ZERO PILOT UNITS PIONEERING TECHNOLOGIES ON A SMALL SCALE.

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1 MY ZERO PILOT UNITS PIONEERING TECHNOLOGIES ON A SMALL SCALE.

2 PILOT UNITS CONTENT Pilot Units... 3 RTO-i-SCR AutoTherm HTR AutoKAT KNV CTU RotorSorb Zeol DeepSorb Options Industries

3 CTP-AIROLLUTIONCONTROL.COM PILOT UNITS Pilot tests are essential to establish and optimize process and design parameters for air pollution control systems. Pilot studies may also be necessary to fulfill local regulatory requirements. CTP offers different kinds of pilot units for a large variety of contaminants in waste gas flows for a wide range of industrial applications. This allows a very flexible adaptation to specific customers needs. These pilot units are used to reduce the risk associated with the construction of large air pollution control systems in order to choose the proper technical solution. CTP s pilot units are available within short delivery times. Installation and start-up services for the pilot units can be provided. Technical assistance and data evaluation are available during the study. CTP has many years of experience in pilot studies and our technical staff will be personally involved during the study, enabling the customer to utilize the resources of our experience for the benefit of the project. With its pilot units and specialized staff, CTP is in a unique position to help our customers to find the best solution for any specific requirement. From a pilot unit to a full scale plant: 3

4 PILOT UNITS RTO-i-SCR 400 Compact high temperature RTO with integrated SCR The RTO-i-SCR 400 consists of a Regenerative Thermal Oxidation (RTO) system with an integrated Selective Catalytic Reduction (SCR) system. As an additional option, the system can also be equipped with an SNCR system. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 400 Length in m 5.2 Raw gas temperature max. in C 120 Width in m 2.5 Combustion chamber temperature max. in C 1000 Heigth in m 4.4 Raw gas pressure in mbar -15 to +20 Weight in kg 4300 Nitric acid production Fertilizers Adipic acid production Cement clinker furnaces Catalyst production Foundry Galvanisation Odor removal Pharmaceutical industry 4

5 CTP-AIRPOLLUTIONCONTROL.COM AutoTherm HTR 800 Compact Regenerative Thermal Oxidizer (RTO) The regenerative thermal oxidizer pilot unit can be adapted to a wide range of applications. As an option an SCNR can be integrated. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 800 Length in m 3.3 Raw gas temperature max. in C 250 Width in m 2.3 Combustion chamber temperature max. in C 950 Heigth in m 2.95 Raw gas pressure in mbar -20 to +20 Weight in kg 3000 Baking Coating Printing Painting Pharmaceutical industry Drying Odor removal Food processing Distilleries Sludge drying Casting Semiconductor production BAKE-OUT POSSIBLE 5

6 PILOT UNITS AutoKAT 800 Compact Regenerative Catalytic Oxidizer (RCO) for a wide range of VOC concentrations The regenerative catalytic oxidizer pilot unit can be adapted to test the influence of particulates and potential catalyst poisons on the catalytic reaction and on the catalyst itself. The pilot unit is characterized by little energy consumption and small pressure drop. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 800 Length in m 2.8 Raw gas temperature max. in C 150 Width in m 1.7 Catalyst temperature max. in C 450 Heigth in m 2.9 Raw gas pressure in mbar -10 to 0 Weight in kg 2200 Printing Coating Base chemicals Distilleries Pharmaceutical industry Drying Odor removal NO BAKE-OUT POSSIBLE 6

7 CTP-AIRPOLLUTIONCONTROL.COM KNV 100 Compact catalytic pilot unit for the evaluation of the applicability of a catalytic oxidation system The catalytic pilot unit can be adapted to all dust free applications if no catalyst poisons are present. Different catalysts (e.g. for VOC, chlorinated HC, PCDD-F, NH 3, N 2 O) are available. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 100 Length in m 1.2 Raw gas temperature max. in C 120 Width in m 1.0 Catalyst temperature max. in C 450 Heigth in m 2.1 Raw gas pressure in mbar -10 to +10 Weight in kg 150 Coating Distilleries Drying Pharmaceutical industry Printing Odor removal 7

8 PILOT UNITS CTU 002 Catalytic test reactor for the evaluation of the applicability of a catalytic oxidation system The CTU 002 can operate with bulk catalysts and honeycomb catalysts and it can be adapted to many different applications, for example off-gases containing dust, chlorinated hydrocarbons, ammonia or sulfur. To match with the customer s needs a large variety of different CTP catalysts is available. PROCESS PARAMETERS DIMENSIONS UNIT INCL. TRANS- PORT BOX Flow rate max. in Nm 3 /h wet 1 to 2 Length in m Raw gas temperature max. in C 200 Width in m Catalyst inlet temperature max. in C 450 Heigth in m Raw gas pressure in mbar -40 to +40 Weight in kg Coating Drying Chemical industry Pharmaceutical industry Distilleries Odor removal 8

9 CTP-AIRPOLLUTIONCONTROL.COM RotorSorb 600 Compact rotary concentrator (Adsorbent: zeolite or activated carbon) The rotary concentrator can be used for waste gases at ambient temperature that carry only low or moderate concentrations of contaminants. It is required that there are no or only a small amount of high boilers* present in the waste gas. For pre-separation of aerosols it can be combined with the Mist Eliminator 100. *(High boilers: boiling point above 200 C) PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 600 Length in m 2.5 Raw gas temperature max. in C 50 Width in m 1.2 Desorption temperature max. in C 200 (160*) Heigth in m 1.8 Raw gas pressure in mbar -5 to +10 Weight in kg 300 *In case of an activated carbon wheel TFT LCD production Semiconductor production Printing Painting Coating Cleaning Drying Distilleries Pharmaceutical industry 9

10 PILOT UNITS ZEOL 500 Compact fixed bed zeolite concentrator The fixed bed zeolite concentrator can be used for waste gases at ambient temperature that carry only low or moderate concentrations of contaminants. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 500 Length in m 2.1 Raw gas temperature max. in C 40 Width in m 1.0 Desorption temperature max. in C 400 Heigth in m 2.7 Raw gas pressure in mbar -10 to +10 Weight in kg 1000 Solvent recovery Shoe manufacturing Cleaning Coating Painting Distilleries Drying Pharmaceutical industry 10

11 CTP-AIRRPOLLUTIONCONTROL.COM CTP-AIRPOLLUTIONCONTROL.COM DeepSorb 060 Adsorber for explosive mixtures The DeepSorb 060 is designed to be explosion pressure resistant up to 10 bar and is suitable for use with Ex zone 2 gases. The adsorber for desulphurization can as well be used for CO 2 polishing. PROCESS PARAMETERS DIMENSIONS Flow rate max. in Nm 3 /h wet 60 Length in m 3.3 Raw gas temperature max. in C Width in m 1.3 Adsorbent max. in kg 65 Heigth in m 2.6 Raw gas pressure in bar 10 Weight in kg 350 Graphitizing Syngas Fuel desulphurization 11

12 PILOT UNITS OPTIONS MY ZERO 01 Police filter, Camfil Austria GmbH 02 Mist Eliminator Scrubber, HDL Kunststofftechnik (Germany) 04 Test apparatus for HBS 005 POLICE FILTER The police filter can be used to separate dust particles. Coating Distilleries Drying Pharmaceutical industry Printing Odor removal MIST ELIMINATOR 1000 Compact oil mist eliminator with optional HEPA stage The oil mist eliminator pilot unit can be adapted for a wide range of applications. TFT LCD production Semiconductor production Coating Printing Food processing Foundries Painting PROCESS PARAMETERS/DIMENSIONS Flow rate max. in Nm 3 /h wet 1000 Raw gas temperature max. in C 80 rh max. in % 98 Raw gas pressure in mbar -2 to 0 Dimensions l/w/h in m 1.2 x 0.7 x 0.8 Weight in kg

13 CTP-AIRRPOLLUTIONCONTROL.COM CTP-AIRPOLLUTIONCONTROL.COM SCRUBBER Depending on the raw gas composition it may be necessary to add to the regenerative combustion treatment a prior or post treatment, e.g. a scrubber for the removal of HCl and Cl 2 which is formed from the combustion of halogenated organic compounds. PROCESS PARAMETERS/DIMENSIONS Flow rate max. in Nm 3 /h wet 1200 Dimensions l/w/h in m 1.4 x 0.8 x 2.3 Packing volume approx. 0.2 m 3 TEST UNIT FOR HIGH BOILER SAMPLER 005 This equipment is used to check the applicability of honeycombtype and bulk-type adsorbents. PROCESS PARAMETERS/DIMENSIONS Flow rate max. in Nm 3 /h wet 0.5 Dimensions l/w/h in m 0.3 x 0.6 x 0.4 Weight in kg 12 Raw gas pressure in mbar -40 to +40 mbar Pharmaceutical industry Fertilizers Carbon and graphite industry Polyurethan and polyethylene production PFTE production Waste industry PREHEATING The preheating process can be combined with pilot units in order to avoid condensation. 13

14 PILOT UNITS Fertilizer production 02 Cement clinker kiln 03 Copper recycling 04 Lamination 05 Formaldehyde production 06 Pesticide production 07 Closed electrode baking furnace 08 Iron casting MY ZERO 14

15 CTP-AIRPOLLUTIONCONTROL.COM INDUSTRIES CTP PILOT UNITS HAVE BEEN INSTALLED IN MANY INDUSTRIES CEMENT INDUSTRY Cement clinker kiln --with calcinator --without calcinator Limestone furnaces --shaft furnace kiln CASTING INDUSTRY Aluminium foundries --melter --core making --sand reclamation --pouring --workshop ventilation Iron & steel foundries --core making --sand reclamation --pouring --cooling Other foundries --non iron metal foundries GRAPHITE INDUSTRY Electrode baking --closed furnace Impregnation --closed furnace --process gas Graphitizing Paste plant --mixer --cooler --vibrocompactor BASE MATERIAL INDUSTRY Formaldehyde production --VOC removal Cobalt manufacturing --dioxin removal from roasting CoCl 2 Copper recycling --VOC and dioxin removal from melter exhaust PRINTING, PAINTING & COATING INDUSTRY Painting --workshop ventilation --heat recovery Printing --drying furnace exhaust Coating --lamination exhaust CHEMICAL INDUSTRY Pesticides Nitric acid Fertilizer Caprolactam FOOD INDUSTRY Coffee roasting --roaster exhaust Bread baking --tunnel furnace exhaust Cocoa processing --roaster exhaust ALUMINIUM INDUSTRY Anode baking furnace --open furnace --closed furnace Cathode baking furnace --closed furnace Paste plant --Eirich mixer --cooler --vibrocompactor Söderberg --briquetter & pitch melter Aluminium recycling --melter ELECTRONIC INDUSTRY Waver production --surface treatment TFT production --screen manufacturing LCD production Semiconductor industry WASTE INDUSTRY Mechanical biological waste treatment --areation air --ventilation air Waste incineration --VOC and dioxin removal Sludge treatment --dryer exhaust 15

16 Cocoa processing 02 Meat and sausages production 03 Industrial sludge drying 04 Closed anode (cathode) baking furnace 05 Waste incineration 06 Open anode baking furnace 07 Ventilation air 08 Bread baking MY ZERO CTP Chemisch Thermische Prozesstechnik GmbH Schmiedlstrasse 10, 8042 Graz, Austria Phone: , Fax: V 1.0

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