Thomas Built Buses Saf-T-Liner C2 Propane marks the return of Powertrain Integration to the propane autogas Class C bus marketplace.
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1 Thomas Built Buses Saf-T-Liner C2 Propane marks the return of Powertrain Integration to the propane autogas Class C bus marketplace. Returning the legendary big block to its key role in pupil transportation has been a goal since Powertrain Integration (PI) and CleanFUEL USA (CFUSA) learned GM was sunsetting the 8.1L engine. PI, CFUSA, and Allison formed a combination that transforms the industry s finest Class C bus into the finest propane autogas bus. Following over four years of painstaking development and rigorous testing to OEM standards, the wait is over...
2 Introducing L V8 LPI BY
3 PIthon 8.0L LPI Clean, smooth, powerful, quiet... Up to 33,000 lbs GVWR 339 4,100 RPM 495 lb-ft of 3,100 RPM Sweet spot in the 2,400 3,200 RPM range Diesel performance without the costs of fluids and maintenance Outstanding fuel economy
4 PIthon 8.0L LPI Genesis Conceived as a dedicated medium duty engine: Iron block with forged rods & crank Enhanced cylinder heads for propane autogas Liquid Propane Injection SAE J1939 communications Full vehicle network & systems integration Allison 2000 series automatic transmission
5 Medium Duty From The Outset GM-built long block Full length & circumference water jackets Non-siamese cylinder bores 4-bolt mains Double roller timing chain Roller cam & lifters Cast iron cylinder heads Stainless valves Hardened valve seats
6 Features Aluminum front engine accessory drive (FEAD) Heavy duty cast engine mount Die cast rocker covers support coil near plug ignition OEM spec wiring harness
7 Features Powertrain Integration engine controller Cast stainless steel exhaust manifolds Transmission adapter for Allison 2000 series Optional Bendix air brakes with PI s innovative stretch belt Double platinum tip spark plugs
8 Engineered for Power, Durability & Serviceability CleanFUEL USA Liquid Propane Injection (LPI) Powertrain Integration PIthon Intake Manifold Liquid propane injectors Aluminum fuel rails Stainless steel fuel lines Aluminum tuned long runner plenum Dual thermostats Straight cut fittings with O-ring seals 2 4 O-ring injector nozzle seals 4 Provision for high-flow off board coolant
9 PIthon 8.0L LPI Specifications GVWR / GCW Engine Type V-8 Displacemen t Up to 33,000 lbs 7980 cc (487 cid) Block Intake Manifold Exhaust Manifold Cast iron, non-siamese bore with full water jackets Cast aluminum Cast stainless steel Fuel Type Propane Autogas (LPG) Crankshaft Forged steel Valve Configuratio n Overhead valves Connecting Rods Forged steel Valves Per Cylinder 2 Main Bearing Caps 4 bolt Valve Lifters Hydraulic roller Ignition Coil near plug Firing Order Horsepower RPM Throttle Control Max. Engine Speed Torque RPM Fuel System Bore / Stroke Compression Ratio mm x mm (4.27 x 4.25 ) 9.6:1 Emission Controls Engine Controls Electronic 4600 RPM (no load) Liquid Propane Sequential Port Injection (LPI) Dual three-way catalyst Positive crankcase ventilation J1939 Communications
10 8.0L LPI Options No A/C Single A/C Dual A/C No A/C Hydraulic Brakes Air Brakes Engine Block Heater option also available (not shown)
11 Dynamometer, Proving Ground, & On-road Testing Altitude Proving the PIthon 8.0L LPI Climate GE 800 HP Dyno Load Calibration Temperature Grade Durability
12 PIthon 8.0L LPI Operational Benefits Fuel cost savings of propane autogas Clean burning = less maintenance Vehicle weight approximately 500 lbs lighter than diesel Passive emission controls no DEF, exhaust regens, or DPF service required Exceptional cold weather starting Fast warm-up with abundant cab and passenger compartment heat Mature technology; uses SAE tools Superior driver experience: smooth and quiet with responsive power
13 PIthon 8.0L LPI Health & Safety Benefits With PIthon, gas and particulate emissions are greatly reduced, especially compared to diesel. Both elements of engine exhaust aggravate respiratory problems such as asthma and constitute a health risk to children waiting on idling buses. PIthon delivers the potential to keep kids safer. Reduced engine noise levels mean kids can use their inside voices and drivers can better focus on the road.
14 Service & Support (844) PI-POWER Dialing one number connects PI Authorized Service Providers with live assistance right here in the U.S. service.powertrainintegration.com 24/7 access to PIthon service information and parts ordering Powertrain Integration is teaming with Thomas Built Buses to offer onsite training to PI Authorized Service Providers.
15 PIthon 8.0L V8 LPI Powertrain Integration Industrial Drive Madison Heights, Michigan Phone (248) Fax (248) Copyright 2014 Powertrain Integration - All Rights Reserved
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