Machining methods. Boring applications. Turning of face profiles. External radial grooving. Internal radial grooving. Turning of face profiles

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2 Machining methods Machining methods version 90 1 Drilling into solid material with flat bottom holes Boring applications External turning applications Internal turning applications 5 Turning of face profiles 6 7 External radial grooving Internal radial grooving Machining methods version 0 1 External turning applications Internal turning applications Turning of face profiles 5 External axial grooving Internal axial grooving When changing from internal to external machining reverse direction of rotation

3 Benefits Reduction of Tool changing times Reduced pre-setting and set-up times Less programming effort Masterfi nish wiper effect Variable drilling diameter Multifunctional! Considerable cost savings concerning tool acquisition Reduced stock-keeping costs Problem solver for insuffi cient tool storage Produces a fl at bottom hole

4 Productivity Turn the cost screw together with CERATIZIT Break-down of workpiece costs Tooling costs - 6 % Manufacturing costs (machine / manpower) 78-8 % Material costs 1-18 % Increase in productivity: (parts produced per time unit) Due to improved utilization of the available machine capacity considerable cost reduction per workpiece becomes possible. In this context CERATIZIT ProfileMaster makes a decisive contribution through: - fewer tool changes - increase of cutting speed - increase of feed rate - increase of depth of cut Increase in productivity by +0% results in reduction of workpiece costs by -19% +0% -19% +0% Increase of tool life by +0% Increase of tool life: -1% results in reduction of workpiece costs by -1% As the average tool costs amount to only 6 % of the workpiece costs, prolonging tool life typically can only reduce total costs minimally.

5 Coolant supply / Masterfinish effect Coolant supply ProfileMaster is equipped with a unique coolant and chip removal system 1 For cooling the insert General coolant stream Chipbooster I for better chip evacuation 1 Chipbooster II prevents chips from getting stuck between tool and workpiece Masterfinish effect Surface test on material Ck60 (1.11) with a standard boring bar and ProfileMaster Feed rate (mm/r) v c = 150 m/min a p = 1,00 mm 5

6 Tools / application - radial 1.5D (=l ).5D (=l ) Type, description L mm D d 1 d l 1 l l f Drawing shows radial orientation PM 10R-1.5D R PM 10.. PM 10R-.5D R ,,5 5 PM 10.. PM 10L-1.5D L PM 10.. PM 10L-.5D L ,,5 5 PM 10.. PM 16R-1.5D R PM 16.. PM 16R-.5D R , PM 16.. PM 16L-1.5D L PM 16.. PM 16L-.5D L , PM 16.. PM 5R-1.5D R ,5-1,5 PM 5.. PM 5R-.5D R 5 0 7,6 56, 60 1,5 PM 5.. PM 5L-1.5D L ,5-1,5 PM 5.. PM 5L-.5D L 5 0 7,6 56, 60 1,5 PM 5.. Supply details: Basic body fitted with 1 piece of clamping screw, without inserts Ordering example: pieces PM 16R-.5D Spare parts / accessories D 1 piece 1 piece PM /M1,8X,8/T /TORX/T06 PM /M,0X5,7/T /TORX/T08 PM /M,5X8,6/T /TORX/T15 6

7 Inserts Uncoated Coated Size Type, description Chip groove CTC15 CTP0 mm x y l s d 1 r 10 PM 10LG 0150-M0 M0 1,5 5,1,1 0, 10 PM 10RG 0150-M0 M0 1,5 5,1,1 0, 16 PM 16LG 500-M0 M0,5 8,8, 0, 16 PM 16RG 500-M0 M0,5 8,8, 0, 5 PM 5LG 500-M0 M0,5 1,5,5, 0, 5 PM 5RG 500-M0 M0,5 1,5,5, 0, Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials = Main application = Extended application = International CERATIZIT range, for present availability see price list Ordering example: 0 pieces PM 10LG 0150-M0 CTC15 Tools / application - axial 1.5D (=l ).5D (=l ) Drawing shows axial orientation Type, description L mm D NENN D AXmin d 1 d l 1 l l f PM 16R-1.5D R , 6, - 5,7 PM 16.. PM 16R-.5D R ,8 8, 50 5,7 PM 16.. PM 16L-1.5D L , 6, - 5,7 PM 16.. PM 16L-.5D L ,8 8, 50 5,7 PM 16.. PM 5R-1.5D R , 0,8-9, PM 5.. PM 5R-.5D R ,9 59,6 60 9, PM 5.. PM 5L-1.5D L , 0,8-9, PM 5.. PM 5L-.5D L ,9 59,6 60 9, PM 5.. 7

8 Headquarters: CERATIZIT S.A. Main site Luxembourg CERATIZIT Luxembourg Sarl Route de Holzem L-8 Mamer Tel.: Fax: info@ceratizit.com Main site Austria CERATIZIT Austria Gesellschaft m.b.h. A-6600 Reutte/Tyrol Tel.: + (567) 00-0 Fax: + (567) info.austria@ceratizit.com Sales Companies Austria CERATIZIT Austria Gesellschaft m.b.h. A-6600 Reutte/Tyrol Tel.: + (567) 00-0 Fax: + (567) info.austria@ceratizit.com Bulgaria CERATIZIT Bulgaria AG Boulevard Stoletov 157 BG-501 Gabrovo Tel: +59 (66) 8-11 Fax: +59 (66) info.bulgaria@ceratizit.com China CERATIZIT China Ltd. Room Hollywood Centre Hollywood Rd., Sheung Wan Hong Kong Tel.: +85 (5)-188 Fax: +85 (85) info.china@ceratizit.com.hk France CERATIZIT France Sarl Office Pontoise 0, Rue Lavoisier F-9500 Pontoise Tel.: + (1) -180 Fax: + (1) info.france@ceratizit.com Germany CERATIZIT Deutschland GmbH Office Langenfeld Hans-Böckler-Straße 10 D-076 Langenfeld Tel.: +9 (17) Fax: +9 (17) info.deutschland@ceratizit.com CERATIZIT Deutschland GmbH Office Bad Urach Schützenstraße 9 D-757 Bad Urach Tel.: +9 (715) Fax: +9 (715) info.badurach@ceratizit.com 1/ 0 Great Britain CERATIZIT UK Ltd. Cliff Lane Grappenhall Warrington WA JX Tel.: + (195) Fax: + (195) info.uk@ceratizit.com India CERATIZIT India Pvt. Ltd. 58, Motilal Gupta Road Barisha IN Kolkata Tel.: +91 () 9-55 Fax: +91 () 9-17 Telex: ihm in info.india@ceratizit.com Italy CERATIZIT Italia SpA Piazza F. Martelli, 7 I-016 Milano Tel.: +9 (0) Fax: +9 (0) info.italia@ceratizit.com Japan CERATIZIT Japan Ltd. -1-9, Mizuho Shizuoka Tel.: +81 (5) Fax: +81 (5) info.japan@ceratizit.com Luxembourg CERATIZIT Luxembourg Sarl Route de Holzem L-8 Mamer Tel.: Fax: info@ceratizit.com Netherlands CERATIZIT Nederland B.V. Bergrand NL-707 At Roosendaal Tel.: +1 (165) Fax: +1 (165) info.nederland@ceratizit.com Spain CERATIZIT Ibérica SL Office Pozuelo Vía de las Dos Castillas, 9c Portal, Bajo B E-8 Pozuelo (Madrid) Tel.: + (91) Fax: + (91) info.iberica@ceratizit.com CERATIZIT Ibérica SL Office Bilbao Avda. Mazarredo 1 1 Izqda. E-8009 Bilbao Tel.: + (9) Fax: + (9) info.bilbao@ceratizit.com USA CERATIZIT USA Inc. 777 Old Clemson Road Columbia South Carolina 99 Toll free: +1 (800) 1165 Tel.: +1 (80) Fax: +1 (80) info.usa@ceratizit.com We reserve the right to make technical changes for improvement of the product. 1 EN 10.0