TEAMTEC INCINERATORS Market leaders since More than units sold worldwide
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1 TEAMTEC INCINERATORS Market leaders since More than units sold worldwide OG120C. Capacity: kcal/h (220 kw). TEAMTEC Incinerator model OG120C The smallest incinerator in our range. The sturdy, compact design and high performance make the OG120C an obvious first choice for the waste treatment onboard small and medium sized vessels. COMPACT DESIGN The TEAMTEC high capacity incinerator models have one of the world s smallest footprints and overall size. The incinerators can easily be installed in a corner. Our incinerators are made from high quality marine components only. AUTOMATIC CONTROL TEAMTEC incinerators are all controlled by a high technology PLC ensuring a simple and reliable operation, maximum capacity utilisation and minimum fuel consumption. Minimum attendance is needed during operation and remote supervision is possible. LOW OPERATION COSTS Our unique high temperature cyclone burning principle ensures that all the incinerators in TEAMTEC product range can incinerate sludge oil (waste oil) with water content up to 50% without using support fuel, leaving our incinerators as one of the most economical incinerators on the market. TEAMTEC incinerators have no strainers or filters in the sludge oil system and this in addition to several other advantages keeps the maintenance costs to an absolute minimum. MODULAR CONSTRUCTION All our incinerators are of a modular construction and can, if required, be delivered as a flat-packed unit for assembling onboard the vessel/installation no parts are bigger than a normal ship door. No welding is needed. This construction also benefits the life-time maintenance works. MED APPROVED
2 TECHNICAL DATA OG120C model: Calorific capacity: version : C CW kcal/h kcal/h 220 kw 220 kw Sludge oil capacity *: 29 l/h Bilge water capacity: Solid waste capacity: 200 l/load 200 l/load Feeding sluice: - - Self cleaning nozzle: Yes Total weight : kg kg Dimensions (L x W x H mm): 1033x1445x x1445x1834 Footprint (L x W mm): 700x x700 Fuel oil consumption: 11 kg/day 10 kg/h Rated el. power (440V): 11 kw 7 kw * IMO-defined sludge oil, 20% water content. ALL VERSIONS: Temperature in Combustion chamber: C Surface temperature: max. 15 C above ambient temp. Flue gas temperature: 350 C (Optional 200 o C) Flue gas back pressure: max. 150 mm W.C. Negative pressure in Combustion chamber: from 10 to 35 mm W.C. The C-version burns simultaneously sludge oil and solid waste. TEAMTEC incinerators are designed and certified in compliance with the IMO resolution MEPC 244(66) (prev. 76 (40)) and IMO MARPOL ANNEX VI. MED certified and type approved by all major classification societies, incl. US Coast Guard. OPTIONS: Skid/base mounted units Containerized units Remote control panel / slave panel Sludge oil and diesel oil tanks Diesel oil transfer and booster pumps Sludge tank level indicator in operator display Heat tracing control for the sludge circulation line Frequency controlled flue gas fan Flue gas stack components Solutions for ambient temp. above 55 o C Project versions
3 Technical Specification TEAMTEC INCINERATOR OG120C Edition: TG5 (TeamTec Generation 5) Market leaders since More than units sold worldwide The incinerator consist of a combustion chamber with burner unit, sludge burning equipment, and electric control panel, all assembled in one complete unit resting on four (4) feet or pads to be welded or bolted to the deck or platform. Flue gas damper and cooling fan are delivered as separate units to be installed in the flue gas duct or funnel. TECHNICAL DATA INCINERATOR: Version : C CW Main Dimension Drawing Dimensions (L x W x H mm) 1033 x 1445 x x 1445 x 1834 Total weight, kg Feeding door clear opening (W x H mm) 300 x x 750 Sluice feeder opening Sluice capacity, l/charge Incineration thermal kcal/h kcal/h capacity 220 kw 220 kw Sludge oil burning capacity nominal ** 29 l/h Solid Waste capacity, batch load 200 l/charge 200 l/charge Solid Waste continuous charging, kg/h Water Injection capacity Negative pressure 5 20 mm WC mm WC Outer skin temperature above ambient 15 C 15 C Working temperature combustion chamber C C Max temperature combustion chamber 1200 C 1200 C Working temperature flue gas C C Diesel oil viscosity (max) 13 cst at 40 C 13 cst at 40 C Diesel oil consumption when support burner is in operation 1 / 2 nozzles, l/h 10 / - 10 / - version : C CW El. Power consumption diesel oil heater Nominal total electrical power consumption Total rated electrical power consumption Recommended supply fuse 2.0 kw 2.0 kw 8 kw 6 kw 11 kw 7 kw 20 A 16 A Secondary air fan Compressed air requirement (for sludge atomizing) Pipe connection air (DN) Pipe connection for diesel line (supply/return) (DN) Pipe connection for sludge oil line (supply/return) (DN) Pipe connection bilge water (DN) Pipe connection for drain of spill collector (DN/BSP) Flue gas outlet dimension (DN) Minimum distance between incinerator flue gas outlet and first component on the flue gas line 20 norm.m³/h 7 bar / 1 - / mm 2500 mm Incinerator body color RAL 6019 RAL 6019 Control panel color RAL 7035 RAL 7035 ** IMO-defined sludge oil, 20% water content.
4 TECHNICAL DATA FLUE GAS DAMPER: Version : C and CW Main Dimension Drawing Flange connection inlet (from incinerator) (DN) Flange connection outlet (fan side) (DN) Weight, kg 20 Color (heat resistant) Aluminum TECHNICAL DATA FLUE GAS FAN: Version : C and CW Main Dimension Drawing Flue gas fan outer dimension (L x W x H) 863 x 856 x 800 mm Flue gas duct dimension (inlet/outlet) (DN) 200 / 200 Weight, kg 175 Flue gas fan capacity, maximum m³/h Ventilation requirement m³/h Back pressure, maximum Separate starter recommended fuse Rated power consumption from separate supply Color (heat resistant) 100 mm WC Aluminum TECHNICAL DATA EXPANSION COMPENSATOR: Version : C and CW Flange connection (DN) 200
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13 39- Spare part list Article / Name / Minimum Spare Parts, OG120C, TG5 Art. no. Art. name Quantity Unit Bonded Stator, Blue mark 1,00 ea TeamTec Incinerator Service Video (as USB-stick) 1,00 ea Photo resistor. QRB 1B 1,00 ea. RESPACK of 1
14 39- Spare part list Article / Name / One year wear and tear parts, OG120C, TG4/5 Art. no. Art. name Quantity Unit Glassfibre Rope 15x20 3,00 M Bonded Stator, Blue mark 2,00 ea Universal Joint 1,00 ea V-belt, XPZ 987 2,00 ea Rotor 1,00 ea Stuffing Box Gasket 1,00 ea Sealing Compound, NON DANGEROUS GOODS 1,00 ea Cover gasket 2,00 ea Nozzle 2,5 gph 30 2,00 ea. RESPACK of 1
15 39- Spare part list Article / Name / Recommended on board repair parts, OG120C, TG4/5 Art. no. Art. name Quantity Unit Thermocouple with Pocket 1,00 ea CALDE PATCH PT 88 U 25,00 KG Thermocouple Type "N-300" Assembly 1,00 ea Thermocouple Type "K" Assembly 1,00 ea Solenoid Valve, G1/4", 220V, 3-Way 1,00 ea Seal Plate Gasket 1,00 ea Mechanical Seal 1,00 ea Stuffing Box Gasket 1,00 ea Flue Gas Restriction Ring Brick OG 120C 2,00 ea Ignition Electrodes 1,00 ea Ignition Cable Compl. L=580 2,00 ea Bearing, 2209 EK 2,00 ea Spline Coupling Compl. for 210K 1,00 ea Repair kit for sludge valve A6323 1,00 ea Press. regulator kit, bars 1,00 ea Solenoid Valve, G1/4", 220V 1,00 ea Photo resistor. QRB 1B 1,00 ea Solenoid Valve, 1/8", 220V 1,00 ea Blast Tube 1,00 ea Flame Scrod, OG 120 1,00 ea Nozzle Line 1,00 ea Shaft seal kit 1,00 ea Sludge Oil Burner Assembly 1,00 ea. RESPACK of 1
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