PowerMaster NFPA Pneumatic Cylinders Index

Transcription

1 PowerMaster NFPA Pneumatic Cylinders Index PowerMaster NFPA Pneumatic Cylinders Index Air to 200 psi, 1-1/2" thru 14" Bore Page Features & Specifications Options and Modifications Oversize Ports, Rod Boots, Stroke Adjustment (Fold-out page*) 1.51a* Rod End Options & Standard Porting (Fold-out page*) 1.52a* Preferred Standard Cylinders - 3 Day Delivery Program Mounting Style Index 1.55 Mounting Styles & Dimensional Data D Double Rod Cylinder ME3 Head Square Flange ME4 Cap Square Flange MF1 Head Rectangular Flange MF2 Cap Rectangular Flange MF5 Head Square Flange MF6 Cap Square Flange MP1 Cap Fixed Clevis MP3 Cap Fixed Eye MP2 Cap Detachable Clevis MP4 Cap Detachable Eye MU3 Universal Clevis MS1 Side End Angle MS7 Side End Lugs MS2 Side Lugs MS3 Centerline Lugs MS4 Side Tapped MX0 No Mountings MT1 Head Trunnion MT2 Cap Trunnion MT4 Intermediate Fixed Trunnion MX1 Tie Rods Extended Both Ends MX2 Tie Rods Extended Cap End Only MX3 Tie Rods Extended Head End Only MX4 Tie Rods Extended Two Each End Accessories (fold-out page*) 1.69a-1.70a* How To Order Rod Protective Cover Service Information Capacity Chart Per Inch of Stroke 1.74 Force for Push and Pull Stroke 1.75 Mounting Considerations for Cylinders 1.76 Stop Tube and Column Strength Considerations Oversize Rod Selection Cylinder Specification Sheet (for faxing)

2 Weight information - see Cylinder Options section. 1.48

3 1.49

4

5 1.51

6 1.51a

7 MM B AE NA Rod A C D AC AD AF KK1 KK Dia / / /4-16 7/ / / / / / / / / / / / SH / / SH / / SH / SH 2 5 1/ SH 2 5 3/ / SH 2 7 1/ / Spanner Wrench Holes: SH 1 = 0.56" dia., SH 2 = 0.66" dia PISTON ROD END 1.52a

8 1.52

9 Preferred Standard Cylinders Program-3 Day Delivery Guarantee Bosch Rexroth NFPA Cylinders Preferred Standard Cylinders 3 Day Delivery Guarantee* Powermaster Pneumatic Cylinders (PP) (250 psi) Bore: 1 ½, 2, 2 ½, 3 ¼, 4, 5, 6, 8. Strokes to: 99 7/8 Rod Diameters: 5/8 thru 2 (standard, 1 st & 2 nd oversize) Mounts: 1 ½ 8 : MX0,1, 2, 3, 4; MP1; MS2; MT1; MT2 and MT4. 1 ½ 6 : MF1, MF2, MF5, MF6, MP2, MS1, MS4 & MU3. ME3 & ME4 for 8 only. MT4. Standard rod ends KK1, KK2 male, KK1 Female, studded, safe. Port or Cushion locations: Quadrants 1, 2, 3, 4 (except MT1 and MT2 which are at 1 or 3). Either Buna N or Viton seals. Quantities up to 5 pieces for a given model. Expanded cylinder options on 3 day cylinders: Special Rod Thread Lengths ( A dimension) Extended Rods ( W dimensions) Piston set screwed to rod *Preferred Standard Cylinders ship within three days or Bosch Rexroth pays the freight. Other Delivery Programs 5 Day Options: BSPP or Metric Port Threads Blunt Rod End Stop Tube MT4 Mounts with specified XI dimensions Black Epoxy Paint Check with factory for deliveries: Stainless steel rod material Metallic Rod Wipers 10 Day Options: Double Rod Cylinders in MF1, MS2 & MS4 mountings Proximity Switches in Head and/or Cap Cylinder must be able to be configured on BRP online configurator to be delivered within this program. Check for Deliveries on other mounts, options, bore sizes, longer strokes, etc.! 1.53

10 Preferred Standard Cylinders Program-3 Day Delivery Guarantee Bosch Rexroth Available Mountings Preferred Standard Cylinders Fixed Clevis MP1 Head Trunnion MT1 Side Lugs MS2 Head Rectangular Flange MF1 Detachable Clevis MP2 Rear (Cap) Trunnion MT2 Side Tapped MS4 Cap Rectangular Flange MF2 Head & Cap Square Flange ME3 & ME4 Universal Clevis MU3 Intermediate Fixed Trunnion MT4 (Centered only) Tie Rod Mount MX0,1,2,3, & 4 Head Square Flange MF5 See page 1.53 for Preferred Standard Cylinders program rules. Cap Square Flange MF6 Side End Angles MS1 1.54

11 page 1.56 page 1.56 page 1.58 page 1.56 page 1.58 page 1.58 page 1.58 page 1.60 page 1.60 page 1.62 page 1.60 page 1.64 page 1.60 page 1.64 page 1.64 page 1.62 page 1.66 page 1.66 page 1.66 page 1.60 page

12 1.56

13 a. 1.57

14 1.58

15 1.52a

16 1.60

17 1.52a. 1.61

18 1.62

19 1.52a. 1.63

20 1.64

21 1.52a. 1.65

22 1.66

23 *TD Bore E F G J K P BD EE LB TL TM UB UM UT Size NPTF " " " " " " Air PP Oil PH 6.00" " " " " *TD tolerance - bolt-on pins: "/-0.003" 1.52a. 1.67

24 1.68

25 1.52a. 1.69

26 1.69a

27 a

28 1.70

29 1.71

30 1.72

31 REPAIR KITS Repair parts included in the following repair kits are available only in kit form. Kits should be ordered by kit part numbers plus cylinder part number when possible. Some kits may have an excess of parts not used in some cylinder models. Discard these parts or keep for later use. Other parts not included in repair kits must be ordered separately by reference number, description, and cylinder part number. Rod Cartridge Kit (with Rod Bearing) Rod Seal Kit (less Rod Bearing) Head Cushion Seal Buna N With Buna N With Urethane Rod Viton Urethane Rod Viton Buna N* Rod Wiper (std.) Wiper (std.) Diameter Part Number Part Number Part Number Part Number Part Number 0.63" R R R R R " R R R R R " R R R R R " R R R R R " R R R R R " R R R R R " R R R R " R R R R " R R R " R R " R R R R " R * Buna N rubber (ref.11). Includes Ref. items: 5a, 5b, 5c, 5d, 5e & 5f Includes Ref. items 5b, 5c, 5d, 5e & 5f For high-temp. operation, consult the factory. Piston & Tube Seal Kit Cap Cushion Seal Cushion Needle Valve Bore BUNA N VITON BUNA N* Assemblies (Exact-a-just ) Size Part Number Part Number Part Number Part Bore Sizes 1.50" R R R Number 2.00" R R R R ", 2", 2.5" Buna-N 2.50" R R R R ", 4", 5" Buna-N 3.25" R R R R " thru 14" Buna-N 4.00" R R R R ", 2", 2.5" Viton 5.00" R R R R ", 4", 5" Viton 6.00" R R R R " thru 14" Viton 8.00" R R R Includes Ref. items 8a & 8b 10.00" R R R " R R R Cylinder Lube Grease 14.00" R R R cc tube R Includes Ref. Items 9a, 9c, 9d & 9e. * Buna N rubber (Ref. 19) 5 oz. tube R Includes Ref. Items 9a, 9c, 9d & 9e. For high-temperature operation,consult factory. 1.73

32 Application Data 1.74

33 Application Data 1.75

34 Application Data 1.76

35 Application Data (see page 1.78) (see page 1.79) 1.77

36 Application Data

37 Application Data

38 Bosch Rexroth Corporation, Pneumatics 1953 Mercer Road, Lexington, KY Tel: / Fax: or pneumatics@boschrexroth-us.com Web: Customer: CYLINDER SPECIFICATION SHEET Cylinder Location / Machine: PLEASE CIRCLE EACH ITEM & FILL IN THE APPROPRIATE BLANKS 1. QUANTITY PRICING 2. BASIC CYL. MODEL: HH PP PH TM BORE DIA.: 1-1/ /2 3-1/ ROD DIA.: 5/8, 1, 1-3/8, 1-3/4, 2, 2-1/2, 3, 3-1/2, 4, 4-1/2, 5, 5-1/2, 7, 8-1/2 STD.MOUNTING: MP-1, MP-2, MP-3, MP-4, MU-3, MF-1, MF-2, MF-5, MF-6, ME-3, ROD: Single Double ME-4, ME-5, ME-6, MS-1, MS-2, MS-3, MS-4, MS-7, MT-1, MT-2, MT-4, X1=, MX-0, MX-1, MX-2, MX-3, MX-4 TIE ROD BB = Special Mounting 3. STROKE * STROKE Per inch FOR STOP TUBES SPECIFY: Length: Base Price * Plus Per inch Effective Working Stroke 4. ROD DETAILS Rod End Style: Male Female Threads SPECIAL ROD END MODIFICATIONS: Specify with NFPA dimensions SPECIAL ROD MATERIAL Base Price * Plus Per inch 5. CUSHION Head End: YES NO Head End Adj. Location Cap End: YES NO Cap End Adj. Location SPECIAL CUSHION MODIFICATIONS: Specify Extended, Etc. 6. PORTS Std. Ports: YES NO Locations: Head End Cap End EXTRA or SPECIAL PORTS: Head End: Qty Type Size Location Cap End: Qty Type Size Location BLEEDS Head End Location Cap End Location SEALS Standard Viton Cast-Iron Poly-Pak Special 9. OPERATING Air Oil Water Other CONDITIONS Hydraulic Fluid Temperature Pressure (operating) Water Fitted Pressure (max) Other 10. SPECIAL FEATURES Cylinder Part No. TOTAL LIST PRICE ACCESSORIES REQUIRED (specify Part Number and Quantity QTY PART * NOTE: Fraction of Rod Clevis inch priced at next Pin whole inch increment. Female Rod Eye Clevis Bracket Eye Bracket Other Accessory 1.80 TOTAL LIST PRICE CYLINDER & ACCESSORIES

39 Cylinder Specification Sheet (page 2 of 2) Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) TYPES OF CYLINDER MOUNTS Cylinders are ported at #1 and cushion adjustments are #2 unless specified differently. 1.81

40 1. WARNING: FLUID MEDIA Bosch Rexroth pneumatic devices are designed and tested for use with filtered, clean, dry, chemical free air at pressures and temperatures within the specified limits of the device. For use with media other than air or for human life support systems, Bosch Rexroth must be consulted. Hydraulic cylinders are designed for operation with filtered, clean, petroleum based hydraulic fluid; operation using fire-resistant or other special types of fluids may require special packing and seals. Consult the factory. 2. WARNING: MATERIAL COMPATIBILITY Damage to product seals or other parts caused by the use of noncompatible lubricants, oil additives or synthetic lubricants in the air system compressor or line lubrication devices voids Bosch Rexroth's warranty and can result in product failure or other malfunction. See lubrication recommendations below. AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or with continuous flow of air through the device, an air line lubricator is recommended. * (Do not use line lubrication with vacuum products.) However, the lubricator must be maintained since the oil will wash out the grease, and lack of lubrication will greatly shorten the life expectancy. The oils used in the lubricator must be compatible with the elastomers in the device. The elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. Bosch Rexroth recommends the use of only petroleum-based oils without synthetic additives, and with an aniline point between 180 and 210 F. COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free" units) pass oil mist or vapor from the internal crankcase lubricating system through to the compressed air. Since even small amounts of non-compatible lubricants can cause severe seal deterioration (which could result in component and system failure) special care should be taken in selecting compatible compressor lubricants. It is recommended that users review the National Fluid Power Association "Recommended Guide Lines For Use Of Synthetic Lubricants In Pneumatic Fluid Power Systems" (NFPA T1-1978). 3. WARNING: INSTALLATION AND MOUNTING The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices. NOTICES TO PRODUCT USERS INSTALLATION! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when system is under pressure. Always exhaust or drain the pressure from system before performing any service work. Failure to do so can result in serious personal injury. MOUNTING! Devices should be mounted and positioned in such manner that they cannot be accidentally operated. 4. WARNING: APPLICATION AND USE OF PRODUCTS The possibility does exist for any device or accessory to fail to operate properly through misuse, wear or malfunction. The user must consider these possibilities and should provide appropriate safe guards in the application or system design to prevent personal injury or property damage in the event of malfunction. 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR When a device is disassembled for conversion to a different configuration, maintenance or repair, the device must be tested for leakage and proper operation after being reassembled and prior to installation. MAINTENANCE AND REPAIR! Maintenance periods should be scheduled in accordance with frequency of use and working conditions. All Bosch Rexroth products should provide minimum of 1,000,000 cycles of maintenance free service when used and lubricated as recommended. However, these products should be visually inspected for defects and given an "in system" operating performance and leakage test once a year. Where devices require major repair as result of the one million cycles, one year, or routine inspection, the device must be disassembled, cleaned, inspected, parts replaced as required, rebuilt and tested for leakage and proper operation prior to installation. See individual catalogs for specific cycle life estimates. 6. PRODUCT CHANGES Product changes including specifications, features, designs and availability are subject to change at any time without notice. For critical dimensions or specifications, contact factory. *Many Bosch Rexroth pneumatic components can operate with or without air line lubrication; see individual sales catalogs for details. --Refer to the appropriate service catalog for parts and service information. LIMITATIONS OF WARRANTIES & REMEDIES Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following: For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or not proved defective. All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty days of the failure or be subject to rejection. This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation. Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice.

41 The Drive & Control Company Bosch Rexroth Regional Sales Offices: Central Bosch Rexroth Corporation 2150 Point Boulevard, Suite 800 Elgin, IL Telephone (224) Facsimile (847) Great Lakes Bosch Rexroth Corporation 2730 Research Drive Rochester Hills, MI Telephone (248) Facsimile (248) Northeast Bosch Rexroth Corporation 99 Rainbow Road East Granby, CT Telephone (860) Facsimile (860) Bosch Rexroth Corporation 2315 City Line Road Bethlehem, PA Telephone (610) Facsimile (610) Southeast South Lakes Drive Charlotte, NC Telephone (800) Facsimile (704) Southwest 1520 Selene Drive Carrollton, TX Telephone (800) West Bosch Rexroth Corporation 7901 Stoneridge Drive, Suite 220 Pleasanton, CA Telephone (925) Facsimile (925) Bosch Rexroth Corporation Alton Parkway, Suite 147 Irvine, CA Telephone (949) Facsimile (888) Bosch Rexroth U.S. Business Unit Offices Bosch Rexroth Corporation Corporate Headquarters 5150 Prairie Stone Parkway Hoffman Estates, IL Telephone (847) Facsimile (847) Bosch Rexroth Corporation Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL Telephone (847) Facsimile (847) Bosch Rexroth Corporation Controls and Systems 2315 City Line Road Bethlehem, PA Telephone (610) Facsimile (610) Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI Telephone (800) Facsimile (269) South Lakes Drive Charlotte, NC Telephone (800) Facsimile (704) Bosch Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY Telephone (859) Facsimile (859) Bosch Rexroth Corporation Drives 8 Southchase Court Fountain Inn, SC Telephone (864) Facsimile (864) The data specified herein only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Corp. without their consent it may not be reproduced or given to third parties. 20 Bosch Rexroth Corporation 20