Automotive Competence. The process chain with HELLER CBC. Turnkey solutions for crankcases
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1 Automotive Competence The process chain with HELLER CBC Turnkey solutions for crankcases
2 Comprehensive partnership based on a wellthought-out approach Ever-shorter innovation cycles, growing model variety and extreme cost pressure characterize automotive production. Low per-piece costs are the key success factor in global competition. In order to achieve this, it is vital to have a production partner with insider competence from decades of cooperation with the automotive industry and its suppliers. With its extensive know-how, HELLER offers innovative and comprehensive production solutions for powertrain, driveline and chassis components. Flexible manufacturing systems provide a significant reduction in unproductive idle times, ensuring maximum productivity and thus a greater competitive edge. HELLER enjoys an excellent reputation in this field as a competent production partner to the automotive industry. Together with its customers, HELLER develops efficient solutions for the application of the machine technology, for productionoriented workpiece design, for material flow, for the design of workpiece clamping or the selection and design of automation systems. The spectrum ranges from simple linkage solutions using transport conveyors, robots, gantries or flexible solutions with a centralised workpiece handling system through to a synchronised transferline. As a full-service partner, HELLER also offers all services in connection with the operation of the systems, when needed. The services range from maintenance and service through to taking on overall responsibility for the availability and productivity of entire production lines.
3 Staying ahead with innovative technologies An advanced coating process further reduces wear between the piston and the cylinder of an engine. Thanks to HELLER the process is now mature for serial production. In the automotive industry, reductions in fuel consumption and thus CO 2 emissions are normally achieved through weight reductions or downsizing. However, the efficiency of a combustion engine can also be increased through a reduction in friction losses. In 2006, Daimler AG therefore introduced an in-house developed thermal spraying process for the coating of cylinder bores in automobile engines under the name NANOSLIDE. As a consequence of the positive experiences gained in the coating of AMG engines, Daimler AG has now further developed this technology for specific high-volume engines. Apart from having to integrate the process into the process chain of the engine production, it also had to guarantee a correspondingly high level of process quality and reliability. The task of industrializing all stages of the process was undertaken by HELLER as an experienced development partner in engine construction. Under the name HELLER CBC (CylinderBoreCoating) the process was enhanced and refined to provide process reliability for global application in series production.
4 HELLER TURNKEY SOLUTIONS for crankcases with CBC Technology
5 Solutions Turnkey HELLER Roughening CBC Heating Coating Assembly Bearing Caps for HELLER Premachining Qualifying Honing Fineboring Technology Finishing Crankcases hard Raw Crankcase Finished Crankcase
6
7 SWEDEN SLOVAKIA FRANCE POLAND Värnamo Vráble Paris Poznan USA SWITZERLAND ITALY SPAIN Troy, MI Niederbüren Verona Barcelona RUSSIA Moscow, Yekaterinburg HELLER CBC TechnologyCenter, Nürtingen CHINA Beijing, Changzhou, Chongqing, Shanghai MEXICO Querétaro ENGLAND GERMANY BRAZIL Belo Horizonte, Gravataí, Joinville, Sorocaba Redditch Goslar, Hattingen, Nuremberg, Nürtingen, Saarbrücken, Salem INDIA Pune THAILAND Bangkok SINGAPORE Singapore Some of the options shown are not included in the basic configuration. Design and scope of supply are subject to technical changes Gebr. Heller Maschinenfabrik GmbH HELLER CBC TechnologyCenter At our production location in Nürtingen, Germany, the HELLER CBC Technology Center operates a flexible system showing the current state of development that can also be used directly for customer projects. For further information please contact: Gebr. Heller Maschinenfabrik GmbH Gebrüder-Heller-Straße Nürtingen Germany Tel: Fax: info@heller.biz
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