP45168 Example of installation UB 251 DS ON OFF

56 JUNG PUMPEN UB SUBMERSIBLE PUMPS FOR BUILDING SITES TECHNICAL DATA Pump Vertical, single-stage, submersible, volute or spiral casing with horizontal discharge with stationary coupling C, open vortex impeller, 10 mm passage. Bearings Common shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 251 with angular ball bearings). Seal Silicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected. Motor Submersible, motor type of enclosure IP 68, insulation class B or F (UB 251), winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or rather submersible ball contact switch, continuously variable switch points. Material Volute or spiral housing made of GG grey cast iron, power supply through rubber insulated flexible cable. UB 62, UB 102 and UB 152: terminal board cover, impeller, wear plate and foot strainer made of GRP, motor casing and shaft in stainless steel UB 251: Motor casing and cable inlet made of GG grey cast iron, rubber coated wear plate, shaft from C 45 steel encapsulated, open centrifugal impeller and foot strainer made of GRP Installation Install pump vertically, hose connection size C is provided. Scope of supply Pump acc. to EN ready for connection with cable and safety-plug (1-phase) or CEE-plug with phase inverter (3-phase), built-in level control and fixed coupling. Dimensions UB 62 - UB 152 (mm) Dimensions UB 251 (mm) UB DS CEE-motorprotection plug with connected level sensor (sub.ball contact switch) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

57 JUNG PUMPEN J 67 COLUMN PUMP APPLICATION These centrifugal column pumps are for stationary use in drainage sumps and are fitted with a level control. The flange motor which is incorporated extends upwards out of the open or covered pit and must therefore always operate in a well-ventilated room andmust not be submerged.the installation depth is limited by the design and must not exceed 915 mm. The pumps are used for estate drainage of polluted water and hot water up to 194 F (90 C). The pumps must not be used for raising sewage from lavatories and urinals. TECHNICAL DATA Pump Vertical, single-stage, with submersible, foot strainer, volute casing with tangential discharge branch, 1¼" (female) vertical discharge branch, open centrifugal impeller, free passage 14 mm. Bearings Coupled shaft with special bronze bushing, water lubricated Motor Flange motor, enclosure IP 44, insulation class F, with motor thermostat, switched on via automatic circuit Material Spiral housing and impeller made of GG grey cast iron, shaft and stand pipe made from steel, submersible ball contact switch with silicone cable Installation Install pump vertically, motor and switching device must not be submerged or exposed to damp air Scope of supply Ready to connect pump according to EN with cabled level control Ready to connect Waste water and hot water drainage Integrated level control PERFORMANCE J We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

58 JUNG PUMPEN J 67 COLUMN PUMP COLUMN PUMPS Type Maximum height x width Discharge branch Cable quality Cable length Weight approx. Code No. J 67 ET 1260 x 305 mm 1¼ H07RN-F-3G m 18.5 kg JP09153 J 67 DT 1260 x 305 mm 1¼ H07RN-F-5G m 18.5 kg JP09154 PERFORMANCE Type Delivery head H [m] J 67 ET/DT Flow rate Q [m3/h] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection J 67 ET 1-phase 1/N/PE~ integrated Safety- J 67 DT 3-phase 3/N/PE~ integrated CEE- ACCESSORIES Only for waste water up to 104 F (40 C), for pumping hot water on site by the customer Code No. 1 Swing-type check valve 1¼ (DN 32), PN 4 DIN EN H W D ¼ JP Stop valve 1¼ (DN 32), PN 16 H W D 110 max. 60 1¼ JP Elastic connection 11¼ (DN 32), PN 3 H D JP Hose band clamp 1¼ JP Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent with potential JP44891 free contact and 3 m cable. Alarm unit AG10 with sub. ball contact switch,ditto, 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, JP44895 mains-dependent and with 3 m cable 6 Rechargeable battery for off the line operation of the alarm system JP44850 Dimensions J 67 (mm) Example of installation sump min. 40 x 40 cm If a cover plate is used, the screw joint must be attached outside the sump and ventilation must be provided. mains mains mains alarm ON OFF In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN Besides, it must be secured with a EN proofed swing-type check valve. Additionally we recommend an alarm system. 56

59 JUNG PUMPEN K2 PLUS CONDENSATE PUMP APPLICATION The benefits offered by the new K2 plus condensate pump are a definite plus that make this pump a versatile helper. This pump works dependably to remove acidic condensate with a ph of 2.7 from gas and oil condensing boilers air conditioning systems air dehumidifiers cooling units. The K2 plus satisfies the highest requirements. It is distinguished not only by its modern design but above all by its consistently quiet operation, its compact tank dimensions and its reliability. The pump is ready to connect and operates fully automatically. A new developed float switch monitors the level inside the tank, while the electronic unit oversees the pump s operating time. The user is therefore alerted early to potential problems. The integrated alarm can be relayed to other places using the potential-free alarm contact. The indicator light displays whether the system is operating or whether there is a fault. The good working order of the system can be checked at any time with the test run button. A sand trap keeps solids out of the hydraulic system. The two-part design of the motor and collecting chamber and the rotary knobs at the side make for easy cleaning without tools. The K2 plus is resistant to acid condensate with a ph-value of 2.7. The maximum inlet temperature of the pumped media is 104 F (40 C). In the case of larger volumes of condensate or additional waste water, we recommend using the Hebefix extra. For condensat ph 2,7 Extremly quiet operation Float switch for level control Runtime monitoring with acoustic alarm and potential-free alarm contact PERFORMANCE K2 plus Visual operating/error display Test run button Integrated backup prevention Easy to maintain We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

60 JUNG PUMPEN K2 PLUS CONDENSATE PUMP CONDENSATE PUMPE Type Max. height x width x length Cable quality Cable length Weight approx. Code No. K2 plus 193 x 270 x 162 mm H05VV-F-3G0,75 2 m 2.6 kg JP46589 Accessories: Tube extension, 6 m with connector JP27993 PERFORMANCE Type Delivery head H [m] 1,5 2,0 2,5 3,0 3,5 4,0 K2 plus Flow rate Q [l/h] ELEKTRICAL DATA Type Type of current Voltage Volt Motor rating P 1 W RPM min-1 F.L.C. Ampere Motor protection Plug K2 plus 1-phase 1/N/PE~ Thermostat/ Alarm system Safety- TECHNICAL DATA Construction Motor in plastic housing, floor-mounted or wall-mounted installation, continuous shaft for pump impeller in tank floor, low-lying hydraulics with special open impeller for reliable ventilation, collecting tank 1.4 l with 0.9 l net capacity, with 2 x 28 mm Ø and 1 x 33 mm Ø intake openings, floor to centre inlet 95 mm, discharge branch Ø 11 and 13 mm for transparent pressure hose inner diameter 10 or 12 mm, collecting tank with overflow connection for carrying away condensate in the event of back-flow. Motor Low-maintenance shaded pole motor with built-in motor protection thermostat for shutdown in the event of overheating. Switching Automatic float switch, double-stage alarm with potential-free change over contact. Materials Motor shaft, screws and motor location made from high-quality, acid-resistant stainless steel, collecting tank, platform and impeller made from sturdy plastic. Scope of supply Ready to connect with 2 m power cable and safety plug, 6 m PVC-pressure tube with connector DN 50. Example of installation Dimensions (mm) Notes and conditions for use: Condensates taken from condensing boiler technology are very aggressive. You will find corresponding information in the ATV working paper Condensates from condensing boilers, ATV-DVWL-A 251, August The K2 is designed for use at room temperatures, a ph value of 2.7 and a maximum inlet temperature of 104 F (40 C). Should the condensate values fall below the above-mentioned ph value even for a short time, a neutralisation has to be installed between therm and pump. The local requirements (local discharge regulation) as well as the neutralisation obligations of the ATV working paper are to be considered as well. Guiding values for untreated condensate can be found in the mentioned ATV working paper, table B.1. For condensate lines only approved materials in accordance with ATV working paper table 4 are to be used. If not already integrated in the unit all inlets must be provided with a siphon trap (emission trap). It is generally not permitted to install the unit outdoors. 58 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

61 JUNG PUMPEN COLLECTION SUMPS FLOOR DRAINAGE PUMP Plancofix Plancofix plus For floor-level showers. They can installed direkt in or near a shower. ABOVE FLOOR TANK H max: Q max: 2.30 m 30 l/min Hebefix plus. Disposal of domestic waste water from washing machines, wash basins, sinks or bathtub. Mounted in all pre-wall installation systems or directly under a washbasin. Hebefix extra. Disposal of aggressive waste water from water softening systems or condensing boilers Pump in the scope of supply Pump in the scope of supply Volume: 19 litres H max: 6 m Q max: 6.5 m 3 /h Volumen: 19 Liter H max: 6 m Q max: 5 m 3 /h Hebefix. Disposal of domestic waste water from washing machines, wash basins, sinks, showers or bathtubs, as well as condensate from condensing boilers. A wall attachment is possible. Hebefix 100. Disposal of domestic waste water or waste water from commercial applications. The version Hebefix 100 H is resistant to waste water up to 176 F (80 C). U3KS U3KS special U3KS U3KS special U5KS U6K ES/DS US 62 ES/DS US 102 ES/DS US 73 ES/DS/HES US 103 ES/DS/HES Volume: 25 litres H max: 6 m Q max: 6.5 m 3 /h Volume: 75 litres H max: 13 m Q max: 28 m 3 /h UNDERFLOOR SUMP Hebefix 200. Disposal of domestic waste water or waste water from commercial applications. The application as single or duplex unit is possible. U3K U3K special U5K U6K E/D US 62 E/D US 102 E/D US 73 E/D US 103 E/D US 73 Ex W/D US 103 Ex W/D US 75 ES/DS US 105 ES/DS Volume: 220 Liter H max: 6 m Q max: 29 m 3 /h Baufix 50. Disposal of domestic waste water from washing machines, wash basins, sinks and showers as well as condensate from condensing boilers. The pressure resistant plastic tank is placed without formwork into the concrete base and forms a collecting tank for underfloor pipework. U3KS U3KS special Volume: litres H max: 6 m Q max: 6.5 m 3 /h Baufix 100. Disposal of domestic waste water from washing machines, wash basins, sinks and showers as well as condensate from condensing boilers. The pressure resistant plastic tank is placed without formwork into the concrete base and forms a collecting tank for underfloor pipework. U3KS U3KS special U5KS U 6 K ES/DS US 62 ES/DS US 102 ES/DS US 73 ES/DS US 103 ES/DS US 73 Ex W/D US 103 Ex W/D Volume: 70 litres H max: 13 m Q max: 28 m 3 /h Baufix 200. Disposal of domestic waste water or waste water from commercial applications. The application as single or duplex unit is possible. The pressure resistant plastic tank is placed without formwork into the conrete base and forms a collecting tank for underfloor pipework. UNDERFLOOR SEWAGE SUMP SKS SKS 200 Drainage of buildings without cellars such as holiday homes or boathouses with up to 4 inhabitants It can also be used to dispose of grey water and black water. SKS 800 Complete prefabricated sumps for the house and estate drainage. The sumps are equipped with one or two pumps. They are suitable for accessible areas (class A 15) or for traffic areas (class B 125). U3K U3K special U5K U5K U6K E/D US 62 E/D 08/2 M, Ex Single units U3KS, U5KS, U6K ES/DS, US ES/DS, US ES/DS, US ES/DS US 102 E/D US 73 E/D US 103 E/D US 73 Ex W/D US 103 Ex W/D Dublex units U3K, U5K, U6K E/S, US E/D, US E/D, US E/D, US E/D Volume: 220 litres H max: 13 m Q max: 28 m 3 /h Volume: 220 litres H max: 17 m Q max: 16 m 3 /h Volume: 740 litres H max: 17 m Q max: 40 m 3 /h 59

62 60 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

63 JUNG PUMPEN PLANCOFIX PLANCOFIX PLUS FLOOR DRAIN PUMPS APPLICATION Plancofix is a floor drainage pump that allows barrier-free or low entry showers to be fitted even where the lack of a gravity drain ruled out this option in the past. Set into the screed, the Plancofix forms the floor drain in tiled showers. The incoming water is pumped to the nearest downpipe through a 1 inch pressure pipe. The Plancofix is not a lifting station as defined by DIN EN , but was specially built to drain showers. The inflow from the shower can enter either directly from above through the floor drain, or from the side through a connecting branch. The Plancofix plus has a smaller motor which allows a lower installation depth of 8 cm or 9 cm incl. insulation tray. It can be recommended in situations where a low delivery head is required. Plancofix plus Installation depth 10.5 cm 8 cm Inflow from above through the floor drain or from the side Sealling collar for attaching to the customer's thin-bed waterproofing system Plancofix Easy cleaning and maintenance Drain can be tiled or in stainless steel Secondary drain as an option Plancofix plus < 30 db(a) PERFORMANCE We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances D EN

64 JUNG PUMPEN PLANCOFIX PLANCOFIX PLUS FLOOR DRAIN PUMPS FLOOR DRAINAGE PUMP Type PERFORMANCE Maximum height x width x depth Cable type Cable length Weight approx. Code no. Plancofix 124 x 340 x 340 mm H05VV-F-3G0,75 GR 5 m 3.7 kg JP44685 Plancofix plus 103 x 352 x 352 mm H05VV-F-3G0,75 GR 5 m 4,0 kg JP47014 Type Delivery head H [m] Plancofix Flow rate Q [l/min] Plancfix plus ELECTRICAL DATA Type Type of current Voltage Motor rating W Current Motor protection Plug Volt P1 Ampere Plancofix 1-phase 1/N/PE~ in the winding without Plancofix plus W-Strom 1/N/PE~ ,20 in the winding without TECHNICAL DATA Design This unit has a powerful synchronous motor with a blockage-free hydraulic system. There is a built-in swing-type check valve in the pressure outlet (1 inch). The hydraulic system is designed for tool-free disconnection from the motor for maintenance and cleaning purposes. Besides the inlet at the top, there is also the option of using a DN 50 side inlet. The tank is installed together with the insulating tray to minimise noise. Pump Horizontal single-phase pump with maintenance-free synchronous motor. Winding thermostat for emergency switch-off, automatic switch-on via integrated level control. Material The tank itself is made of high-strength plastic, and the cover and screws are in stainless steel. Seal The internal seals are made of NBR, and a sealing membrane made of PP-laminated PE is used to create a seal between the unit and the floor (included in supply package). The sealing membrane can be connected to the structural waterproofing system using commercial sealing materials. Supply package Ready to connect unit with tileable floor drain, insulating tray, height adjustment feet and ready-prepared for connection to a sealing membrane. Installation example Dimensions Plancofix (mm) Inlet Outlet Dimensions Plancofix plus (mm) incl. insulation tray Inlet Outlet Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

65 JUNG PUMPEN HEBEFIX PLUS DRAINAGE LIFTING STATION APPLICATION The Hebefix plus lifting station is an easily installed appliance for disposing of faeces-free waste water above and below the local back pressure level. Thanks to the small depth of its tank, it can be used in all commercial pre-wall systems. Its attractive design and intelligent technology also allow it to be fitted directly under a washbasin or in any other location. All grey water producers such as washbasins, showers, bathtubs, sinks, washing machines, etc. can be connected (max three applications at the same time). The grey water is pumped to the nearest downpipe through a small-dimensioned pressure pipe (left or right side). Hebefix plus can be used wherever an additional bathroom or kitchen is required as part of renovation or conversion work. For acoustic failure message, the Hebefix plus contains a runtime monitoring with alarm and a potential-free alarm contact. The unit is supplied with a submersible pump mounted (U3 variant) which is ready to be plugged to a safety socket and operates fully automatically as soon as waste water starts to flow in. When installed in bathrooms and shower rooms, the corresponding German VDE regulations must be observed. A sufficiently large inspection opening has to be provided for installation and servicing work (accessory). The unit is in conformity with the specifications of the German Eurpean standard EN Unit for pre-wall installation or direct connection Quiet Ready to connect Easy to maintain PERFORMANCE Hebefix plus (pump included in the scope of supply) Pressure-tight Runtime monitoring with acoustic alarm and potential-free alarm contact High-quality plastic tank (ABS) We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

66 JUNG PUMPEN HEBEFIX PLUS DRAINAGE LIFTING STATION HEBEFIX PLUS Type Height x Width x Depth Cable Weight approx. Code no. Hebefix plus 411 x 425 x 183 mm 1.5 m 7.0 kg JP44544 Accessories: Installation kit for the inspection opening (flexibly adjustable to the tiles, 500 x 500 mm min.) Stop valve 1¼ JP41075 JP44785 PERFORMANCE Type Delivery head H [m] Hebefix plus Flow rate Q [m3/h] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM F.L.C. Motor protection Plug current Volt P1 P2 min-1 Ampere Hebefix plus 1-phase 1/N/PE~ in the winding Safety- Mounting arrangement Vertical pressure pipe with swing-type check valve and loop to be passed above the locally defined back pressure level. Ventilation alternatively through the roof Inspection opening 500 x

67 JUNG PUMPEN HEBEFIX PLUS DRAINAGE LIFTING STATION Mounting instructions ventilation insert, ventilation grille Inspection opening min. 500x500 HT pipe DN 50 shim disc Hebefix plus can be combined with all commercially available pre-wall systems. The distances shown between the elements must be observed. Rails mounted on the floor for the alignment of several elements can be placed underneath the tank to save space A ventilation system is imperative for operation. The installation method shown prevents moisture from developing behind the pre-wall. The Hebefix plus comes complete with all the special components required. Pressure pipe Ventilation pipe Inlet pipe from wash basin Inlet pipe from shower The system is placed in the installation space through the inspection opening and flexibly connected to the inlet pipes using the collars and clamps. To change the activated carbon filter in the appliance's venting system, only the push-fit ventilation grille needs to be removed The pump can be taken out once the tank cover has been removed. 65

68 JUNG PUMPEN HEBEFIX PLUS DRAINAGE LIFTING STATION TECHNICAL DATA Type Tank complete, approx. 19l, with ready installed U3-type submersible pump with 10 mm free passage and hydraulics in EIP technology with open 5-impeller wheel, pressure drain bend of the tank made of elastomer with connection socket for pressure pipe (made of PVC, PP or PE) DN 32 with a diam. of 40 mm and 1 x 40 mm diameter. 4 x Inlet connections - diam. 50 mm. Connection to the appliance's nozzles with elastic connection collars. Pump Vertical, single stage, completely submersible, IP 68 enclosure type, insulation class B, motor thermostat for safety shut-off in case of overtemperature with automatic start-up system when sufficiently cooled, automatic circuit, moisture-sealed cable inlet to protect the pump in case of cable damage, permanent operation possible due to motor jacket cooling. Level control Automatic float switch, alarm system. Materials Motor housing and shaft made of stainless steel, tank, pump housing and impeller made of plastic, collars and outlet elbow made of elastomer. Seal Shaft seal ensured by shaft sealing rings and intermediate oil chamber, safe to run dry. Scope of supply Unit including pump according to the German European standard EN 12050, ready-to-connect with cable and plug, complete with collars, outlet elbow, swing-type checkvalve 1¼", transition nipple, ventilation insert, activated carbon filter, clamps and fastening material. Dimensions Hebefix plus (mm) ON OFF Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

69 JUNG PUMPEN HEBEFIX EXTRA DRAINAGE LIFTING STATION FOR AGGRESSIVE WASTE WATER APPLICATION The Hebefix extra lifting station is an easily installed appliance designed for the disposal of aggressive waste water. The numerous connection options allow the appliance to be connected directly to a water softening plant or condensing boiler in order to dispose of the aggressive waste water produced in such systems. The grey water is pumped to the nearest downpipe through a small-dimensioned pressure pipe (left or right side). For acoustic failure message, the Hebefix plus contains a runtime monitoring with alarm and a potential-free alarm contact. The unit is supplied with a submersible pump mounted (U3K extra) which is ready to be plugged to a safety socket and operates fully automatically as soon as waste water starts to flow in. When installed in bathrooms and shower rooms, the corresponding German VDE regulations must be observed. The unit is in conformity with the specifications of the DIN EN standard. Ready to connect Quiet Integrated ventilation for reliable pump operation Flushing device prevents build-up of deposits in the tank PERFORMANCE Hebefix extra (pump included in the scope of supply) Runtime monitoring with acoustic alarm and potential-free alarm contact Easy to maintain High-quality plastic tank (ABS) operative limit pressure pipe DN 32 U3K extra We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

70 JUNG PUMPEN HEBEFIX EXTRA DRAINAGE LIFTING STATION FOR AGGRESSIVE MEDIA HEBEFIX EXTRA Type Height x Width x Depth Cable Weight approx. Code no. Hebefix extra 411 x 425 x 183 mm 1,5 m 7,0 kg JP45757 Accessories: Ball valve 1¼, (DN32), PVC PERFORMANCE Type Delivery head H [m] Hebefix extra Flow rate Q [m3/h] ELECTRICAL DATA JP46111 Type Type of Voltage Motor rating kw RPM F.L.C. Motor protection Plug current Volt P1 P2 min-1 Ampere Hebefix extra 1-phase 1/N/PE~230 0,3 0, ,2 in the winding Safety- TECHNICAL DATA Type Tank, approx. 19l, complete with ready installed submersible pump (U3KS extra) with 10 mm free passage and hydraulics in EIP technology with open 5-impeller wheel, pressure drain bend of the tank made of elastomer with connection socket for pressure pipe (made of PVC, PP or PE) DN 32 with a diam. of 40 mm and 1 x 40 mm diameter. 4 x Inlet connections - diam. 50 mm. Connection to the nozzles of the appliance with elastic sealing collars. Pump Vertical, single stage, completely submersible, IP 68 enclosure type, insulation class B, motor thermostat for safety shut-off in case of overtemperature with automatic start-up system when sufficiently cooled, automatic circuit, moisture-sealed cable inlet to protect the pump in case of cable damage, permanent operation possible due to motor jacket cooling. Level control Automatic float switch, alarm system. Materials Motor housing (1.4571), shaft and bolts made of stainless steel; tank, pump housing and impeller made of plastic; collars and outlet elbow made of elastomer. Seal Silicon carbide mechanical seal, intermediate oil chamber, radial shaft sealing ring towards the motor section, safe to run dry. Supply of supply Unit including pump, according to DIN EN 12050, ready to connect with cable and plug, complete with collars, outlet elbow, swing-type check valve 1¼, transition nipple, activated carbon filter, clamps and fastening materials. Mounting arrangement Dimensions Hebefix extra (mm) ON OFF Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

71 JUNG PUMPEN HEBEFIX ABOVE FLOOR SUMP APPLICATION The above floor sump Hebefix is a drainage pump station in mini size. It consists of a mountable or suspendable plastic tank (approx. 25 l) with an additional sleeve for 40 mm PVC/HT pipes at the top and three additional inlet on the sides. The lateral lower inlet sleeves have been designed for 50 mm PVC/HT pipes. The cellar drainage pump U3KS intended for the Hebefix tank is connected at the prepared pipe connection and pumps the grey water running in automatically to the next sewage pipe. Thus, a drain for a washbasin can be installed at any requested site - also below the backpressure level - without a lot of cumbersome masonry work and without excavating a pit. A washing machine, a dish washer, a bathtub and a shower tray can be connected as well. The connection of a ventilation pipe passed to the roof prevents odours. If no ventilation pipe is connected, the activated carbon filter prevents annoyance caused by offensive odour. The installation of an alarm system (AWR 3) is recommended. It warns against impermissibly high water levels and switches the washing machine off, if and when required. The scope of delivery includes the plastic tank with integrated connection hose, clamps, swing-type check valve as supple-mentation kit for U3 KS, activated carbon filter, hose connection for the washing machine (top, lateral connections), rubber feet and wall attachment parts (without pump). The unit is in conformity with the specification of German / European standard Hebefix with U3KS and special float switch Overflow protection Wall-hung installation Alarm system possible Disposal of condensate from condensation boilers (only with U3KS special) PERFORMANCE Hebefix with U3KS Lid with snap-on cap Direction of pressure drain variable Swing-type check valve Activated carbon filter Pumping power U3KS / U3KS special We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

72 JUNG PUMPEN HEBEFIX ABOVE FLOOR SUMP MOUNTING ARRANGEMENT - HEBEFIX (GROUND ERECTION) HEBEFIX (WALL-MOUNTED) DIMENSIONS (MM) inlet (d=49) optional on top, left or right side pressure-/vent pipe (d=40) optional right or left side The additional lower inlet on both sides (H 100 mm) can be used to install Hebefix 100 in a level shower tray backpressure safe. The series float switch of U3KS then has to be replaced by the special float switch. If the installation of an alarm circuit is planned, the corresponding attachment of the alarm switch has to be provided. (Please observe when ordering!) Hebefix can be erected on the floor. A wall suspension is possible as well in order to achieve more ground clearance to to permit easy and fast cleaning. inlet (d=50) left or right side standard float low level float ABOVE FLOOR SUMP Type Largest height x width x depth Connections Weight approx. Code No. Hebefix tank, white 320 x 380 x 291 mm 3 x 40 mm 3 kg JP01063 without pump 2 x 50 mm placeable pump U3KS (cable length 4 m) JP00206 or U3KS (cable length 10 m) JP09808 or U3KS special for condensate from condensation boilers JP09563 ACCESSORIES Art.-Nr. 1 Special float switch for low switching heights (switching height ON approx. 110 mm, OFF approx. 50 mm) JP Stop valve 1¼ (DN 32), PN 16 H B D 110 max. 60 1¼ JP44785 Ball valve 1¼ (DN 32), PVC, for U3KS special JP Alarm unit AGR mains-dependent, with potential-free make contact JP44893 Alarm unit washing machine stop AWR with reed switch, separate, JP44897 mains-dependent and 3 m cable Fastener for alarm switch (only U3KS with special float switch) JP Rechargeable battery for mains-independent alarm JP44850 PERFORMANCE Type Delivery head H [m] U3KS Flow rate Q [m /h] U3KS spezial Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

73 JUNG PUMPEN HEBEFIX 100 ABOVE FLOOR SUMP APPLICATION The above floor sump Hebefix 100 is a drainage pump station for lifting faecesfree domestic and commercial wastewater up to 104 F (40 C). The tank of Hebefix 100 H version is resistant to wastewater temperatures of up to 176 F (80 C). It is a free-standing plastic tank (approx. 75 l) with four combination inlets for pipes with an external diameter of 50 or 110 mm. The pressure pipe enclosed can be passed out of the tank on the left or right side as required (connection R 1½ ). The pump to be used can be selected according to the volume of wastewater or as individually required: In case of slightly dirty water (grain size max. 10 mm), pumps U3KS, U 5 KS as well as U 6 K ES+DS can be used. If the admixtures are larger or the volume of wastewater is bigger, the use of a pump of the US series in recommendable. In case of higher wastewater temperatures (commercial use or block of flats), US hot water pumps are used in Hebefix 100 H. Optionally, a special float (see accessories) can be fitted to reduce the on and off switching height as well as the residual volume. In case of commercial applications, the resistance of the materials have to be tested in advance. Hebefix is ideal for subsequent groundlevel installation. Without a lot of masonry work or without excavating a pit, Hebefix can be installed at any requested location - even downstream of the backpressure level. Wash basins, washing machines or dish washers as well as a shower tray (only in combination with a U3KS or U6KS with special float) can be connected without any problems. The connection of a ventilation pipe passed to the roof prevents odours. If the sump is ventilated at the erection site, an activated carbon filter prevents unpleasant smell of Hebefix 100. The installation of an alarm system is recommended. It warns against impermissibly high water levels in the tank. Overflow protection Wall-hung installation Alarm system possible Disposal of condensate from condensation boilers (only with U3KS special) PERFORMANCE Hebefix 100 with US pump Lid with snap-on cap Direction of pressure drain variable Swing-type check valve Activated carbon filter We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

74 JUNG PUMPEN HEBEFIX 100 ABOVE FLOOR SUMP ABOVE FLOOR SUMP Type Dimensions H x W x D Connections Weight Code No. Hebefix 100 tank without pump Hebefix 100 H tank without pump (resistant to hot water up to 176 F (80 C) PERFORMANCE ELECTRICAL DATA 500 x 570 x 390 mm 500 x 570 x 390 mm Hebefix 100-Sump Type of Voltage Motor rating kw RPM F.L.C. Motor Plug optionally with type current Volt P1 P2 min-1 Ampere protection U3KS 1-phase 1/N/PE~ Safety- U3KS special 1-phase 1/N/PE~ Safety- U5KS 1-phase 1/N/PE~ Safety- U6K ES 1-phase 1/N/PE~ Safety- U6K DS 3-phase 3/PE~ CEE- US 62 ES 1-phase 1/N/PE~ Safetyinstalled in US 62 DS 3-phase 3/PE~ CEEthe winding US 73 ES/HES 1-phase 1/N/PE~ Safety- US 73 DS 3-phase 3/PE~ CEE- US 102 ES 1-phase 1/N/PE~ Safety- US 102 DS 3-phase 3/PE~ CEE- US 103 ES/HES 1-phase 1/N/PE~ Safety- US 103 DS 3-phase 3/PE~ CEE- MOUNTING ARRANGEMENT HEBEFIX 100 / HEBEFIX 100 H 4 x 50 mm 4 x 110 mm 4 x 50 mm 4 x 110 mm 8.6 kg JP kg JP09348 Types Delivery head H [m] U3KS Flow rate Q [m3/h] U3KS spezial U5KS U6K ES/DS US 62 ES US 62 DS US 73 ES/HES US 73 DS US 102 ES/DS US 103 ES/DS/HES the vertical discharge pipe with swing-type check valve and loop must be taken above local back up level overhead ventilation When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring

75 JUNG PUMPEN HEBEFIX 100 ABOVE FLOOR SUMP ACCESSORIES Code No. Hebefix 100 Hebefix 100 H 1 Special float switch for low switching heights (U3KS, U3KS spez., US ES/DS, US ES/DS, US HES) Special float switch for low switching heights (U5KS, U6KS) JP44795 JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Connection kit DN 100, elastic sleeve with clamps JP Alarm unit AGR, mains dependent, with potential-free contact, 3 m cable, resistant to hot water Alarm unit washing machine stop AWR with reed switch, mains dependent, 3 m cable, resistant to hot water Alarm unit washing machine stop AWO with (plug housing - for alarm forwarding in case of several washing machines) JP44893 JP44897 JP44899 Fastener for alarm switch (only U3KS, U 5 KS and U6KS with special float switch) JP Rechargeable battery for mains-independent alarm JP Special ventilation, special filter with housing JP27484 SWITCHING HEIGHTS Pump types Serial float switch Special float switch for low switching heights Switching height ON Switching height OFF Switching height ON Switching height OFF U3KS ca. 220 mm ca. 115 mm ca. 110 mm ca. 50 mm U5KS ca. 245 mm ca. 140 mm ca. 95 mm ca. 45 mm U6KS ca. 275 mm ca. 175 mm ca. 135 mm ca. 85 mm US 62 ES/DS ca. 245 mm ca. 130 mm ca. 160 mm ca. 110 mm US 73 ES/DS ca. 245 mm ca. 130 mm ca. 160 mm ca. 110 mm US 102 ES/DS ca. 275 mm ca. 160 mm ca. 190 mm ca. 140 mm US 103 ES/DS ca. 275 mm ca. 160 mm ca. 190 mm ca. 140 mm Switching heights measured from the erection level of the tank 73

76 JUNG PUMPEN HEBEFIX 100 ABOVE FLOOR SUMP TECHNICAL DATA Tank Water-tight PE tank (PP tank Hebefix 100 H), approx. 75 l, with four combination connection socket for DN 50 / DN 100 inlets, tank ventilation, attachment of the pressure socket of the pump and odour-sealed lid. The pressure pipe can be passed through the tank wall in a water-tight connection to the left or to the right as required. Installation Hebefix 100 is an above floor sump. The mounting kit needed for the installation is included to the tank. The pump, which has to be ordered separately, can be installed in the tank ready to be plugged in. The cable passage in the tank lid is suitable for all safety plugs as well as CEE plugs, which is closed with the stopper provided; for this reason do not cut off the plug. The additional lower inlet on both sides (H 100 mm) can be used to install Hebefix 100 in a level shower tray backpressure safe. In this case the serial float switch of U3KS/U6KS has to be replaced by the special float switch for low switching heights. (Please observe when ordering!) Scope of supply Plastic tank to house a pump tested in keeping with German / European standard DIN EN 12050, with seal and cover mounted, four combination inlets, connection sleeve DN 100 with clamps, plug-in seals and elastic connection, tank ventilation, activated carbon filter (Hebefix 100 only), cable inlet, tank pressure pipe enclosed (made of stainless steel in case of Hebefix 100 H) and swing-type check valve 1½, (without pump). Hebefix 100 H - duplex unit Due to the connection of two Hebefix 100 H, the customer can set up a duplex unit for hot water disposal. The necessary accessories are available upon request. DIMENSIONS HEBEFIX 100 / 100 H (MM) vent inlet optional view A pressure pipe 1 ½ optional in front or behind Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

77 JUNG PUMPEN HEBEFIX 200 ABOVE FLOOR TANK APPLICATION The Hebefix 200 is available for bigger domestic wastewater volume and larger storage capacity. Without requiring a great deal of construction work, it disposes of domestic wastewater from laundries, storage or cellar areas. The Hebefix 200 can be installed as a single as well as duplex system. The required components for the installation of the pump are part of the scope of supply. The duplex system provides bigger security in the disposal of wastewater. In normal operation the two pumps operate alternately or at the same time to cope with peak load. The control unit operates the duplex system depending on the type of pump (see accessories). The pump to be placed can be selected according to the amount of wastewater. The dirty water to be transported and the pumping power required have to be taken into consideration in particular. In case of slightly dirty water, pumps U 3 K, U 5 K as well as U 6 K E+D can be used. If the admixtures are larger or the volume of wastewater is bigger, the use of a pump of the US series is recommendable. Pumps US Ex are used in hazardous areas. In case of commercial applications, the resistance of the materials have to be tested in advance. Depending on the type of pump used, the Hebefix with 1½ or the Hebefix with 2 discharge branch has to be chosen. The unit is in conformity with the specification of German / European standard DIN EN Single- or duplex unit Odour-tight cover (screw fitted) Control unit possible Easy maintenance PERFORMANCE Hebefix We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

78 JUNG PUMPEN HEBEFIX 200 ABOVE FLOOR TANK HEBEFIX 200 Type Dimensions H x W x D Weight Code No. Hebefix with cover, without pumps 770 x 760 x 740 mm 17.5 kg JP09976 Hebefix with cover, without pump 770 x 760 x 740 mm 17.5 kg JP44988 PERFORMANCE Hebefix with Delivery head H [m] U3K Flow rate Q [m3/h] U3K special U5K U6K E/D US 62 E / US 73 E US 62 D / US 73 D US 102 E/D / US 103 E/D US 73 Ex E US 73 Ex D US 103 Ex E/D Hebefix (only single unit) with US 75 ES US 75 DS US 105 ES US 105 DS Caution! When used as a single system a pump with float switch fitted has to be selected. ELECTRICAL DATA Hebefix with pumptype Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min.-1 Ampere protection U3K 1-phase 1/N/PE~ Safety- U3K special 1-phase 1/N/PE~ Safety- U5K 1-phase 1/N/PE~ Safety- U6K E 1-phase 1/N/PE~ Safety- U6K D 3-phase 3/PE~ CEE- US 62 E 1-phase 1/N/PE~ installed in Safety- US 62 D 3-phase 3/PE~ the winding CEE- US 73 E 1-phase 1/N/PE~ Safety- US 73 D 3-phase 3/PE~ CEE- US 102 E 3-phase 1/N/PE~ Safety- US 102 D 3-phase 3/PE~ CEE- US 103 E 1-phase 1/N/PE~ Safety- US 103 D 3-phase 3/PE~ CEE- US 73 Ex E 1-phase 1/N/PE~ in the control without US 73 Ex D 3-phase 3/PE~ winding without US 103 Ex E 1-phase 1/N/PE~ thermostat without US 103 Ex D 3-phase 3/PE~ without US 75 ES 1-phase 1/N/PE~ integrated Safety- US 75 DS 3-phase 3/PE~ integrated CEE- US 105 ES 1-phase 1/N/PE~ integrated Safety- US 105 DS 3-phase 3/PE~ integrated CEE- 76

79 JUNG PUMPEN HEBEFIX 200 ABOVE FLOOR TANK ACCESSORIES Code No. Single unit 1 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, JP44891 with potential-free contact and 3 m cable Alarm unit AG10 ditto with 9.5 m cable JP44892 Alarm unit washing machine stop AW3 with submersible ball JP44895 contact switch, separate, mains-dependent, and 3 m cable Alarm unit washing machine stop AWO JP44899 (plug housing - for alarm forwarding in case of several washing machines) Duplex unit Control unit AD 4 Ex W (only for US 73 Ex E) JP25901 Control unit AD 8 Ex W (only for US 103 Ex E) JP25902 Control unit AD 23 Ex (only for US 73 Ex D) JP09754 Control unit AD 25 Ex (only for US 103 Ex D) JP09683 Auxiliary switch unit ExH-A (for explosion-proof pumps only) JP16720 Dry run protection JP44603 Level switch, for US 73 Ex and US 103 Ex (single system) upon request 1 Control unit BD 00 E (AC pumps) JP45735 Control unit BD 00 (three-phase pumps) JP45993 Control unit BD 23 Ex (only for US 73 Ex D) JP09755 Control unit BD 25 Ex (only for US 103 Ex D) JP09681 Auxiliary switch unit ExH-B (for explosion-proof pumps only) JP00295 Dry run protection JP44603 Submersible switch pack JP23857 Submersible switch pack, for grease-containing waste-water Recommended for use with grease separators. Pipes especially resistant to oil and hydrolysis. JP42230 Control units for duplex systems with pumps US 73 Ex W and US 103 Ex W upon request. 2 Rechargeable battery for mains-independent alarm JP Seal leak detector DKG (for US pumps only) JP44900 DKG Ex (only for US 73 Ex + US 103 Ex) JP Stop valve, 1½ (DN 40), PN 16 Stop valve, 2 (DN 50), PN 16 H B D 125 max. 60 1½ 140 max JP44786 JP Special ventilation, special filter with housing JP27484 Mounting arrangement Hebefix 200 When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring

80 JUNG PUMPEN HEBEFIX 200 ABOVE FLOOR TANK TECHNICAL DATA Tank Water-tight PE tank (220 l) with connecting piece for one inlet DN 150/200 and one DN 100, connecting piece for ventilation / cable conduit (DN 70), discharge branch Hebefix connecting piece for pressure pipe DN 40 (PVC pipe, diam. 50 mm) or Hebefix with male thread 2, with odour-tight lockable cover (screw fitted). Installation Hebefix 200 is an above floor sump. The mounting kit needed for the installation is included to the tank. The pump, which has to be ordered separately, can be installed in the tank ready to be plugged in. The cable passage in the tank lid is suitable for all safety plugs as well as CEE plugs, which is closed with the stopper provided; for this reason do not cut off the plug. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used. Scope of supply Plastic tank to house a pump tested in keeping with German / European standard DIN EN with shaped connecting piece with cover and seal, hose connection, premounted pressure pipe with swing-type check valve, plug for cable conduit, without pumps. Dimensions Hebefix duplex unit (mm) Dimensions Hebefix single unit (mm) inlet DN100 (Ø110) glued socket for pressure pipe DN40 PVC-pipe Ø50 inlet DN100 (Ø110) male thread 2 inlet DN150 (Ø160)/ DN100 (Ø110) vent/cable DN70 (Ø50) inlet DN150 (Ø160)/ DN100 (Ø110) vent/cable DN70 (Ø75) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

81 JUNG PUMPEN BAUFIX 50 UNDERFLOOR SUMP APPLICATION Baufix 50 is a compact sump designed for the installation in foundation rafts or cellar floors. Together with the submersible motorised pump U3KS, it is suitable for the drainage of domestic wastewater from washbasins, sinks, showers and washing machines in cellars or lavatories. The floor drain in the cover of the sump protects the location against bigger floods. The introduction of wastewater from toilets and urinals is not permitted. The pressure-resistant sump is placed into the pit without formwork; the pipes are connected and the sump embedded flush in concrete. The installation in areas subject to the groundwater flooding is permitted only along with additional measures (water-tight concrete shell) as the connection between PE and concrete does not withstand pressing water. In combination with the height-adjustable and rotatable cover made of plastic, the shaped sump neck permits a perfect level compensation at the installation site. Thus, the installation depth of the sump may vary between 45 and 71 cm. The arrangement of the combined inlets in the lower part of the sump permits installation in flat pits as well. The swing-type check valve fitted in the works of the manufacturer prevents the reflux of the waste-water from the pressure pipe into the sump. The standard odour trap stops annoyance caused by offensive odour. The screw clamp with wing bolt in the container ensures ease of installation and maintenance of the pump. For deeper installation depths or more powerful pumps, we recommend the use of Baufix 100 and Baufix 200. The unit is in conformity with the specification of German / European standard DIN EN Odour trap Floor drain Integrated sump extension Complete pressure pipe in the sump Mounted swing-type check valve Level-compensating frame PERFORMANCE Baufix 50 Quick-lock of the pump Two combination inlets DN 50/100 Seal collar for attaching to the customer s thin-bed waterproofing system Pumping power U3KS / U3KS special We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

82 JUNG PUMPEN BAUFIX 50 UNDERFLOOR SUMP UNTERFLOOR SUMP Type Dimensions H x W x D Weight Code No. Baufix 50 sump with cover and floor drain, without pump 575 x 405 x 380 mm 11.5 kg JP09335 PERFORMANCE Type Delivery head H [m] U3KS Flow rate Q [m³/h] U3KS spezial ELECTRICAL DATA Baufix 50 sump optionally with type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection U3KS 1-phase 1/N/PE~ installed in the Safety- U3KS spezial 1-phase 1/N/PE~ winding Safety- Mounting arrangement Baufix 50 the pressure tube must be takten in a loop over the local backup level cast plaster concrete tiles slotted plug vent pipe above roof level level compensation internal vent pipe with filter When used down-stream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring. ground When installed in bathrooms and shower rooms, the corresponding German VDE regulations have to be observed! 80

83 JUNG PUMPEN BAUFIX 50 UNDERFLOOR SUMP ACCESSORIES Code No. 1 Alarm unit AGR, mains dependent, with potential-free contact, 3 m cable, resistant to hot water Alarm unit washing machine stop AWR with reed switch, mains dependent, 3 m cable, resistant to hot water Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines) Fastener for alarm switch JP44893 JP44897 JP44899 JP Rechargeable battery for mains-independent alarm JP Cover plate, stainless steel,to be tiled with floor drain and odour trap JP Special ventilation, special filter with housing JP Stop valve, 1¼ (DN32) H W D 110 max. 60 1¼ JP44785 Ball valve 1¼ (DN32), PVC, for U3KS special JP46111 MOUNTING INSTRUCTIONS Floor-level compensation The cover with the round throat shoulder in the sump opening can be aligned vertically and rotationally. Thus, Baufix can be adapted to the effective upper edge of floor coverings or tiles laid at a later point. A profile sealing ring is used to seal the space between sump and cover. Max. extension by cover frame Odour trap An odour trap is provided as a standard for the floor drain. The necessary siphon components belong to the scope of supply. Installation with and without drain

84 JUNG PUMPEN BAUFIX 50 UNDERFLOOR SUMP TECHNICAL DATA Tank Water-tight PE tank (40 to 55 l) with two combined inlets (DN 50 as sleeve / DN 100 as connecting piece) for space-saving connection, connecting piece for ventilation / cable conduit (DN 70) and connecting piece for pressure pipe DN 32 (PVC pipe, diam. 40 mm), integrated sump extension, level-compensating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain. All junctions (tank / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals. Installation Place the tank into the prepared pit or the existing chamber; align and shorten to the requested dimension, if and when required. Make the pipe connections, and encase the sump with concrete flush with the upper edge. Insulation, screed and flooring material are levelled by the height-adjustable plastic cover frame. Connect the special float for low switching heights and pressure pipe ports to the pump and join with the elastic pipe to the pre-mounted non-return valve. Pass the power cable of the pump through the venting / cable conduit up to the T piece provided by the customer. The outlet is then sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used. Caution: It is not necessary to cut off the plug. Scope of supply Plastic tank to house a pump tested in keeping with German / European standard DIN EN with shaped connecting piece, shaped sump extension, level-compensating plastic cover frame with cover plate, odour trap for the floor drain, discharge branch with swing type-check valve and pressure pipe premounted in the tank, special float for lower switching heights, plug-in seal DN 50, closing plug for cable conduit (without pump). Dimensions Baufix 50 (mm) Alarm device Alarm Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

85 JUNG PUMPEN BAUFIX 100 UNDERFLOOR SUMP APPLICATION Without a great deal of construction work, the underfloor sump Baufix 100 can be used to remove effluent from laundries, storage or cellar areas below the backpressure level. The use as a collecting tank for faeces is not permitted. Without formworks, the pressureresistant PE sump can be placed into the concrete bed as a collecting tank for the underfloor pipework. The installation in areas with high groundwater levels is possible under the use of the groundwater seal. The pump can be selected according to the amount of wastewater and the kind of dirty water to be transported. In case of slightly dirty water (solid size max. 10 mm), the U3KS, U5KS as well the U6K ES+DS pumps can be used. If the admixtures are larger or the volume of the wastewater is bigger, the use of a pump of the US series is recommendable. Pumps US Ex must be used in explosion hazardous areas. For the disposal of condensate from condensing boilers, the U3KS spezial has to be used. The swing type-check valve prevents the return of the waste-water from the pressure pipe into the sump. The standard odour trap stops annoyance caused by bed smell. By subsequently adjusting the plastic cover frame, the sump cover can adapt easily variable floor and tile levels. The unit is in conformity with the specification of German / European standard DIN EN Pressure resistant sump Installation in areas with high groundwater levels Guide rail system for U3KS U5KS U6K ES/DS Odour trap PERFORMANCE Floor drain Includes complete internal pipework Level-compensating frame Seal collar for attaching to the customer s thin-bed waterproofing system Performance range We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

86 JUNG PUMPEN BAUFIX 100 UNDERFLOOR SUMP UNDERFLOOR SUMP Type Dimensions H x W x D Weight Code No. Baufix 100 sump with cover and floor drain, without pump 698 x 555 x 555 mm 14 kg JP47214 PERFORMANCE Types Delivery head H [m] U3KS Flow rate Q [m 3 /h] U3KS spezial U5KS U6K ES / DS US 62 ES US 62 DS US 73 ES US 73 DS US 102 ES / DS US 103 ES / DS US 73 Ex E US 73 Ex D US 103 Ex E/D ELECTRICAL DATA Baufix100 sump Type of Voltage Motor rating kw RPM Current Motor Plug optionally with type current Volt P1 P2 min-1 Ampere protection U3KS 1-phase 1/N/PE~ Safety- U3KS spezial 1-phase 1/N/PE~ Safety- U5KS 1-phase 1/N/PE~ Safety- U6K ES 1-phase 1/N/PE~ Safety- U6K DS 3-phase 3/PE~ installed CEE- US 62 ES 1-phase 1/N/PE~ Safetyin the US 62 DS 3-phase 3/PE~ CEE- US 73 ES 1-phase 1/N/PE~ winding Safety- US 73 DS 3-phase 3/PE~ CEE- US 102 ES 1-phase 1/N/PE~ Safety- US 102 DS 3-phase 3/PE~ CEE- US 103 ES 1-phase 1/N/PE~ Safety- US 103 DS 3-phase 3/PE~ in the CEE- US 73 Ex E 1-phase 1/N/PE~ ohne control US 73 Ex D 3-phase 3/PE~ ohne + winding US 103 Ex E 1-phase 1/N/PE~ ohne US 103 Ex D 3-phase 3/PE~ thermostat ohne Mounting arrangement Baufix When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring. When installed in bathrooms and shower rooms, the corresponding German VDE regulations have to be observed!

87 JUNG PUMPEN BAUFIX 100 UNDERFLOOR SUMP ACCESSORIES 1 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential-free contact and 3 m cable Alarm unit AG10 ditto with 9.5 m cable Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent, and 3 m cable Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines) Control unit AD 4 Ex W (only for US 73 Ex E) Control unit AD 8 Ex W (only for US 103 Ex E) Control unit AD 23 Ex (only for US 73 Ex D) Control unit AD 25 Ex (only for US 103 Ex D) LM-circuit (for explosion-proof pumps only) Code No. JP44891 JP44892 JP44895 JP44899 JP25901 JP25902 JP09754 JP09683 JP Rechargeable battery for mains-independent alarm JP Seal leak detector DKG (for US pumps only) JP44900 DKG Ex (only for US 73 Ex + US 103 Ex) JP Assembly set for LM circuit when a US 73 Ex + US 103 Ex is installed JP Cover plate, to be tiled with stainless steel floor drain and odour trap JP Special ventilation, special filter with housing JP Stop valve, 1 ¼ (DN 32), PN 16 Ball valve 1¼ (DN32), PVC, for U3KS special H W D 110 max. 60 1¼ JP44785 JP Guide rail system GR32 for Baufix 100 JP Groundwater seal JP47216 MOUNTING INSTRUCTIONS Floor-level compensation The cover with the round throat shoulder in the sump opening can be aligned vertically and rotationally. Thus, Baufix can be adapted to the effective upper edge of floor coverings or tiles laid at a later point. A profiled sealing ring is used to seal the space between sump and cover. Odour trap An odour trap is provided as a standard for the floor drain. The necessary siphon components belong to the scope of supply. Max. extension by cover frame Installation with and without drain plug drain

88 JUNG PUMPEN BAUFIX 100 UNDERFLOOR SUMP TECHNICAL DATA Tank Water-tight PE sump (70 l) with two inlets (DN 100), connecting socket for ventilation / cable conduit (DN 70) and connecting socket for pressure pipe DN 32 (PVC pipe, diam. 40 mm), level-compensating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain. All connections (sump / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals. Installation Place the sump in the prepared pit and align it. Connect all pipes, backfill the ditch and cast with concrete flush with the floor. Insulation, screed and flooring material are levelled by the height-adjustable plastic cover frame. Screw the pipe connection supplied into the outlet of the pump (shorten pipe length as specified). Fit the pump to the elastic connection in the sump. Pass the power cable of the pump through the venting line up to the T piece (to be provided by the customer according to the installation drawing). The outlet is then sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used. Caution! It is not necessary to cut off the plug of the pump! Scope of supply Plastic sump to receive a pump tested in accordance to the German / European standard DIN EN with integrally moulded connecting piece and level-compensating plastic cover frame with cover plate, odour trap for floor drain, hose connection, discharge branch, swing-type check valve, parts required for pump installation, plug for cable conduit, without pump. Dimensions Baufix 100 (mm) Alarm device Pull the cable through the vent aperture ot the tank Fix the float switch cable with the supplied clip to the pump handle Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

89 JUNG PUMPEN BAUFIX 200 UNDERFLOOR SUMP APPLICATION Baufix 200 is for bigger domestic wastewater volume and larger storage capacity. Without requiring a great deal of construction work, it disposes of domestic wastewater from laundries, storage or cellar areas. Baufix 200 can be installed as a single as well as duplex system. The required components for the installation of the pump are part of the scope of supply. The duplex system provides bigger security in the disposal in wastewater. In normal operation the two pumps operate alternately or at the same time to cope with peak load. The pump to be placed can be selected according to the amount of wastewater. The dirty water to be transported and the pumping power required have to be taken into consideration in particular. In case of slightly dirty water, pumps U3K, U5K or U6K E+D can be used. If the admixtures are larger or the volume of wastewater is bigger, the use of a pump of the US series is recommendable. Pumps US Ex are used in hazardous areas. In case of commercial applications, the resistance of the materials have to be tested in advance. Depending on the type of pump used, the Hebefix with 1½ or the Hebefix with 2 discharge branch has to be chosen. Without formwork, the pressure-resistant plastic container is placed into the concrete bed and forms a collecting tank for underfloor pipework. The installation in areas subject to the groundwater flooding is permitted only along with additional measures (water-tight concrete shell) as the connection between PE and concrete does not withstand pressing water. By subsequently adjusting the plastic cover frame, the sump cover can be adapted easily and variably to the floor and tile conditions. The unit is in conformity with the specification of German / European standard DIN EN Odour trap Floor drain Single and duplex system Complete tank pressure pipe with duplex swing-type check valve PERFORMANCE Baufix duplex unit Level-compensating frame Extendable tank neck Seal collar for attaching to the customer s thin-bed waterproofing system We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

90 JUNG PUMPEN BAUFIX 200 UNDERFLOOR SUMP BAUFIX 200 Type Dimensions H x W x D Weight Code No. Baufix with floor drain and cover, without pumps 750 x 760 x 760 mm 20.5 kg JP09991 Baufix with floor drain and cover, without pump 750 x 760 x 760 mm 20.5 kg JP44989 PERFORMANCE Baufix with Delivery head H [m] U3K Flow rate Q [m 3 /h] U3K spezial U5K U6K E / D US 62 E / US 73 E US 62 D / US 73 D US 102 E/D / US 103 E/D US 73 Ex W US 73 Ex D US 103 Ex W/D Baufix (only single unit) with US 75 ES US 75 DS US 105 ES US 105 DS Caution! When used as a single system a pump with float switch fitted has to be selected. ELECTRICAL DATA Baufix sump Type of Voltage Motor rating kw RPM Current Motor Plug optionally with type current Volt P1 P2 min-1 Ampere protection U3K 1-phase 1/N/PE~ Safety- U3K spezial 1-phase 1/N/PE~ Safety- U5K 1-phase 1/N/PE~ Safety- U6K E 1-phase 1/N/PE~ Safety- U6K D 3-phase 3/PE~ installed CEE- US 62 E / US 73 E 1-phase 1/N/PE~ in the Safety- US 62 D 3-phase 3/PE~ winding CEE- US 73 D 3-phase 3/PE~ CEE- US 102 E 1-phase 1/N/PE~ Safety- US 102 D 3-phase 3/PE~ CEE- US 103 E 1-phase 1/N/PE~ Safety- US 103 D 3-phase 3/PE~ in the CEE- US 73 Ex W 1-phase 1/N/PE~ ohne control US 73 Ex D 3-phase 3/PE~ ohne + winding US 103 Ex W 1-phase 1/N/PE~ ohne US 103 Ex D 3-phase 3/PE~ thermostat ohne US 75 ES 1-phase 1/N/PE~ integrated Safety- US 75 DS 3-phase 3/PE~ integrated CEE- US 105 ES 1-phase 1/N/PE~ integrated Safety- US 105 DS 3-phase 3/PE~ integrated CEE- 88

91 JUNG PUMPEN BAUFIX 200 UNDERFLOOR SUMP ACCESSORIES Code No. 1 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential-free contact and 3 m cable JP44891 Alarm unit AG10 ditto, with 9.5 m cable, JP44892 Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent, and 3 m cable JP44895 Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines) JP44899 Control unit AD 4 Ex W (only for US 73 Ex W) JP25901 Control unit AD 8 Ex W (only for US 103 Ex W) JP25902 Control unit AD 23 Ex (only for US 73 Ex D) JP09754 Control unit AD 25 Ex (only for US 103 Ex D) JP09683 Auxiliary switch unit ExH-A (for explosion-proof pumps only) JP16720 Dry run protection JP44603 Level switch, for US 73 Ex and US 103 Ex (single system) upon request 1 Control unit BD 00 E (AC pumps) JP45735 Control unit BD 00 (three-phase pumps) JP45993 Control unit BD 23 Ex (only for US 73 Ex D) JP09755 Control unit BD 25 Ex (only for US 103 Ex D) JP09681 Auxiliary switch unit ExH-B (for explosion-proof pumps only) JP00295 Dry run protection JP44603 Submersible switch pack, JP23857 Submersible switch pack, for grease-containing waste-water JP42230 Recommended for use with grease separators. Pipes especially resistant to oil and hydrolysis. Control units for duplex systems with pumps US 73 Ex W and US 103 Ex W upon request 2 Rechargeable battery for mains-independent alarm JP Seal leak detector DKG (for US pumps only) JP44900 DKG Ex (only for US 73 Ex + US 103 Ex) JP00249 Einzelanlage Doppelanlage 4 Cover plate, stainless steel, to be tiled with floor drain and odour trap JP Stop valve, 1½ (DN 40), PN 16 H W D JP max. 60 1½ Stop valve, 2 (DN 50), PN max JP Special ventilation, special filter with housing JP27484 Mounting arrangement Baufix 200 When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring

92 JUNG PUMPEN BAUFIX 200 UNDERFLOOR SUMP TECHNICAL DATA Tank Water-tight PE tank (220 l) with connecting piece for one inlet DN 150/200 and one DN 100, connecting piece for ventilation / cable conduit (DN 70) and for Baufix connection piece for pressure pipe DN 40 (PVC pipe, diam. 50 mm), or for Baufix male thread 2, level-compensating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain. All junctions (tank / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals. Installation Place the underfloor sump in the prepared pit and align. Make the pipe connections, and encase the sump with concrete flush with the upper edge. Insulation, screed and flooring material are levelled by the height-adjustable plastic cover frame. Screw the pipe connection supplied into the pressure line connection of the pump (shorten pipe length as specified). Use the elastic pipe connections to connect the pump to the premounted Y section in the sump. Pass the power cable of the pump and the KT switch through the venting line up to the T piece (to be provided by the customer according to the installation drawing). The outlet is then sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used. Scope of supply Plastic sump to house a pump tested in keeping with German / European standard DIN EN with shaped connecting piece with level-compensating plastic cover frame with cover plate and odour trap for floor drain, hose connection, premounted pressure pipe with duplex swing-type check valve (not Baufix ), plug for cable conduit, without pumps. Dimensions Baufix duplex unit (mm) Dimensions Baufix single unit (mm) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

93 JUNG PUMPEN SKS 200 UNDERFLOOR SUMP APPLICATION The buoyancy-proof poly-sump is an easy to install pumping station for the drainage of buildings without cellars such as holiday homes or boathouses. The sump can be installed on firm undisturbed soil without the need for any concrete work. A "Göbel" concrete cover must be ordered in addition. The sump with cover is suitable for installation sites which can only be used by pedestrians and cyclists (EN 124 group 1, admissible traffic load 5 kn/m 2 ). Due to the installation depth of the sump, it is not possible to operate in winter when there is ground frost. For all-year round use and for greater inlet depths we recommend the polysump PKS 800, which can be placed at a greater depth. TECHNICAL DATA Sump Buoyancy-proof PE-plastic sump with sockets for inlet 1 x DN 150/100 und 1 x DN 100, sockets for venting/ cable pipe (DN 70), discharge branch SKS with single-ended quick release coupling to Ø 50 mm (for PVC or PE pipe) or SKS with male thread 2. Scope of supply SKS Poly-sump for pump complying with EN with ready-to-connect preassembled pressure pipe with red brass gate valve, swing-type check valve and screw joint for easy removal of the pump for maintenance work, and ready-mounted stainless steel bracket for the pressure sensor for controlling the pump, base feet (attach to the pump as described in the installation instructions), seal element DN 100 for gas-proof sealing of the cable inlet (in the place of installation). Scope of supply SKS Poly-sump for pump complying with EN with ready-to-connect preassembled pressure pipe with PVC-stop valve (ball type shutt off value), swing-type check valve and screw joint for easy removal of the pump for maintenance work, seal element DN 100 for gas-proof sealing of the cable inlet (in the place of installation). SKS Preassembled pressure pipe Quick-lock of the pump Walkable cover Easy maintenance D EN

94 JUNG PUMPEN SKS 200 UNDERFLOOR SUMP UNDERFLOOR SUMP Type Maximum Height x Width x Depth Weight approx. Code No. SKS sump 900 x 760 x 760 mm 22.4 kg JP /2 M, Ex 395 x 235 x 230 mm 23.5 kg JP09968 Control unit AD 25 ExM, DRP 250 x 250 x 155 mm 3.5 kg JP43159 Rechargeable battery JP44850 SKS sump 900 x 760 x 760 mm 22.4 kg JP44990 US 75 ES 395 x 240 x 335 mm 13.0 kg JP09407 US 75 DS 395 x 240 x 335 mm 13.2 kg JP09405 US 105 ES 425 x 238 x 335 mm 14.6 kg JP09411 US 105 DS 425 x 238 x 335 mm 15.2 kg JP09409 Cover cl. A Ø 600 cl. A 15, h-80, D kg JP46437 Lifting device for cl. A 1 kg JP44969 PERFORMANCE Type Delivery head H [m] / 2 M, Ex Flow rate Q [m3/h] US 75 ES US 75 DS US 105 ES US 105 DS ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 P2 min-1 Ampere protection 08 / 2 M. Ex 3-phase 3/PE~ with control unit without US 75 ES 1-phase 1/N/PE~ integrated Safety- US 75 DS 3-phase 3/PE~ integrated CEE- US 105 ES 1-phase 1/N/PE~ integrated Safety- US 105 DS 3-phase 3/PE~ integrated CEE- Dimensions SKS (mm) Dimensions SKS (mm) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

95 JUNG PUMPEN SKS-B 800 POLY-SUMP FOR SUBMERSIBLE DRAINAGE PUMPS APPLICATION The buoyancy proof sumps are supplied for the house and estate drainage. They can be equipped with one or two pumps. The sumps are suitable for accessible areas (class A 15) or for traffic areas (class B 125). Preformed transport handles provide easy transport and placing into its final position. Waste water and drainage water can vary widely. Therefore we have a range of different pumps to suit the various grades of impurities. SKS-B 800 DESCRIPTION Buoyancy-proof plastic sump of high grade polyethylene approved by the German Institute for Construction Engineering (DIBt), with socket for inlet and venting, prefabricated discharge connection and ball valve. For a comfortable installation of the pumps and for an easy pump removal the sump is equipped with an guide rail system. Depending on the sump version the proven guide rail system GR 23 or GR 50 can be used. Depending on the used extension it is possible to extend the sump to a total height of 2.75 metres. The required type of loading class depends on the site. The installation depth with a concrete ring cl. A 15 is 1.70 m. The total volume is 740 litres. The storage volume up to the lower edge of the inlet is 190 litres and the residual volume is 90 litres. Mark of conformity Single- and double units suitable for traffic to class B 125 Smooth benched deposit free collection chamber Valves can be operated from above Easy to install Single unit retrofittable as duplex unit D DE

96 JUNG PUMPEN SKS-B 800 POLY-SUMP FOR SUBMERSIBLE DRAINAGE PUMPS SKS-B / 800-D32 / / 800-D50 DN100 optional vent-/cable pipe Inlet vent-/cable pipe vent-/cable pipe We reserve the right to change specifiations without notice. 94

97 JUNG PUMPEN SKS-B 800 POLY-SUMP FOR SUBMERSIBLE DRAINAGE PUMPS SCOPE OF SUPPLY SKS-B 800 (single unit) Plasic sump, assembled with guide rail system DN 32 or DN 50, PP-pipe, vertically closing swing-type check valve, ball valve, stainless steel delivery piping with 1¼ or 2 external thread, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports for connecting DN 70/DN 100 for cable and venting (KG-pipe). SKS-B 800 (duplex unit) Plastic sump, assembled with 2 guide rail systems DN 32 or DN 50, PP-pipe, 2 vertically closing swing-type check valves, ball valve, stainless steel delivery piping with 1¼ or 2 external thread, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports for connecting DN 70/DN 100 for cable and venting (KG-pipe). ACCESSORIES Description Gewicht kg Art.-Nr. 1 Poly sump SKS-B JP SKS-B SKS-B 800-D32 SKS-B 800-D50 JP47348 JP47347 JP47349 Cover cl.a Ø 600 cl. A 15, h= 80, D JP46437 Lifting device for cl. A JP44969 Cover cl.b Ø 610 cl. B 125, h= 125, D JP44972 Ventilation pipe DN 100, stainless steel JP Concrete ring 625 x 100 mm, Ø 785 JP Single ended quick release coupling with female thread and clamp 1¼ to ø 40 mm (DN 32) JP ¼ to ø 50 mm (DN 40) JP ¼ to ø 63 mm (DN 50) JP to ø 63 mm (DN 50) JP Sump extension PSV-A/B JP46429 PSV-A JP46430 PSV-A JP46431 Guide rail extension SKS-32 for single unit JP48067 Guide rail extension SKS-50 for single unit JP48065 Guide rail extension SKS-D32 for duplex unit JP48068 Guide rail extension SKS-D50 for duplex unit JP Operating handle T-Key PKS (telescopic) for extension JP Reducing socket 1½ to 2 for mounting pumps with 1½ discharge JP48069 For single units SKS-B / SKS-B Pump types with built-in level control U3KS, U5KS, U6K ES/DS, US ES/DS, US ES/DS, US ES/DS For duplex units SKS-B 800-D32 / SKS-B 800-D50 Pump types without level control U3K, U5K, U6K E/S, US E/D, US E/D, US E/D, US E/D (separate control unit with level control necessary) Additional accessories as eg. chains see data sheet pumps 95

98 JUNG PUMPEN SKS-B 800 POLY-SUMP FOR SUBMERSIBLE DRAINAGE PUMPS Dimensions sump extensions Class A Single- and duplex units SKS-B 800 Dimensions (without cover) mm Height Inlet Pressure outlet Sump Class A Sump + 1 x PSV-A/B Sump + 1 x PSV-A Sump + 1 x PSV-A Class B Sump + 1 x PSV-A/B Sump + 2 x PSV-A/B Sump + 3 x PSV-A/B Buoyancy proof depth Volume Sump Extension Switching point PSV Off On Alarm / peak load UK- Inlet SKS-B l 159 l 90 l 135 l 170 l / 190 l 190 l Class B 96 JUNG PUMPEN GmbH Steinhagen Tel. (05204) 17-0 Fax (05204) info@jung-pumpen.de

99 JUNG PUMPEN WCFIX PLUS SEWAGE LIFTING STATION FOR WASTEWATER CONTAINING FAECAL MATTER APPLICATION The WCfix plus can be fitted in a pre-wall system or connected directly to a floor-standing toilet with a minimum flush volume of 6 litres. This allows an additional WC or an additional bathroom to be installed almost anywhere during renovation or alteration work. When installed below the backup level, the device also provides anti-flooding protection. Pumping is particularly quiet due to its flow-optimized open centrifugal impeller. Due to this design, regular cleaning is not necessary and servicing works are significantly reduced. Due to the restricted use, the installation is only permitted if the number of users is small and an additional WC above the backup level is available to them. According to DIN EN Part 3, the following sanitary products can be connected: 1 WC 1 washbasin 1 shower 1 bidet These are required to be located in the same room. According to DIN EN Part 3, washing machines or bathtubs must not be connected. The WCfix is equipped with a runtime monitoring for early acoustic fault signalling. It is also possible to pass on the fault signal to other places via a volt free contact fitted as standard. The appliance is fully pre-assembled, ready for connection to a power socket, and operates fully automatically as soon as the flush is actuated. When installed in bathrooms or shower rooms, the corresponding German VDE regulations must be observed. Attention: Do not flush any hygenic products down the toilet, because they can cause malfunctions! For the installation and and for maintenance work a sufficiently large inspection opening has to be planned (accessory). WCfix plus For pre-wall installation or fitting directly behind a floor-standing WC Powerful motor Low level additional inlets Runtime monitoring with acoustic alarm and potential-free alarm contact Vent valve and activated carbon filter Maintenance-friendly Integrated swing-type check valve Maximum horizontal pressure pipe length including 2 elbows DN 40 and Ø36 ID DN 32 and Ø28 ID PERFORMANCE WCfix plus Operative limit Q min. DN 32 pressure pipe DN 40 pressure pipe Delivery head H [m] D EN

100 JUNG PUMPEN WCFIX PLUS SEWAGE LIFTING STATION FOR WASTEWATER CONTAINING FAECAL MATTER WCFIX PLUS Type Height x width x depth Cable Weight approx. Code no. WCfix plus 280 x 460 x 170 mm 1.5 m 6.2 kg JP45367 Accessories: Installation kit for the cover of the inspection opening (flexibly adjustable to the tiles, 450 x 600 mm min.) Stop valve 1¼ PERFORMANCE JP41075 JP44785 Type Delivery head H [m] WCfix plus Flow rate Q [l/min] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Motor Plug current Volt P1 min-1 Ampere protection WCfix plus 1-phase 1/N/PE~ in the winding Safety- TECHNICAL DATA Design Splash-proof motor (protection category IP 44) in plastic housing on common shaft with impeller. Drain elbow connection with rubber collar, pressure outlet elbow in elastomer with connection socket for pressure piping (in PVC, PP or PE) DN 25 with nominal diameter 32 and DN 32 with nominal diameter 40 and an internal diameter of 32 mm. Incoming connection in DN 50 (HT pipe). Connection via an elastic collar or plug-in seal to the sockets of the system. Motor Low-maintenance asynchronous motor for intermittent service (3 min. operation, 7 min. interval) with operating capacitor and built-in thermal motor protection for overload release. Control Dynamic pressure level control with additional acoustic fault signal and potential-free contact for remote alarm indication. If additional facilities are connected, unit will automatically cope with increased input. Materials Motor housing and shaft made of stainless steel, tank, pump housing and impeller made of plastic, collars and outlet elbow made of elastomer. Seal Shaft sealed with rotary shaft seals and intermediate oil reservoir, safe to run dry. Supply of supply Appliance including pump complied with EN 12050, ready-to-connect with cable and plug, complete with collars, outlet elbow, swing-type check valve 1¼", ventilation insert, activated carbon filter, clamps and fixing materials for buoyancy control. Examples of installation Dimensions WCfix plus (mm) 98 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

101 JUNG PUMPEN WCFIX 260 SEWAGE LIFTING STATION APPLICATION With the WCfix 260 it is possible to install an additional WC or an additional bathroom almost anywhere within the context of renovation or conversion works. When installed below the backup level, the device also provides antiflooding protection. The compact design of this pumping system for restricted use allows the direct connection of a standing toilet with a minimum flush volume of 6 l. The pumping is carried out particularly quietly by the flow-optimized open centrifugal impeller. Due to this design, regular cleaning is not necessary and servicing works are significantly reduced. Due to the restricted use, the installation is only permitted if the number of users is small and an additional WC above the backup level is available to them. A washbasin, a shower and a bidet can also be connected in the same room. According to DIN EN part 3, further drainage facilities such as washing machines or bath-tubs may not be connected. We recommend the additional connection of a Hebefix sump. For entire apartments a compli pumping system should be used. The appliance is fully pre-assembled, ready for connection and operate fully automatically as soon as the flush is actuated. When installed in bath and shower rooms, the applicable electrical regulations must be observed. Quiet Ready to connect Easy to maintain Protection against overflow Activated carbon filter Vortex impeller WCfix D EN

102 JUNG PUMPEN WCFIX 260 SEWAGE LIFTING STATION WCFIX 260 Type Height x Width x Depth Weight approx. Code No. WCfix x 430 x 270 mm 6 kg JP09268 Accessories: Stop valve 1¼ JP44785 PERFORMANCE Type Delivery head H [m] ,5 4 WCfix 260 Flow rate Q [l/min] ELECTRICAL DATA Type Type of Voltage Motor rating kw RPM Current Cable Cable Plug current Volt P1 P2 min-1 Ampere quality length WCfix phase 1/N/PE~ H05VV-F-3G m Safety- Example of installation

103 JUNG PUMPEN WCFIX 260 SEWAGE LIFTING STATION Installation instructions Pressure pipe vertical upwards. Fit with swing-type check valve and loop via the local backup level. If the pressure pipe is installed entirely horizontally to the main pipe, a stagnation loop must be installed in the discharge line. If the pressure pipe is installed with the transition point of the pressure point situated below the installation of the system, the pressure pipe must be enlarged at its highest point by a pipe at least one ND larger. This prevents syphoning of the pressure pipe and vessel. Stepped reducing elbow prepared for the connection of PVC-, PP- or PE-pressure outlet pipe with a rating of at least DN 25 with 32 ND and an ID of 28 mm or with a rating of DN 32 with 40 mm ND and an ID of 36 mm. Connection of additional outlet points, e.g. wash basin, shower and bidet via drain pipes with size DN 40 with an ED of 40 mm. Fitting replacement of the activated carbon filter. If odor is a problem there is a facility of connecting a vent pipe that leads above the roof level with size DN 40 with 40 mm ND and an ED of 40 mm. Methods of installation others than those described could lead to malfunctions and invalidate the guarantee. 101

104 JUNG PUMPEN WCFIX 260 SEWAGE LIFTING STATION TECHNICAL DATA Construction Splash-proof motor (protection category IP 24) in plastic housing on common shaft with impeller. Connection to toilet with rubber collar; flexible outlet hose bend for delivery connection (PVC-, PP- or PE) DN 25 with nominal diameter 32 or DN 32 with nominal diameter 40. Additional inlet (pipe diameter DN 40 with ND 40 and outer diameter of 40 mm). Motor Low-maintenance short-circuit rotor for intermittent service (3 min. operation, 7 min. interval) with operating capacitor and built-in thermal motor protection for overload release. Control With dynamic pressure level control. If additional facilities are connected, unit will automatically cope with increased input. Materials Motor housing and shaft made of stainless steel, tank, pump housing and impeller in synthetic material, plastic hose pipe. Seal Shaft sealed with rotary shaft seals and intermediate oil reservoir, safe to run dry. Scope of supply Device complies with DIN EN 12050, ready for connection with cable and plug, built-in vent valve, complete with inlet plug-in seal, discharge elbow, swing-type check valve 1¼, activated carbon filter, clips and fixing material. Dimensions of WCfix 260 (mm) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

105 JUNG PUMPEN COMPLI OVERVIEW OF SEWAGE LIFTING STATIONS COMPLI 300 E COMPLI 400 COMPLI 500 COMPLI 1000 COMPLI 1200 For small domestic units, can be mounted subsequently without pit Alternating current (E). For detached houses, can be mounted subsequently without pit. Alternating current (E) and three-phase current (D). For detached houses with larger storage capacity and higher wastewater inlet volume. For blocks of flats and commercial use with automatic changeover system to increase operational safety. Alternating current (E) and three-phase current (D). Ready-to-connect single system Pre-mounted swing-type check valve Plastic tank, capacity approx. 50 l Inlet DN 100/50, inlet height 180 mm Other inlets horizontal / vertical H max 10.5 m, Q max 29 m³/h Ready-to-connect single system Premounted swing-type check valve can be fitted Plastic tank, capacity approx. 64 l Inlet DN 100, inlet height 250 mm / 180 mm (connection pedestal WC) height adjustable Other inlets horizontal / vertical H max 7 m, Q max 48 m³/h Ready-to-connect single system Plastic tank, capacity 115 l Inlet height DN 150/DN 50: 180, 275 a. 315 mm Inlet height DN 100: mm H max 20 m, Q max 85 m³/h Ready-to-connect duplex system Duplex swing-type check valve mounted 2 pumps mounted Plastic tank, capacity 115 l Inlet height DN150/DN 50: 180, 275 a. 315 mm Inlet height DN 100: mm H max 20 m, Q max 85 m³/h For several domestic units and Ready-to-connect single / duplex system commercial undertaking with uncontrolled waste-water inlet, Plastic tank, capacity 350 l Duplex swing-type check valve mounted with automatic changeover system. H max 20 m, Q max 85 m³/h Inlet DN 150, inlet height of 560 to 700 mm variable COMPLI 1500 / COMPLI 2500 For communal and industrial individual applications with large un- Delivery in assembly groups Duplex system compli 1500 controlled wastewater inlet volume, Plastic tank with two pre-mounted pumps, capacity 500 l for higher delivery heights, with automatic change-over system. H max 22 m, Q max 100 m3/h Inlet DN 150, inlet height 700 mm Duplex system compli 2500 Delivery in assembly groups 2 pre-mounted pumps on two plastic tanks, capacity 1,000 l Inlet DN 150, inlet height 700 mm H max 22 m, Q max 100 m³/h COMPLI 100 / 500 UND 1000 For the disposal of wastewater from special objects (such as weekend cottages, et cetera), with long small-dimension pressure pipes to the sewage channel. Ready-to-connect single and duplex system Plastic tank, capacity approx. 38 l / 115 l Pre-mounted MultiCut pump (cutting system) Inlet height c 100: DN 50: 150, 250 mm DN 100: 180, 250 mm Inlet height c 500/1000: DN 150/DN 50:180,275 and 315 mm DN 100: mm H max 24 m, Q max 18 m³/h 103

106 JUNG PUMPEN COMPLI OVERVIEW OF SEWAGE LIFTING STATIONS INSTALLATION IN DIN EN STANDARD Principles Backpressure safety by lifting the water ofer the backpressure level (channel level below and above the cellar basement). Wastewater above from the backpressure level is disposed of in free drop. Working area of at least 60 cm around all parts to be operated and serviced. Installation of a swing-type check valve on the pressure side. Installation of a sluice valve on the inlet side (see below) and on the pressure side. Ventilation pipe up to the roof. Sound-insulated, flexible connection of the pipes. Flow speed of at least 0.7 m/s. Pump sump for drainage of the operating room. Duplex systems in applications where the waste-water inlet must not be interrupted. Recommendation: Hand diaphragm pump for manual emergency disposal and for facilitation of servicing work. Mounting arrangement Backpressure protection Channel level below or above the cellar basement PVC INLET GATE DN 100 AND DN 150 Little space required Very light weight No cross-sectional constrictions Version with pipe socket for connection to feed line with jointing tube Fast and safe connection by clamp-type flange and push-in limiter in tank inlet 104 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

107 JUNG PUMPEN COMPLI 300 E SEWAGE LIFTING STATION APPLICATION The compli 300 E is the smallest sewage lifting station of our compli series. It has been designed for the disposal of sewage from housing units like basement dwellings. The compli 300 E is all-purposed, due to compact dimensions of its tank and numerous connection facilities. The low weight and the plug with integrated control board ensures a facile installation, so that an electrician is not needed to start running the unit. The submersible unit permits a general application in rooms which could be flooded. The connector housing with integrated control unit must be installed in rooms which are well ventilated and cannot be flooded. The powerful alternating current motor of the compli 300 is based on a rugged grey cast iron volute housing vat which grant a special stability and quiet running. Ready to connect Submersible Auxiliary inlets vertical/horizontal Light weight PERFORMANCE Single unit compli 300 E Less place requirement PE-tank Vortex impeller With non-return valve mounted We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

108 JUNG PUMPEN COMPLI 300 E SEWAGE LIFTING STATION SEWAGE LIFTING STATION Type ELEKTRICAL DATA Tankcapacity l Floor to centre inlet mm Free passage mm Inlet flange Type Type of Voltage Motorrating kw RPM F.L.C. Cable Plug current Volt P1 P2 min-1 Ampere (4 m) compli 300 E 1-phase 1/N/PE~ S07RN-F-4G0,75 Safety- Vent pipe Weight ca. Code No. compli 300 E ca DN 100 DN kg JP09496 PERFORMANCE Type Delivery head H [m] compli 300 E Flow rate Q [m 3 /h] Mounting arrangement Direct connection in an adjoining room, for a space-saving installation. Additional drainage facilities can be connected to the auxiliary inlet The compli 300 has a DN 80/PN 4 outlet flange. The following stop valve and pipework are installed in DN 80. In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic wastewater in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof. DIN EN paragraph 5.1 In applications where the waste-water inlet must not be interrupted a double system has to be installed. Attention! The inlet pipes of the low lateral inlets must be equipped with a dam loop. This loop must have at least a height of 180 mm between ground and invert. The feed line must be ventilated on its highest elevation. Venting of inlet pipe Venting via roof

109 JUNG PUMPEN COMPLI 300 E SEWAGE LIFTING STATION ZUBEHÖR Code No. 1 PVC sluice valve (2 pipe sockets) for inlet 4 (DN 100), PN 1 H B E F D JP Sluice valve-gg* for discharge pipe 3 (DN 80), PN 10, DIN EN 1171 H B D DN 80 für Druckseite 3 JP Hand diaphragm pump for emergency purpose (for max. del. height up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Hose band clamp 1½ JP Alarm unit AGR separate mainsdependent, with potential free contact and 3 m cable JP Rechargeable battery for off the line operation alarm system JP Pipe work connection set DN 100 D 110 JP42910 * with screws and gaskets 107

110 JUNG PUMPEN COMPLI 300 E SEWAGE LIFTING STATION TECHNICAL DATA Pump Vertical, single-stage, submersible, vortex impeller, vote casing with vertical discharge DN 80, flanged to PE-tank with cleaning aperture. Bearing Common shaft for pump and motor, greased ball bearings. Seal Two radial-lip seals. Motor Submersible, type of enclosure IP 68, insulation class B, winding thermostats for motor protection, automatic starting via level control and control unit, power supply via safety-plug, S3 type of peration in keeping with German standard VDE. Materials Tank made of corrosion resistant and non-polluting Polyethylene, Pump - and pumpmotor housing from grey cast iron and stainless steel, vortex impeller made GFK, shaft stainless steel, supply through rubber insulated flexible cable. Scope of supply Ready to connect sewage disposal unit acc. to DIN EN with clamp flange DN 100 for inlet height 180 mm, additional inlets DN 100/50 horizontal and vertical, submersible pump and flange DN 80 with piece of pipe Ø 90 mm, with integrated swing-type check valve DN 80, one elastic connection hose band clamps for plastic pipe DN 80 and for pressure pipe DN 70, autom. level control, control unit (type of enclosure IP 44) with mains-dependent alarm buzzer, stand-by LED, hand-0-automatic selector switch and potential free NO contact for an additional alarm. Accessories to be ordered according to the mounting drawing. Standard DIN EN , paragraphs 5.1 and 5.2 Working area of 60 cm above and around all parts that have to be operated. Pump sump for the drainage of the operation room Swing-type check valve on the pressure side Stop valve on the pressure side Stop valve on the inlet side Disposal units have to be mounted buoyancy-proof Dimensions with swing-type check valve (mm) Installation slot for mains independent alarm Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

111 JUNG PUMPEN COMPLI 400 SEWAGE LIFTING STATIONS APPLICATION This sewage lifting station for detached houses is fitted for versatile fields of application. During the design work, special attention was given to easy handling (recessed grips), space-saving erection and uncomplicated installation. The submergible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room. The PE tank has freely accessible drains, a top-mounted cleaning opening and a height-adjustable clamp-type inlet flange which can be adjusted on site to an inlet height of between 180 and 250 mm depending on the drainage situation. Other horizontally and vertically arranged additional inlets increase the connection and drainage options. The vortex impeller of the pump offers the safety you can rely on. Ready-to-connect Submersible Vertical / horizontal additional inlets Revolver clamping flange compli 400 PE tank Vortex impeller PERFORMANCE We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

112 JUNG PUMPEN COMPLI 400 SEWAGE LIFTING STATIONS SEWAGE LIFTING STATIONS compli type Tank capacity l Inlet height mm Free passage mm Clamp-type inlet flange Ventilation Weight approx. Code No. 400 ca / DN 100 DN kg JP E (alternating current) ca / DN 100 DN kg JP with non-return valve mounted ca / DN 100 DN kg JP E (alternating current) with non-return valve mounted ca / DN 100 DN kg JP09324 Caution : compli 400 S type are not available due to revolver clamping flange PERFORMANCE compli type Delivery head H [m] Delivery rate Q [m 3 /h] ELECTRICAL DATA compli type Type of Voltage Motor rating kw RPM Current Cable (4 m) Cable (1.5 m) Plug current Volt P1 P2 min.-1 Ampere Tank control Control plug phase 3/N/PE~ H07RN-F-6G1.5 H05VV-F-5G1.5 CEE- 400 E 1-phase 1/N/PE~ H07RN-F-4G1.5 H05VV-F-3G1.5 Safety- Mounting arrangement Direct connection in a next-door room to save space. Additional drains are connected to the additional inlet. All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof

113 JUNG PUMPEN COMPLI 400 SEWAGE LIFTING STATIONS ACCESSORIES Code No. 1 Rechargeable battery for control for mains-independent alarm JP PVC sluice valve (with two pipe sockets) for 4 inlet (DN 100) PN 1 H B E F D JP Sluice valve* for 3 pressure side (DN 80), PN 10, DIN EN 1171 H B D DN 80 for 3 pressure side JP Swing-type check valve * R 80, PN 4, flange PN 10, DIN 3202, DIN EN without counterweight Swing-type check valve * R 80 G, PN 4, flange PN 10, DIN 3202, DIN EN with adjustable counterweight Ball-type check valve * K 80, PN 4, flange PN 10, DIN 3202, DIN EN H D DN JP00706 JP00707 JP Hand diaphragm pump for emergency purposes (up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Clamp 1½ JP44763 * with screws and seal 111

114 JUNG PUMPEN COMPLI 400 SEWAGE LIFTING STATIONS TECHNICAL DATA Pump Vertical, single-stage, submersible, vortex impeller, spiral casing with vertical DN 100 outlet, flanged to PE tank with cleaning opening. Bearing Common shaft for pump and motor, grease-packed ball bearing. Seal Double radial shaft sealing ring. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by float switch and control, mains connection by 16 A plug, S 3 type of operation in keeping with German standard VDE. Materials Tank made of corrosion resistant and environmentally compatible polyethylene; pump and motor housing made of wear-resistant grey cast iron, single-vane impeller made of wear-resistant glass-fibre reinforced plastic; shaft made of stainless steel; rubber inlet hose. Scope of supply Ready-to-connect tank system in keeping with German / European standard with height-adjustable DN 100 clamptype flange for inlet heights 180 / 250 mm, horizontal and vertical additional inlets diam. 50 mm, DN 100 inlet option from the top, mounted submersible pump and DN 80 connection flange with pipe unit diam. 110, optionally with premounted DN 80 non-return valve, one elastic connection each with clamps for plastic pressure pipes and a sleeved pipe for DN 70 ventilation pipe, automatic level control, control unit (IP 44 type of protection) with motor protection, contactors, transformer, mains-independent, optionally acknowledgeable alarm system and potential-free make contact for collective failure messages, optical display of sense of rotation (three-phase current), alarm and operation, test run button. To be fitted with a micro-processor control as well upon request. Cable between tank and control 4 m, Cable between control and plug 1.5 m. Accessories to be ordered according to mounting drawing. Specifications of German / European standard DIN EN , paragraphs 5.1 and 5.2 Working area of 60 cm above and around all parts of disposal unit that have to be operated. Pump sump for the drainage of the operation room Swing-type check valve on the pressure side Stop valve on the pressure side Stop valve on the inlet side Disposal units have to be mounted buoyancy-proof Dimensions with swing-type check valve (mm) Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

115 JUNG PUMPEN COMPLI 500 SEWAGE LIFTING STATIONS APPLICATION With its performance graduations, the compli 500 lifting station has been designed for use in detached houses with increased domestic waste-water inlet and for a larger storage capacity. During the design work, special attention was given to easy handling (weight!), space-saving erection and uncomplicated installation. The submersible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room. The PE tanks has freely accessible drains, a cleaning opening at the top and a clamp-type inlet flange for an easy installation. The inlet height can be variegated according to the feeding pipe: DN 100: mm (left), mm (center) and mm (right), each continuously adjustable DN 150/DN 50: 180 mm (left), 275 mm (center) and 315 mm (right) For the connection of a DN 100 feeding pipe a reducer DN 150/100 is enclosed. The tank has vertical inlet in DN 150 or DN 100. If not in use, the rear inlet must be closed with the plug set DN 150 (accessory). The vortex impeller of the pump offers the safety you can rely on. Ready to plug in Submersible Clamp-type inlet flange Versatile connection facilities PERFORMANCE PE tank Vortex impeller With mounted non-return valve Operative limit Pressure pipe DN 80 Pressure pipe DN 100 Vortex impeller 50Hz 1450 min min We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

116 JUNG PUMPEN COMPLI 500 SEWAGE LIFTING STATIONS SEWAGE LIFTING STATIONS Type Tank capacity l compli 510/4 BW 115 ELECTRICAL DATA Inlet height mm Free passage mm Clamptype inlet flange Connecting flange PN 10 for connecting pipe Type Type of Voltage Motor rating Current Cable (4 m) Cable (1.5 m) Plug current Volt P1 kw P2 kw Ampere Tank control Control plug compli 510/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 515/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 525/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 525/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 535/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE- Ventilation Weight approx. 70 DN 150 DN 80 DN 100 DN kg JP09191 compli 515/4 BW 115 Variable 70 DN 150 DN 80 DN 100 DN kg JP09192 (see di- compli 525/4 BW DN 150 DN 80 DN 100 DN kg JP09193 men- sions) 70 DN 150 DN 80 DN 100 DN kg JP09194 compli 525/2 BW 115 compli 535/2 BW DN 150 DN 80 DN 100 DN kg JP09195 PERFORMANCE Type Delivery head H [m] compli 510/4 BW Flow rate Q [m 3 /h] compli 515/4 BW compli 525/4 BW compli 525/2 BW compli 535/2 BW Code No. Mounting arrangement cleaning hole drainage pump vent pipe obove roof level local backpressure level road level All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection. In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof. DIN EN paragraph 5.1 In applications where the waste-water inlet must not be interrupted a double system has to be installed 114

117 JUNG PUMPEN COMPLI 500 SEWAGE LIFTING STATIONS ACCESSORIES Code No. 1 Seal leak detector DKG (for 25/2 BW and 35/2 BW) JP Rechargeable battery for mains-independent alarm JP PVC sluice valve (with two pipe sockets) for 4 inlet (DN 100) PN 1 H B E F D JP28297 JP Sluice valve* for 3 pressure side (DN 80), PN 10, DIN EN 1171 B D DN 80 JP Hand diaphragm pump for emergency purposes (up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Clamp 1½ JP Opening set DN 150 (required for lateral connection) JP43156 * with screws and seal 115

118 JUNG PUMPEN COMPLI 500 SEWAGE LIFTING STATIONS TECHNICAL DATA Pump Vertical, single-stage, submersible, vortex impeller, volute casing with DN 80 vertical outlet suitable for DN 100 pipework, flanged to PE tank with cleaning opening. Bearing Common shaft for pump and motor, grease-packed ball bearing. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit and control. Connection to mains by 16 A CEE plug, S 3 type of operation in keeping with German standard VDE. Seal Double 10/4-25/4 BW radial shaft sealing ring, 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with double radial shaft sealing ring towards the motor compartment. Connection possibility for seal leak detector on 25/2 BW and 35/2 BW. Materials Tank made of corrosion resistant and non-polluting polyethylene; pump, motor housing and single-vane impeller made of wear-resistant grey cast iron; shaft made of stainless steel (versions 10/4-25/4 BW) or completely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose. Scope of supply Ready for plug in sewage lifting unit according to DIN EN with clamp flange DN 150, reducer DN 150/100, built-on subm. sewage pump and connection flange DN 80 with pipe socket Ø 110 mm, with mounted non-return valve, elastic connection c/w hose clamps, PVC collar DN 70 for ventilation connection, autom. level controller, control unit (IP 44) c/w motor protection, motor contactor, transformer, mains-dependent alarm unit and potential-free contact for collective failure messages, with optical display of sense of rotation, alarm and operation, and manual-0-automatic switch. To be fitted with a micro-processor control as well upon request. Cable between tank and control 4 m, cable between control and plug 1.5 m. Accessories to be ordered according to the mounting drawing. Standard DIN EN , paragraphs 5.1 and 5.2 Working area of 60 cm above and around all parts that have to be operated. Pump sump for the drainage of the operation room Swing-type check valve on the pressure side Stop valve on the pressure side Stop valve on the inlet side Disposal units have to be mounted buoyancy-proof Dimensions compli 500 (mm) connecting branch ventilation DN70 (Ø75) inlet DN100 (Ø110) pressure pipe DN100 (Ø110) ventilation DN70 inlet DN150 (Ø160) connection hand pump 1½ inlet inlet inlet Additional inlets could be made by sawing the pre-formed tank socket or sleeve Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

119 JUNG PUMPEN COMPLI 1000 SEWAGE LIFTING STATIONS APPLICATION With their performance graduations, the compli 1000 disposal units have been designed for use in detached houses, in several residential units or in commercial buildings. During the design work, special attention was given to easy handling, space-saving erection and uncomplicated installation. The submersible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room. The PE tank has freely accessible drains, a cleaning opening at the top and and a clamp-type inlet flange for an installation. The inlet height can be variegated according to the feeding pipe: DN 100: mm (left), mm (center) and mm (right), each continuously adjustable DN 150/DN 50: 180 mm (left), 275 mm (center) and 315 mm (right) For the connection of a DN 100 feeding pipe a reducer DN 150/100 is enclosed. The tank has vertical inlet in DN 150 or DN 100. If not in use, the rear inlet must be closed with the plug set DN 150 (accessory). The vortex impeller of the pump offers the safety you can rely on. Duplex systems have two pump units on one tank which are switched alternately or, if and when required, they are operated both in order to cope with peak load or reserve operation. Ready to plug in Submersible Clamp-type inlet flange PERFORMANCE compli 1000 Versatile connection facilities PE tank Vortex impeller Operative limit Pressure pipe DN 80 Pressure pipe DN 100 Vortex impeller We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

120 JUNG PUMPEN COMPLI 1000 SEWAGE LIFTING STATIONS SEWAGE LIFTING STATIONS Type Tank capacity l Inlet height mm Free passage mm Clamptype inlet flange Type Type of Voltage Motor rating kw Current Cable (4 m) Cable (1.5 m) Plug current Volt P1 P2 Ampere Tank control Control plug compli 1010/4 BW E 1-phase 1/N/PE~ H07RN-F-4 G 1.5 H05VV-F-3 G 1.5 Safetycompli 1010/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1015/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1025/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1025/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1035/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE- Connecting flange PN 10 For connecting pipe Ventilation Weight Code approx. No. compli 1010/4 BW E DN 150 DN 80 DN 100 DN kg JP09273 compli 1010/4 BW DN 150 DN 80 DN 100 DN kg JP09829 compli 1015/4 BW 115 Variable 70 DN 150 DN 80 DN 100 DN kg JP up to compli 1025/4 BW mm 70 DN 150 DN 80 DN 100 DN kg JP09831 compli 1025/2 BW DN 150 DN 80 DN 100 DN kg JP09461 compli 1035/2 BW DN 150 DN 80 DN 100 DN kg JP09462 PERFORMANCE Type Delivery head H [m] compli 1010/4 BW und BW E Delivery rate Q [m 3 /h] compli 1015/4 BW compli 1025/4 BW compli 1025/2 BW compli 1035/2 BW ELECTRICAL DATA Mounting arrangement All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection. In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof. DIN EN paragraph 5.1 In applications where the waste-water inlet must not be interrupted a double system has to be installed. 118

121 JUNG PUMPEN COMPLI 1000 SEWAGE LIFTING STATIONS ACCESSORIES Art.-Nr. 1 Rechargeable battery for control for mains-independent alarm JP PVC sluice valve (with two pipe sockets) for 4 inlet (DN 100) PN 1 H B E F D JP28297 JP Sluice valve* for 3 pressure side (DN 80), PN 10, DIN EN 1171 H B D DN 80 JP Hand diaphragm pump for emergency purposes (up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Clamp 1½ JP Seal leak detector DKG (for 25/2 BW and 35/2 BW), per pump JP Opening set DN 150 (required for lateral connection) JP43156 * with screws and seal 119

122 JUNG PUMPEN COMPLI 1000 SEWAGE LIFTING STATIONS TECHNICAL DATA Pump Vertical, single-stage, submersible, vortex impeller, volute casing with DN 80 /DN 100 vertical outlet suitable for DN 100 pipework, flanged to PE tank with cleaning opening and pre-mounted duplex swing-type check valve. Bearing Common shaft for pump and motor, grease-packed ball bearing. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit and control. Connection to mains by 16 A CEE plug or plug with earthing contact, S 3 type of operation in keeping with German standard VDE. Seal Double 10/4-25/4 BW radial shaft sealing ring, 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with double radial shaft sealing ring towards the motor compartment. Connection possibility for seal leak detector on 25/2 BW and 35/2 BW. Materials Tank made of corrosion resistant and non-polluting polyethylene; pump and motor housing, single-vane impeller and non-return valve made of wear-resistant grey cast iron; shaft made of stainless steel (versions 10/4-25/4 BW) or completely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose. Scope of supply Ready for plug in sewage lifting unit according to DIN EN with clamp flange DN 150, reducer DN 150/100, two built-on subm. sewage pumps and connection flange DN 80 with pipe socket Ø 110 mm, elastic connection c/w hose clamps, PVC collar DN 70 for ventilation connection, pre-mounted duplex swing-type check valve and autom. level controller, control unit (IP 44) c/w motor protection, motor contactor, transformer, mains-dependent alarm unit and potential-free contact for collective failure messages, with optical display of sense of rotation (only in case of threephase current), alarm and operation, and 2 x manual-0-automatic switch. To be fitted with a micro-processor control as well upon request. Cable between tank and control 4 m, cable between control and plug 1.5 m. Accessories to be ordered according to the mounting drawing. Standard DIN EN , paragraphs 5.1 and 5.2 Working area of 60 cm above and around all parts of disposal unit that have to be operated. Pump sump for the drainage of the operation room Swing-type check valve on the pressure side Stop valve on the pressure side Stop valve on the inlet side Disposal units have to be mounted buoyancy-proof Dimensions compli 1000 (mm) Additional inlets could be made by sawing the pre-formed tank socket or sleeve Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

123 JUNG PUMPEN COMPLI 1200 SEWAGE LIFTING STATIONS APPLICATION With their performance graduations, the compli 1200 lifting stations has been designed for larger storage capacities, if wastewater of several residential units or wastewater from commercial enterprises, for example, have to be disposed of. During the design work, special attention was given to easy handling, space-saving erection and uncomplicated installation. A fitting (to be provided by the customer) can be used at the rear inlet port of the stage housing to mount the unit variably in height (560 to 700 mm) as well as capable of rotating (180 ). The submergible unit is permitted for general use in areas subject to flooding without requiring additional outlay. The control unit has to be fitted in a well ventilated flood-proof room. The construction with PE tank has freely accessible drains and a clamp-type inlet flange for easy installation. The topmounted cleaning opening and the easy replaceability of the pre-mounted pumps also ensure time-saving servicing. Duplex systems have two pump units on one tank which are switched alternately or, if and when required, they are operated both in order to cope with peak load or reserve operation. This automatic switching sequence increase safety in particular for use in commercial or public buildings, and is always required in keeping with German / European standard DIN EN , when the wastewater inflow must not be interrupted. For application areas with special obligations for fire protection like airports or underground railways we recommend our sewage liftings stations in stainless steel on request. Ready to connect Submersible Height-variable inlet Clamp-type inlet flange made PERFORMANCE Duplex units compli 1200 of stainless steel Duplex swing-type check valve PE tank Operative limit Pressure pipe DN 80 Pressure pipe DN100 Vortex impeller We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

124 JUNG PUMPEN COMPLI 1200 SEWAGE LIFTING STATIONS SEWAGE DISPOSAL UNITS Type Tank capacity l Inlet height mm Free passage mm Clamptype inlet flange Connecting flange PN 10 for connecting pipe Ventilation Weight approx. Code No. compli 1210/4 BW DN 150 DN 80 DN 100 DN ,0 kg JP09168 compli 1215/4 BW 350 up to 70 DN 150 DN 80 DN 100 DN ,0 kg JP09169 compli 1225/4 BW DN 150 DN 80 DN 100 DN ,0 kg JP09170 compli 1225/2 BW 350 variable 70 DN 150 DN 80 DN 100 DN ,0 kg JP09171 compli 1235/2 BW DN 150 DN 80 DN 100 DN ,0 kg JP09172 PERFORMANCE Type Delivery head H [m] compli 1210/4 BW Flow rate Q [m 3 /h] compli 1215/4 BW compli 1225/4 BW compli 1225/2 BW compli 1235/2 BW ELECTRICAL DATA Type Type of Voltage Motor rating kw Current RPM Cable (4 m) Cable (1.5 m) Plug current Volt P1 P2 Ampere min.-1 Tank control Control plug compli 1210/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1215/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1225/4 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1225/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEEcompli 1235/2 BW 3-phase 3/N/PE~ H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE- Mounting arrangement All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, a non-return valve for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection. In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage disposal units are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof

125 JUNG PUMPEN COMPLI 1200 SEWAGE LIFTING STATIONS ACCESSORIES Code No. 1 Seal leak detector DKG (for 25/2 BW and 35/2 BW) Please account one seal leak detector per pump JP Rechargeable battery for control for mains-independent alarm JP PVC sluice valve (with two pipe sockets) for 6 inlet (DN 150) PN 2.5 H B E F D JP Sluice valve* for 3 pressure side (DN 80), PN 10, DIN EN 1171 H B D DN 80 JP Hand diaphragm pump for emergency purposes (up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 H B D 125 max. 60 1½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Clamp 11/2 JP44763 * with screws and seal 123

126 JUNG PUMPEN COMPLI 1200 SEWAGE LIFTING STATIONS TECHNICAL DATA Pump Vertical, single-stage, submersible, vortex impeller, spiral casing with vertical DN 100 outlet, flanged to PE tank with cleaning opening and pre-mounted duplex swing-type check valve. Bearing Common shaft for pump and motor, grease-packed ball bearing. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit with reed contacts and control. Connection to mains by 16 A CEE plug, S 3 type of operation in keeping with German standard VDE. Seal Duplex 10/4-25/4 BW radial shaft sealing ring, 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with duplex radial shaft sealing ring towards the motor compartment. Connection possibility for seal leak detector on 25/2 BW and 35/2 BW. Materials Tank made of corrosion resistant and environmentally compatible polyethylene; pump and motor housing, single-vane impeller and duplex swing-type check valve made of wear-resistant grey cast iron; shaft made of stainless steel (versions 10/4-25/4 BW) or completely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose. Scope of supply Ready-to-connect sewage disposal unit in keeping with German / European standard DIN EN with DN 150 clamp-type inlet flange, pre-mounted submersible pump (two pumps in duplexsystem) and DN 80 connecting flange with pipe unit. Ø110, pre-mounted duplex swing-type checke valve, one elastic connection each with clamps for plastic pressure pipe and ventilation pipe, automatic level control. Control unit (IP 44 type of protection) with motor protection, contactors, transformer, mains-independent alarm system and potential-free make contact for collective failure messages, with optical display of sense of rotation, alarm and operation as well as two manual-0-automatic switch. With automatic changeover system and peak load function. To be fitted with a micro-processor control as well upon request. Cable: between tank and control 4 m, between control and plug 1.5 m. Accessories to be ordered according to mounting drawing. DIMENSIONS COMPLI 1200 (MM) In case of a chamber, plan 60 cm working space around all parts which have to be serviced Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

127 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS APPLICATION The compli 1500 and 2500 tank systems have been designed for large industrial and communal wastewater volumes as well as for the connection of streets or other community effluent systems. In order to ensure a practical arrangement, special importance was attached to easy installation. The submersible unit is permitted for general use in areas subject to flooding without requiring additional outlay. The control unit has to be fitted in a well ventilated flood-proof room. The construction with PE tanks has freely accessible drains and a clamp-type inlet flange for easy installation. The topmounted cleaning opening and the easy replaceability of the pre-mounted pumps also ensure time-saving servicing. For application areas with special obligations for fire protection like airports or underground railways we recommend our sewage liftings stations in stainless steel on request. Submersible Large storage capacity Selectable inlet position PE-tank compli 1500 compli 2500 PERFORMANCE PERFORMANCE Operative limit Discharge pipe DN100 Single channel impeller 50Hz 2800RPM Discharge DN80/DN We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

128 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS SEWAGE LIFTING STATIONS Type Tank capacity l Inlet height mm Free passage mm Clamp-type inlet flange Connecting flange PN 10 For connecting pipe Ventilation Weight approx. Code No. Duplex system with one tank compli 1525/4 C DN 150 DN 100 DN 100 DN kg JP09181 compli 1535/4 C DN 150 DN 100 DN 100 DN kg JP09182 compli 1555/4 C DN 150 DN 100 DN 100 DN kg JP09183 compli 1575/4 C DN 150 DN 100 DN 100 DN kg JP09184 compli 1575/4 B DN 150 DN 100 DN 100 DN kg JP09185 compli 1535/2 B DN 150 DN 80 DN 100 DN kg JP45933 compli 1555/2 B DN 150 DN 80 DN 100 DN kg JP45934 compli 1575/2 B DN 150 DN 80 DN 100 DN kg JP45141 compli 15100/2 B DN 150 DN 80 DN 100 DN kg JP45142 compli 15200/2 B DN 150 DN 100 DN 100 DN kg JP45935 Duplex system with two tanks compli 2525/4 C DN 150 DN 100 DN 100 DN kg JP09186 compli 2535/4 C DN 150 DN 100 DN 100 DN kg JP09187 compli 2555/4 C DN 150 DN 100 DN 100 DN kg JP09188 compli 2575/4 C DN 150 DN 100 DN 100 DN kg JP09189 compli 2575/4 B DN 150 DN 100 DN 100 DN kg JP09190 compli 2535/2 B DN 150 DN 80 DN 100 DN kg JP45936 compli 2555/2 B DN 150 DN 80 DN 100 DN kg JP45937 compli 2575/2 B DN 150 DN 80 DN 100 DN kg JP45938 compli 25100/2 B DN 150 DN 80 DN 100 DN kg JP45939 compli 25200/2 B DN 150 DN 100 DN 100 DN kg JP45940 PERFORMANCE Type Delivery head H [m] compli...25/4 C1 Flow rate Q [m 3 /h] compli...35/4 C compli...55/4 C compli...75/4 C compli...75/4 B Type Delivery head H [m] compli...35/2 B2 Flow rate Q [m 3 /h] compli...55/2 B compli...75/2 B compli 100/2 B compli 200/2 B ELECTRICAL DATA Type Type of Voltage Motor rating kw Current RPM Cable quality Cable current Volt P1 P2 Ampere min-1 H07RN-Fcompli length...25/4 C1 3-phase 3/N/PE~ G m compli...35/4 C1 3-phase 3/N/PE~ G m compli...55/4 C5 3-phase 3/N/PE~ / G m compli...75/4 C5 3-phase 3/N/PE~ / G m compli...75/4 B6 3-phase 3/N/PE~ / G m compli...35/2 B2 3-phase 3/N/PE~ / G m compli...55/2 B2 3-phase 3/N/PE~ / G m compli...75/2 B5 3-phase 3/N/PE~ / G m compli 100/2 B5 3-phase 3/N/PE~ / G m compli 200/2 B6 3-phase 3/N/PE~ / G m 126

129 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS ACCESSORIES Code No Seal leak detector DKG In case of duplex systems two units have to be taken into consideration. Rechargeable battery for control for mains-independent alarm Sluice valve with two pipe sockets for 6 inlet and tank connection (DN 150) H B E F D JP44900 JP44850 JP Maintenance valve with pipe socket (DN 100) H B E F D JP Sluice valve* for 4 pressure side (DN 100), PN 10, DIN EN 1171 H B E D DN 100 for 4 pressure side JP Swing-type check valve R 101* PN 4, flange PN 10, DIN 3202, DIN EN without counterweight Swing-type check valve R 100 G* PN 4, flange PN 10, DIN 3202, DIN EN with adjustable counterweight H D/DN JP00325 JP Hand diaphragm pump for emergency purposes (up to H geod 15 m) H E D ca ½ JP Stop valve, 1½ (DN 40), PN 16 9 Elastic connection 1½ (DN 40), PN 4 H B D 125 max. 60 1½ H D JP44786 JP Clamp 1½ JP Flanged connection* (similar to Q unit 90 ), C 100 (similar to Q-Stück 90 ), B 80 für B5, B2 H B C/DN D/DN PN PN PN PN 6 JP00579 JP Y-ducting* DN 100/100/100, PN 10 (only for compli 1500) H B C/DN D/DN JP Flanged spigot F-KS* for pressure side, DN 100, plastic pipe Welded connection* (F unit), for pressure side, C 100, steel pipe Elastic connection 4" (DN 100), PN 4 for pressure side, DN 100, plastic pipe for pressure side, DN 100, steel pipe H D C/DN Flansch PN 10 JP PN 10 JP00688 H D JP H D JP Clamp 4 JP Reducing adapter* for B5, B2 (similar to FFR-piece to PN 10) H C/DN D/DN JP Tank, 500 l JP45945 * with screws and seal 127

130 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS Dimensions compli 1500 (mm) Dimensions compli 2500 (mm) In case of a chamber, plan 60 cm working space around all parts which have to be serviced. In case of a chamber, plan 60 cm working space around all parts which have to be serviced. Mounting dimensions compli 1500 (mm) Mounting dimensions compli 2500 (mm) casing casing

131 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS Mounting arrangement of compli 1500 Mounting arrangement of compli 2500 to be provided at site Mounting arrangement of compli 1500 Mounting arrangement of compli

132 JUNG PUMPEN COMPLI 1500 / 2500 SEWAGE LIFTING STATIONS TECHNICAL DATA Pump Vertical, single-stage, submersible, single-vane impeller with spiral housing and horizontal outlet flanged on to a stable duckfoot bend as well as low-noise and low-vibration absorber. Bearing Common shaft for pump and motor, grease-packed ball bearing. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit and control, operating mode S3 in keeping with VDE. Seal Silicon-carbide mechanical seal independent of the sense of rotation, oil chamber and artificial carbon mechanical seal (or duplex rotary shaft seal) to motor compartment, safe to run dry, connection options for seal leak detector. Materials Tank made of corrosion-resistant and environmentally friendly polyethylene, pump and motor housing, impeller and duckfoot bend made of wear-resistant grey cast iron, shaft completely covered against the material to be transported, rubber insulated hose. Scope of supply Tank system in keeping with German / international standard DIN EN in assembly groups, prepared for final assembly on site: Tank with clamp-type flange DN 150, two mounted submersible pumps and automatic level control, duckfoot bend, mounting material, elastic connections for the DN 70 ventilation and duckfoot bend connections with clamps, control with motor protection for automatic two-way connection with mains-dependent alarm system, potential-free contact for collective failure messages, hand-0-automatic switch and optical display of sense of rotation, alarm and operation. To be fitted with a micro-processor control as well upon request. Cable between pump and control 10 m. Accessories to be ordered according to mounting drawing. Mounting arrangement with additional tank Mounting arrangement In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage disposal units are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard has to be mounted. In keeping with German / European standard the ventilation pipe has to be passed up to the roof. 130 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

133 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS APPLICATION The sewage lifting stations compli 100, compli 500 and compli 1000 with MultiCut cutting system are uses especially for disposal in special objects, such as weekend cottages, houseboats, toilets in production halls or mobile sanitary facilities. The MultiCut cutting system enables wastewater to be pumped through long and small-dimensioned pressure pipes to the nearest sewer whereby the pressure pipes can follow the terrain. This type of wastewater transport is more economical in many cases than disposal by gravity sewer. The external cutting system ensures safe operation. The submergible units are permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room. The PE tanks have freely accessible drains, a topmounted cleaning opening and a clamp-type inlet flange for an easy installation. The inlet height is variable depending on the type and inlet pipe: Ready-to-connect Submersible Clamp type inlet flange Versatile connectivity PERFORMANCE compli 1008/2 ME compli 120/2 M Small dimensioned pressure pipe High delivery head PE tank MultiCut cutting system compli 100 DN 50: 150, 250 mm DN 150/DN 50: 180, 275 a. 315 mm compli 500 and 1000 DN 100: 180, 250 mm DN 100: mm. For the connection of an inlet pipe DN 100 a PVC reducer DN 150/DN 100 is added to the compli 500 and A vertical inlet neck is mounted on top of the tank for an inlet pipe DN 150 or DN 100. If the rear inlet is not used it must be closed with the sealing set DN 150 (accessory). The duplex units compli 1000 have two pumps, that operate alternately. In case of peak load operation both pumps operate at the same time. operative limit pressure pipe DN 40 pressure pipe DN 50 pressure pipe DN 32 vortex impeller 50HZ 2800 RPM We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

134 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS SEWAGE LIFTING STATIONS Type Tank capacity l Inlet height mm Free passage Clamp type inlet flange Discharge branch Connection pipe external Ø ELECTRICAL DATA Type Type of Voltage Motor rating kw Current Cable (4 m) Cable (1.5 m) Plug current Volt P1 P2 Amp. Tankcontrol Controlplug compli...08/2 ME 1-phase 1/N/PE~ H 07 RN-F-6 G 1.5 H 05 VV-F-3 G 1.5 Safetycompli...08/2 M 3-phase 3/N/PE~ H 07 RN-F-6 G 1.5 H 05 VV-F-5 G 1.5 CEEcompli...20/2 M 3-phase 3/N/PE~ H 07 RN-F-6 G 1.5 H 05 VV-F-5 G 1.5 CEE- Ventilation Weight approx. Code No. compli 108/2 ME /250 7 mm DN 100 DN mm DN kg JP09347 compli 108/2 M /250 7 mm DN 100 DN mm DN kg JP09346 compli 120/2 M /250 7 mm DN 100 DN mm DN kg JP09877 compli 508/2 ME 115 variabel 7 mm DN 150 DN mm DN kg JP43128 compli 508/2 M 115 variabel 7 mm DN 150 DN mm DN kg JP43129 compli 520/2 M 115 variabel 7 mm DN 150 DN mm DN kg JP43130 compli 1008/2 ME 115 variabel 7 mm DN 150 DN mm DN kg JP43131 compli 1008/2 M 115 variabel 7 mm DN 150 DN mm DN kg JP43132 compli 1020/2 M 115 variabel 7 mm DN 150 DN mm DN kg JP43133 PERFORMANCE Type Delivery head H [m] compli...08/2 M E Delivery date Q [m 3 /h] compli...08/2 M compli...20/2 M In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are used for the transport of faecal matter and domestic wastewater in building drainage systems as described in German standard DIN 1983 T3. In keeping with the stipulations of German / European standard DIN EN they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. A non-return valve tested in keeping with German / European standard DIN EN has to be fitted in the pressure pipe. In keeping with German / European standard the ventilation pipe has to be passed up to the roof. Other specifications of German / European standard DIN EN , paragraphs 5.1 and 5.2: Pump sump for the drainage of the operation room Stop valve on the pressure side Stop valve on the inlet side Disposal units have to be mounted buoyancy-proof. Use in pressurised drainage systems: When compli 100 is used in a pressurised drainage system in keeping with German / European standard 1671, a PN 6 swingtype check valve and a PN 16 system valve have to be installed in the pressure pipe. 132

135 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS Mounting arrangement compli 100 connection to pressure pipe pressure pipe vent pipe above roof level additional inlet discharge pipe ACCESSORIES COMPLI 100 Code No. 1 Rechargeable battery for mains-independent alarm JP Seal leak detector DKG JP PVC sluice valve (with pipe socket) for 4 inlet (DN 100), PN 1 H B E F D JP Reducing socket 1¼ 1½ JP Reducing socket 1¼ 2 Swing-type check valve 1½ (DN 40), PN 4, DIN EN (DN 50), PN 4, DIN EN H B D ½ JP44772 JP00317 JP00326 Ball-type check valve K 50, 2 (DN 50), PN 6, DIN EN H B D JP Stop valve for pressure side, 2 (DN 50), PN 16 1¼ (DN 32), PN 16 1½ (DN 40), PN 16 2 (DN 50), PN 16 H B D 110 max. 60 1¼ 125 max. 60 1½ 140 max JP44785 JP44786 JP Hand diaphragm pump (bis H geod 15 m) H E D ca ½ JP Elastic connection 1½ (DN 40), PN 4 2 (DN 50), PN4 H D JP44777 JP Clamp 1½ 2 JP44763 JP

136 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS Mounting arrangement compli 500 / 1000 Drainage pump ACCESSORIES COMPLI 500 / Rechargeable battery for mains-independent alarm Code No. JP Seal leak detector DKG JP PVC sluice valve (with pipe socket) for inlet 4 (DN 100), PN 1 for inlet 6 (DN 150), PN 2,5 H B E F D JP28297 JP Stop valve, 1½ (DN 40), PN 16 for pressure side H B D 125 max. 60 1½ JP Hand diaphragm pump (bis H geod 15 m) H E D ca ½ JP Elastic connection 1½ (DN 40), PN 4 H D JP Clamp 1½ JP Opening set DN 150 JP

137 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS Dimensions compli 100 M (mm) pressure pipe ventilation additional inlet additional inlet female thread inlet * revolver flange with 2 inlet heights additional inlet (optional let or right side) additional inlet ventilation hand diaphragm pump DIMENSIONS COMPLI 500 M (MM) Dimensions compli 500 M (mm) inlet connecting branch ventilation ventilation pressure pipe hand diaphragm pump inlet inlet Additional inlets could be made by sawing the pre-formed tank socket or sleeve

138 JUNG PUMPEN COMPLI 100 MC SEWAGE LIFTING STATIONS Dimensions compli 1000 M (mm) connecting branch ventilation inlet inlet ventilation pressure pipe hand diaphragm pump inlet inlet inlet Additional inlets could be made by sawing the pre-formed tank socket or sleeve TECHNICAL DATA Pump Vertical, single-stage, submersible pump housing with DN 50 outlet, open impeller, MultiCut cutting system - adjustable, flanged to PE tank with cleaning opening. Bearing Common shaft for pump and motor, grease-packed ball bearing. Seal Silicon-carbide mechanical seal independent of the sense of rotation, oil chamber and duplex radial shaft seal towards the motor compartment, safe to run dry. Motor Submersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic activation through control unit only. Materials Tank made of polyethylene; pump and motor housing in grey cast iron GG-25, single-vane impeller made of fibre-glass reinforced plastic; shaft completely covered towards the media, cutting equipment made of hardened stainless steel (57 HRC); rubber inlet hose. Scope of supply Ready-to-connect tank system (capacity 38 l respectively 115 l) in keeping with German / European standard with height-adjustable DN 100 revolver clamping flange for inlet height 180/250 mm for compli 100; compli 500 and 1000 PVC-tube DN 150 (180, 275, 315 mm), DN 100 ( mm), additional horizontal and vertical inlets, diam. 50 mm, adapter DN 150/DN 100, pre-mounted submersible pump, one elastic connection each with clamps for plastic pressure pipes and jointing tube for DN 70 ventilation pipe, mounted non-return valve, automatic float switch circuit, control (IP 44 type of protection) with motor protection, contactor, transformer, mains-dependable optionally acknowledgeable alarm system and potential-free contact for collective failure messages, optical display of sense of direction (three-phase current), alarm and operation, button for test run. To be fitted with a micro-processor control as well upon request. Cable between tank and control 4 m, cable between control and plug 1.5 m. Accessories to be ordered according to mounting drawing. MultiCut cutting system The unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a threebladed knife, it disintegrates coarse additions in the waste-water with more than 62,000 cutting processes per minute before they can get into the pump hydraulics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery. 136 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

139 JUNG PUMPEN OVERVIEW CENTRIFUGAL SUBMERSIBLE SEWAGE PUMPS MULTICUT CUTTING SYSTEM Effluent with solid or long-fibre additions Faeces-containing effluent Domestic effluent without faeces Mechanically cleaned effluent MultiCut DN 32 For backpressure protection of single dwellings MultiCut DN 32 Stationary use in pressure drainage systems for the disposal of sprawled areas or single dwellings 2900 min -1 H max 18 m Q max 18 m 3 /h 2900 min -1 H max 55 m Q max 20 m 3 /h MULTISTREAM SINGLE CHANNEL IMPELLER Fibres - and solidscontaining effluent Combined wastewater Raw effluent Raw sludge Rainwater MultiStream DN 65 To be used for drainage applications or in case of floodings, e.g. in civil protection MultiStream DN 80 / DN 100 In communal and industrial pump stations with high delivery heads MultiStream DN 80 / DN 100 In communal and industrial pump stations and in rain storage reservoirs MultiStream DN 100 / DN 150 / DN 200 In communal and industrial pump stations with high flow rates and in rain storage reservoirs 2900 min mm Free passage H max 27 m Q max 70 m 3 /h 2900 min mm Free passage H max 64 m Q max 280 m 3 /h 1450 min mm Free passage H max 22 m Q max 190 m 3 /h 1450 min mm Free passage H max 35 m Q max 540 m 3 /h MULTIFREE VORTEX IMPELLER Fibre and solids containing effluents with long-fibre additions prone to matting Effluent with abrasive admixtures Liquids containing trapped gas and air Surface water Mixed waste-water Raw effluent Raw sludge Rain water MultiFree DN 65 Stationary use in pressure drainage systems and in domestic and commercial drainage systems MultiFree DN 65 Stationary use in pressure drainage systems and in domestic and commercial drainage systems MultiFree DN 80 In communal and industrial pump stations with high flow rates and in rain storage reservoirs MultiFree DN 80 In communal and industrial pump stations with high flow rates and in rain storage reservoirs MultiFree DN 100 In communal and industrial pump stations with high flow rates and in rain storage reservoirs 2900 min mm free passage H max 25 m Q max 95 m 3 /h 1450 min mm free passage H max 14 m Q max 95 m 3 /h 2900 min mm free passage H max 21 m Q max 90 m 3 /h 1450 min mm free passage H max 21 m Q max 180 m 3 /h 1450 min mm free passage H max 18 m Q max 230 m 3 /h Pumps with frequency converter and soft start upon request 137

140 JUNG PUMPEN OVERVIEW CENTRIFUGAL SUBMERSIBLE SEWAGE PUMPS NOMENCLATURE OF SEWAGE PUMPS Example MultiCut Example MultiStream/MultiFree MultiCut 25 /2 M E MultiFree 55 /4 6 CW2, Ex Type Description Multicut MultiStream MultiFree 2 Motor rating Description Performance 08 ~ 0,8 kw 10 ~ 1,0 kw 15 ~ 1,5 kw 20 ~ 2,4 kw 25 ~ 2,6 kw 35 ~ 3,5 kw 36 ~ 3,6 kw 55 ~ 5,5 kw 75 ~ 7,5 kw 76 ~ 7,6 kw 100 ~ 10,0 kw 150 ~ 15,0 kw 200 ~ 20,0 kw 230 ~ 23,0 kw 300 ~ 30,0 kw 3 Number of poles Description RPM min min-1 4 Frequency - 50 Hz 6 60 Hz 5 Impeller + Construction Description Impeller Free Passage Discharge branch M MultiCut 7 mm DN 32 A1 / A2 Single channel impeller 40 mm DN 65 B1 / B2 / B3 / B4 / B5 Single channel impeller 70 mm DN 80 B6 Single channel impeller 70 mm DN 100 C1 / C5 / C6 Single channel impeller 100 mm DN 100 C2 / C3 / C4 Single channel impeller 100 mm DN 150 C7 Single channel impeller 100 mm DN 200 AW1 / AW2 Vortex impeller 65 mm DN 65 BW1 / BW2 Vortex impeller 80 mm DN 80 CW1 / CW2 / CW3 Vortex impeller 100 mm DN Type of current E 1-phase ES 1-phase with built-in level control 7 Construction Ex with Ex-proof 138 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

141 JUNG PUMPEN MULTICUT SEWAGE PUMPS APPLICATION Centrifugal submersible sewage pumps fitted with the MultiCut cutting system are used as stationary appliances for backpressure protection of detached houses. They are suitable for pumping domestic wastewater with the usual additions (as specified in German standard DIN 1986, Part 3). For pumping from ducts which are connected to the public sewer system, explosion-proof submersible pumps of have to be used. On account of the upstream cutting system, the pressurised line as from DN 32 - as from DN 80 minimum without cutting system - may be routed parallel to the terrain. Operating conditions up to a temperature of the material to be transported of 40 Celsius Submerged motor: Continuous operation (S1) Emerged motor: Intermittent operation (S3) (e.g. 35% = 3.5 min. operation, 6.5 min. break) 08/2 MS Cutting rotor with stirring effect Plug-in cable connection External adjustable cutting mechanism Controllable oil chamber SiC mechanical seal independent of sense of rotation PERFORMANCE 08/2 M, Ex Moisture-sealed cable inlet Installed motor protection Ex version: Impeller and replaceable wear plate made from fibre-glass reinforced plastic MULTICUT CUTTING SYSTEM The unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a threebladed knife, it disintegrates coarse additions in the wastewater with more than 62,000 cutting processes per minute before they can get into the pump hydraulics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery. Q min. operative limit pressure pipe DN 40 pressure pipe DN 50 vortex impeller max. size solids 8mm 50 Hz 2800 RPM pressure DN We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

142 JUNG PUMPEN MULTICUT SEWAGE PUMPS SEWAGE PUMPS Type Largest height x width Cable length Pressure connection Weight approx. Code No. 08/2 M Pumps with 370 x 235 mm 10 m DN kg JP /2 ME control unit 370 x 235 mm 10 m DN kg JP /2 MS Pumps with 370 x 340 mm 10 m DN kg JP /2 MES aut. switch control 370 x 340 mm 10 m DN kg JP /2 M, Ex with ex-proof 350 x 290 mm 10 m DN kg JP42768 PERFORMANCE Typ H [m] /2 ME+MES Q [m3/h] /2 M+MS+ 08/2M, Ex ELECTRICAL DATA Type Voltage Motor rating kw S3 Current Motor RPM Cable Plug Volt P1 P2 % Ampere protection min-1 08/2 M+MS 3/PE~ in the motor 2674 H07RN-F-4G1 CEE-16 A 08/2 ME+MES 1/N/PE~ in the motor 2705 H07RN-F-3G1 Safety- 08/2 M, Ex 3/PE~ with control 2674 H07RN-F-6G1.5 without 140

143 JUNG PUMPEN MULTICUT SEWAGE PUMPS ACCESSORIES Code No. M ME MS MES 1 Chain certified, stainless steel, (EN 818 mod.) Load-bearing cap. 2,5 m, 5 rings 160 kg JP ,0 m, 8 rings 160 kg JP m, 8 rings 160 kg JP47365 Shackle, certified, stainless steel 500 kg JP45904 Webbing with shackle for attaching the chain to the pump JP45168 Pump hanging JP Guide rail system GR 35 1½ Female threat (see mounting arrang.) JP14094 Guide rail system GR 35 for pumps without Ex-proof 1½ Female threat (see mounting arrang.) JP Swing-type check valve DIN EN H W D 1½ (DN 40), PN ½ JP (DN 50), PN JP00326 Ball check valve DIN EN (without illustr..) 2 (DN 50), PN JP44782 Elbow ball check valve DIN EN (without illustr..) 1½ (DN 40), PN 6 JP44783 Duplex swing-type check valve 1½ (DN 40), PN ½ JP09155 for duplex pump stations, DIN EN (without illustr.) 4 Stop valve 1½ (DN 40), PN 16 5 Elastic connection H W D 125 max.60 1½ Ex M JP (DN 50), PN max.67 2 JP44787 H D 1½ (DN 40), PN JP (DN 50), PN JP Hose band clamp 1½ JP JP Bases (contained in the scope of supply of 08/2 MS + MES without Ex-proof) JP44759 Retaining plate in connection with static air level control JP Reducing socket 1½ 2 for Guide rail GR 35 JP ¼ 1½ for Pipe connection JP ¼ 2 for Pipe connection JP Pipe connection 1¼ (inside thread) for transp. application JP16870 Coupling connection size C, for transportable application JP14076 Hose connection Ø 42, for transportable application JP Flushing tube - type I M stainless steel with connection flang + JP40333 Flushing tube - stainless steel type 0 JP Alarm unit AG3, separate, mains-dependant, 3 m JP44891 Alarm unit AG10, separate, mains-dependant, 9,5 m JP44892 Electrical connection Single units AD 00 E JP pressure switches JP17101 AD 8 ExME, DRP JP43162 AD 25 ExM, DRP JP43159 AD 25 MP SM* JP27118 Duplex units BD 00 E JP pressure switches JP17101 BD 25 ExM, DRP JP43165 BD 25 MP SM* JP27152 Special control unit on request * Control panels for pumps in explosion hazardous locations require a dry run protection JP41463 Accessories for AD/BD: Retaining plate (scope of supply of GR 35) JP23100 Rechargeable battery for mains-independent alarm (for MP SM controls, order article No. JP 44851) JP Seal leak detector DKG JP44900 Seal leak detector DKG-Ex (pumps with Ex-proof) JP Flushing at 5 m delivery head For additonal accessories, please refer to controls 141

144 JUNG PUMPEN MULTICUT SEWAGE PUMPS Mounting arrangement without ex-proof Dimensions of chamber - Single pump system min. 40 x 40 cm - Suplex pump system min. 60 x 60 cm with swing-type check valve, duplex check valve or ball-type check valve (without ill.) - Suplex pump system min. 80 x 60 cm with elbow ball check valve (without illustration) When a cover plate is used, the elastic connection has to be attached outside of the chamber and a ventilation system has to be provided. Mounting arrangement with guide rail system without ex-proof Dimensions of chamber - Single pump system min. 40 x 65 cm with elbow ball check valve, ball-type check valve or swing-type check valve - Duplex pump system min. 85 x 65 cm with elbow ball check valve, ball-type check valve or swing-type check valve (without ill.) - Single pump system min. 40 x 60 cm with swing-type check valve - Duplex pump system min. 60 x 60 cm with duplex check valve (without illustr.) Mounting arrangement with ex-proof Dimensions of chamber - Single pump system min. 40 x 40 cm - Duplex pump system min. 60 x 60 cm with swing-type check valve, duplex check valve or ball-type check valve (without illustration) - Duplex pump system min. 80 x 60 cm with elbow ball check valve (without illustration) When a cover plate is used, the elastic connection has to be attached outside of the chamber and a ventilation system has to be provided. Mounting arrangement with guide rail system with ex-proof Dimensions of chamber - Single pump system min. 40 x 65 cm with elbow ball check valve, ball-type check valve or swing-type check valve - Duplex pump system min. 85 x 65 cm with elbow ball check valve, ball-type check valve or swing-type check valve (without ill.) - Single pump system min. 40 x 60 cm with swing-type check valve - Duplex pump system min. 60 x 60 cm with double check valve (without illustr.) ON OFF

145 JUNG PUMPEN MULTICUT SEWAGE PUMPS Main dimensions without ex-proof (mm) Mounting arrangement with guide rail system without ex-proof When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a nonreturn valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring Observe the mounting instructions in case of modifications! Main dimensions with ex-proof (mm) Mounting arrangement with guide rail system with exproof dual station (by customer) hose tail bend coupling connection pipe connection reducing socket When used downstream of the backpressure level, German / European standard DIN EN requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a nonreturn valve is prescribed, which has been tested in keeping with German / European standard DIN EN In addition, we recommend an alarm system for monitoring dual station sump min. 600 * (min. space required for sluice valve) Observe the mounting instructions in case of modifications! sump sump

146 JUNG PUMPEN MULTICUT SEWAGE PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible, spiral casing with horizontal discharge flange, open impeller MultiCut cutting system - adjustable. Bearing Common shaft for pump and motor, grease-packed ball bearing. Seal Silicon-carbide mechanical seal independent of the sense of rotation, oil chamber and duplex radial shaft seal towards the motor compartment, safe to run dry. Motor Submersible, type of protection IP 68, protected by winding thermostats. Ex-proof types tested by the German PTB Federal Agency for Ex designation II 2 G Ex d IIB T4, automatic activation through control unit only. Flushing tube The type I M flush pipe is fitted between the pressure drainage of the pump and the pressure pipe. It vents the pump and at the same time cleans the chamber with a jet of water. This bypass causes a loss of performance of abt. 10 %. Materials Motor housing made of stainless steel, wear plate made of spheroidal ductile cast iron, UAK terminal board hood made of glass-fibre reinforced plastic, pump base (type MS + MES) made of stainless steel. Shaft made of stainless steel, cutting device made of hardened stainless steel (57 HRC), special flexible rubber cable. Explosion-proof pumps: Motor housing made of grey cast iron, impeller made of glass-fibre reinforced plastic (corrosionresistant). Installation Install the pump vertically (hose connection up to size C possible); in case of stationary installation provide detachable connection in front of the swing-type check valve and/or incorporate a guide rail system. Scope of supply As a prewired pump in keeping with German / European standard DIN EN with 10 m cable and CEE plug 16 A (type M + MS) and/or safety plug (type ME + MES). The pump bases are part of the scope of supply for pumps with automatic switch control. As explosion-proof pump in keeping with German / European standard DIN EN with 10 m cable without plug. Complete motor protection only in combination with appropriate controls (see accessories). 144 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

147 JUNG PUMPEN MULTICUT SEWAGE PUMPS APPLICATION Centrifugal submersible sewage pumps fitted with the MultiCut cutting system are used as stationary appliances in pressurised drainage systems for discharge in sparsely populated areas or of detached houses. They are suitable for pumping domestic wastewater with the usual additions (as specified in German standard DIN 1986, Part 3). For pumping from ducts which are connected to the public sewer system, explosion-proof submersible pumps have to be used. On account of the upstream cutting system, the pressurised line as from DN 32 - as from DN 80 minimum without cutting system - may be routed parallel to the terrain. Operating conditions up to a temperature of the material to be transported of 40 Celsius Submerged motor: Continuous operation (S1) Emerged motor: Intermittent operation (S3) (e.g. 20% = 2 min. operation, 8 min. break) Cutting rotor with stirring effect Plug-in cable connection External adjustable cutting mechanism Controllable oil chamber SiC mechanical seal independent of sense of rotation Moisture-sealed cable inlet Installed motor protection.. PERFORMANCE MultiCut 20/2 M plus - 10% less energy consumption - 20% less weight as 25/2 M - Impeller and replaceable wear plate made from Grivory (fibreglass reinforced plastic) MULTICUT CUTTING SYSTEM The unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a threebladed knife, it disintegrates coarse additions in the wastewater with more than 62,000 cutting processes per minute before they can get into the pump hydraulics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery. Operative limit Pressure Pipe Pressure Pipe Pressure Pipe Vortex impeller Max. solids-size 8 mm Pipe We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN This data is represented in the performance curve as a limit of application. D EN

148 JUNG PUMPEN MULTICUT SEWAGE PUMPS Mounting arrangement with ball check valve Dual station (by customer) Dual station Sump Sump (min. space required for sluice valve) Sump dimention 146

149 JUNG PUMPEN MULTICUT SEWAGE PUMPS ACCESSORIES Code No. 20/2 25/2 35/2 36/2 45/2 75/2 M plus ME M M M M 1 Chain, certified, stainless steel, (EN 818 mod.) Load-bearing cap. 2,5 m, 5 rings 160 kg JP ,0 m, 8 rings 160 kg JP ,5 m, 8 rings 160 kg JP47365 Shackle, certified, stainless steel 500 kg JP45904 Pump hanging JP Guide rail system GR 35, 1½ Female threat (see mounting arrangem.) JP14094 Shift of centre of gravity JP44757 H B D Swing-type check valve 1½ (DN 40), PN ½ JP00317 DIN EN (DN 50), PN JP Ball check valve DIN EN (no illustr.) 2 (DN 50), PN JP44782 Elbow ball check valve KE DIN EN ½ (DN 40), PN ½ JP44783 H B D 4 Stop-off valve 1½ (DN 40), PN max.60 1½ JP (DN 50), PN max.67 2 JP44787 H D inside 5 Elastic connection 1½ (DN 40), PN JP (DN 50), PN JP Clamp 1½ JP JP Pump base JP44759 Pump base M (without illustration) JP20980 Pump base M 220 JP Reducing socket 1½ 2 for Guide rail system GR 35 JP ¼ 1½ for pipe connection JP ¼ 2 for pipe connection JP Pipe connection 1¼ (inside thread), for transportable application JP16870 Coupling connection size C, for transportable application JP14076 Hose connection Ø 42, for transportable application JP Flushing tube Type 0 JP45408 Flushing tube Type I JP28221 Flushing tube Type II JP Electrical connection Single unit AD 12 ExME, DRP JP soft starting device JP24138 AD 46 ExM, DRP JP43160 AD 46 MP SM* JP27119 AD 610 ExM, DRP JP43161 AD 610 MP SM* JP27120 AS 610 ExM, DRP JP43164 Duplex unit BD 46 ExM, DRP JP43166 BD 46 MP SM* JP27153 BD 610 ExM, DRP JP43167 BD 610 MP SM* JP27154 BS 610 with accessories - see controls All control units above incl. static air level controls (except BS 610) Accessories for AD... / BD... Retaining plate (scope of supply of GR 35) JP23100 * Control panels for pumps in explosive hazardous locations require a dry run protection JP41463 Rechargeable battery for mains-independent alarm (for MP SM control order article No. JP 28603) JP44850 Seal leak detectordkg JP Seal leak detectordkg-ex (pumps with Ex-proof) JP /2 M For additional accessories, please refer to controls. 147

150 JUNG PUMPEN MULTICUT SEWAGE PUMPS SEWAGE PUMPS Type without ex-proof Code No. Type with ex-proof Code No. Largest height x width Cable length Pressure connection Weight approx. 20/2 M plus JP /2 M plus, Ex JP x 290 mm 10 m DN 32 29,0 kg 25/2 ME* JP /2 ME*, Ex JP x 330 mm 10 m DN kg 35/2 M JP /2 M, Ex JP x 330 mm 10 m DN kg 36/2 M JP /2 M, Ex JP x 330 mm 10 m DN kg 45/2 M JP /2 M, Ex JP x 330 mm 10 m DN kg 75/2 M JP /2 M, Ex JP x 430 mm 10 m DN kg 76/2 M JP /2 M, Ex JP x 430 mm 10 m DN kg * See special technical notes in the chapter on Technical data. PERFORMANCE Type Delivery head H [m] /2 M plus Flow rate Q [m 3 /h] /2 ME /2 M /2 M /2 M /2 M /2 M ELECTRICAL DATA Type Voltage Motor rating kw S3 Current Built-in motor RPM Cable Device Volt P1 P2 % Ampere protection min.-1 pluggable Fuse min. 20/2 M plus 3/PE~230/ /4.0 Thermostat H07 RN-F 6G A 25/2 ME** 1/N/PE~ Thermostat 2860 H07 RN-F 6G A 35/2 M 3/PE~230/ /6.6 Thermostat 2895 H07 RN-F 6G A 36/2 M 3/PE~230/ /7.3 Thermostat 2880 H07 RN-F 6G A 45/2 M 3/PE~230/ /7.9 Thermostat 2857 H07 RN-F 6G A 75/2 M 3/PE~400/ /7.7 Thermostat 2920 H07 RN-F 10G A*** 76/2 M 3/PE~400/ /7.7 Thermostat 2920 H07 RN-F 10G A*** ** Operation possible only with control AD 12 ExME! *** Value for Y/Δstart 148

151 JUNG PUMPEN MULTICUT SEWAGE PUMPS TECHNICAL DATA Pump Vertical, single-stage, submersible, pump housing with horizontal discharge, open impeller with external cutting system MultiCut - adjustable. Bearings Common shaft for pump and motor, grease-packed ball bearing. Seal Silicon-carbide mechanical seal independent of the sense of rotation, oil chamber and artificial carbon mechanical seal or duplex rotary shaft seal to motor compartment, safe to run dry. Motor Submersible, insulation class F, type of protection IP 68, protected by winding thermostats, automatic activation by control only or - up to 3.2 kw three-phase current - by CEE plug with motor protection upon request, ex-proof types tested by German PTB Federal Agency, ex-proof Type PTB-certified, ex designation II 2 G Ex d IIB T4 (20/2 M plus, Ex II 2 G Ex d IIBT4 Gb) Materials Pump and motor housing as well as impeller made of grey cast iron GG (impeller 75/2 and 76/2 made of spheroidal graphite iron), MultiCut 20/2 M plus impeller and replaceable wearplate made from fibreglass reinforced plastic, completely covered shaft with no contact to the pumped liquid, stainless steel hardened (57 HRC) cutting system, special flexible rubber cable. Scope of supply Sewage pump with or without explosionproof in keeping with German / European standard DIN EN with 10 m cable, without plug, without base. Special technical note for 25/2 ME As the rated output of the motor exceeds 1.4 kw, the permission of the local power supply organisation has to be obtained prior to ordering and commissioning.. SOFT STARTING DEVICE (ONLY FOR 25/2 ME) The soft starting device is a resistance starter with a built-in overheating protection in order to reduce the starting current to approx. 33 A. The maximum switching frequency is 10/switching action per hour (at an ambient temperature of 40 Celsius). This assembly group is installed in the AD 12 ExME control in the factory when ordered. A subsequent installation is not possible. Dimensions with pump base (mm) FLUSHING TUBE The flushing tube is screwed into the annular casing of the pump instead of the venting screw. It vents the pump and at the same time cleans the chamber with a jet of water. This bypass causes a loss of performance of abt. 10%. Some pumps require a minimum head to ensure a sufficient flushing effect (see table): Hose tail bend Coupling connection Pipe connection Reducing socket Pump type Installation Minimum head Hman [m]... 20/2 M plus straight /2 M plus inclined /2 ME straight /2 ME inclined /2 M straight /2 M inclined /2 M straight /2 M inclined /2 M straight /2 M inclined

152 JUNG PUMPEN MULTICUT SEWAGE PUMPS Mounting arrangement with PKS sump Duplex unit Discharge pipe DN 100 for vent-/cable pipe DN32-1 ¼ Schacht Inlet DN Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

153 JUNG PUMPEN SEWAGE PUMPS JUNG PUMPEN SEWAGE PUMPS MULTISTREAM MULTISTREAM Adjustable single-channel impeller Connection alternatively PN6 or PN10 Safe to run dry Controllable oil chamber Plug-type cable connection (MultiStream ) SiC mechanical seal independent of sense of rotation Moisture-sealed cable inlet Installed motor protection APPLICATION The centrifugal sumersible sewage pumps MultiStream are suitable for handling effluent or sewage in municipal and industrial pumping stations as well as in surface water drainage applications. The smaller typs are also used very successfully as portable units to deal with emergency situations. The sewage pumps are suitable für handling sewage water. In hazardous locations explosion-proof sewage pumps Ex have to be used. The adjustable axial gap of the Multi- Stream-pump makes it possible to re-optimize the efficiency in case of abrasion by adjusting only one single screw. This can be done very cost-effective when the maintenance is carried out and the pump keeps its optimum performance on a long-term basis. MultiStream-pumps are recommended for: effluent which contains fibrous matter effluent which contains solids mixed water raw effluent raw sludge rainwater MECHANICAL DATA Pump Vertical single-stage Dry run protection Yes Bearing Seal towards the motor section Oil chamber Seal towards the medium section Ball bearings, grease-packed Duplex shaft seal, from 55/: mechanical seal Yes SiC mechanical seal Impeller Motor housing Pump housing Submersible Channel impeller, grey cast iron from 55/2... spheroidal grapfite iron Grey cast iron Grey cast iron Yes JUNG D PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 151

154 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM ELECTRICAL DATA Power line 10m H07RN-F Type of enclosure IP JUNG PUMPEN GmbH Steinhagen Tel Fax

155 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 10/2 A1 JP09615 AD 25 JP00310 BD 25 JP /2 A1 JP09616 AD 25 JP00310 BD 25 JP /2 A2 JP09617 AD 46 JP14353 BD 46 JP /2 A2 JP09651 AD 610 JP14354 BD 610 JP /2 A1, Ex JP09628 AD 25 Ex JP09683 BD 25 Ex JP /2 A1, Ex JP09629 AD 25 Ex JP09683 BD 25 Ex JP /2 A2, Ex JP09630 AD 46 Ex JP14355 BD 46 Ex JP /2 A2, Ex JP09653 AD 610 Ex JP14356 BD 610 Ex JP14361 Type Delivery head H [m] /2 A1 Flow rate Q [m³/h] /2 A /2 A /2 A We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 65, N = 2900 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 10/2 A1 3/PE~230/400 V 1.3 kw 1.1 kw 4.6 A/2.7 A 6G1,5 10 A 60 % 40 mm DN kg 15/2 A1 3/PE~230/400 V 1.8 kw 1.5 kw 5.7 A/3.3 A 6G1,5 10 A 50 % 40 mm DN kg 25/2 A2 3/PE~230/400 V 2.6 kw 2.1 kw 7.6 A/4.4 A 6G1,5 10 A 40 % 40 mm DN kg 35/2 A2 3/PE~230/400 V 3.7 kw 3.04 kw 11.5 A/6.6 A 6G1,5 10 A 40 % 40 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 153

156 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 25/2 B1 JP09618 AD 46 JP14353 BD 46 JP /2 B2 JP09652 AD 610 JP14354 BD 610 JP /2 B2 JP09663 AS 46 JP14406 BS 46 JP /2 B5 JP00485 AS 610 JP14407 BS 610 JP /2 B5 JP09740 AS 1016 JP14408 BS 1016 JP /2 B6 JP00492 AS 1624 JP14409 BS 1624 JP /2 B6 JP00471 AS 2440 JP14410 BS 2440 JP /2 B1, Ex JP09631 AD 46 Ex JP14355 BD 46 Ex JP /2 B2, Ex JP09654 AD 610 Ex JP14356 BD 610 Ex JP /2 B2, Ex JP09664 AS 46 JP14406 BS 46 JP /2 B5, Ex JP09665 AS 610 JP14407 BS 610 JP /2 B5, Ex JP09741 AS 1016 JP14408 BS 1016 JP /2 B6, Ex JP00472 AS 1624 JP14409 BS 1624 JP /2 B6, Ex JP00473 AS 2440 JP14410 BS 2440 JP14415 Type Delivery head H [m] /2 B1 Flow rate Q [m³/h] /2 B /2 B /2 B /2 B /2 B /2 B We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 80 / 100, N = 2900 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 25/2 B1 3/PE~230/400 V 2.6 kw 2.1 kw 7.6 A/4.4 A 6G1,5 10 A 40 % 70 mm DN kg 35/2 B2 3/PE~230/400 V 3.7 kw 3.04 kw 11.5 A/6.6 A 6G1,5 10 A 40 % 70 mm DN kg 55/2 B2 3/PE~400/690 V 5.2 kw 4.45 kw 8.7 A/5 A 10G2,5 16 A 40 % 70 mm DN kg 75/2 B5 3/PE~400/690 V 7.7 kw 6.6 kw 13.2 A/7.7 A 10G2,5 20 A 30 % 70 mm DN kg 100/2 B5 3/PE~400/690 V 10.5 kw 9.2 kw 17.6 A/10.2 A 10G2,5 25 A 30 % 70 mm DN kg 200/2 B6 3/PE~400/690 V 17.3 kw 15.4 kw 28.8 A/16.7 A 10G2,5 35 A 45 % 70 mm DN kg 300/2 B6 3/PE~400/690 V 27 kw kw 43 A/24.7 A 7G6+3x1 50 A 35 % 70 mm DN kg 154 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

157 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 10/4 B1 JP09620 AD 25 JP00310 BD 25 JP /4 B3 JP09622 AD 25 JP00310 BD 25 JP /4 B4 JP09623 AD 46 JP14353 BD 46 JP /4 B4 JP09647 AD 610 JP14354 BD 610 JP /4 B6 JP00486 AS 610 JP14407 BS 610 JP /4 B6 JP00489 AS 610 JP14407 BS 610 JP /4 B1, Ex JP09633 AD 25 Ex JP09683 BD 25 Ex JP /4 B3, Ex JP09635 AD 25 Ex JP09683 BD 25 Ex JP /4 B4, Ex JP09636 AD 46 Ex JP14355 BD 46 Ex JP /4 B4, Ex JP09649 AD 610 Ex JP14356 BD 610 Ex JP /4 B6, Ex JP09666 AS 610 JP14407 BS 610 JP /4 B6, Ex JP09667 AS 610 JP14407 BS 610 JP14412 Type Delivery head H [m] /4 B1 Flow rate Q [m³/h] /4 B /4 B /4 B /4 B /4 B We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 80 / 100, N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 10/4 B1 3/PE~230/400 V 0.95 kw 0.73 kw 4.2 A/2.4 A 6G1,5 10 A 50 % 70 mm DN kg 15/4 B3 3/PE~230/400 V 1.8 kw 1.4 kw 5.9 A/3.4 A 6G1,5 10 A 40 % 70 mm DN kg 25/4 B4 3/PE~230/400 V 2.7 kw 2.04 kw 7.9 A/4.6 A 6G1,5 10 A 25 % 70 mm DN kg 35/4 B4 3/PE~230/400 V 3.5 kw 2.65 kw 12 A/6.9 A 6G1,5 10 A 25 % 70 mm DN kg 55/4 B6 3/PE~400/690 V 5.8 kw 4.65 kw 10.2 A/5.9 A 10G2,5 16 A 20 % 70 mm DN kg 75/4 B6 3/PE~400/690 V 7.2 kw 5.9 kw 12.8 A/7.4 A 10G2,5 20 A 25 % 70 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 155

158 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 25/4 C1 JP09624 AD 46 JP14353 BD 46 JP /4 C1 JP09648 AD 610 JP14354 BD 610 JP /4 C5 JP09901 AS 610 JP14407 BS 610 JP /4 C5 JP09904 AS 610 JP14407 BS 610 JP /4 C5 JP09275 AS 1016 JP14408 BS 1016 JP /4 C6 JP09882 AS 1624 JP14409 BS 1624 JP /4 C6 JP09885 AS 1624 JP14409 BS 1624 JP /4 C6 JP09888 AS 2440 JP14410 BS 2440 JP /4 C1, Ex JP09637 AD 46 Ex JP14355 BD 46 Ex JP /4 C1, Ex JP09650 AD 610 Ex JP14356 BD 610 Ex JP /4 C5, Ex JP09902 AS 610 JP14407 BS 610 JP /4 C5, Ex JP09905 AS 610 JP14407 BS 610 JP /4 C5, Ex JP09276 AS 1016 JP14408 BS 1016 JP /4 C6, Ex JP09883 AS 1624 JP14409 BS 1624 JP /4 C6, Ex JP09886 AS 1624 JP14409 BS 1624 JP /4 C6, Ex JP09889 AS 2440 JP14410 BS 2440 JP14415 Type Delivery head H [m] /4 C1 Flow rate Q [m³/h] /4 C /4 C /4 C /4 C /4 C /4 C /4 C We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 100, N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 25/4 C1 3/PE~230/400 V 2.4 kw 1.9 kw 7.3 A/4.2 A 6G1,5 10 A 30 % 100 mm DN kg 35/4 C1 3/PE~230/400 V 3.5 kw 2.65 kw 12 A/6.9 A 6G1,5 10 A 25 % 100 mm DN kg 55/4 C5 3/PE~400/690 V 5.8 kw 4.65 kw 10.2 A/5.9 A 10G2,5 16 A 20 % 100 mm DN kg 75/4 C5 3/PE~400/690 V 7.2 kw 5.9 kw 12.8 A/7.4 A 10G2,5 20 A 25 % 100 mm DN kg 100/4 C5 3/PE~400/690 V 9.5 kw 7.94 kw 17.2 A/10 A 10G2,5 25 A 25 % 100 mm DN kg 150/4 C6 3/PE~400/690 V 15 kw 13.2 kw 26.7 A/15.5 A 10G2,5 35 A 40 % 100 mm DN kg 230/4 C6 3/PE~400/690 V 19.3 kw 17 kw 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN kg 300/4 C6 3/PE~400/690 V 25.5 kw kw 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN kg 156 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

159 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 76/4 C5 JP09398 AS 610 JP14407 BS 610 JP /4 C6 JP09400 AS 1624 JP14409 BS 1624 JP /4 C6 JP09402 AS 1624 JP14409 BS 1624 JP /4 C5, Ex JP09399 AS 610 JP14407 BS 610 JP /4 C6, Ex JP09401 AS 1624 JP14409 BS 1624 JP /4 C6, Ex JP09403 AS 1624 JP14409 BS 1624 JP14414 Type Delivery head H [m] /4 C5 Flow rate Q [m³/h] /4 C /4 C We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 100 N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 76/4 C5 3/PE~400/690 V 8.25 kw 6.7 kw 14.2 A/8.2 A 10G2,5 20 A 15 % 100 mm DN kg 151/4 C6 3/PE~400/690 V 17.5 kw 15.3 kw 30.6 A/17.7 A 10G2,5 35 A 25 % 100 mm DN kg 231/4 C6 3/PE~400/690 V 22 kw 19.1 kw 37.9 A/22 A 10G2,5 35 A 25 % 100 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 157

160 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 55/4 C2 JP00487 AS 610 JP14407 BS 610 JP /4 C2 JP00490 AS 610 JP14407 BS 610 JP /4 C2 JP09678 AS 1016 JP14408 BS 1016 JP /4 C3 JP00491 AS 1624 JP14409 BS 1624 JP /4 C3 JP00883 AS 1624 JP14409 BS 1624 JP /4 C4 JP00493 AS 2440 JP14410 BS 2440 JP /4 C2, Ex JP09668 AS 610 JP14407 BS 610 JP /4 C2, Ex JP09669 AS 610 JP14407 BS 610 JP /4 C2, Ex JP09679 AS 1016 JP14408 BS 1016 JP /4 C3, Ex JP00474 AS 1624 JP14409 BS 1624 JP /4 C3, Ex JP00884 AS 1624 JP14409 BS 1624 JP /4 C4, Ex JP00475 AS 2440 JP14410 BS 2440 JP14415 Type Delivery head H [m] /4 C2 Flow rate Q [m³/h] /4 C /4 C /4 C /4 C /4 C We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 150, N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 55/4 C2 3/PE~400/690 V 5.8 kw 4.65 kw 10.2 A/5.9 A 10G2,5 16 A 20 % 100 mm DN kg 75/4 C2 3/PE~400/690 V 7.2 kw 5.9 kw 12.8 A/7.4 A 10G2,5 20 A 25 % 100 mm DN kg 100/4 C2 3/PE~400/690 V 9.5 kw 7.94 kw 17.2 A/10 A 10G2,5 25 A 25 % 100 mm DN kg 150/4 C3 3/PE~400/690 V 15 kw 13.2 kw 26.7 A/15.5 A 10G2,5 35 A 40 % 100 mm DN kg 230/4 C3 3/PE~400/690 V 19.3 kw 17 kw 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN kg 300/4 C4 3/PE~400/690 V 25.5 kw kw 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN kg 158 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

161 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 151/4 C3 JP09445 AS 1624 JP14409 BS 1624 JP /4 C4 JP09447 AS 1624 JP14409 BS 1624 JP /4 C3, Ex JP09446 AS 1624 JP14409 BS 1624 JP /4 C4, Ex JP09448 AS 1624 JP14409 BS 1624 JP14414 Type Delivery head H [m] /4 C3 Flow rate Q [m³/h] /4 C We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 150, N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 151/4 C3 3/PE~400/690 V 17.5 kw 15.3 kw 30.6 A/17.7 A 10G2,5 35 A 25 % 100 mm DN kg 231/4 C4 3/PE~400/690 V 22 kw 19.1 kw 37.9 A/22 A 10G2,5 35 A 25 % 100 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 159

162 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 230/4 C7 JP09392 AS 1624 JP14409 BS 1624 JP /4 C7 JP09394 AS 2440 JP14410 BS 2440 JP /4 C7, Ex JP09393 AS 1624 JP14409 BS 1624 JP /4 C7, Ex JP09395 AS 2440 JP14410 BS 2440 JP14415 Type Delivery head H [m] /4 C7 Flow rate Q [m³/h] /4 C We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTISTREAM DN 200, N = 1450 MIN-1 Type Voltage Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 230/4 C7 3/PE~400/690 V 19.3 kw 17 kw 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN kg 300/4 C7 3/PE~400/690 V 25.5 kw kw 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN kg 160 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

163 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM Dimensions guide rail system Discharge outlet JUNG PUMPEN GmbH Steinhagen Tel Fax

164 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM GR DN A B C D E F G H J K L M N O P Q 10/2 A /2 A /2 A /2 A /2 B /2 B /2 B /2 B /2 B /2 B /2 B /4 B /4 B /4 B /4 B /4 B /4 B /4 C /4 C /4 C /4 C /4 C /4 C /4 C /4 C /4 C /4 C /4 C /4 C2 151S /4 C2 151S /4 C2 151S /4 C /4 C /4 C /4 C /4 C /4 C7 200S /4 C7 200S JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

165 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM Dimensions pump base Discharge outlet JUNG PUMPEN GmbH Steinhagen Tel Fax

166 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM DN A B C D E F G K L N 10/2 A /145 14/ /2 A /145 14/ /2 A /145 14/ /2 A /145 14/ /2 B / /2 B / /8 55/2 B / /8 75/2 B / /8 100/2 B / /8 200/2 B / /8 300/2 B / /8 10/4 B / /8 15/4 B / /8 25/4 B / /8 35/4 B / /8 55/4 B / /8 75/4 B / /8 25/4 C / /8 35/4 C / /8 55/4 C / /8 75/4 C / /8 100/4 C / /8 150/4 C / /8 230/4 C / /8 300/4 C / /8 76/4 C / /8 151/4 C / /8 231/4 C / /8 55/4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /240 18/ /4 C /4 C JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

167 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM Example of installation guide rail system Example of installation pump base Types of operation: Up to 40 C medium temperature Motor submerged: continuous operation S1 Motor not submerged intermittent operation S3 (e.g. 20% = 2 min operation and 8 min pause) MECHANICAL ACCESSORIES Art.-Nr. 1 Chain certified, 2.5 m, 160 kg, 5 rings (EN 818 mod.) JP45901 certified, 5.0 m, 160 kg, 8 rings (EN 818 mod.) JP45902 certified, 7.5 m, 160 kg, 11 rings (EN 818 mod.) JP47365 certified, 5.0 m, 320 kg, 8 rings (EN 818 mod.) JP45903 certified, 7.5 m, 320 kg, 11 rings (EN 818 mod.) JP47366 Shackle, certified, 500 kg, stainless steel JP45904 Pump hanging (08 Ex ) JP Guide rail system GR 65 DN 80, 170x226x280 (AxBxH) JP00494 GR 80 DN 80, 170x229x280 (AxBxH) JP00495 GR 100 DN 100, 200x254x310 (AxBxH) JP00496 GR 101 DN 100, 235x254x345 (AxBxH) JP21037 GR 151 DN 150, 260x332x435 (AxBxH) JP00693 GR 151S DN 150, 260x332x435 (AxBxH) JP09731 GR 200S DN 200, 305x410x535 (AxBxH) JP Swing-type check valve R 80 EN DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP00706 R 80 G EN DN 80, PN 4, flange PN 10, DIN 3202, with counter weight, 260 (H) JP00707 R 101 EN DN 100, PN 4, flange PN 10, DIN 3202, 300 (H) JP00325 R 100 G EN DN 100, PN 4, flange PN 10, DIN 3202, with counter weight, 300(H) JP00324 R 150 G EN DN 150, PN 10, flange PN 10, DIN 3202, with counter weight, 400 JP00345 (H) Ball-type check valve K 80 EN DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP Sluice valve DN 80, PN 10, EN x180 (HxB) JP00639 DN 100, PN 10, EN x190 (HxB) JP00329 DN 150, PN 10, EN x210 (HxB) JP00328 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 165

168 JUNG PUMPEN SEWAGE PUMPS MULTISTREAM MECHANICAL ACCESSORIES Art.-Nr. 5 Flanged spigot for plastic pipe F-KS, DN 80 PN 10 75x90 (HxD) JP00686 F-KS, DN 80 PN 10 85x110 (HxD) JP00687 F-KS, DN 100 PN x110 (HxD) JP08673 Spigot flange for steel pipe DN 80, PN 10, F-piece 75x90 (HxD) JP00686 DN 80/100, PN 10, F-piece 76x114 (HxD) JP09821 DN 100, PN 10, F-piece 100x114 (HxD) JP Elastic connection for plastic pipe DN 100, PN 4 200x110 (HxD) JP44778 for steel pipe DN 100, PN 4 200x114 (HxD) JP44774 für Kunststoffrohr DN x160 (HxD) JP44779 DN x90 (HxD) JP Hose band clamp 3 (DN 80) JP (DN 100) JP Flanged Y-pipe DN 80/100/80 355x390(HxB), PN 10 JP00448 DN 100/100/ x390(HxB), PN 10 JP00458 DN 100/150/ x390(HxB), PN 10 JP00449 DN 80/100/80 355x480(HxB), PN 10 JP00202 DN 100/100/100, PN x480(HxB), PN 10 JP00203 DN 100/150/ x480(HxB), PN 10 JP00204 DN 150/150/ x480(HxB), PN 10 JP Reducing adapter DN 80/100 to PN 10, (similar FFR-piece), H=100 JP00498 DN 100/150 to PN 10, (similar FFR-piece), H=200 JP Pump base A 170, for A1 76x245 (HxB) JP00681 A 220, for A2, AW1, AW2 90x295 (HxB) JP00682 B 170, for B1 115x280 (HxB) JP00683 B 220, for B2,B3,B4,BW1 115x315 (HxB) JP00684 C 275, for B5,B6,C1,C5,BW2,CW3 145x385 (HxB) JP00685 C 325, for C2,CW2 145x565 (HxB) JP00701 C 410, for C3,C4,C6,C7 145x650 (HxB) JP Flanged connection A 80 (similar Q-piece 90 ), DN 80 PN10/DN 65 PN6 130x75 (HxB) JP00577 B 80 (similar Q-piece 90 ), DN 80 PN10/PN6 150x100 (HxB) JP00578 C 100 (similar Q-piece 90 ), DN 100 PN10/PN6 175x120 (HxB) JP00579 C 150(similar Q-piece 90 ), DN 150 PN10/PN6 250x175 (HxB) JP Flushing tube Typ I 10/ /... JP28221 Typ II 55/ /... JP28222 Typ III 150/ /... JP28223 ELECTRICAL ACCESSORIES Art.-Nr. a Seal leak detector DKG JP44900 DKG Ex for explosion-proof pumps JP JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

169 JUNG PUMPEN SEWAGE PUMPS JUNG PUMPEN SEWAGE PUMPS MULTIFREE MULTIFREE Connection alternatively PN6 or PN10 Safe to run dry Controllable oil chamber Plug-in cable connection SiC mechanical seal independent of sense of rotation Moisture-sealed cable inlet Installed motor protection APPLICATION The centrifugal submersible sewage pumps MultiFree are suitable for handling effluent or sewage in municipal and industrial pumping stations as well as in surface water drainge applications. The smaller types are also very successfully as portable units to deal with emergency situations. The sewage pumps are suitable for handling sewage water. In hazardous locations explosion-proof sewage pumps Ex have to be used. MultiFree-sewage pumps are recommended for: effluent which contains fibrous matter prone to matting effluent which contains solids abrasive effluent effluent which contains trapped air or gas mixed water raw effluent raw sludge surface water rainwater MECHANICAL DATA Pump Vertical single-stage Dry run protection Yes Bearing Seal towards the motor section Ball bearings, grease-packed Duplex shaft seal, from 55/: mechanical seal Impeller Motor housing Vortex impeller, spheroidal graphite iron Grey cast iron Oil chamber Yes Pump housing Grey cast iron Seal towards the medium section SiC mechanical seal Submersible Yes JUNG D PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 167

170 JUNG PUMPEN SEWAGE PUMPS MULTIFREE ELECTRICAL DATA Voltage Power line 3/PE~230/400V, 55/... 3/PE~400/690V 10m H07RN-F Type of enclosure IP 68 Winding thermostat Yes 168 JUNG PUMPEN GmbH Steinhagen Tel Fax

171 JUNG PUMPEN SEWAGE PUMPS MULTIFREE PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 10/2 AW1 JP47280 AD 25 JP00310 BD 25 JP /2 AW1 JP47278 AD 25 JP00310 BD 25 JP /2 AW1 JP09149 AD 46 JP14353 BD 46 JP /2 AW1 JP09151 AD 610 JP14354 BD 610 JP /2 AW1 JP46796 AD 910 JP47263 BD 910 JP /2 AW1, Ex JP47281 AD 25 Ex JP09683 BD 25 Ex JP /2 AW1, Ex JP47279 AD 25 Ex JP09683 BD 25 Ex JP /2 AW1, Ex JP09150 AD 46 Ex JP14355 BD 46 Ex JP /2 AW1, Ex JP09152 AD 610 Ex JP14356 BD 610 Ex JP /2 AW1, Ex JP46870 AD 910 Ex JP47265 BD 910 Ex JP47266 Type Delivery head H [m] /2 AW1 Flow rate Q [m³/h] /2 AW /2 AW /2 AW /2 AW We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTIFREE DN 65, N = 2900 MIN-1 Type Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 10/2 AW1 1.7 kw 1.4 kw 5.7 A/3.3 A 6G1,5 10 A 50 % 65 mm DN kg 15/2 AW1 2.1 kw 1.7 kw 6.6 A/3.8 A 6G1,5 10 A 45 % 65 mm DN kg 25/2 AW1 2.9 kw 2.3 kw 8.5 A/4.9 A 6G1,5 10 A 35 % 65 mm DN kg 35/2 AW kw 3.34 kw 12.3 A/7.1 A 6G1,5 10 A 35 % 65 mm DN kg 45/2 AW1 6 kw 5 kw 16.3 A/9.4 A 6G1,5 20 A 20 % 65 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 169

172 JUNG PUMPEN SEWAGE PUMPS MULTIFREE PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 15/4 AW2 JP46791 AD 25 JP00310 BD 25 JP /4 AW2 JP46793 AD 46 JP14353 BD 46 JP /4 AW2 JP46794 AD 610 JP14354 BD 610 JP /4 AW2 JP46795 AD 910 JP47263 BD 910 JP /4 AW2, Ex JP46792 AD 25 Ex JP09683 BD 25 Ex JP /4 AW2, Ex JP46867 AD 46 Ex JP14355 BD 46 Ex JP /4 AW2, Ex JP46868 AD 610 Ex JP14356 BD 610 Ex JP /4 AW2, Ex JP46869 AD 910 Ex JP47265 BD 910 Ex JP47266 Type Delivery head H [m] /4 AW2 Flow rate Q [m³/h] /4 AW /4 AW /4 AW We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTIFREE DN 65, N = 1450 MIN-1 Type Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 15/4 AW2 1.8 kw 1.4 kw 6.1 A/3.5 A 6G1,5 10 A 40 % 65 mm DN kg 25/4 AW2 2.7 kw 2 kw 8 A/4.6 A 6G1,5 10 A 25 % 65 mm DN kg 35/4 AW2 4.2 kw 3.2 kw 13 A/7.8 A 6G1,5 10 A 20 % 65 mm DN kg 45/4 AW2 5.6 kw 4.2 kw 17 A/9.8 A 6G1,5 20 A 10 % 65 mm DN kg 170 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

173 JUNG PUMPEN SEWAGE PUMPS MULTIFREE PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 25/2 BW1 JP09498 AD 46 JP14353 BD 46 JP /2 BW1 JP09500 AD 610 JP14354 BD 610 JP /2 BW1 JP46856 AD 910 JP47263 BD 910 JP /2 BW1, Ex JP09499 AD 46 Ex JP14355 BD 46 Ex JP /2 BW1, Ex JP09501 AD 610 Ex JP14356 BD 610 Ex JP /2 BW1, Ex JP46857 AD 910 Ex JP47265 BD 910 Ex JP47266 Type Delivery head H [m] /2 BW1 Flow rate Q [m³/h] /2 BW /2 BW We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTIFREE DN 80, N = 2900 MIN-1 Type Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 25/2 BW kw 2.55 kw 9.3 A/5.4 A 6G1,5 10 A 25 % 80 mm DN kg 35/2 BW kw 3.95 kw 14.2 A/8.2 A 6G1,5 10 A 25 % 80 mm DN kg 45/2 BW1 6 kw 5 kw 16.3 A/9.4 A 6G1,5 20 A 20 % 80 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 171

174 JUNG PUMPEN SEWAGE PUMPS MULTIFREE PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 15/4 BW1 JP09455 AD 46 JP14353 BD 46 JP /4 BW1 JP09456 AD 46 JP14353 BD 46 JP /4 BW1 JP09457 AD 610 JP14354 BD 610 JP /4 BW2 JP46877 AS 610 JP14407 BS 610 JP /4 BW2 JP46875 AS 1016 JP14408 BS 1016 JP /4 BW1, Ex JP09458 AD 46 Ex JP14355 BD 46 Ex JP /4 BW1, Ex JP09459 AD 46 Ex JP14355 BD 46 Ex JP /4 BW1, Ex JP09460 AD 610 Ex JP14356 BD 610 Ex JP /4 BW2, Ex JP46878 AS 610 JP14407 BS 610 JP /4 BW2, Ex JP46876 AS 1016 JP14408 BS 1016 JP14413 Type Delivery head H [m] /4 BW1 Flow rate Q [m³/h] /4 BW /4 BW /4 BW /4 BW We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTIFREE DN 80, N = 1450 MIN-1 Type Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 15/4 BW1 2.2 kw 1.7 kw 7 A/4 A 6G1,5 10 A 35 % 80 mm DN kg 25/4 BW1 2.8 kw 2.1 kw 8.2 A/4.7 A 6G1,5 10 A 25 % 80 mm DN kg 35/4 BW1 4.2 kw 3.2 kw 13 A/7.8 A 6G1,5 10 A 20 % 80 mm DN kg 75/4 BW kw 6.7 kw 14.2 A/8.2 A 10G2,5 20 A 15 % 80 mm DN kg 100/4 BW2 10 kw 8.4 kw 17.6 A/10.2 A 10G2,5 25 A 20 % 80 mm DN kg 172 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

175 JUNG PUMPEN SEWAGE PUMPS MULTIFREE PERFORMANCE Single unit Duplex unit Type Art.-Nr. Type Art.-Nr. Type Art.-Nr. 10/4 CW1 JP09610 AD 25 JP00310 BD 25 JP /4 CW1 JP09612 AD 46 JP14353 BD 46 JP /4 CW1 JP09655 AD 46 JP14353 BD 46 JP /4 CW1 JP09858 AD 610 JP14354 BD 610 JP /4 CW2 JP47236 AD 910 JP47263 BD 910 JP /4 CW2 JP47372 AS 610 JP14407 BS 610 JP /4 CW2 JP47234 AS 610 JP14407 BS 610 JP /4 CW3 JP47354 AS 1016 JP14408 BS 1016 JP /4 CW1, Ex JP09609 AD 25 Ex JP09683 BD 25 Ex JP /4 CW1, Ex JP09611 AD 46 Ex JP14355 BD 46 Ex JP /4 CW1, Ex JP09656 AD 46 Ex JP14355 BD 46 Ex JP /4 CW1, Ex JP09859 AD 610 Ex JP14356 BD 610 Ex JP /4 CW2, Ex JP47237 AD 910 Ex JP47265 BD 910 Ex JP /4 CW2, Ex JP47373 AS 610 JP14407 BS 610 JP /4 CW2, Ex JP47235 AS 610 JP14407 BS 610 JP /4 CW3, Ex JP47355 AS 1016 JP14408 BS 1016 JP14413 Type Delivery head H [m] /4 CW1 Flow rate Q [m³/h] /4 CW /4 CW /4 CW /4 CW /4 CW /4 CW /4 CW We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerances The minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit). MULTIFREE DN 100, N = 1450 MIN-1 Type Motor rating Current Wires Fuse S3 Free passage P1 P2 Discharge branch Weight 10/4 CW1 1.8 kw 1.4 kw 6.2 A/3.6 A 6G1,5 10 A 40 % 100 mm DN kg 15/4 CW1 2.4 kw 1.9 kw 7.6 A/4.4 A 6G1,5 10 A 30 % 100 mm DN kg 25/4 CW1 2.8 kw 2.04 kw 8.1 A/4.7 A 6G1,5 10 A 20 % 100 mm DN kg 35/4 CW1 4 kw 3 kw 12.8 A/7.4 A 6G1,5 10 A 20 % 100 mm DN kg 45/4 CW2 5.3 kw 4.1 kw 16.1 A/9.3 A 6G1,5 20 A 10 % 100 mm DN kg 55/4 CW2 6.3 kw 5.1 kw 10.7 A/6.2 A 10G2,5 16 A 15 % 100 mm DN kg 75/4 CW kw 6.6 kw 14.2 A/8.2 A 10G2,5 20 A 15 % 100 mm DN kg 100/4 CW kw 10.6 kw 20.3 A/11.7 A 10G2,5 25 A 15 % 100 mm DN kg JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 173

176 JUNG PUMPEN SEWAGE PUMPS MULTIFREE Dimensions guide rail system Discharge outlet GR DN A B C D E F G H J K L M N O P Q 10/2 AW /2 AW /2 AW /2 AW /2 AW /4 AW /4 AW /4 AW /4 AW /2 BW /2 BW /2 BW /4 BW /4 BW /4 BW /4 BW /4 BW /4 CW /4 CW /4 CW /4 CW /4 CW /4 CW /4 CW /4 CW JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

177 JUNG PUMPEN SEWAGE PUMPS MULTIFREE Dimensions pump base Discharge outlet DN A B C D E F G K L N 10/2 AW /145 14/ /2 AW /145 14/ /2 AW /145 14/ /2 AW /145 14/ /2 AW /145 14/ /4 AW /145 14/ /4 AW /145 14/ /4 AW /145 14/ /4 AW /145 14/ /2 BW / /8 35/2 BW / /8 45/2 BW / /8 15/4 BW / /8 25/4 BW / /8 35/4 BW / /8 75/4 BW / /8 100/4 BW / /8 10/4 CW / /8 15/4 CW / /8 25/4 CW / /8 35/4 CW / /8 45/4 CW / /8 55/4 CW / /8 75/4 CW / /8 100/4 CW / /8 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 175

178 JUNG PUMPEN SEWAGE PUMPS MULTIFREE Example of installation guide rail system Example of installation pump base Types of operation: Up to 40 C medium temperature Motor submerged: continuous operation S1 Motor not submerged intermittent operation S3 (e.g. 20% = 2 min operation and 8 min pause) MECHANICAL ACCESSORIES Art.-Nr. 1 Chain certified, 2.5 m, 160 kg, 5 rings (EN 818 mod.) JP45901 certified, 5.0 m, 160 kg, 8 rings (EN 818 mod.) JP45902 certified, 7.5 m, 160 kg, 11 rings (EN 818 mod.) JP47365 certified, 5.0 m, 320 kg, 8 rings (EN 818 mod.) JP45903 certified, 7.5 m, 320 kg, 11 rings (EN 818 mod.) JP47366 Shackle, certified, 500 kg, stainless steel JP45904 Pump hanging (08 Ex ) JP Guide rail system GR 65 DN 80, 170x226x280 (AxBxH) JP00494 GR 80 DN 80, 170x229x280 (AxBxH) JP00495 GR 100 DN 100, 200x254x310 (AxBxH) JP00496 GR 101 DN 100, 235x254x345 (AxBxH) JP Swing-type check valve R 80 EN DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP00706 R 80 G EN DN 80, PN 4, flange PN 10, DIN 3202, with counter weight, 260 (H) JP00707 R 101 EN DN 100, PN 4, flange PN 10, DIN 3202, 300 (H) JP00325 R 100 G EN DN 100, PN 4, flange PN 10, DIN 3202, with counter weight, 300(H) JP00324 Ball-type check valve K 80 EN DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP Sluice valve DN 80, PN 10, EN x180 (HxB) JP00639 DN 100, PN 10, EN x190 (HxB) JP Flanged spigot for plastic pipe F-KS, DN 100 PN x110 (HxD) JP08673 Spigot flange for steel pipe DN 80, PN 10, F-piece 75x90 (HxD) JP00686 DN 100, PN 10, F-piece 100x114 (HxD) JP JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de

179 JUNG PUMPEN SEWAGE PUMPS MULTIFREE MECHANICAL ACCESSORIES Art.-Nr. 6 Elastic connection for plastic pipe DN 100, PN 4 200x110 (HxD) JP44778 for steel pipe DN 100, PN 4 200x114 (HxD) JP44774 DN x90 (HxD) JP Hose band clamp 3 (DN 80) JP (DN 100) JP Flanged Y-pipe DN 80/100/80 355x390(HxB), PN 10 JP00448 DN 100/100/ x390(HxB), PN 10 JP00458 DN 80/100/80 355x480(HxB), PN 10 JP00202 DN 100/100/100, PN x480(HxB), PN 10 JP00203 DN 100/150/ x480(HxB), PN 10 JP Reducing adapter DN 80/100 to PN 10, (similar FFR-piece), H=100 JP00498 DN 100/150 to PN 10, (similar FFR-piece), H=200 JP Pump base A 220, for A2, AW1, AW2 90x295 (HxB) JP00682 B 220, for B2,B3,B4,BW1 115x315 (HxB) JP00684 C 220, for CW1 145x330 (HxB) JP11453 C 275, for B5,B6,C1,C5,BW2,CW3 145x385 (HxB) JP00685 C 325, for C2,CW2 145x565 (HxB) JP Flanged connection A 80 (similar Q-piece 90 ), DN 80 PN10/DN 65 PN6 130x75 (HxB) JP00577 B 80 (similar Q-piece 90 ), DN 80 PN10/PN6 150x100 (HxB) JP00578 C 100 (similar Q-piece 90 ), DN 100 PN10/PN6 175x120 (HxB) JP Flushing tube Typ I 10/ /... JP28221 Typ II 55/ /... JP28222 ELECTRICAL ACCESSORIES Art.-Nr. a Seal leak detector DKG JP44900 DKG Ex for explosion-proof pumps JP00249 JUNG PUMPEN GmbH Steinhagen Tel Fax info@jung-pumpen.de 177

180 JUNG PUMPEN SEWAGE PUMPS MULTIFREE 178 JUNG PUMPEN GmbH Steinhagen Tel Fax

181 JUNG PUMPEN OVERVIEW POLY SUMPS POLY-SUMPS MultiCut MultiStream MultiFree PKS 800 DN32 DN80 PKS 1000 DN40 DN65 DN80 PKS 1500 DN40 DN80 DN100 PKS-D 1000 DLE Replacement Set DN100 DN32 PIPE WORK Pipe work DN40 DN65 DN80 DN100 DN

182 JUNG PUMPEN OVERVIEW POLY SUMPS Type designation sump PKS-B D 32 Type designation extention PSV- A 855 Discharge DN D = Duplex unit, empty = Single unit Sump diameter [mm] Load capacity Standard sump max. sump depth extension [mm] Load capacity Sump extension FLUSHING CONNECTION AND ACCESSORIES PKS-B PKS-B 800 / PKS-B D32 System Perrot System Perrot System Storz C A B C D Description Code. No. A Perrot flushing connection DN 40, 1½" for PKS-D JP23097 B Perrot flushing connection DN 40, 1½" for PKS-D JP25794 C Perrot flushing connection DN 40, 1½" for PKS-B 800 / PKS-B 800-D32 JP42059 D Hose coupling C for PKS-B 800 / PKS-B 800-D32 JP42060 Accessories for flushing connection 1 Flush 1" outside JP DRS-connection ½" JP Breathing valve JP DRS-connection with breathing valve ½" JP Claw coupling JP Bend with hose nozzle Ø 50 mm JP Pressure gauge JP Hose coupling C JP Breathing valve JP DRS-connection ½" with breathing valve JP DRS-connection ¾" with breathing valve JP41585 Direct connection to pipe assembly DN 32 DRS-connection ½ Breathing valve DRS-connection ½ with breathing valve JP42178 JP42179 JP Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

183 JUNG PUMPEN PKS-B 800 POLY-SUMP FOR SUBMERSIBLE SEWAGE PUMPS WITH PLASTIC VALVES AND GUIDE RAIL APPLICATION The buoyancy proof sump is supplied as a complete prefabricated pump station for use in pressure drainage systems and as a sewage collection sump for use with gravity sewers. The sumps are equipped with one or two pumps. They are suitable for accessible areas (class A 15) or for traffic areas (class B 125). Preformed transport eyelets / transport handles provide easy transport and placing into its final position. A comprehensive range of pumps from the MultiCut sewage pump series 08/2 M to 45/2 M, with or without Ex rating together with control units which have been specially optimised for pressure drainage applications is available to ensure that the pump station meets the required discharge performance. DESCRIPTION The buoyancy proof plastic sumps of high grade polyethylene are approved by the German Institute for Construction Engineering (DIBt) and are provided with inlet DN 150, port DN 100 for power cable and venting and a discharge branch DN 32. The newly designed unique coupling system made of Polyphtalamide (PPA) is located above the water level. The stainless steel ball valve is provided with a safety locking device. The coupling valve can only be opened after closing the ball valve. A certified stainless steel chain and a guide tube facilitate the lifting of the pump or the coupling of the pump and coupling unit. This allows a maintenance of the ball check valve outside the sump. Depending on the used extension it is possible to extend the sump to a total height of 2.70 metres. The required type of loading class depends on the site. Single unit: The total volume is 640 litres. The storage volume up to the lower edge of the inlet is 145 litres and the residual volume is 36 litres. Double unit: The total volume is 740 litres. The storage volume up to the lower edge of the inlet is 190 litres and the residual volume is 85 litres. Mark of conformity Suitable for traffic to class B 125 Corrosion resistant components Pantented security locking Inlet designed for optimised flow Smooth benched deposit free collection chamber Coupling system with guide tube PKS-B Ball check valve with pump and pressure pipe is removable Residual volume as of 36 litres D EN

184 JUNG PUMPEN PKS-B 800 POLY-SUMP FOR MULTICUT PUMPS Single unit PKS-B DN100 optional vent-/cable pipe Inlet Inlet vent-/cable pipe Inlet optional Inlet series vent-/cable pipe

185 JUNG PUMPEN PKS-B 800 POLY-SUMP FOR MULTICUT PUMPS Double unit PKS-B 800-D 32 DN100 optional vent-/cable pipe Inlet vent-/cable pipe vent-/cable pipe

186 JUNG PUMPEN PKS-A 800 POLY-SUMP FOR MULTICUT PUMPS Dimensions sump extensions Class A Single unit PKS-B Dimensions (without cover) mm Height Inlet Pressure outlet Sump Class A Sump + 1 x PSV-A/B Sump + 1 x PSV-A Sump + 1 x PSV-A Class B Sump + 1 x PSV-A/B Sump + 2 x PSV-A/B Sump + 3 x PSV-A/B Buoyancy proof depth Volume Sump Extension Switching point Alarm / UK- PSV Off On peak load Inlet PKS-B l 159 l 36 l 110 l 145 l 145 l Double unit PKS-B 800-D 32 Dimensions (without cover) mm Height Inlet Pressure outlet Sump Class A Sump + 1 x PSV-A/B Sump + 1 x PSV-A Sump + 1 x PSV-A Buoyancy proof depth Class B Class B Sump + 1 x PSV-A/B Sump + 2 x PSV-A/B Sump + 3 x PSV-A/B Volume Sump Extension Switching point PSV Off On Alarm / peak load UK- Inlet PKS-B 800-D l 159 l 85 l 140 l 190 l 190 l 184

187 JUNG PUMPEN PKS-B 800 POLY-SUMP FOR MULTICUT PUMPS SCOPE OF SUPPLY PKS-B (single unit) Plastic sump, coupling system and guide tube, stainless steel ball valve with extension and security locking. Stainless steel discharge branch DN 32 with internal thread 1¼ ", 2 sleeves DN 150 (KG-pipe) for the inlet (one ready for connection) and 3 ports DN 100 (KG-pipe) for cable and venting. PKS-D 800-D32 (double unit) Plastic sump, coupling system and guide tube, 2 stainless steel ball valves with extension and security locking. Stainless steel discharge branch DN 32 with internal thread 1¼, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports DN 100 (KG-pipe) for cable and venting. PSV -Sump extension Sump extension, sealing for neck of sump and 2 ports for cable and venting DN 100 (KG-pipe). ACCESSORIES Description Code-No. Weight (kg) 1 Poly-sump PKS-B JP PKS-B 800-D32 JP Second inlet (single unit) with sealing element DN 150 JP Discharge pipe assembly-32 * 08/2M Ex, 20/2M plus up to 45/2M, Ex JP /2M JP Cover cl. A Ø 600 cl. A 15, h= 80, D 785 JP Lifting device for cl. A JP44969 Cover cl. B without ventilation Ø 610 cl. B 125, h= 125, D 750 JP Ventilation pipe DN 100, stainless steel JP Concrete ring 625 x 100 mm, Ø 785 JP Single ended quick release coupling with female thread and clamp 1 ¼ to Ø 40 mm (DN 32) JP ¼ to Ø 50 mm (DN 40) JP ¼ to Ø 63 mm (DN 50) JP DRS-connection ½ with cover Breathing valve with cover DRS-connection + Breathing valve with cover Further accessories on request. JP42178 JP42179 JP Sump extension PSV-A/B 375 JP PSV-A 855 JP PSV-A 1335 JP Guide rail extension PKS-B -32 single unit JP46439 Guide rail extension PKS-B -D32 double unit JP Operating handle T-Key PKS (telescopic) for extension JP46438 * if double unit order 2x PUMP TYPES FOR PKS-A 800-D32 MultiCut-Pumps: 08/2 M, 08/2 ME, 20/2 M plus, 25/2 ME, 35/2 M, 36/2 M, 45/2 M 185

188 JUNG PUMPEN PKS-B 800 POLY-SUMP FOR MULTICUT PUMPS MOUNTING ARRANGEMENT INSTALLATION CHARACTERISTICS The PKS-Sump complies with all the requirements of standards DIN EN 12056/752/476 and is supplied ready for installation and connecting up. It s low weight facilitates transport and installation. It can be installed and connected in a short time without the need of expensive construction machinery. Subject to compliance with the hints and operating requirements of standard DIN 476 the height levels can be easily adjusted using industry standard support rings to DIN 4034 T1 or by using the sump extensions PSV. Checking and maintenance work on the valves can be easily carried out from above without the need to enter the sump. Important functional features have also been taken into consideration when designing the PKS sump: a smooth benched collection chamber without any septic zones, inlets DN 150 orientated in the flow direction and a pressure tight discharge connection which is water tight resistant to any longitudinal stresses. 186 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

189 JUNG PUMPEN PKS-D 1000 POLY-SUMPS PKS-D 1000 FOR MULTICUT PUMPS APPLICATION The buoyancy proof and practicable plastic sump in high-grade polypropylene (PP) is approved by the German Institute for Construction Engineering (Reg.-N Z ). It is used in pressure drainage systems as well as a standard pump sump. It is suitable for use in areas with traffic load up to 40 tons. (DIN EN 124, group 4). The PKS-D can be placed on natural ground without concrete works. The modular design offers easy transport and installation. In order to adjust the pumping stations to the required pumping conditions a wide range of MultiCut submersible sewage pumps is available, both with or without explosion protection. The sump is available in two versions, with a ladder (SG) using pumps MultiCut 20/2 M to 45/2 M and without a ladder using the larger MultiCut types 75/2 M and 76/2 M. Both versions have a connection piece for inlet, two sockets with seal for ventilation and cable duct, a facility for installing a flushing connection and a DN 40 pressure outlet. The standard installation depth without a cover is 2.27 m. The installation depth can be extended to 5.90 m by the use of sump extensions (installation depth in ground water not more than 4 m). The total volume is 1372 litres. The volume storage below the inlet is 396 litres. If extensions are used, one of the extensions must be ordered with a tie-bar. Mark of conformity Z Suitable for traffic up to class D 400 Corrosion-proof PKS-D 1000-D40 Buoyancy-proof and ground water proof Max. installation depth 5.90 m AVAILABLE PUMP TYPES MultiCut pumps 20/2 M plus, 25/2 ME, 35/2 M, 36/2 M, 45/2 M, 75/2 M and 76/2 M D EN

190 JUNG PUMPEN PKS-D 1000 POLY-SUMPS PKS-D 1000 FOR MULTICUT PUMPS PKS-D and -D40 with ladder without ladder We reserve the right to change specifications without notice. illustration with ladder 188

191 JUNG PUMPEN PKS-D 1000 POLY-SUMPS PKS-D 1000 FOR MULTICUT PUMPS SCOPE OF SUPPLY PKS-D (single unit) The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings. Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct,1 socket plug DN 100, guide rail system, pipework with elbow ball check valve and stop valve in SUMPS DN 40 in stainless steel, facility for flushing connection system Perrot. PKS-D 1000-D40 (duplex unit) The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings. Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct, 1 socket plug DN 100, 2 guide rail systems, pipework with elbow ball check valves and stop valves in DN 40 in stainless steel, facility for flushing connection system Perrot. Type Code no. Weight Poly-sump PKS-D JP kg Poly-sump PKS-D 1000-D40 JP kg Poly-sump PKS-D 1000-D40 (75) without ladder JP kg ACCESSORIES Description Code no. Weight 1 Cover without ventilation, class B d610 h=125 JP ,0 kg Cover without ventilation, class D d610 h=160 JP ,0 kg 2 Access aid, grab handle JP ,0 kg Access aid, sleeve JP ,5 kg 3 Screw joint 1 1/2-50mm with female thread and clamping connection JP ,3 kg Screw joint 1 1/2-63mm with female thread and clamping connection JP ,4 kg 4 PSV-D 1000x500 SG T (10) Tie-bar, ladder JP ,0 kg PSV-D 1000x500 T (10) Tie-bar JP ,0 kg 5 PSV-D 1000x500 SG (10) Ladder JP ,6 kg PSV-D 1000x500 (10) JP ,6 kg 6 Guide tube 1 stainless steel 1m JP ,5 kg Sump depth in m Required guide tube length in m Attention! For duplex units, two guide tubes are necessary. 7 Fire hose coupling size C 1 1/2 KE Galvanised JP ,2 kg Perrot flushing connection KE 250 Galvanised JP ,0 kg 8 Perrot hose connection Ø 50 mm JP ,4 kg Perrot DRS connection JP ,5 kg Perrot breathing valve JP ,6 kg Perrot pressure gauge JP ,4 kg Perrot claw coupling JP ,5 kg Perrot flush connector R 1 JP ,3 kg 9 Ventilation pipe DN 100 Stainless steel JP ,3 kg 10 Second or changed inlet DN 150 JP44523 Second or changed inlet DN 200 JP44524 Second or changed inlet DN 250 JP Seal lubricant 1 kg tube JP ,0 kg Seal lubricant 3 kg bucket JP ,0 kg 12 Dislocate of gravity center for 75/2 M and 76/2 M per pump JP

192 JUNG PUMPEN PKS-D 1000 POLY-SUMPS PKS-D 1000 FOR MULTICUT PUMPS INSTALLATION EXAMPLE Attention: Concerning space capacity the installation of submersible switches is not possible. 190 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

193 JUNG PUMPEN PKS-D 1000 POLY-SUMPS FOR MULTISTREAM AND MULTIFREE PUMPS APPLICATION The buoyancy proof and practicable plastic sump in high-grade polypropylene (PP) is approved by the German Institute for Construction Engineering (Reg.-N Z ). It is used in pressure drainage systems as well as a standard pump sump. It is suitable for use in areas with traffic load up to 40 tons. (DIN EN 124, group 4). The PKS-D can be placed on natural ground without concrete works. The modular design offers easy transport and installation. The sump has a connection piece for inlet, two sockets with seal for ventilation and cable duct, a facility for installing a flushing connection and a DN 80 pressure outlet. The standard installation depth without a cover is 2.77 m. The installation depth can be extended to 5.90 m by the use of sump extensions (installation depth in ground water not more than 4m). The total volume is 1764 litres. The storage volume below the inlet is 395 litres. In order to adjust the pumping stations to the required pumping conditions a wide range of single channel impeller or vortex impeller pumps is available, both with or without explosion protection. Mark of conformity Z Suitable for traffic up to class D 400 Corrosion-proof Buoyancy-proof and ground water proof Max. installation depth 5.90 m PKS-D 1000-D80 AVAILABLE PUMP TYPES MultiStream pumps DN 65 MultiStream pumps DN 80 MultiFree pumps DN 65 MultiFree pumps DN 80 D EN

194 JUNG PUMPEN PKS-D 1000 POLY-SUMPS FOR MULTISTREAM AND MULTIFREE PUMPS PKS-D 1000-D65 and D We reserve the right to change specifications without notice 192

195 JUNG PUMPEN PKS-D 1000 POLY-SUMPS FOR MULTISTREAM AND MULTIFREE PUMPS SCOPE OF SUPPLY PKS-D 1000-D65 /D80 (duplex units) The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element with tie-bar, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings. Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct, 1 socket plug DN 100, 2 guide rail systems, pipework with non-return valves in DN 80, facility for flushing connection system Perrot SUMPS Type Code No. Weight Poly-sump PKS-D 1000-D65 JP kg Poly-sump PKS-D 1000-D80 JP kg ACCESSORIES Description Code No. Weight 1 Cover without ventilation, class B d610 h=125 JP ,0 kg Cover without ventilation, class D d610 h=160 JP ,0 kg 2 PSV-D 1000x500 (10) JP ,6 kg 3 Guide tube 1 stainless steel 1m JP ,5 kg Sump depth in m Required guide tube length in m Attention! Please note that you need to order four guide tubes. 4 Fire hose coupling size C, 1 1/2 JP ,3 kg Perrot flushing connection G 250 Galvanised JP ,4 kg 5 Perrot hose connection Ø 50 mm JP ,4 kg Perrot DRS connection JP ,5 kg Perrot breathing valve JP ,6 kg Perrot pressure gauge JP ,4 kg Perrot claw coupling JP ,5 kg Perrot flush connector R 1 JP ,3 kg 6 Underground valve DN 80 JP ,0 kg Set of earth installation equipment 0.7 m JP ,0 kg Set of earth installation equipment m JP ,0 kg Set of earth installation equipment m JP ,0 kg 7 Ventilation pipe DN 100 Stainless steel JP ,3 kg 8 Second or changed inlet DN 150 JP44523 Second or changed inlet DN 200 Second or changed inletdn 250 JP44524 JP Seal lubricant 1 kg tube JP ,0 kg Seal lubricant 3 kg bucket JP ,0 kg 193

196 JUNG PUMPEN PKS-D 1000 POLY-SUMPS FOR MULTISTREAM AND MULTIFREE PUMPS Example of installation Attention: Concerning space capacity the installation of submersible switches is not possible. 194 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

197 JUNG PUMPEN PKS-D 1500 POLY-SUMP FOR SUBMERSIBLE SEWAGE PUMPS APPLICATION The buoyancy-proof poly-sump which is suitable for traffic (up to class D) is used principally in the industrial and municipal sector. The modular construction and the comparatively low weight allow an easy transport and relocation, even in difficult terrain. In order to adjust the pumping station to the required pumping conditions a wide range of MultiStream and MultiFree submersible sewage pumps is available. PKS-D 1500 DESCRIPTION The sump consists of a monolithic lower segment of Ø 1.5 m. The standard sump has an installation depth of 2.82 m. The installation depth can be extended up to 4.82 m on request. Max. submergence in groundwater 3.87 m. An offset welded into the bottom element ensures a sediment free collecting chamber. The guide rails are extended upwards to just under the cover plate in order to ensure a maximum of comfort for installation and demounting the pumps. A manhole cover, inner width = 800 mm, is located in the rectangular concrete cover plate. The sumps are equipped with a ladder. Sump erection without previous concret works Suitable for traffic to class D 400 Corrosion-proof (PE-HD) Long life Buoyancy-proof and ground water proof Easy to install and ready to fit AVAILABLE PUMP TYPES MultiCut DN 32 MultiStream Pumps DN 80 MultiStream Pumps DN 100 MultiFree Pumps DN 80 MultiFree Pumps DN 100 D EN

198 JUNG PUMPEN PKS-D 1500 POLY-SUMP FOR SUBMERSIBLE SEWAGE PUMPS ACCESSORIES Description Code No. Weight (kg) MultiStream MultiFree MultiCut B1- B5 B6 C1 C5 AW1 BW1 CW1 BW2 CW2 CW3 1 PKS-D 1500 D40 JP PKS-D 1500 D80 JP PKS-D 1500 D100 JP Manhole cover BEGU D 400 without ventilation Ø 800 h = JP Ventilation pipe DN 100 stainless steel JP Connection DN 40 JP45948 Connection DN 50 JP45949 Flange adaptor DN 80 JP DN 100 JP Pipe connector DN 80 (for spigot) JP DN 100 (for spigot) JP DN 80 PE100, SDR11 Inner support sleeve JP30096 (necessary for PE pipe) DN 100* PE100, SDR11 JP30097 (necessary for PE pipe) 4 Perrot flushing connection 1½, DN 40 JP ½ Edelstahl D80 JP29583 Accessories for Bend with hose nozzle Ø 50 mm JP19202 flushing tube DRS-connection ½ JP22421 Breathing valve JP22422 DRS-connection with breathing valve ½ JP22419 Pressure gauge JP44854 Claw coupling JP22420 Flush 1 outside JP Fire hose coupling C (DIN 14307) 1½ (sump D80) JP44770 C (DIN 14307) 2 (sump D100) JP Access aid PKS-D Duplex stringer, immersible, stainless steel JP Collide chamber JP Seal lubricant 1 kg tube JP kg bucket JP

199 JUNG PUMPEN PKS-D 1500 POLY-SUMP FOR SUBMERSIBLE SEWAGE PUMPS Mounting arrangement PKS-D 1500-D40 Connection Vent-/ cable pipe Inlet SCOPE OF SUPPLY PKS-D 1500-D40 Monolithic sump Ø 1,5 m with stainless steel outlet 1½, collecting chamber optimized for minimum residual water volume, inlet connection for collar KGU DN 200, 2 venting/cable connecting branches for collar KGU DN 100, 4 transport eyelets, mounted guide rail systems, coupling claws with screws enclosed, pressure pipe, Y-piece and 2 stop valves in stainless steel, 2 non return elbow valves in cast iron, option for 1½ flushing connection with stainless steel stop valve and stainless steel retainer for pressure sensors. Pre-assembled stainless steel ladder and integrated PE tie bar with stainless steel guide tubes and brackets. Concrete cover plate (SLW 60) with manhole Ø 800 mm. Concrete at site Vent-/cable pipe Inlet Vent-/cable pipe We reserve the right to change specifications without notice Greater installation and submergence depths on request 197

200 JUNG PUMPEN PKS-D 1500 POLY-SUMP FOR SUBMERSIBLE SEWAGE PUMPS Mounting arrangement duplex unit PKS-D 1500-D80 and PKS-D 1500-D100 Connection Vent-/ cable pipe Inlet SCOPE OF SUPPLY PKS-D 1500-D80 and PKS-D 1500-D100 Monolithic sump Ø 1,5 m with DN 80 or DN 100 PE-HD pressure outlet DN 80 oder DN 100, offset, inlet connection for collar KGU DN 200, 2 venting/cable connecting branches for collar KGU DN 100, 4 transport eyelets, mounted guide rail systems, coupling claws with screws enclosed, pressure pipe and Y-piece in PE, 2 stop valves and 2 non return valves in cast iron, option for 1½ flushing connection with stainless steel stop valve. Pre-assembled stainless steel ladder and integrated PE tie bar with stainless steel guide tubes and brackets. Concrete cover plate (SLW 60) with manhole Ø 800 mm. Concrete at site Vent-/cable pipe Inlet Vent-/cable pipe We reserve the right to change specifications without notice Greater installation and submergence depths on request 198 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

201 JUNG PUMPEN PKS-D 1000-DLE POLYETHYLENE PRESSURE PIPE END SUMP FOR WASTE WATER PIPELINES APPLICATION Pressure pipe end sump PKS-D 1000-DLE The buoyancy-proof accessible and practicable sump consists of single modular segments and is used as a transfer chamber betweeen pressure pipes and gravity sewers as specified by DWA A 157. The pressure pipe enters the chamber below the water level. This plastic chamber fulfils the corrosion resistance required by DWA A 157. Taking up the (up to 80 DN) pressure pipe into the transfer chamber below the water level discourages the formation, agitation and emission of H2S from the pressure pipe and thus reduces odour. It is suitable for use in areas with motor vehicle traffic (DIN EN 124 group 4). The pump chamber PKS-D 1000-DLE can be installed on firm undisturbed soil without the need for any concrete work. The modular construction enables simple transport and relocation. Buoyancy-proof and ground water proof Corrosion-proof Buoyancy-proof and ground water proof Suitable for traffic to class D 400 Flume according to DWA A 157 Mark of conformity Z PKS-D 1000-DLE DESCRIPTION The buoyancy proof plastic sump (Z ) of high grade polypropylen (PP) approved by the German Institute for Construction Engineering (DIBt), with a connection piece for inlet and a connection piece for discharge. The installation depth without cover is 1.22 m. Through the application of additional sump extentions (see accessories), the installation depth can be extended up to max m and therefore guarantees the necessary standing height of two meters. SCOPE OF SUPPLY Plastic chamber in modular segments consisting of chamber floor with DLE flume and 1 connection piece DN 100 for inlet and 1 connnection piece DN 200 for discharge, cone with ladder and one access gate Ø 610 mm and one concrete supporting ring (120 kg) for seating of the chamber cover (accessory). The sealing of the segments is performed by DN 1000 sealing element. INSTALLATION NOTE The plastic chamber PKS-D 1000-DLE is manufactured from the environmentally compatible material polypropylen (PP). This material features several benefits, for one it is characterised by a high chemical stability, e. g. against hydrosulphide. Another benefit is the self-cleaning effect due to the smooth surface of the material PP. All these benefits ensure long-term quality and reduce the cost for maintenance or even redevelopment. Due to the modular system the chamber is completed through the single segments and can be very easily installed on site. The relatively low weight of the single segments, PP weighs 90% less than concrete, makes heavy machinery unnecessary. The PKS-D 1000-DLE complies in all constructional characteristics with the DWA A157 (buildings of sewer systems) as well as the DWA M154 (odour emission of drainage systems). These recommend a turbulence free inlet of waste water into the pressure pipe end sump which delivers the waste water into the sewerage. The particular formation of the chamber floor (top of pressure pipe = floor level of continuative channel) counteracts often occurring odour problems and corrosion defects in transfer chambers. The PKS-D 1000-DLE is buoyancy-proof and tight against ground water up to an installation depth of 4 m and therefore also suitable for water protection areas. D EN

202 JUNG PUMPEN PKS-D 1000-DLE POLYETHYLENE PRESSURE PIPE END SUMP FOR WASTE WATER PIPELINES PKS-D 1000-DLE Example of installation DN50/65/80 pressure pipe water trap sewer pipe DN200 inlet DN100 gravity sewer ACCESSORIES Description Code No. Weight (kg) 1 PKS-D 1000-DLE JP Manhole cover BEGU with ventilation Ø 610 Kl. B 125 h = 125 JP and dirt bucket Ø 610 Kl. D 400 h = 160 JP Access aid, sleeve JP Access aid, grab handle JP Sump extension PSV-D 1000 x 500 SG (10) JP Seal lubricant PKS-D 1 kg tube (sufficient for two seals) JP kg bucket JP Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

203 JUNG PUMPEN REPLACEMENT SET FOR PKS 800 PUMP STATIONS APPLICATION The replacement set has been specially designed for use in pump stations in pressure drainage systems. It can be used in all situations where the age of the existing system or inadequate ventilation damaged the original components necessitate the replacement due to the aggressive conditions in the pump sump. Where previously, due to cost considerations, it was standard practice to use grey cast iron and galvanised steel fixtures in pump chambers, this replacement set for single pump stations uses only corrosion-resistant materials such as stainless steel and modern glass-fibre reinforced plastics that are based on space technology. These materials protect against corrosion in the long term and can be used to replace the existing fixtures on a one-to-one basis. The existing pump sump can remain in the ground. With the model without pressure pipe outlet, the replacement set is installed inside the sump by cutting through and connecting to the existing pressure pipe that leads out from the chamber. With the model with pressure pipe outlet, the outside of the sump must be exposed. Field damage is unlikely or minor. With the new replacement set, you can lift the pump and the discharge pipe assembly out of the sump in one piece for servicing. This gives you access to both the pump and the check valve, without having to climb into the chamber. When deciding which replacement set model to use, refer to the year of manufacture of the plastic sump or contact us. We will be happy to assist! We can also advise you on which replacement set to use for other types of sump. Subsequent use of the existing sump No or minor field damage Corrosion-resistant materials Replacement set with discharge pipe assembly Valve unit and pump with pressure pipe can be lifted out of sump D DE

204 JUNG PUMPEN REPLACEMENT SET FOR PKS 800 PUMP STATIONS REPLACEMENT SETS FOR PKS 800 (FOR SINGLE PUMP STATIONS) Type Code no. Replacement set up to 1992 without pressure pipe outlet JP42837 Replacement set without pressure pipe outlet JP42649 Replacement set without pressure pipe outlet JP45223 Replacement set from 1997 onwards without pressure pipe outlet JP42651 Replacement set-32-2 up to 1995 with pressure pipe outlet JP42650 Replacement set-32-1½ with pressure pipe outlet JP45317 Replacement set-32-1½ from 1997 onwards with pressure pipe outlet JP42652 Accessories: Discharge pipe assembly up to 1996 JP44855 Discharge pipe assembly from 1997 onwards JP42227 Guide rail replacement set from 1997 onwards JP46464 Duplex pump stations on request. SCOPE OF SUPPLY Replacement set for single pump stations Tie-bar made of high-quality stainless steel (1.4571), coupling system and check valve made of high-strength plastic, stainless-steel ball valve with extension and stainless-steel pressure pipe outlet or, depending on the model, with elastic connection. Discharge pipe assembly Stainless steel discharge with ball-check valve in hanger plastic, pump tensile and certified chain in stainless steel. Installation example without pressure pipe outlet Installation example with pressure pipe outlet 202 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

205 JUNG PUMPEN PE PIPEWORK FOR SUMPS PROVIDED BY THE CUSTOMER APPLICATION During the construction of pumping stations, the use of complete pipework kits makes the installation process easier, as the components are optimally matched. They are used whenever sump fittings need to be replaced due to corrosion damage, and they are also ideal for new installations. The corrosion-resistant PE pipework is designed for pumps with a DN 80, DN 100 or DN 150 discharge branch, and is intended for use in sumps (to be provided by customer) of 1.5 metres or above. The choice of materials using PE, grey cast iron and stainless steel guarantees that the pipework is a long-term solution. SCOPE OF SUPPLY PE pipe Discharge branch with selectable seal in the sump wall Optimally matched components Pipework Guide rail foot, pump claw, swing-type check valve and stop valve in a corresponding nominal diameter in grey cast iron. Guide rail support, bolts, nuts, fixing materials and ball-type shut-off valve for Perrot flushing connection in stainless steel. PE pressure pipe and "Y" piece with discharge branch ending with a loose flange in the sump. Accessories Wall ducts optionally with - PE pressure pipe with spigot for ring seal provided by the customer or - Stainless steel pressure pipe with puddle flange for bricking in. For details of stainless steel guide tubes required for guiding the pump, and additional optional accessories, see list of accessories. POSSIBLE PUMP TYPES DN 80 B1: 25/2 B1, 10/4 B1 B2: 35/2 B2, 55/2 B2 B3: 15/4 B3 B4: 25/4 B4, 35/4 B4 B5: 75/2 B5 BW: 15/4 BW1, 25/4 BW1, 35/4 BW1, 45/4BW2 DN 100 B6: 55/4 B6, 75/4 B6 C1: 25/4 C1, 35/4 C1 C5: 55/4 C5, 75/4 C5, 76/4 C5 CW1: 10/4 CW1, 15/4 CW1, 25/4 CW1, 35/4 CW1 CW2: 45/4 CW2, 55/4 CW2, 75/4 CW2 DN 150 C2: 55/4 C2, 75/4 C2 D EN

206 JUNG PUMPEN PE PIPEWORK FOR SUMPS PROVIDED BY THE CUSTOMER FOR MULTISTREAM/MULTIFREE SUBMERSIBLE SEWAGE PUMPS FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1500 AND Ø 2000 Pipework with puddle flange, and/or ring seal to be provided by customer, for bricking in Duplex unit DN 80/100 Ø 1500 DN 100/150 Ø 2000 gasket on site for pipe necessary borehole wall opening 204

207 JUNG PUMPEN PE PIPEWORK FOR SUMPS PROVIDED BY THE CUSTOMER FOR MULTISTREAM/MULTIFREE SUBMERSIBLE SEWAGE PUMPS Description * Per swing-type check valve ** If duplex unit, order 2x Code No. Weight kg Sump diameter min. Ø 1500 min. Ø Pipework, plastic Duplex unit Ø D 1500 DN 80 JP Ø D 1500 DN 100 JP Ø D 2000 DN 100 JP Ø D 2000 DN 150 JP Wall duct with puddle flange in stainless steel DN 80 JP DN 100 JP DN 150 JP with PE pipe and spigot DN 80 JP for ring seal to be provided by customer DN 100 JP DN 150 JP Flange adaptor DN 80 JP30062 DN 100 JP30063 DN 150 JP30064 Pipe connector (for spigot) DN 80 JP30065 DN 100 JP45926 DN 150 JP45927 Inner support sleeve (necessary for PE pipe) DN 80 JP30096 DN 100 JP30097 DN 150 JP Perrot flushing connection 250 mm lg. galvanised steel 1 ½ JP22353 Fire hose coupling C (DIN 14307) 1 ½ JP44770 Fire hose coupling C (DIN 14307) 2 JP Accessories for Perrot flushing connection Hose connection JP19202 DRS connection JP22421 Breathing valve JP22422 Pressure gauge JP44854 Claw coupling JP22420 Flush connector 1 outside JP Additional price for swing-type check valve R 80 G* DN 80 JP09589 (with lever and weight) R 100 G* DN 100 JP09590 Additional price for ball check valve K 80** DN 80 JP Pressure pipe extensions, plastic DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP safety levers for C2 pumps, stainless steel JP Tie-bar for guide rail support, stainless steel 1380 mm long JP mm long JP Guide tube for pump, stainless steel 1.0 m, 1" JP28346 (Only in conjunction with a pressure pipe installation kit) per 1.0 m, 1½ JP Access aid double handle (without illustration), stainless steel JP Guide rail lengths for sump Ø Ø 2000, total length dependent on customer's sump. Chamber depth in m Required guide tube length in m Guide rails for duplex unit order 4x 205

208 206 JUNG PUMPEN GmbH Steinhagen, Germany Phone Fax

209 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS PROVIDED BY THE CUSTOMER APPLICATION During the construction of pumping stations, the use of complete pipe work makes the installation process easier. These kits are made up of optimally matched components of stainless steel, combined with grey cast iron fittings, and they dispense with the need for the complicated assembly of individual components. In the event that the pipe work in the sump needs to be replaced due to corrosion damage or because a new pump makes this necessary, complete pipe work is extremely convenient. SCOPE OF SUPPLY Pipe work sealed at the sump wall with a puddle flange Guide rail system including claw and pipe support (accessory in the case of DN 40), elbow ball check valve KE 40 or swingtype check valve R 80, R 100 and R 150 G, stop valve in corresponding nominal size. Duplex units DN 80 in sumps Ø 1000 without stop valve (sluice valve and set of earth installation equipment, see accessories). Stainless steel pressure pipe, discharge branch DN 40 with 1 ½" thread, loose flange for DN 80/100/150 (stainless steel), screws, nuts, seals and fixing materials. Guide rails, see accessories. DN 50 DN 80 (Illustration without guide rails) Optimally matched components Fits in any type of sump Pipe made of stainless steel Discharge branch with selectable seal in the sump wall Pipe work sealed at the sump wall with ring seal provided by the customer Guide rail system including catch and pipe support (accessory in the case of DN 40), elbow ball check valve KE 40 or swing-type check valve R 80, R 100 and R 150 G, stop valve in corresponding nominal size. Duplex units DN 80 in sumps Ø 1000 without stop valve (sluice valve and set of earth installation equipment, see accessories). Pipe work stainless steel, discharge branch DN 40 with 1 ½ thread. In the case of sumps Ø 1500 and Ø 2000 with pipe work DN 80/100/150 the discharge branch ends with a loose flange in the sump. The connection to the pipe work is made in the pump chamber. Screws, nuts, seals and fixing materials. Guide rails, see accessories. D EN

210 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTICUT PROVIDED SUBMERSIBLE BY THE SEWAGE CUSTOMER PUMPS FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1000 AND Ø 1500 Pipe work, complete components with puddle flange for bricking in Single unit DN 40 Ø 1000 Duplex unit DN 40 Ø 1000/ Ø Pipe work, complete components, wall duct and ring seal to be provided by the customer Single unit DN 40 Ø 1000 Duplex unit DN 40 Ø 1000/ Ø

211 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTICUT PROVIDED SUBMERSIBLE BY THE SEWAGE CUSTOMER PUMPS Description Code No. Weight kg Sump diameter min. Ø 1000 min. Ø Pipe work, stainless steel, complete components, with puddle flange for bricking in Single unit Ø DN 40 JP Duplex unit Ø 1000-D 40 DN 40 JP Duplex unit Ø 1500-D 40 DN 40 JP Pipe work, stainless steel, complete components, for ring seal to be provided by customer Single unit Ø DN 40 JP Duplex unit Ø 1000-D 40 DN 40 JP Duplex unit Ø 1500-D 40 DN 40 JP Single ended quick release coupling 1 ½ Ø 50 mm (DN 40) DN 40 JP ½ Ø 63 mm (DN 50) DN 40 JP Perrot flushing connection 250 mm lg galvanised steel 1 ½ JP23097 Fire hose coupling C (DIN JP 14307) 1 ½ JP Accessories for Perrot flushing connection JP19202 DRS connection JP22421 Breathing valve JP22422 Pressure gauge JP24666 Claw coupling JP22420 Flush connector 1 outside JP Tie-bar for guide rail support (including guide rail support) Single unit JP25496 stainless Duplex unit JP25497 steel Duplex unit JP Guide tube stainless steel per 1,0 m 1 JP28346 (Only in conjunction with a pressure pipe installation kit) 12 Access aid (without illustration) Grab handle, stainless steel JP27830 Sleeve, stainless steel JP Coupling claw with seal GR 35, MultiCut 08 JP44758 Guide rail lengths for sump min. Ø 1000 Chamber depth in m 2.1* Necessary guide tube length in m Guide rail for single unit order 1x, for duplex unit order 2x Guide rail lengths for sump min. Ø 1500 Chamber depth in m 2.7* Necessary guide tube length in m Guide rail for single unit order 1x, for duplex unit order 2x * No tie-bar necessary 209

212 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR MULTISTREAM/MULTIFREE SUMPS PROVIDED BY THE CUSTOMER SUBMERSIBLE SEWAGE PUMPS FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1000 Pipe work, complete components with puddle flange for bricking in Single unit DN 65/80 Ø 1000 Duplex unit DN 65/80 Ø

213 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTISTREAM/MULTIFREE PROVIDED BY THE CUSTOMER SUBMERSIBLE SEWAGE PUMPS Description Code No. Weight kg Sump diameter min. Ø Pipe work, stainless steel, complete components, with puddle flange for bricking in Single unit Ø 1000 DN 65/80 JP Duplex unit Ø 1000 DN 65/80 JP Single unit Ø 1000 DN 80 JP Duplex unit Ø 1000 DN 80 JP Flange adaptor DN 80 JP Pipe connector (for spigot) DN 80 JP Inner support sleeve (necessary for PE pipe) DN 80 JP Perrot flushing connection 250 mm lg galvanised steel 1 ½ JP22353 Fire hose coupling C (DIN 14307) 1 ½ JP Accessories for Perrot flushing connection Hose coupling JP19202 DRS connection JP22421 Breathing valve JP22422 Pressure gauge JP44854 Claw coupling JP22420 Flush connector 1 outside JP Additional price for swing-type check valve R 80 G* DN 80 JP09589 (with lever and weight) Additional price for ball check valve K 80** DN 80 JP Sluice valve for duplex unit** DN 80 JP18936 Set of earth installation equipment with street cap DN 80** Pipe cover 700 mm JP18938 Pipe cover mm JP18939 Pipe cover mm JP Pipe work extension for single unit, stainless steel (additional price) DN mm lg JP DN mm lg JP DN mm lg JP Pipe work extension for duplex unit, stainless steel (additional price) DN mm lg stainless steel JP DN mm lg stainless steel JP DN mm lg stainless steel JP stainless Tie-bar for guide rail support (890 mm long) JP40082 steel 11 Guide rail, stainless steel per 1,0 m 1 JP28346 (Only in conjunction with a pressure pipe installation kit) 1 12 Access aid (without illustration) Grab handle, stainless steel JP27830 Sleeve, stainless steel JP27832 Guide rail lengths for sump min. Ø 1000 Chamber depth in m Necessary guide tube length in m Guide rail for single unit order 2x, for duplex units order 4x * Only for single unit ** If duplex unit order 2x 211

214 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTISTREAM/MULTIFREE PROVIDED BY THE CUSTOMER SUBMERSIBLE SEWAGE PUMPS FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1500 AND Ø 2000 Pipe work, complete components with puddle flange for bricking in Duplex unit DN 80/100 Ø 1500 Duplex unit DN 100/150 Ø Pipe work, complete components, wall duct and ring seal to be provided by the customer Duplex unit DN 80/100 Ø 1500 Duplex unit DN 100/150 Ø 2000 Stainless steel Stainless steel Steel Steel

215 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTISTREAM/MULTIFREE PROVIDED BY THE CUSTOMER Description Code No Weight kg Sump diameter min. Ø 1500 min. Ø Pipe work, stainless steel, complete components, with puddle flange for bricking in Duplex unit Ø 1500 DN 80 JP Duplex unit Ø 1500 DN 100 JP Duplex unit Ø 2000 DN 100 JP Duplex unit Ø 2000 DN 150 JP Pipe work, stainless steelf, complete components, ring seal to be provided by customer Duplex unit Ø 1500 DN 80 JP Duplex unit Ø 1500 DN 100 JP Duplex unit Ø 2000 DN 100 JP Duplex unit Ø 2000 DN 150 JP Flange adaptor DN 80 JP30062 DN 100 JP30063 DN 150 JP30064 Pipe connector (for spigot) DN 80 JP30065 DN 100 JP45926 DN 150 JP45927 Inner support sleeve(necessary for PE pipe) DN 80 JP30096 DN 100 JP30097 DN 150 JP Perrot flushing connection 250 mm lg galvanised steel 1 ½ JP22353 Fire hose coupling C (DIN 14307) 1 ½ JP44770 Fire hose coupling C (DIN 14307) 2 JP Accessories for Perrot flushing connection Hose coupling JP19202 DRS connection JP22421 Breathing valve JP22422 Pressure gauge JP44854 Claw coupling JP22420 Flush connector 1 outside JP Add. price for swing-type check valve R 80 G* DN 80 JP09589 (with lever and weight) R 100 G* DN 100 JP09590 Additional price for ball check valve K 80** DN 80 JP Pipe work extensions, stainless steel, (additional price) DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP DN mm lg JP safety levers for C2 pumps, stainless steel JP22364 * Per swing-type check valve ** If duplex unit order 2x 213

216 JUNG PUMPEN PIPE WORK AND ACCESSORIES FOR SUMPS MULTISTREAM/MULTIFREE PROVIDED BY THE CUSTOMER Description Code No Weight kg Sump diameter min. Ø 1500 min. Ø Tie-bar for guide rail support, stainless steel 1380 mm long JP mm long JP Guide rail, stainless steel 1.0 m 1 JP28346 (Only in conjunction with a pressure pipe installation kit) per 1.0 m 1 ½ JP28348 Access aid double handle, stainless steel JP (without illustration) Guide rail lengths for sump min.ø 1500 Chamber depth in m Necessary guide rail length in m Guide rails for duplex unit order 4x ALLOCATION OF CHAMBER LADDERS For sump diameters: Ø 1500 with pipe work DN 40 and with access gate Ø 610, Ø 800 Ø 1500 with pipe work DN 80 or DN 100 and with access gate Ø 610, Ø 800, 1000 x 800 Ø 2000 with pipe work DN 100 or DN 150 with two access gates Ø 610, Ø 800, 1000 x 800 Chamber ladder B = 300 mm Chamber installation depth [m] stainless steel Ladder length Rungs Required number of ladders Code No. 1,68 m 6 2x 1x JP ,96 m 7 1x 1x 3x 2x JP ,24 m 8 1x 1x 1x JP ,52 m 9 1x 1x JP ,80 m 10 1x 1x 1x JP28249 Connectors 1x 1x 1x 1x 1x 2x 2x JP28279 Attention: For sumps Ø 2000 with pipe work DN 100 or DN 150 and two access gates, order double the number of units! Wall bracket Chamber installation depth [m] stainless steel Opening [mm] Adjusting range Required number of wall brackets Code No. Ø mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP28188 Ø mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP x mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP28187 Befestigungsmaterial für Wandhalter Stückzahl analog zu den Wandhaltern JP28278 Attention: For sumps Ø 2000 with pipe work DN 100 or DN 150 and two access gates, order double the number of units! 214 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

217 JUNG PUMPEN BREEZE BREEZE PRESSURE PIPE CLEANING SYSTEMS APPLICATION Odour problems are a perennial concern where sewers are concerned. Odours develop due to the solid matter and lack of oxygen contained in the wastewater. Longer conveying distances and added collection of wastewater in a pumping station increase the residence times, and result in the wastewater starting to decay within the sewer. Once this decaying process has started, there is no stopping it. Practical operation has shown that after some 2 hours, the oxygen content decreases to such an extent through bacterial decomposition that corrosive hydrogen sulphide forms. The objective must therefore be to maintain a high level of oxygen in the wastewater and to convey it as rapidly as possible to the treatment plant. Take advantage of our extensive experience and request a free system design from us (compliant with DWA directive A 116) to suit your particular application. The ideal duration of the flushing process and the flow velocities will be computed for each section of the pressure pipe using a special computer programme. Breeze units offer the following options: Ventilation of the wastewater in the sump (PSV) Ventilation of the wastewater in the pressure pipe (SH) Flushing and partial discharge of the pressure pipe (MH) Flushing block Aeration of the sump The Breeze PSV is used in collection chambers to maintain the oxygen content of the wastewater. Air bubbles are introduced into the wastewater in the pump sump with a special air hose. Aeration of the pressure pipe Breeze SH is used in pressure pipes which are laid with only positive gradients. A compressor introduces air into the pressure pipe and supplies the wastewater with oxygen. Flushing of the pressure pipe Breeze MH is used for flushing pressure pipes. Besides providing oxygen, the compressed air is also used to attain the minimum flow velocity of the wastewater in the pressure pipe. Breeze MH Control PATENTED CONTROL All systems incorporate a microprocessor control with a display and patented software. This ensures that in addition to the conventional fixed flushing times (time and duration), variable flushing times are triggered automatically by the control depending upon actual wastewater volumes. Demand-oriented flushing results in high system efficiency and helps to prevent or reduce odour emissions. It goes without saying that shutdown periods can be set for the weekend or at night to prevent any potential nuisance caused by compressor noise. By selecting a suitable location, the Breeze MH can optionally even flush out several pressure pipes at different times. This reduces investment costs since one unit can perform the work of up to three units. FLUSHING BLOCK The compact and corrosion-resistant flushing block incorporates the necessary components, such as a manometer, pressure switch, load transfer and sound absorber. D EN

218 JUNG PUMPEN BREEZE PRESSURE PIPE FLUSHING APPLICATION The Breeze PSV is used in collection chambers to maintain the oxygen content of the wastewater. Air bubbles are introduced into the wastewater in the pump sump with a special air hose. The oil-free compressor operates until the pump level is reached and the pump continues conveying the wastewater into the pressure pipe. The system is controlled in an energyefficient way. Operation is paused if volumes of wastewater are too large and so short idle periods result before the pumping operation re-starts. If volumes are low and idle times are accordingly long, compressed air is continuously introduced into the wastewater to prevent the wastewater from collapsing and causing unpleasant odours. To ensure safe operation, the sewage pump must be vented with a flushing pipe. Similar to illustration Control Flushing block CAPACITIES Type Flow rate H man [m] Breeze PSB CHARACTERISTIC CURVE 216

219 JUNG PUMPEN BREEZE PRESSURE PIPE FLUSHING SUPPLY PACKAGE The oil-free compressor, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in the empty housing. 10 m pressure hose, non-return valve and 7.5 m aeration hose are supplied loose. Empty housing with a separate plinth in fibre-glass reinforced polyester including exhaust vent with exhaust air grid and supply air grid. Door with three-point lock and profile half cylinder. Microprocessor control with display, Manual-0-Automatic selector switch, safety thermostat and main switch. UNIT Designation Weight Code No. Breeze PSV 90 kg JP43544 ACCESSORIES Designation Code No. Flushing pipe, type 0 JP45408 Flushing pipe, type I JP28221 Flushing pipe, type II JP28222 Flushing pipe, type III JP28223 Flushing type selection see accessory Multistream/Multifree TECHNICAL DATA Type Voltage Motor rating kw Current Rotational speed Max. operating noise Max. compressor pressure Operating Fusedelay pressure V P1 P2 A min-1 db (A) bar max.bar A Breeze PSV 1/N/PE~ Dimensions of Breeze PSV (mm)

220 JUNG PUMPEN BREEZE PRESSURE PIPE FLUSHING APPLICATION If residence times are too long, the pressure pipe line must also be selectively ventilated. Breeze SH is used in pressure pipes which are laid with only positive gradients. An oil-free compressor introduces air into the pressure pipe. The air then rises to the highest point of the pipeline and supplies the wastewater with oxygen. To maintain the oxygen concentration in the wastewater, as a rule of thumb a quantity of air amounting to 10% of the pipe contents should be introduced every two hours. Control Similar to illustration Flushing block CAPACITIES Type Flow rate H man [m] Breeze SH Breeze SH Breeze SH CHARACTERISTIC CURVE 218

221 JUNG PUMPEN BREEZE PRESSURE PIPE FLUSHING SUPPLY PACKAGE The oil-free compressors, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in the empty housing. 5 m pressure hose and nonreturn valve are supplied loose. Empty housing with a separate plinth in fibre-glass reinforced polyester including exhaust vent with exhaust air and supply air grilles. Door with three-point lock and profile half cylinder. UNITS Designation Weight Code No. Breeze SH 1 90 kg JP43523 Breeze SH 2 98 kg JP43524 Breeze SH kg JP43525 Accessory Pressure hose, 10 m JP44703 Microprocessor control with display, Manual-0-Automatic selector switch, safety thermostat and main switch. TECHNICAL DATA Type Voltage Motor rating kw Current Rotational speed Max. operating noise- Max. compressor pressure Operating pressure V P1 P2 A min-1 db (A) bar max.bar A Breeze SH 1 1/N/PE~ Fuse (delay) Breeze SH 2 1/N/PE~ Breeze SH 3 1/N/PE~ Dimensions SH 1 (mm) Dimensions SH 2 and SH 3 (mm)

222 JUNG PUMPEN BREEZE PRESSURE PIPE FLUSHING APPLICATION If residence times are long, the pressure piping must be systematically flushed out. A compressor introduces air into the pipe line to shorten the residence time of the wastewater introduce oxygen into the wastewater reduce H 2 S formation loosen deposits through high flow velocities Breeze MH 2 S (with additional sound proofing) A minimum flow velocity of 0.7 m/s must be attained at all parts of the pressure pipe, including at the largest cross section. If the pump does not reach the specified velocity, the Breeze MH units are used in support. They blow compressed air directly into the pipe and so effect a partial discharge of the piping. The ideal duration of the flushing process and the flow velocity are computed for each section of the pressure pipe using a special computer programme. A minimum flow velocity of v > 0.7 m/s must be ensured in all sections of the pressure pipe, including at the largest cross section. Flushing block CAPACITIES Control Breeze MH 1 to MH 4 can also be used with additional sound proofing in particularly sensitive areas. Noise emissions can be reduced by up to 10 db (A) in this way. Type H man [m] Breeze MH 1(S) Breeze MH 2(S) Q [l/s] Breeze MH 3(S) Breeze MH 4(S) Breeze MH Breeze MH CHARACTERISTIC CURVE 220

223 JUNG PUMPEN BREEZE MH PRESSURE BREEZE PRESSURE PIPE FLUSHING PIPE CLEANING SYSTEMS SUPPLY PACKAGE The piston compressor with sound absorber, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in a joint-free concrete box. 5 m pressure hose and non-return valve are supplied loose. Washed concrete box (S-type units with additional sound proofing), doubled-winged galvanised sheet door, supply and exhaust air openings with weather protection grille, double locking with a profile half cylinder. Microprocessor control with display, Manual-0-Automatic selector switch, safety thermostat and main switch. UNITS Designation Weight Code No. Breeze MH kg JP43751 Breeze MH kg JP43752 Breeze MH kg JP43753 Breeze MH kg JP43754 Breeze MH kg JP43755 Breeze MH kg JP43756 with additional sound proofing Breeze MH 1S 1465 kg JP43757 Breeze MH 2S 1480 kg JP43758 Breeze MH 3S 1540 kg JP43759 Breeze MH 4S 1540 kg JP43760 ACCESSORIES Designation Code No. Flushing device for 2 pipes, fitting by manufacturer JP44272 Flushing device for 3 pipes, fitting by manufacturer JP44273 Pre-fabricated foundation 1000 kg JP42124 Pressure hose, 10 m JP44703 Additional heating element JP30370 Ventilator partitional wall (MH1S-MH4S) JP44370 Surcharge for oil level check JP29849 TECHNICAL DATA Type Voltage Motor output Current Rotational speed Max. operating noise Max. compressor pressure Operating pressure V P1 kw P2 kw A min-1 db(a) bar max. bar A Breeze MH 1(S) 3x230/ / (56) Breeze MH 2(S) 3x230/ / (57) Breeze MH 3(S) 3x230/ / (57) Breeze MH 4(S) 3x400/ / (58) Breeze MH 5 3x400/ / Breeze MH 6 3x400/ / Pre-fuse (delay) Dimensions of Breeze MH (mm)

224 JUNG PUMPEN BREEZE EXAMPLE OF INSTALLATION Example of installation of Breeze PSV Example of installation of Breeze SH Example of installation of Breeze MH Connection of flushing device in pump sump Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax

225 JUNG PUMPEN OVERVIEW CONTROL UNITS BASICLOGO PCB control units for level control of one or two d.o.l. or Y- starting pumps. Separate level controls BasicLogo AD/BD control units with selectable level contact switches BasicLogo AD/BD control units with integrated static air level control (for pressure drainage systems) BasicLogo AD/BD modular control units with selectable level contact switches HIGHLOGO Microprocessor controls for level-controlled operation of one or more direct starting or Y- starting pumps. Comfortable and easy operation with multifunction button and clear text display. Wide range of features included in standard model. Control units with integrated level detection (for pressure drainage) Modular control units with selectable level contact switches LEVEL CONTACT SENSOR Various level controls for the combination with BasicLogo and HighLogo controls for all applications Ball contact switch (pack) and Ex-Auxiliary switching device Static air level control Air diaphragm control unit Hydrostatic level control using a pressure transducer ALARM SYSTEMS AND ACCESSORIES Various accessories for pumps and lifting stations as well as for complete control units in casings for outdoor installation. Alarm system Alarm system for washing machines Protective motor plug Switching device for trial run Steal leak control units Casing for outdoor installation Signal transmitter a. installation material Special control units with e.g. frequency converter, soft start or telecommunication mode upon request! 223

226 JUNG PUMPEN OVERVIEW CONTROL UNITS CONTROL UNITS - TYPE DESIGNATION Separate level control for one pump Example: N E 2 AH Type of control unit N Separate level control for one pump 2 Operational voltage E AC (alternating current) D 3-phase current 3 Level control 1 Submersible ball contact switch with 3 m cable 2 Submersible ball contact switch with 9.5 m cable 4 Version A Alarm system H For hot water operation CONTROL UNITS FOR ONE OR TWO PUMPS Example: AD 46 EX M BASICLOGO HIGHLOGO DESCRIPTION 1 Type of control unit AD Single unit direct starting BD AS BS Duplex unit direct starting Single unit Y- starting Single unit Y- starting 2 Size Version E For alternating current pump(s) Ex EC For pumps with explosion protection For alternating current pump with external operating capacitor 4 Level contact sensor LC 2 Diaphragm pressure switches and dry run protection M ME DRP 2 Diaphragm pressure switches 2 Diaphragm pressure switches for alternating current pumps Dry run protection 224 Jung Pumpen GmbH Industriestr Steinhagen Germany Phone Fax info@jung-pumpen.de

227 JUNG PUMPEN CONTROL UNITS NE 1 ND 3 APPLICATION Control units for switching the pump on and off depending on the level using float switches. Available for 230 V AC motors or 400 V DC motors and a connecting voltage of up to 3.2 kw. In the versions with an alarm system an acoustic signal is triggered by an additional float switch in the case of high water levels. This message can be conveyed to an external transmitter using a potential-free contact to generate a signal. Through the optional use of a rechargeable battery, the alarm system can also operate independently of the mains. An integrated charging connection for the rechargeable battery is fitted as standard equipment. Versions with a silicone pipe (NE 1/2 AH) are available for use in hot water applications up to 95 C. The electrode level control NE-A can only be used in clean water. The set points can be adjusted to the nearest millimetre for level differences from 10 mm to 150 mm by shortening the individual electrodes. All types are supplied wired ready for connection and do not require any further electrical work. NE 1A NE-A Electrode level control ND 1A Separate level controls Type Motor rating P2 Cable length Code No. NE 1 max kw 3.0 m JP16710 NE 2 max kw 9.5 m JP16711 ND 1 max kw 3.0 m JP16712 ND 3 max kw 9.5 m JP16713 Separate level controls with alarm system Type Motor rating P2 Cable length Code No. NE 1 A max kw 3.0 m JP16714 NE 2 A max kw 9.5 m JP16715 NE 1 AH max kw 3.0 m JP24766 NE 2 AH max kw 9.5 m JP24767 ND 1 A max kw 3.0 m JP16716 ND 3 A max kw 9.5 m JP16717 Electrode level control NE-A max kw 5.0 m JP00301 Standard features: NE ND NE NE ND NE-A A. 2A 1AH. 2AH 1A. 3A ISO casing enclosure IP44, 125 mm deep, HxW in mm 160x x x x x160 Operating voltage 50 Hz 1/N/PE 3/N/PE 1/N/PE 1/N/PE 3/N/PE 1/N/PE 230 V 230/400 V 230 V 230 V 230/400 V 230 V Motor contactor 4 kw/400 V AC3 1 1 Safety transformer for electrode circuit 230/12 V 1 Control transformer 230 V/12 V for alarm float switch Cable length 0.5 m 0.5 m 0.5 m 0.5 m 0.5 m Connection plug/coupling Schuko CEE 16A Schuko Schuko CEE 16A Schuko Number of float switches* with fixing accessories Float switch*/electrode cable material Gummi Gummi Gummi Silikon Gummi PVC Test pushbutton Potential free contact 5A/250 V AC Electronic buzzer Optional accessories: Code No. Rechargeable battery for off the line operation JP * For additional information on the float switches used, please refer to the section Level controls D EN

228 JUNG PUMPEN CONTROL UNITS APPLICATION Electronic control unit for level control of one (AD) or two (BD) d.o.l. starting submersible pump(s). The BasicLogo with the standard features meets all the necessary requirements for the reliable control of sewage pumps. It can be adapted to individual requirements and is suitable for use with both non explosion protected and explosion protected submersible pumps (AD/BD...Ex types). The control unit can be combined with a large variety of different level controls to suit the application concerned, and it is supplied with a buzzer as standard with a facility for off the line operation. All BD types (for two pumps) automatically start up pumps 1 and 2 alternately. The resting pump is switched on during peak load or fault. Alternative operation of the unit without peak load function is possible, but with automatic switchover to the standby pump in the event of a fault. Variegated automatic start delay time after a power failure to prevent extreme rushes of current. The clear and robust design of the unit enables it to be used outdoors in an empty outdoor casing at temperatures as low as -20 C without the need for any heating. Control unit for one pump Proven and sturdy control systems User-friendly handling Integrated optimised standard functions Expandable functions Control unit for two pumps Usable down to -20 C without heating Large range of level controls Control units for one pump Type Motor protection A Pre-fuse A Code No. AD 00E 16 JP00289 AD JP00311 AD JP00310 AD JP14353 AD JP14354 AD 910 JP47263 AD 4 ExW JP25901 AD 8 ExW for one JP25902 AD 23 Ex explosion JP09754 AD 25 Ex protected JP09683 AD 46 Ex pump JP14355 AD 610 Ex JP14356 AD 910, Ex JP47265 Control units for two pumps Type Motor protection Pre-fuse A Code No. BD 00E Sicherung JP45735 BD 610EC JP45743 BD JP45993 BD JP45737 BD JP45739 BD JP45741 BD 910 JP47264 BD 23 Ex for two JP09755 BD 25 Ex explosion JP09681 BD 46 Ex protected JP14360 BD 610 Ex pumps JP14361 BD 910, Ex JP

229 JUNG PUMPEN CONTROL UNITS BasicLogo control units for one or two pumps Standard features: AD 00 E AD 00 AD 25, 46,610, 910 AD 4.8 ExW AD 23, 25, 46, 610, 910 Ex BD 00 E BD 610 EC BD 00 BD 25, 46, 610, 910 BD 23, 25, 46, 610, 910 Ex ISO casing enclosure IP 44, 155 mm deep, HxW in mm 250x x x x x x x x x x250 Operating voltage 50 Hz 1/N/PE 3/N/PE 3/N/PE 1/N/PE 3/N/PE 1/N/PE 1/N/PE 3/N/PE 3/N/PE 3/N/PE 230V 230/400V 230/400V 230V 230/400V 230V 230V 230/400V 230/400V 230/400V Starting Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Motor contactor 4 kw/400 V AC Excess current relay for motor protection 1 1 Motor protection switch Neozed fuse 10 A Motor capacitor 1 2 A.C. power supply 230 V/2 A Safty extra low voltage Hand-Off-Automatic selector switch Electronic buzzer Alarm reset button Temperature limiter with reset button Indicator lamp for operation Indicator lamp for sense of rotation Indicator lamp for high water alarm Indicator lamp for malfunction motor protection Indicator lamp for malfunction temperature limiter 1 1 Potential free contact for collective fault, 5A/250 V AC Watchdog timer min Potential free contact, as before possible level controls: Art.Nr. Air diaphragm control unit with air bubbling system** JP01080 Pressure switches for MultiCut pumps** JP17101 Submersible switch pack A with 2 subm. ball contact switches 9.5 m cable and fixing devices* JP16718 Submersible switch pack AmG with 2 subm. ball contact switches9.5 m cable and counterweights JP16719 Subm. switch pack B with 3 subm. ball contact switches, 9.5 m cable and fixing devices* JP16725 Subm. switch pack BmG with 3 subm. ball contact switches, 9.5 m cable and counterweights JP16726 Auxiliary switching unit ExH-A** JP16720 Auxiliary switch module Ex II** JP14427 Auxiliary switch unit ExH-B** JP00295 Hydrostatic level control unit HD 04 JP44547 Hydrostatic level control unit HD 04 Ex JP44548 possible accessories: Art.Nr. Main switch in separate ISO casing, 7.5 kw JP Main switch 7.5 kw *** JP LCD working hour meter, plug-in JP Protection against running dry JP ESM4, error message module*** JP ESV-Module JP Rechargeable battery for off the line operation JP * Subm. switch packs for explosion proofed control units must only be used in conjunction with ExH-A or ExH-B auxiliary switching units. ** require separate rechargeable battery *** Only in conjunction with housing extension. Price on request. Explosion proofed control units must not be installed in an explosion hazard location! 227

230 JUNG PUMPEN CONTROL UNITS APPLICATION Electronic control unit for level control starting and time-dependent switching off of one (AD) or two (BD) explosion proof submersible pump(s), preferably with MultiCut cutting system. All AD/BD...ExM control units have a run dry protection (DRP) and an integrated static air level control with two independently operating pressure switches, which ensure high operating safety and low maintenance and therefore lower costs. In addition, the control units have a facility to adjust the pump follow-up time and start-up delay after a power failure, thereby optimising the pressure drainage system. All BD...ExM types for two pumps automatically start up pumps 1 and 2 alternately. The resting pump is switched on during peak load or fault. Alternative operation of the unit without peak load function is possible, but with automatic switchover to the standby pump in case of a fault. Variegated automatic start delay time after a power failure to prevent extreme rushes of current. The clear and robust design of the unit enables it to be used outdoors in an empty casing at temperatures as low as -20 C without the need for any heating in the casing. Control unit for one pump Control unit for two pumps Proven and system-coordinated control technology User-friendly handling Functions optimised for pressure drainage systems Usable down to -20 C without heating BasicLogo control units for a MultiCut pump with integrated static air level control Type Motor protection A Pre-fuse A Code No. AD 8 ExME, DRP JP43162 AD 12 ExME, DRP for one JP43163 AD 25 ExM, DRP explosion JP43159 AD 46 ExM, DRP protected JP43160 AD 610 ExM, DRP pump JP43161 AS 610 ExM, DRP JP43164 BasicLogo control units for two MultiCut pumps with integrated level control Type Motor protection Pre-fuse A Code No. BD 25 ExM, DRP for two JP43165 BD 46 ExM, DRP explosion protected JP43166 BD 610 ExM, DRP pumps JP

231 JUNG PUMPEN CONTROL UNITS BasicLogo control units for one or two MultiCut pumps with integrated level control Standard features: AD 8 ExME, DRP AD 12 ExME, DRP AD 25,46,610 ExM, DRP AS 610 ExM, DRP BD 25,46,610 ExM, DRP ISO casing enclosure IP44, 155 mm deep, mm HxW 430x x x x x250 Operating voltage 50 Hz~ 1/N/PE 1/N/PE 3/N/PE 3/N/PE 3/N/PE 230V 230V 230/400V 230/400V 230/400V Starting Direct Direct Direct YΔ-Start Direkt Motor contactor 4 kw/400 V Y-delta composite contactor 7.5 kw/400 V 1 Excess current relay for motor protection 1 1 Motor protection switch 2 Fixed motor protection 8 A 12 A Motor capacitor 1 1 A.C. power supply 230 V/2 A Safty extra low voltage Hand-Off-Automatic selector switch Electronic buzzer Reset buttons for alarm and temperature limiter Indicator lamp for operation Indicator lamp for sense of rotation Indicator lamp for high water alarm Indicator lamp for malfunction motor Indicator lamp for malfunction temperature limiter Indicator lamp for water defiency Indicator lamp for span exceedance Potential free contact for collective fault, 5A/250 V AC Potential free contact, as before, optionally pulsating Pump follow-up time, adjustable from: 1 60 s 1 60 s 1 60 s 1 60 s s Watchdog timer, adjustable s s s s s Start-up delay time, depending upon the follow-up time setting 1 10 s 1 10 s 1 10 s 1 10 s Integrated static air level control and DRP Pressure switch for operation, operative range up to 3 m water level Switch-on point 100 mm water level, switch-off point 50 mm water level Second pressure switch for emergency switch-on and alarm Pressure sensor with 10 m air tube Ex-proof level control for protection against dry running (DRP) Accessories for standard casing: Art.Nr. Main switch in separate ISO casing JP LCD working hour meter, plug-in JP Start delay module for freely adjustable start-up delay of s JP Rechargeable battery for off the line operation JP Softstarting device to limit the starting current to max. 33A * only if 25/2 ME is connected JP Alarm system, acoustic sound emitted outside JP Accessories only with housing extension Housing extension to H 430 x W 250 mm JP Housing extension to H 610 x W 250 mm JP Amperemeter 0 10 A JP ESM4, single error message module** JP Main switch up to 6.5 kw JP * only with the initial order, installed in factory. ** require separate rechargeable battery Further accessories on request Explosion proofed control units must not be installed in an explosion hazard location! 229

232 JUNG PUMPEN HIGHLOGO MICROPROCESSOR CONTROL UNITS APPLICATION Microprocessor control unit for switching one or two direct starting pumps on and off, depending on the level, either with or without explosion protection. All information and alarm messages are shown on the large graphic display which, in conjunction with the multifunction button, allows the control unit to adapt intuitively and flexibly to local conditions and requirements. Settings are protected with a freely selectable password to prevent misuse. An initial commissioning menu enables a fast installation. With just a few settings, the system covers more than 90% of all installation conditions. Separate buttons for each pump, for manual-0-automatic operation or for acknowledging alarms, also enhance the operating comfort. An integrated event memory provides comfortable diagnostic options as well. The HIGHLOGO makes it easy to show the different operating states in the display and with the aid of additional LEDs. The features it offers include an operating hour counter for the pumps, switch-on cycles, and current consumption, which are indicated clearly on a backlit display. A collective error message and a high-water alarm can be transmitted potential-free, such as by the FTJP radio transmitter, which enables the system to be linked to a smart home infrastructure. It is also possible, however, to link it to a warning light or buzzer (230V) with a powered connection. In case of a power failure, the optional rechargeable battery reliably transmits the high-water alarm. Since connections are provided for different types of level sensors, ranging from a submersible ball contact switch for straightforward use to high-grade submersible sensors for municipal use, this means that every possible application can be covered. By activating a service menu, customers can be alerted to the required maintenance intervals. An individual phone number to contact can also be saved. The compact design of the single and duplex systems allows them to be fitted in the building in a space-saving way but also in a discreet column out of doors. For use specifically with pressure drainage systems, HIGHLOGO... LC control units are equipped with a static pressure module and dry run protection as standard. The two pressure switches used for this purpose, with air hoses and open bells ending in the sump, have proved themselves in ground drainage for decades now, and the two-circuit system supplied as standard provides additional reassurance. The separate submersible ball contact switch also meets the requirements of the ATEX directive on explosion protection. TECHNICAL DATA Housing 250x250x155 mm (HxWxT) Weight: approx. 4kg Protection category: IP 44, (IP 55 on request) Operating voltage: 3/PE 230/400 V, 50 Hz Motor contactor(s): 4KW/400V Operating temperature: C Humidity: 0 to 90% RH, with no condensation The following list gives some of the settings that can be made and read off: - Switch-on delay after power failure - Pump follow-up time - Watchdog timing - Automatic trial run - Motor current monitoring - Pump switching cycles - Operating hours - Level indicator - Event memory Intuitive use Large backlit clear text display Initial commissioning menu Connection options for a range of different level sensors Compact design Multilanguage ATEX-compliant with mechanical motor protection HighLogo... LC for a pump Type Motor protection A Pre-fuse A Code no. HIGHLOGO 1-25 LC JP47984 HIGHLOGO 1-46 LC JP47985 HIGHLOGO LC JP47986 HighLogo... LC for two pumps Type Motor protection A Pre-fuse A Code no. HIGHLOGO 2-25 LC JP47993 HIGHLOGO 2-46 LC JP47994 HIGHLOGO LC JP

233 JUNG PUMPEN HIGHLOGO MICROPROCESSOR CONTROL UNITS HighLogo for one pump Type Motor protection A Pre-fuse A Code no. HIGHLOGO 1-00 E 16 JP47987 HIGHLOGO JP47988 HIGHLOGO JP47989 HIGHLOGO JP47990 HIGHLOGO JP47991 HIGHLOGO JP47992 HighLogo for two pumps Type Motor protection A Pre-fuse A Code no. HIGHLOGO 2-00 E 20 JP47996 HIGHLOGO JP47997 HIGHLOGO JP47998 HIGHLOGO JP47999 HIGHLOGO JP48000 HIGHLOGO JP48001 Accessories Main switch 15 kw, factory-fitting only JP48002 Rechargeable battery for mains-independent alarm JP44850 Level sensor Static pressure module JP26196 Static pressure sensor with analogue backpressure indicator JP26187 Submersible sensor with analogue level indicator JP44808 Ex submersible sensor with analogue level indicator JP44809 Dry run protection for explosion protected systems JP44807 Air diaphragm control unit JP01080 Submersible switch Submersible switch package A 2 submersible switches 9.5 m and cable holder JP16718 Submersible switch package AmG 2 submersible switches 9.5 m with weights JP16719 Submersible switch package B 3 submersible switches 9.5 m and cable holder JP16725 Submersible switch package BmG 3 submersible switches 9.5 m with weights JP16726 EXH-A Galvanic separation for package A JP16720 EXH-B Galvanic separation for package B JP00295 Rechargeable battery for mains-independent alarm JP

234 JUNG PUMPEN MODULAR CONTROL UNITS - BASICLOGO APPLICATION BasicLogo control units have a modular design and are built to order. In their basic configuration, they meet all the requirements for level-dependent starting and stopping of one or two submersible pumps. All BD/BS types (for two pumps) start up pumps automatically and alternate between the pumps. The resting pump is switched on during peak load (optionally) or in the event of a fault. After a power failure, pump start-up is staggered to prevent extreme rushes of current. All control units are fitted with a Neozed 6A control fuse. A manual-0-automatic selector switch and an operational status indicator is incorporated for every pump. The control unit can be adapted to individual applications by combining it with various different level controls. We also offer a wide range of modules and control elements for extending the control unit to meet individual requirements, including voltmeters, impulse counters, time meters, seal leak detectors, main switches, speed regulators, and connection to an emergency power generator. The size of the sheet steel casing depends upon the electrical features required. We build control units to your specification! 232

235 JUNG PUMPEN MODULAR CONTROL UNITS - HIGHLOGO APPLICATION Microprocessor control unit for switching one or two direct starting pumps on and off, depending on the level, with the option of explosion protection. All information and alarm messages are shown on the large graphic display which, in conjunction with the multifunction button, allows the control unit to adapt intuitively and flexibly to local conditions and requirements. Settings are protected with a freely selectable password to prevent misuse. An initial commissioning menu makes for fast installation. With just a few settings, the system covers more than 90% of all installation conditions. Separate buttons for each pump, for manual-0-automatic operation or for acknowledging alarms, also enhance the operating comfort. An integrated event memory provides comfortable diagnostic options as well. The HIGHLOGO makes it easy to show the different operating states in the display and with the aid of additional LEDs. The features it offers include an operating hour counter for the pumps, switch-on cycles, and current consumption, which are indicated clearly on a backlit display. A collective error message and a high-water alarm can be transmitted potential-free, such as by the FTJP radio transmitter, which enables the system to be linked to a smart home infrastructure. It is also possible, however, to link it to a warning light or buzzer (230 V) with a powered connection. In case of a power failure, the optional rechargeable battery reliably transmits the high-water alarm. Since connections are provided for different types of level sensors, starting from a submersible ball contact switch for straightforward use to high-grade submersible sensors for municipal use, this means that every possible application can be covered. By activating a service menu, customers can be alerted to the required maintenance intervals. An individual phone number to contact can also be saved. We also offer a wide range of modules and control elements for extending the control unit to meet individual requirements, including voltmeters, leak detectors, speed regulators, and connection to an emergency power generator. We build control units to your specification! 233

236 JUNG PUMPEN LEVEL CONTACT SENSOR APPLICATION Submersible ball contact switches for direct level control of one single phase pump or for level control of 3-phase pumps and duplex units by control unit. The hysteresis (difference between switch-on/switch-off) can be adjusted by altering the cable length of the submersible switch (= length of the cable from the fastening point to the float switch) within the range of mm. A fixing device is available for fastening the submersible float switch cable inside the sump; for a suspended installation of the switch a counterweight is available which can be attached to the submersible switch cable. For metallic isolation between the submersible ball contact switches and a control unit in the Ex-area. The auxiliary control device used provides intrinsically safe circuits for submersible switches or other operating units. Intrinsically safe means: explosion protection for the control circuits in accordance with EN 50014/ In case of a power failure the transmission of switching commands is only possible if the auxiliary units are equipped with a rechargeable battery, the necessary automatic battery charger is standard scope of supply. Submersible ball contact switch ExH-A/B Submersible ball contact switch Type Cable type Cable length Code No. Single Subm. ball contact switch, cable black H07RN-F-3G m JP44802 Subm. ball contact switch, cable black H07RN-F-3G m JP44800 Subm. ball contact switch, cable black H07RN-F-3G m JP44804 Subm. ball contact switch, cable black H07RN-F-3G m JP44801 Subm. ball contact switch, cable red (up to 95 C) SiH-F-3G m JP44806 Subm. ball contact switch, cable red (up to 95 C) SiH-F-3G m JP44805 as a package A: 2 units with set of fixing accessories H07RN-F-3G1.0 2 x 9.5 m JP16718 CmG: 1 unit with counterweight H07RN-F-3G1.0 1 x 9.5 m JP16739 AmG: 2 units with counterweight H07RN-F-3G1.0 2 x 9.5 m JP16719 B: 3 units with set of fixing accessories H07RN-F-3G1.0 3 x 9.5 m JP16725 BmG: 3 units with counterweight H07RN-F-3G1.0 3 x 9.5 m JP16726 BH: 3 units with set of fixing accessories SiH-F-3G1.0 3 x 9.5 m JP24768 BHmG: 3 units with counterweight SiH-F-3G1.0 3 x 9.5 m JP24769 Float swich pack with PUR cable 3 x 9.5 m JP42230 Ex-proof auxiliary control devices Type ExH-A for control unit A...Ex in conjunction with subm.ball contact switches ExH-B or control unit A...Ex in conjunction with subm.ball contact switches Code No. JP16720 JP00295 Standard features: KT KT Hot water Temperature resistance constantly/temporarily in C 60/90 95/95 Breaking capacity 250 VAC 10 A (8 A) 10 A (8 A) Breaking capacity 400 VAC 10 A (4 A) 10 A (4 A) Contact closes with rising water level* NO contact NO contact Protection (up to 4 bar) IP 68 IP 68 Protection class (with earth conductor) I I Optional accessories: Set of fixing accessories JP44789 Counterweight for suspended installation JP44803 Standard features: ExH-A ExH-B ISO casing, enclosure IP54, 100 mm deep HxW in mm Operating voltage 50 Hz 220x130 1/N/PE 230 V 220x130 1/N/PE 230 V Number of intrinsically safe circuits 2 3 Optional accessories: Rechargeable battery for off the line operation JP *) Special versions with reverse operation or with changeover contact on request 234

237 JUNG PUMPEN LEVEL CONTACT SENSOR APPLICATION Level contact sensors are used to monitor and control the water level in tanks and sumps. Once the water levels set have been reached, signals are sent through relay contacts to the higher control (BasicLogo AD/BD...) which switches the pumps on and starts the alarm in the event of high water. The pneumatic level contact sensors M and LM are principally used in explosionprotected areas. Type M works according to the open static air pressure system. As the water level rises the air pressure in the piping increases. A pressure switch is actuated and the pump is switched on. The pump is switched off depending upon the water level and the time. A second pressure sensor is used as an alarm and emergency start-up system. Both sensors are located beyond the wastewater once the switch-off point has been reached. Type LM works according to the air bubbling system. The switch-on and switch-off points are indicated by a pressure switch for each. The pressure sensor for the switch-off point remains underwater. A compressor provides the necessary aeration for this system at intervals. The HD 04 series works with a hydrostatic, electronic pressure sensor which is permanently underwater. It gives an analog electronic signal to an evaluation electronic unit which can be programmed to certain threshold water levels. The process can recognise minimal differences in water level and is usable in all areas. M/LM HD 04 Pneumatic level contact sensor Type Static air level control (M) for single and duplex units Air diaphragm control unit (LM) for single and duplex units Code No. JP17101 JP01080 Hydrostatic level contact sensor Type HD 04 HD 04 Ex with explosion protection (Zone 1/2) Code No. JP44547 JP44548 Standard features: M LM ISO casing, enclosure IP44, 155 mm deep, HxW in mm 250x x250 Operating voltage 50 Hz 1/N/PE 1/N/PE 230 V 230 V Connection cable with safety plug 1,5 m Compressor and electrovalve Level monitoring Static air Air pressure bubbling Static air pressure switch for operation, operative range: 3 m water level, switch-on point 100 mm 1 1 switch-off point 50 mm Second pressure switch for emergency switch-on and alarm 1 1 Pressure sensor with 10 m air tube 2 2 Follow-up time, adjustable from s Watchdog timer, adjustable from s Alarm delay, adjustable from s Potential-free NO contact for basic load, peak load and alarm 3 3 Optional accessories: Rechargeable battery for off the line operation JP Bracket for air tubs JP Standard features: HD 04 HD 04 Ex ISO casing, enclosure IP44, 155 mm deep, HxW in mm 250x x250 Operating voltage 50 Hz 1/N/PE 1/N/PE 230 V 230 V Freely programmable switch-on and switch-off points Minimum programmable level difference 1 cm 1 cm Submersible sensor made of stainless steel PUR cable with integrated air tube for pressure equalisation 10 m Diaphragm material Keramik Keramik Compression Strength 10 mws 10 mws Measuring range in m water level Measured value signal in two-wire system, temperature-compensated 4 20 ma 4 20 ma Programmable switch-on points 4 4 Programmable switch-off points 4 4 Potential-free contacts for model 4 4 Safty Barrier Ex ia II C Optional accessories: Analog output 4-20 ma+ JP24206 Analog output 0-10 V* JP24207 Protective pipe for PKS-A 800-D32** JP45898 Protective pipe for PKS-B** JP45897 Protective pipe for PKS-D 40/D40** JP45899 Protective pipe for PKS-D D65/D80** JP45900 * per device only 1 analog output possible ** for mounting on a concrete sump wall. Other mounting configurations on request. Length = 0.6 m. 235

238 JUNG PUMPEN ALARM UNITS APPLICATION Alarm devices notify undesirably high water levels using a submersible ball contact switch or float switch, an electrode or a static air pressure system. They are useful where pumps are operated directly from the mains in a tank or sump without a control unit or level contact sensor. All alarm devices emit an acoustic signal and have a potential-free contact for remote alarm signalling (not in the case of AW...). They can be extended for mains-independent operation using a rechargeable battery, thereby providing protection from flooding in the sump in which the pump is located in the event of a power failure. The integrated socket enables the operation of both pump and alarm unit on one 230V socket. Either a washing machine or a dishwasher can be plugged into the alarm device. If a high water level is detected, an acoustic signal follows and the machine connected will be switched off. The plug retainer prevents the continued operation of the machine connected as long as the problem persists. The sockets of type AWO can be extended if several machines are connected up and are to be switched off. The alarm device with static air level control is used in ex-proof areas. Alarm unit AG3 Alarm unit AGR Alarm unit AGE with special electrode Washing machine stop AW3 Washing machine stop AWR Washing machine stop AWO Alarm units Type AG3 with ball contact switch and 3 m cable AG10 with ball contact switch and 9.5 m cable AGR with reed switch and 3 m cable AGE with special electrode and 1.5 m cable Ex-proof alarm unit, static air level control with 10 m hose Code No. JP44891 JP44892 JP44893 JP44894 JP09724 Alarm units with washing machine stop Type AW3 with ball contact switch and 3 m cable AWR with reed switch and 3 m cable (for Hebefix) AWO without level control sensor, for further machines Code No. JP44895 JP44897 JP44899 Standard features: AG3/10 AGR AGE Static air level control Enclosure IP44, 125 mm deep HxW in mm 160x160 ISO casing with shock proof plug, IP20, 70 mm deep, HxW in mm 147x71 147x71 147x71 Operating voltage 50 Hz 1/N/PE 1/N/PE 1/N/PE 1/N/PE 230 V 230 V 230 V 230 V Connection cable with safety plug 0,5 m Power via alarm unit s socket 4000 VA 4000 VA 4000 VA 4000 VA Level monitoring KT- Reed- Electrode Static air Temperature resistance constantly/temporarily in C 60/90 100/100 40/60 40/60 Set of fixing accessories 1 Static air level control for alarm, operating range: 3 m water level 1 Pressure sensor with 10 m air tube 1 Test button 1 Potential-free NO contact 5A/250VAC Potential-free changeover contact 5A/250VAC1 2 Electronic alarm buzzer Optional accessories: Rechargeable battery for off the line operation JP Standard features: AW3 AWR AWO ISO casing with shock proof plug, IP20, 70 mm deep, HxW in mm 147x71 147x71 147x71 Operating voltage 50 Hz 1/N/PE 1/N/PE 1/N/PE 230 V 230 V 230 V Control transformer 230/12 V Level monitoring Subm. ball contact switch Reed switch Temperature resistance constantly/temporarily in C 60/90 100/100 Set of fixing accessories 1 Breaking capacity of integrated socket Safety plug 230 V, switched off if alarm is set off 4000 VA 4000 VA 4000 VA Electronic alarm buzzer Optional accessories: Rechargeable battery for off the line operation JP

239 JUNG PUMPEN CONTROL UNITS APPLICATION The components on this page promote the operating safety of pumps or lifting stations. The protective motor plug protects the d.o.l. pump connected from electrical, mechanical and thermal overload up to a connected load of 4 kw. The protective device is fitted in an ISO casing and besides the integrated excess-current release it also includes a connection for a motor winding thermostat. The model with level control switches the pump on and off with the submersible ball contact switch connected. The seal leak detector is used to monitor the sealing of the oil chamber between the motor and the hydraulic section of the oil chamber in the case of submersible pumps of the US/UB and MultiCut/ MultiStream/MultiFree series. In the event of water penetrating the oil chamber, an integrated buzzer is activated. The device must be mounted in a location which allows it to be monitored easily and in a well ventilated room. Pump accessories Type Motor protection A Switching and control units Type StP Switching device for automatic test run The switching device for the automatic test run of pumping stations with extended idle and dry phases prevents the shaft sealings in the pump from becoming stuck as it causes automatic short-term test runs. The StP is an additional device ready for connection to control units of the AD/BD and ND series. Lifting stations, pump stations and alarm units which have a potential-free output can be integrated with the radio transmitter FTJP into a smart home infrastructure. Gateways that support the ENOCEAN radio protocol can be used to communicate with the FTJP. Programme the FTJP into the gateway provider s app. for pump type Code No. Protective safety motor plug 8 US 151 E JP US 152 E/153 E/155 E JP44753 CEE-Protective motor plug 2,5 4,0 US 152 D, 153 D, 155 D JP40773 CEE-Protective motor plug 2,8 4,0 without ex*, US 151 D JP44750 without level control 4,0 6,0 without ex*, US 251 D JP ,0 9,0 without ex-proof* JP44752 CEE-Protective motor plug 2,8 4,0 without ex-proof* JP09725 with level control 4,0 6,0 without ex-proof* JP ,0 9,0 without ex-proof* JP09727 * The nominal current of the pump type required must be suitable for the activating range of the motor protection. DKG - seal leak detector JP44900 DKG Ex - seal leak detector only for ex-proof pumps JP00249 Radio transmitter Type FTJP for ENOCEAN Code No. JP01264 Art.-Nr. JP47209 CEE-Protective motor plug Seal leak detector Switching divice for test run Radio transmitter FTJP Equipment with CEE protective motor plug Operating voltage 3/N/PE~230/400 V Enclosure IP 44, cable inlet M Temperature range 25 bis +50 C Max. breaking capacity 4 kw AC3 Max. switching frequency 30 switches/hour. Features: 1 CEE-protective motor plug 16 A / 400 V, 5-pole with phase inverter 270 x 120 x 100 mm (H x B x T) 1 Motor contactor 4 KW 1 Motor contactor with motor protection relay (reset button can be activated from the exterior) 1 ON/OFF switch 1 Indicator lamp, red, for indicating rotational direction 1 Indicator lamp, white, for operation display For devices with level control: 1 Submersible ball contact switch with 9.5 m cable H07RN-F-3G1 The electrical connection between the pump and the protective motor plug must be carried out by the customer. Equipment with seal leak detector Operating voltage: 1/N/PE~230 V ISO casing IP 20 (DKG) 147 x 71 x 70 mm (H x B x T) or ISO-casing with transparent cover IP 55 (DKG-Ex), 200 x 130 x 102 mm (H x B x T) 1 Electronic unit with transformer and control light 1 Ex-proof syfty barrier for type DKG-Ex-( II (2) G [Ex ia] IIC/IIB) 1 Special electrode with 10 m cable 1 Potential-free NO contact for error messages 1 Acoustic alarm (For duplex units 2 units required) Equipment with switching device for test run Operating voltage: 1/N~230 V 1 ISO-casing with transparent cover, dimensions including screw joint 205 x 130 x 100 mm (H x B x T) with PG screw joint H 220 mm, IP 54 1 Power supply cable 0,5 m and plug 1 Digital timer with automatic changeover between summer and winter time, shortest operation: 1 sec., power reserve: approx. 20 h 237

240 JUNG PUMPEN CASING AND INSTALLATION MATERIALS Installation depth Seal element DN100 Cable pipe White sand filling height: 300 mm Ground digging Casing Protection Usable installation area Depth of device Outside dimensions Pitch of holes Code No. Code No. category H B Area Lock area H B T A C Basement Size 0 IP JP24854 JP12710 Size 1 IP JP24855 JP12711 Size 2* IP JP24856 JP12712 Size 3* IP JP24857 JP12713 Size 3G* IP JP24857 JP20864 Typ A IP integrated integrated JP23735 Typ B IP integrated integrated JP19024 Typ C IP integrated integrated JP19026 * preassembled for a double lock Plastic base kit with M 12 threads for installation of the casing. Assembling and installation by the customer. To avoid the development of condensation water inside the outdoor casing the bottom of the base should be filled with approx. 5 cm of white sand above the ground level.aufzufüllen! Alternative a special base stuffing could also used. Installation materials Lock with 3 keys Heating facility 230V/55W Thermostat for heating of casing Warning light, unmounted Flashlight, unmounted Horn, unmounted Cast resin bushing 6-20 mm Ø Cast resin bushing 8-24 mm Ø Sealing cone DN 100, vapour-proof Seal element DN 100, pressure-tight Seal element DN 100, pressure-tight, universal Ventilation pipe DN 100, stainless steel Code No. JP22408 JP01918 JP24531 JP22375 JP22859 JP17591 JP11125 JP13763 JP44843 JP44848 JP44849 JP44858 Functions and specifications Warning light Orange, shock-resistant in accordance with EN 50014, burglar-proof, enclosure IP 65, for short flashes, with 7 W/230 V Flashlight Orange, shock-resistant in accordance with EN 50014, burglar-proof, enclosure IP 65, for flashlight with short but very intense flashes 230 V/15 ma. Horn Thermoplast (ABS) shock-resistant, grey 88 db (A) / 1 m for mounting inside of the housing. Dimensions: 170 x 80 x 78 (H x W x D), enclosure IP 33, 230 V, 15 ma. Cast resin bushing Cast resin bushing complete with funnel and cast-resin. Approved for use in explosion hazardous areas. Seal element For the separation of explosion-hazardous areas (pmp sump) and ventilated rooms above respectively below the backpressure level with non exoplosion protected electrical equipment (e.g. housings for outdoor installation). Above backpressure level (Code No. JP44843): TÜV-certified water vappour proof sealing element (not tight against pressing water) for cable ducts DN 100 in accordance with VDE Equipped with the following drills: 2 holes of 20 mm 2 holes of 14 mm 5 holes of 7 mm Below backpressure level (Code No. JP44848 or JP44849): Sealing element for cable ducts DN 100. In case of possible backpressure the sealing element ensures that the waste water can not flow into the connected building. Equipped with the following drills: 2 holes of 15 mm 2 holes of 8 mm 1 hole of 5 mm The universal seal element is adaptable as far as the cable inlets are concerned. The following inlets are possible through combining individual elements: 4 x diameter of 3 to 11 mm 3 x diameter of 10 to 25 mm Ventilation pipe For the ventilation of sumps, it can be installed as the top end of the ventilation pipe that leads approm 400 mm above the ground level. Material Dimensions: d = 108/168 x h = 700 mm 238 JUNG PUMPEN GmbH Steinhagen Tel. (05204) 17-0 Fax (05204) info@jung-pumpen.de