Electrical Connectors MIL-DTL Series III. A Subsidiary of TT electronics plc

Size: px

Start display at page:

Download "Electrical Connectors MIL-DTL Series III. A Subsidiary of TT electronics plc"

Dana Hoover
6 years ago
Views:

1 lectrical onnectors Series III Subsidiary of TT electronics plc

With a satellite assembly facility in North arolina, US, and a coordinated global sales and distribution network, onnectors Ltd. offers an unrivalled service to both engineers and buyers alike.

latest manufacturing technology and techniques to ensure the products meet the most exacting standards encountered in the modern Military, Mass Transportation and Industrial market places.

2 onnectors ompany Profile Operating from the principal site in South Wales, U.K., onnectors Limited, a subsidiary of TT electronics plc., is one of the recognised market leaders in design, test and manufacture of harsh environment interconnection systems, bespoke harness assemblies and equipment sub-units. With a satellite assembly facility in North arolina, US, and a coordinated global sales and distribution network, onnectors Ltd. offers an unrivalled service to both engineers and buyers alike. Through a commitment to a structured new product introduction process, onnectors is continuing investment in research and development of new materials and processes, surface treatments and the very latest manufacturing technology and techniques to ensure the products meet the most exacting standards encountered in the modern Military, Mass Transportation and Industrial market places. Quality system approvals include S/N/ISO 9001 along with product approvals to S9000, IQ and. s a result of these qualifications, onnectors have been awarded several major customer approvals and accreditations. onnectors total commitment to providing customers with high levels of service, cost effectiveness, quality and innovation solutions in interconnection products, make it the ideal first choice supply partner.

High ensity onnectors The Series III range of connectors are designed & approved to meet the most stringent requirements of the Military and erospace Industries.

This range has a quick mate threaded coupling system combined with a high performance anti-vibration mechanism.

The MI/RI performance is enhanced by the grounding spring mechanism.

Upper temperature performance limit of 175º and a lower temperature rating of -65º. High contact density with the availability of up to 128 size 22 contacts in one connector.

The Series III connector range is ideally suited to meet the demands of the modern Military ommunication Systems.

onnector imensions 13 Panel ut-out Information 14 Screened Gaskets 15 ackshells & ccessories ackshell Part Number xplanation 16 Screen & HS Straight ssembly 17 Screen & HS 90 0 ssembly 18 ixed

3 High ensity onnectors The Series III range of connectors are designed & approved to meet the most stringent requirements of the Military and erospace Industries. The rugged design of these connectors offers a high performance when subjected to vibration, shock and MI/RI environments. This range has a quick mate threaded coupling system combined with a high performance anti-vibration mechanism. The stub acme style threads on the coupling nut and receptacles avoid the possibility of cross threading. This feature also improves the ease of blind mating. The MI/RI performance is enhanced by the grounding spring mechanism. Other benefits to the Series III connector performance include: The connectors are scoop proof to eliminate the possibility of contact damage Polarisation is by the angular position of the Keyways. Upper temperature performance limit of 175º and a lower temperature rating of -65º. High contact density with the availability of up to 128 size 22 contacts in one connector. longated fixing holes on the fixed connector allow the easy replacement of older generation connectors. This facilitates the easier upgrading of equipment design. The Series III connector range is ideally suited to meet the demands of the modern Military ommunication Systems. ontents Technical Information 2 Part Number xplanations 4 Orientation 5 Insert rrangements 6 Insert rrangement Specifications 9 Receptacle Type Receptacle Type Plug Type Mated onnector imensions 13 Panel ut-out Information 14 Screened Gaskets 15 ackshells & ccessories ackshell Part Number xplanation 16 Screen & HS Straight ssembly 17 Screen & HS 90 0 ssembly 18 ixed Protective aps 19 ree Protective aps 20 Stowage Receptacle 21 N Screen Wrap daptors ackshell Part Number xplanation 22 able Tie (to include Spin oupling Nut) 23 Lip oot (to include Spin oupling Nut) 24 Screen Trap (to include Spin oupling Nut) 25 able lamp (to include Spin oupling Nut) 26 N Screen Wrap daptors - ngled ccessories ackshell Part Number xplanation ngled ccessory (to include Spin oupling Nut) ngled ccessory (to include Spin oupling Nut) 29 N Screen Trap daptors - for ircular onnectors ackshell Part Number xplanation 30 Straight daptor (to include Spin oupling Nut) 31 Straight Low Profile daptor (to include Spin oupling Nut) ngled ccessory (to include Spin oupling Nut) ngled ccessory (to include Spin oupling Nut) 34 ontacts 35 Twinax ontacts 36 Grommet iller Plugs 37 Insertion & xtraction 38 ontact Insertion 39 ontact xtraction 40 Safety Information 41 further benefit of the Series III connectors provided by onnectors Ltd. is that this range can also be provided in Marine Nickel luminium ronze to (The MK35 range). This allows a standardisation of the product style on equipment across all three rmed Services. 1

4 technical information Materials Shell: Insulator: ontacts: luminium Rigid plastic silicone rubber opper alloy Standard Plating inishes luminium parts: ontacts: admium Olive drab (W) Gold over nickel plated * onsult factory for alternative finishes. nvironmental Ratings Temperature range: -65 to Shock: 300g, 3 ms according N method Vibration: Sine: 10 to 2000 Hz, 3x12 hrs (60g, Hz) with temperature cycling Random: 50 to 2000 Hz, 2x8 hrs (1g² / Hz, Hz) at Tº max. 25 to 2000 Hz, 2x8 hrs (5g² / Hz, Hz) (at ambient Tº) Test with accessories in acc. with N Sealing: Mated connectors meet altitude immersion requirements of Salt spray: 500 hrs Resistance to fluids: Gasoline: JP5 (OTN 44) Mineral hydraulic fluid: MIL-H-5606 (OTN H515) Synthetic hydraulic fluid: Skydrol Mineral lubricating: MIL-L-7870 (OTN 0142) Synthetic lubricating: MIL-L (OTN 0156), MIL-L7808 leaning fluid: MIL-TL diluted e-icing fluid: MIL xtinguishing fluid: hlorobrométhane ooling fluid: oolanol Mechanical eatures oupling: ontact termination: Sealing: ndurance: 3 start stub acme thread rimp ynamic sealing ring & individual wire seal grommet. IP67 rated. 500 mating / unmating operations Note: The company reserves the right and may change or vary specification without prior written notice.

5 technical information Test Voltage Rating (Vrms) Test Voltage, ac rms, 60 Hz ltitude Service rating M Service rating N Service rating I Service rating II mated unmated mated unmated mated unmated mated unmated Sea Level ,000 ft ,000 ft ,000 ft Insulation Resistance MΩ (at 500 Vdc) - at ambient Max. urrent Rating MΩ (at 500 Vdc) ts Size Twinax ontact Rating () 5 7, N/ Shell continuity: Shielding: 2.5 mω 90 db at 100 MHz - 50 db at 10 GHz

6 part number explanations Part Number xplanation Product Range: 20 W P N XX Shell style: 20 : Square flange receptacle 24 : Jam nut receptacle 26 : Plug with RI shielding Q : Zinc cobalt black passivate Plating: W : Olive drab cadmium Q : Zinc cobalt green passivate Shell size: 9, 11, 13, 15, 17, 19, 21, 23 or 25 ontact layout: See pages 6, 7 & 8 ontact type: P : Pin S : Socket Orientation: N,,,, & (See page 5) Modification: Please consult factory Part Number xplanation asic Series: W 35 P N XX Shell style: 20 : Square flange receptacle 24 : Jam nut receptacle 26 : Plug with RI shielding Plating: Shell size: W : Olive drab cadmium G - H - J ontact layout: See pages 6, 7 & 8 ontact type: P : Pin S : Socket Orientation: N,,,, & (See page 5) Modification: Please consult factory

7 orientation Viewed from face of receptacle Viewed from front of plug Shell Size G 23 H 25 J MS Shell Size ngles N º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º

8 insert arrangements Shell Size 9 Size 22 ontact Size 20 ontact Size 16 ontact Size 12 ontact Twinax ontact, Size Service M 6 ontacts, Size Service l 3 ontacts, Size 20 Shell Size G 1105 Service I 5 ontacts, Size Service I 13 ontacts, Size Service I 6 ontacts, Size Service I 7 ontacts, Size 20 Shell Size 13 G H H G K J 1304 Service M 4 ontacts, Size Service I 8 ontacts, Size Service M 22 ontacts, Size Service I 10 ontacts, Size 20 Shell Size 15 L K R J H G M P N L K M N J T U P H S R G M L N P K U V R J T S H H G J K L M 1505 Service I 5 ontacts, Size Service I 14 ontacts, Size 20 1 ontacts, Size Service I 18 ontacts, Size Service I 19 ontact, Size Service M 37 ontacts, Size Service I 8 ontact, Size 20 4 ontacts, Size 16 6 Note: onsult factory for other insert arrangements

9 Shell Size 17 G H N P M L a R S Z Y K J b c X T H U V W G N M L P Y K X R S J Z W T H V U G 1706 Service I 6 ontacts, Size Service II 8 ontacts, Size Service I 26 ontacts, Size Service M 55 ontacts, Size Service I 2 ontacts, Size ontacts, Size 20 Shell Size 19 G H J K L T S U R d V P c e W N b X a Y M Z L G K J H T S R U e V P d f W i g N c X h M b Y a Z L G K J H Service I 11 ontacts, Size Service l 2 ontacts, Size ontacts, Size Service M 32 ontacts, Size Service M 66 ontacts, Size 22 Shell Size 21 H J G K L J K H L M S R G N P S T R U P h V g i N f W r j s M q e X k t L p d Y m K n c Z J La b H G 2111 Service I 11 ontacts, Size Service II 16 ontacts, Size Service M 79 ontacts, Size Service I 41 ontacts, Size Service M 4 Twinax ontacts Shell Size 23 N M P W L K V U J H R X S T G N M b P R L a S h c Z g j d T K f e Y U J X V W H G U 8 86 T V S n W 94 m p X l q R z r k GG P y HH s j N x t h w u 100 g v c M f d L e H K J Y Z a b G 2321 Service II 21 ontacts, Size Service I 32 ontacts, Size Service M 100 ontacts, Size Service I 55 ontacts, Size 20 Note: onsult factory for other insert arrangements 7

10 insert arrangements continued... Shell Size 25 S R P Z N Y M L X K J T 5 1 U 6 2 W V N G P R N Y M Z W L a V K V J H S T U G 2520 Service N 10 ontacts, Size ontacts, Size 16 4 ontacts, Size 12 3 Twinax ontacts, Size Service I 12 ontacts, Size ontacts, Size Service M 128 ontacts, Size 22 Shell Size 25 W U V t s u X Y T r v Z S q a p b R n P m d c G N k y x e H M h g f J L K 2546 Service I 40 ontacts, Size 20 4 ontacts, Size 16 2 Twinax ontacts, Size 8 8 Note: onsult factory for other insert arrangements

11 insert arrangement specification Shell Size ontact rrangement No. of ontacts Size Size Size 16 Size 12 Size 8 Twinax

J www.ttabconnectors.com receptacle type 20 G Panel Thickness K H Shell Size max. max. max. thread ± 0.30 G H ± 0.

20 20.62 18.26 3.25 4.93 5.94 13 20.90 10.60 2.50 M18 x 1-6g 28.60 23.01 20.62 3.25 4.93 5.94 15 20.90 10.60 2.50 M22 x 1-6g 31.

50 29.36 26.97 3.25 4.93 5.94 21 20.10 11.40 3.20 M31 x 1-6g 39.70 31.75 29.36 3.25 4.93 5.18 23 20.10 11.40 3.20 M34 x 1-6g 42.

12 J receptacle type 20 G Panel Thickness K H Shell Size max. max. max. thread ± 0.30 G H ± 0.20 J ± 0.20 K max M12 x 1-6g M15 x 1-6g M18 x 1-6g M22 x 1-6g M25 x 1-6g M28 x 1-6g M31 x 1-6g M34 x 1-6g M37 x 1-6g

13 receptacle type 24 Panel Thickness / / G Ø MX Shell Size max. max. Ø max. max. ± 0.40 G thread M12 x 1-6g M15 x 1-6g M18 x 1-6g M22 x 1-6g M25 x 1-6g M28 x 1-6g M31 x 1-6g M34 x 1-6g M37 x 1-6g 11

www.ttabconnectors.com plug type 26 Shell Size max. Thread max. 09 31.00 M12 x 1-6g 21.80 11 31.00 M15 x 1-6g 25.00 13 31.00 M18 x 1-6g 29.40 15 31.

14 plug type 26 Shell Size max. Thread max M12 x 1-6g M15 x 1-6g M18 x 1-6g M22 x 1-6g M25 x 1-6g M28 x 1-6g M31 x 1-6g M34 x 1-6g M37 x 1-6g

15 mated connector dimensions Shell Size max. max. max. max

16 panel cut-out information R1 R2 Ø T N V X R1 R2 W W1 (1) Ø Y Shell Size N R1 Rear Mount R2 ront Mount T Ø +/ V min. W min. Rear Mount W1 min. ront Mount X min Ø Y 14

17 screened gaskets Shell Size Part No. max. RS Ø Ø min /2/38401/ /2/38401/ /2/38401/ /2/38401/ /2/38401/ /2/38401/ /2/38401/ /2/38401/ /2/38401/

18 KSHLLS ackshell Part Number xplanations Note - Refer to individual tables for part numbers Screen and HS ssembly Straight ssembly 90 0 ssembly Protective aps: ixed Protective aps ree Protective aps Stowage Receptacle: Stowage Receptacle 16

19 Screen and HS Straight ssembly Style: 01-**-*-** - ( 3 : 1 ) (R) (R) S NOT 1 Ø Ø Ø - ( 3 : 1 ) (R) able ntry Size Ø min. Ø max. Ø max M (R) S NOT 1 Issued y ssembly No 01-**-*- ate Issue 08/12/ Item 1 (ccessory Nut) Parts List Item 2 (0 Ring) M0400 Item 3 (irclip) Item 4 (Straight daptor) * H *-** * H *-** * S-MS-92-0-H *-** * RSR H *-** * S-MS-92-2-H *-** * S-MS-92-3-H *-** S PROJTION * I-H *-** P ##.#.## * I-H *-** * S-MS-92-6-H *-** reakdown of part numbers, see note 5 ssembly:.01. ##. #. 15 able entry size Item 1: #. #.00 ccessory Size Item 4: #. #. ## Plating code Plating code e.g. W, Q, Q or. Ø Ø Ø ccessory Size Notes: 1. Part number to be marked here able entry size Plating code e.g. W, Q, Q or. 17

20 Screen and HS 90 0 ssembly Style: 03-**-*-** S NOT STION Ø Ø Ø 2 able ntry Size Ø min. Ø max. Ø max Issued y RW STION ssembly No 03-**-*- ate Issue 25/11/ Item 1 (ccessory Nut) Parts List Item 2 (90 0 daptor) Item 3 (0 Ring) Item 4 (irclip) * *-** M H * *-** M H * *-** M S-MS-92-0-H * *-** RSR H * *-** M S-MS-92-2-H * *-** M S-MS-92-3-H * *-** M I-H S PROJTION * *-** M I-H P ##.#.## * *-** M S-MS-92-6-H reakdown of part numbers, see note 5 ssembly:.03. ##. #. ## able entry size Item 1: #. #.00 ccessory Size Item 2: #. #. ## Plating code Plating code e.g. - NJ, KP, KL... ccessory size 18 ccessory Size able entry size Plating code e.g. - NJ, KP, KL...

21 ixed Protective aps Style: 33-*-**-R/N Part Number: *-**-R/N Shell Size Part No. Ø min. Ø max. L Part No. 09 / 33 # 09 R / 33 # 09 R 11 / 33 # 11 R / 33 # 11 R 13 / 33 # 13 R / 33 # 13 R 15 / 33 # 15 R / 33 # 15 R 17 / 33 # 17 R / 33 # 17 R 19 / 33 # 19 R / 33 # 19 R 21 / 33 # 21 R / 33 # 21 R 23 / 33 # 23 R / 33 # 23 R 25 / 33 # 25 R / 33 # 25 R Note: replace # with desired plating finish. Shell Size Part No. Ø min. Ø max. L Part No. 09 / 33 # 09 N / 33 # 09 N 11 / 33 # 11 N / 33 # 11 N 13 / 33 # 13 N / 33 # 13 N 15 / 33 # 15 N / 33 # 15 N 17 / 33 # 17 N / 33 # 17 N 19 / 33 # 19 N / 33 # 19 N 21 / 33 # 21 N / 33 # 21 N 23 / 33 # 23 N / 33 # 23 N 25 / 33 # 25 N / 33 # 25 N Note: replace # with desired plating finish. 19

22 ree Protective aps Style: 32-*-**-R/N Part Number: *-**-R/N Shell Size Part No. Ø min. Ø max. L Part No. 09 / 32 # 09 R / 32 # 09 R 11 / 32 # 11 R / 32 # 11 R 13 / 32 # 13 R / 32 # 13 R 15 / 32 # 15 R / 32 # 15 R 17 / 32 # 17 R / 32 # 17 R 19 / 32 # 19 R / 32 # 19 R 21 / 32 # 21 R / 32 # 21 R 23 / 32 # 23 R / 32 # 23 R 25 / 32 # 25 R / 32 # 25 R Note: replace # with desired plating finish. Shell Size Part No. Ø min. Ø max. L + 12,7-6, Part No. 09 / 32 # 09 N 17,64 22, / 32 # 09 N 11 / 32 # 11 N 21,97 27, / 32 # 11 N 13 / 32 # 13 N 25,12 30, / 32 # 13 N 15 / 32 # 15 N 29,92 31, / 32 # 15 N 17 / 32 # 17 N 32,00 36, / 32 # 17 N 19 / 32 # 19 N 36,27 38, / 32 # 19 N 21 / 32 # 21 N 38,25 41, / 32 # 21 N 23 / 32 # 23 N 42,62 44, / 32 # 23 N 25 / 32 # 25 N 44,45 48, / 32 # 25 N Note: replace # with desired plating finish. 20

23 Stowage Receptacle Style: 22-**-* Part Number: *-* Shell Size max. +/ /- max. 0.3 Part No Part No # # # # # # # # # # # # # G # # H # # J # Note: replace # with desired plating finish. 21

24 N SRN WRP PTORS ackshell Part Number xplanations SW X XX X XX XX XX XX daptor Series: SW1: Mil-TL I & II SW3: Mil II SW4: Mil-TL III SW8: Mil I Shell Size: daptor Style: Refer to imensions T: able Tie : able lamp : Lipped oot S: Screen Trap Plating: 02: adium Olive rab 03: lectroless Nickel 00: Unplated 04: lack nodised raid Type: T: Tinned opper N: Nickel Plated opper Step own: Shell size of reduced cable entry required. (Refer to table). Omit if not required Heatshrink oot: S: Straight R:

25 SRN WRP PTORS able Tie (to include Spin oupling Nut) Style: T its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 23

www.ttabconnectors.com SRN WRP PTORS Lip oot (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max.

26 SRN WRP PTORS Lip oot (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 24

27 SRN WRP PTORS Screen Trap (to include Spin oupling Nut) Style: S its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 25

28 SRN WRP PTORS able lamp (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 26

29 N SRN WRP PTORS ngled ccessories ackshell Part Number xplanations N X X XX XX 012 daptor Series: N1: Mil-TL I & II N3: Mil II N4: Mil-TL III N8: Mil I ngle: : 45 0 R: 90 0 Shell Size: Plating: Refer to imensions 02: adium Olive rab 03: lectroless Nickel 00: Unplated 04: lack nodised MO ode: 012: Special daptor for use with Screen Wrap parts only 27

www.ttabconnectors.com SRN WRP PTORS 45 0 ngled ccessory (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max.

30 SRN WRP PTORS 45 0 ngled ccessory (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 28

31 SRN WRP PTORS 90 0 ngled ccessory (to include Spin oupling Nut) Style: R its Shell Size Ø max. Ø max. Ø max. Ø max. ØG max. H L max. J K MIL I & II, MIL-TL II MIL-TL I & III Spin oupling Nut able ntry able ntry Lenght Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 29

32 N SRN TRP PTORS for ircular onnectors ackshell Part Number xplanations N X X XX XX ST/XX LP XX XX daptor Series: N1: Mil-TL I & II N3: Mil II N4: Mil-TL III 8: Mil I able ntry ngle: S: Straight : 45 0 R: 90 0 Shell Size: Plating: Refer to imensions 02: adium Olive rab 03: lectroless Nickel 05: Zinc obalt 06: Passivated (Stainless Steel) Screen Trap Step own Low Profile Material: To Terminate Screening Shell size of reduced cable entry required. Omit if not required. LP: Only LP available Straight able entry. Omit if not Required. 01: luminium ronze 02: Stainless Steel Leave blank for luminium Heatshrink oot: S: Straight oot R: 90 0 oot Omit if not required 30

33 SRN TRP PTORS for ircular onnectors Straight daptor (to include Spin oupling Nut) Style: S its Shell Size Ø max. Ø Ø max. max. G H J K MIL I & II, MIL II MIL-TL I & III Spin oupling Nut able ntry Screen Trap TM Nut Low Profile Lenght Straight Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 31

34 SRN TRP PTORS for ircular onnectors Straight Low Profile daptor (to include Spin oupling Nut) Style: S (Suffix LP) its Shell Size Ø max. Ø Ø max. max. G H J K MIL I & II, MIL II MIL-TL I & III Spin oupling Nut Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts able ntry Screen Trap TM Nut Low Profile Lenght Straight daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 32

35 SRN TRP PTORS for ircular onnectors 45 0 ngled ccessory (to include Spin oupling Nut) Style: its Shell Size Ø max. Ø Ø max. max. G H J K MIL I & II, MIL -TL II MIL-TL I & III Spin oupling Nut able ntry Screen Trap TM Nut Low Profile Lenght Straight Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 33

www.ttabconnectors.com SRN TRP PTORS for ircular onnectors 90 0 ngled ccessory (to include Spin oupling Nut) Style: R its Shell Size Ø max.

36 SRN TRP PTORS for ircular onnectors 90 0 ngled ccessory (to include Spin oupling Nut) Style: R its Shell Size Ø max. Ø Ø max. max. G H J K MIL I & II, MIL II MIL-TL I & III Spin oupling Nut Note. Smaller cable entry sizes than those shown are available. Please consult factory for details. Spin oupling Nuts able ntry Screen Trap TM Nut Low Profile Lenght Straight daptor Series Shell Sizes 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 N 1 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 N 3 Thread lass 2 1/2 x 20 5/8 x 20 3/4 x 20 7/8 x 20 1 x /8 x 18 N 4 12mm x 1 15mm x 1 18mm x 1 22mm x 1 25mm x 1 28mm x 1 31mm x 1 34mm x 1 37mm x 1 N 8 7/16 x 28 9/16 x 24 11/16 x 24 13/16 x 20 15/16 x /16 x 18 34

37 contacts socket Size olour ode ontact arrel max. Ø max. Mass max. g Part No. MIL-TL- Part No Orange Yellow Grey /4/18241/000 M 39029/ Orange Green rown /4/18242/000 M 39029/ Orange Green Red /4/18243/000 M 39029/ Orange Green Orange /4/18244/000 M 39029/ ø ø pin Size olour ode Ø ontact arrel max. max. min. Mass max. g Part No. MIL-TL- Part No Orange lue lack /4/18219/000 M 39029/ Orange lue Orange /4/18225/000 M 39029/ Orange lue Yellow /4/18227/000 M 39029/ Orange lue Green /4/18229/000 M 39029/ inished Wire Outside imensions ontact Size Wire Size (WG) minimum maximum inches mm inches mm , 22, , 18, ,

38 twinax contacts - size 8 socket Ø 8,03 MX 22,86 MX 16,03 MX Ø 7,32 MX Green and Orange and lack and Part No. 523/4/18249/000 MIL Part No. M pin 22,86 MX 7,75 MX Ø 8,03 MX Ø 5,56 MX Green and Red and White and Part No. 523/4/18248/000 MIL Part No. M

39 grommet filler plugs imensions for sizes 22, 20, 16 & 12 ø ø IRTION O INSRTION INTO RR GROMMT SIZ 22 ONLY Size olour ode Ø Ø Mass max. max. min. max. min. max. min. max. min. g MS No./Size atalogue No. 22 lack MS /2/18230/ Red MS /2/18230/ lue MS /2/18230/ Yellow MS /2/18230/001 imensions for size 8 only (Grommet filler & ummy contact) Size olour ode Ø Ø Ø Ø Ø G MS No./Size atalogue No. 8 Green 7.01+NIL NIL NIL M85049/ /2/18260/001 37

40 insertion & extraction The insertion and extraction tools have been designed for ease of use for operation and dependability. When harnesses are regularly produced using connectors these tools are highly recommended to replace the temporary tools provided with the connector. The wire gripping feature provides for extraction, without damage to either contact, wire or the sealing features. The metal tips provide the proper balance between the hardness necessary for long usage and the resiliency needed to prevent tip breakage under constant use. ontact Size ontact Part No. Insertion Tool Part No. xtraction Tool Part No /4/18219/ /4/18241/ /I/05267/ /I/05254/ /4/18225/ /I/18242/ /I/05253/ /I/05254/ /4/18227/ /4/18243/ /I/05251/ /I/5252/ /4/18229/ /4/18244/ /I/05251/ /I/05252/ /4/18248/ /4/18249/ /1/05307/ /1/05308/001 rimping Tools Tools conforming to MIL can be used to crimp connector contacts. Recommendation for the various contact types and sizes are as follows: The following crimp tools are all available from the approved MIL. Spec. tool manufacturers. rimping Tool Positioner or Turret ie ontact Type / Size M22520/2-01 M22520/7-01 M22520/2-09 M22520/ , Pins M22520/2-01 M22520/7-01 M22520/1-01 M22520/2-01 M22520/7-01 M22520/1-01 M22520/7-01 M22520/2-07 M22520/7-05 M22520/1-04 M22520/2-10 M22520/7-08 M22520/1-04 M22520/ , Socket 20 Pin, 20 Socket 16 Pin, 16 Socket M22520/1-01 M22520/ Pin, 12 Socket Size 8 Twinax rimping Tool: rimping Tool Positioner or Turret ie ontact Type / Size M22520/2-01 K709 Inner ontact M22520/5-01 Y631 Intermediate ontact & Outer ontact 38

41 contact insertion Tool escription ig. 1 onnectors Insertion tools (ig. 1) are designed to install pin and socket contacts into the contact retention system. Positive retention of contacts is accomplished by allowing the locking tabs of the contact retaining spring to engage behind the contact shoulder. Preparation for Insertion 1. Remove grommet nut or outlet from the connector and place over the wires to be installed. 2. Insert the crimped contact / wire assembly between the tool tips, making sure that contact shoulder is butted against tips. ig. 2 Insertion Procedure 3. lign contact and tool with the selected hole in the connector as nearly perpendicular to the grommet face as possible (ig. 2). 4. arefully push the contact into the rubber grommet hole and hard dielectric insert body until the contact shoulder stops against the insert. The contact retaining spring will then be felt or heard locking into place (ig. 3). UTION: o not squeeze the plastic tool handles while the tool tips are inside the connector, Spreading, angling, or rotating the tips can damage them and the connector. ig Withdraw the tool completely from the connector by sliding it back along the wire insulation. Remove tool and apply a gentle pull on the wire to confirm that the contact is properly locked into place. 6. Install all other wired contacts in the same manner. Unused holes must be filled with an unwired contact followed by a sealing plug. 7. Reassemble grommet nut or outlet. 39

42 contact extraction Tool escription ig. 1a onnectors xtraction tools (ig. 1a) are designed to extract pin and socket contacts from the MIL-TL contact retention system. xtraction of contacts is accomplished by releasing the locking tabs of the contact retaining spring. Preparation for xtraction 1. isassemble grommet nut or outlet from the connector, allowing it to hang on the wire bundle. 2. Insert the wire of the contact to be extracted between the tool tips (ig 2a) ig. 2a xtraction Procedure 3. Slide the tool tips down the wire insulation into the rubber sealing grommet and hard dielectric insert body until they stop against the contact shoulder (ig. 3a). If tips catch on the wire barrel and will not enter to full depth, remove tool completely and open and close handles to realign tips. UTION: o not squeeze the plastic tool handles while the tool tips are inside the connector. Spreading, angling, or rotating the tips can damage them and the connector. ig. 3a 4. With the tool tips firmly butted against the contact shoulder, grip the wire insulation against the serrated tool surface without permitting any slack, and exert a light pull on the tool and wire to extract the contact (ig. 4a). o not increase pull if contact does not slide out easily - tool tips were not butted properly and excessive tension will damage the contact retaining spring. Remove tool completely and repeat extraction procedure. 5. If wired contact is not replaced, fill unused holes with an unwired contact followed by a sealing plug. ig. 4a 6. Reassemble grommet nut or outlet. 40

43 safety information This information is to be used in conjunction with the Product atalogue and Product Specification. Products may be safely used in the applications for which they have been designed and within the specified ratings and environments. If products are exposed to conditions outside the performance ratings or specified environments they may constitute a hazard. In particular it should be noted that:- 1. Material ontent of Products. ircular onnectors generally use metalwork parts made of copper, copper alloy, aluminium alloy, aluminium-bronze, phosphor-bronze or steel, which, dependant on the particular application, may be passivated and protected with cadmium or zinc plate in conjunction with chromated or anodised surface finishes. The insulating materials can be either natural or synthetic rubber, together with plastic or glass filled plastic moulded parts. ontact materials vary with product type but are usually made of copper, copper alloy, nickel, phosphor-bronze, alumel, chromel or steel. 2. lectric Shock, urns and ire. Hazard can occur if the product is used outside the specified parameters or if the product is damaged, wrongly wired or poorly assembled, or poorly integrated into larger equipment, or contaminated with conductive fluids. Live circuit terminations must be protected and live circuits never broken by demating products. Hotspots may be created when resistance is increased due to damage or incorrect integration particularly soldering, crimping or loose terminations. Overheating can cause breakdown of insulation, electric shot, burns or, ultimately, fire. In the event of fire noxious and/or toxic fumes may be released and, in these circumstances, any fire involving the product should be dealt with by personnel properly equipped. onnector products with exposed terminators or contacts should not be used on the current supply side of a circuit with exposed contacts on an unmated product. efore making a circuit live, the product and wiring should be checked to ensure that there is no damage and no electrically conducting debris present. ircuit resistance checks should also be conducted before making the circuit live. lways ensure that the correct tools, (specified by onnectors Ltd.) are employed for crimping and assembly and that connectors are assembled and wired by properly trained personnel. 3. isposal of Products. Products should not be burnt. 4. Use Transport and Storage of Products. are must be exercised to avoid damage to any part of the products during transporting, storage or use. The products, as manufactured, are free of sharp edges. bnormal transit or storage conditions and abuse during installation can give rise to damage. Products should not be used in a damaged condition. Improper storage (particularly of damaged products) can give rise to additional hazards particularly corrosion. Your attention is specifically drawn to the need of proper storage of products containing cadmium and you are advised to see the Guidance Note from the Health and Safety xecutive on admium - Health and Safety Precautions. Safety Rules 1. nsure all conductor wires are capable of withstanding the electrical and environmental conditions of the application. 2. lways use the correct assembly tools for cables, contacts and connectors. 3. Make circuit resistance checks before making a circuit live. 4. lways protect live circuits and never demate a live connector. 5. Never use a damaged connector. 6. Never burn discarded connectors or cable. 7. I IN OUT, SK. N.. dditional information on the products and the materials used in them may be obtained from the Sales epartment of onnectors Ltd. Shelf life for rubber components onnectors incorporate a number of rubber components within their connectors. Most rubbers change in physical properties during storage e.g. excessive hardening, softening, cracking or other surface degradation. These changes may be the result of particular factors or a combination of factors such as light, heat, humidity, oils or solvents. With a few simple precautions the shelf life may be considerably lengthened. The storage temperature should be between +5 and +25 degrees. irect contact with sources of heat such as boilers, radiators and direct sunlight should be avoided. It is advisable to cover any windows of storage rooms with a red or orange coating or screen. The relative humidity in the storeroom should be below 70%. Very moist or very dry conditions should be avoided. ondensation should not occur. If the above recommendations are adhered to, then onnectors would warrant a shelf life of four years for its products. N.. The company reserves the right and may change or vary specification without prior written notice. 41

44 Notes: 42

45 Global Presence The world s demand for electronics is increasing as new technologies, with a higher dependence on complex components, are being adopted by a broader customer base. This growth provides TT electronics an assured future as we focus on efforts to deliver excellence in customer service and quality products to these markets. rom our strong UK base, the company has achieved truly global reach. We have established technical and manufacturing facilities in strategic countries maintaining the successful formula of close liaison with our customers in all major overseas markets. In addition, through strategic relationships with Original quipment Manufacturers around the world, we are now in the enviable position where we gain double benefit - from growth in their markets and from the increase in the electronic content of end products. Information on TT electronics companies can be found by contacting:- Head Office: TT electronics plc live House Queens Road Weybridge Surrey KT13 9X UK Tel: +44 (0) ax: +44 (0) mail: info@ttelectronics.com Web:

onnectors Limited bercynon, Mountain sh, Rhondda ynon Taff, 45 4S, UK. Telephone: + 44(0) 1443 740331 acsimile: + 44(0) 1443 741676 mail: sales@ttabconnectors.com Website: www.ttabconnectors.com Interconnect Inc.

46 onnectors Limited bercynon, Mountain sh, Rhondda ynon Taff, 45 4S, UK. Telephone: + 44(0) acsimile: + 44(0) mail: sales@ttabconnectors.com Website: Interconnect Inc. PO ox 2240, 2500 usiness Highway 70 ast, Smithfield, N 27577, US. Telephone: + (1) acsimile: + (1) mail: sales@abinterconnect.com Website: onnectors (Suzhou) Limited Huashan Road, eng Qiao Ind. Park, Suzhou, Jiang Su Province, hina Telephone: acsimile: mail: sales@ttabconnectors.com Website: Subsidiary of TT electronics plc onnectors Ltd 38999

LMF / LMG RANGE ACCESSORIES CONTENTS

LMF / LMG RANGE ACCESSORIES CONTENTS CONTENTS Application of Cable Entry Fittings..... Ordering Information... 4 Outlet Accessory Sets..... 5-7 Protective Caps for Aluminium Range.. 8 Protective Caps for Brass Range (Brass)..... 9 Protective