DEVELOPMENT HYDROGEN GAS GENERATOR FOR DUAL FUEL ENGINE USING YULL BROWN METHOD AHMAD ZAKI BIN ZAIMANI UNIVERSITI MALAYSIA PAHANG

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1 DEVELOPMENT HYDROGEN GAS GENERATOR FOR DUAL FUEL ENGINE USING YULL BROWN METHOD AHMAD ZAKI BIN ZAIMANI UNIVERSITI MALAYSIA PAHANG

2 ii UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS JUDUL: DEVELOPMENT HYDROGEN GAS GENERATOR FOR DUAL FUEL ENGINE USING YULL BROWN METHOD SESI PENGAJIAN: 20011/2012 Saya, AHMAD ZAKI BIN ZAIMANI ( ) (HURUF BESAR) mengaku membenarkan tesis Projek Tahun Akhir ini disimpan di perpustakaan dengan syaratsyarat kegunaan seperti berikut: 1. Tesis ini adalah hakmilik Universiti Malaysia Pahang (UMP). 2. Perpustakaan dibenarkan membuat salinan untuk tujuan pengajian sahaja. 3. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. 4. **Sila tandakan ( ) SULIT TERHAD (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktub di dalam AKTA RAHSIA RASMI 1972) (Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi / badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh: (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: LOT 2250 TAMAN PELAGAT, KG PADANG LUAS, JERTEH TERENGGANU Tarikh: DR. GIGIH PRIANDOKO Tarikh: CATATAN: * Potong yang tidak berkenaan. ** Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi Diploma secara penyelidikan atau disertai bagi pengajian secara kerja kursus.

3 iii DEVELOPMENT HYDROGEN GAS GENERATOR FOR DUAL FUEL ENGINE USING YULL BROWN METHOD AHMAD ZAKI BIN ZAIMANI UNIVERSITI MALAYSIA PAHANG

4 iv SUPERVISOR S DECLARATION I hereby declare that I have checked this project report and in my opinion this project is satisfactory in terms of scope and quality for the award of Diploma in Mechanical Engineering. Signature : Name of supervisor Position : DR GIGIH PRIANDOKO : LECTURE Date :

5 v STUDENT DELARATION I hereby declare that the work in this report is my own expect for quotations and summaries which have been duly acknowledged. The report has not been accepted for any degree and is not concurrently submitted for award of other degree. Signature : Name ID Number : AHMAD ZAKI BIN ZAIMANI : MB09135 Date :

6 ix TABLE OF CONTENT SUPERVISOR S DECLARATION STUDENT S DELARATION ACKNOWLEDGEMENTS ABSTRACT ABSTRAK TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES LIST OF SYMBOLS LIST OF ABBREVIATION Page ii iii iv v vi vii x xi xii xii CHAPTER 1 INTRODUCTION 1.1 Project synopsis Problem statement Project objective Project scope Project planning Contents 3 CHAPTER 2 LITERATURE REVIEW Introduction What Yull Brown s Method Water as combustion fuel 6

7 x 2.4 Instant hydrogen gas Why Use Hydrogen Electrolysis Review on selected material Aluminium Rod Plastic Sodium bicarbonate 9 CHAPTER 3 METHODOLOGY Introduction Overall Research Methodology Design Ergonomic Factors Safety Drawing Sketching Solid Modeling Design Selection First Concept Second Concept Third Concept Concept Generation And Evaluation Finalize Design 17

8 xi 3.6 Fabrication Process Process Involves Measuring process Marking process Sawing process File process Joining process 22 CHAPTER 4 RESULT AND DISCUSSION Introduction Final Product Final Device and circuit Experiment Testing Result Discussion 28 CHAPTER 5 CONCLUSION AND RECOMMENDATION Introduction Conclusion Recommendation 30 REFERENCES 31 APPENDICES 32

9 xii LIST OF TABLE TABLE NO. PAGE 3.1 Pugh s Selection Method Result after Experiment 27

10 xiii LIST OF FIGURE FIGURE PAGE 3.1 Flow Chart Concept A Concept B Concept C Final Design Measuring Process Marking Process Sawing Process File Process Joining Process Final Product Design Final Product Design diagram Device and Circuit Experiment Process of Design Experiment Process of Design Graph Distance against Fuel Combustion 27

11 xiv LIST OF SYMBOLS MPa Ø mm ml Megapascals Diameter Millimeter Milliliter LIST OF ABBREVIATION HHO Al Water Aluminium NAHCO3 Sodium Bicarbonate