2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Workshop Manual
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1 SECTION A: Engine Emission 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Control 2.3L Positive Crankcase Ventilation (PCV) System Components Exploded View View (157 KB) Printable Item Part Number Description 1 Crankcase vent hose clamp (part of 6758) Crankcase vent hose 3 6A666 Positive crankcase ventilation (PCV) valve 4 W Crankcase vent oil separator bolt (8 required) 5 6A785 Crankcase vent oil separator 1. For additional information, refer to the procedures in this section. Positive Crankcase Ventilation (PCV) System Components Exploded View Printable View 1436 (157 KB)
2 SECTION A: Engine Emission 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Control 2.3L Crankcase Vent Oil Separator Printable View (63 KB) Removal and Installation 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Remove the intake manifold. For additional information, refer to Section A Remove the 8 bolts and the crankcase vent oil separator. To install, tighten to 10 Nm (89 lb-in). To install, reverse the removal procedure. Clean the engine block mating surface. Crankcase Vent Oil Separator Printable View (63 KB) 1437
3 SECTION A: Engine Emission 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Control 2.3L Positive Crankcase Ventilation (PCV) Valve Printable View (88 KB) Removal and Installation 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Remove the intake manifold. For additional information, refer to Section A. 3. Disengage the positive crankcase ventilation (PCV) valve cap from the 2 tabs and remove the PCV valve. 4. To install, reverse the removal procedure. Positive Crankcase Ventilation (PCV) Valve Printable View (88 KB) 1438
4 SECTION B: Engine Emission Control 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid 3.0L (4V) SPECIFICATIONS Procedure revision date: 04/26/2006 Printable View (63 KB) Torque Specifications Description Nm lb-ft lb-in Exhaust gas recirculation (EGR) tube fittings EGR vacuum regulator stud bolts 6 53 EGR vacuum regulator stud bolt nut 6 53 EGR valve bolts Positive Crankcase Ventilation (PCV) Valve Printable View (88 KB) 1439
5 SECTION B: Engine Emission Control 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid 3.0L (4V) DESCRIPTION AND OPERATION Procedure revision date: 04/26/2006 Engine Emission Control Printable View (80 KB) CAUTION: Do not remove any part of the engine emission control system. Operating the engine without the engine emission control system intact will reduce fuel economy and engine ventilation. This will weaken engine performance and shorten engine life. The engine emission control system consists of the: positive crankcase ventilation (PCV) system. exhaust gas recirculation (EGR) system. Positive Crankcase Ventilation (PCV) System The PCV system: uses intake manifold vacuum to ventilate blow-by fumes from the crankcase. returns the fumes to the intake manifold for combustion. The PCV valve: varies the amount of blow-by gases returned to the intake manifold based on available engine vacuum. prevents the entry of combustion gases backfiring into the crankcase. The PCV system consists of the: crankcase ventilation tube. positive crankcase ventilation valve. Exhaust Gas Recirculation (EGR) System The EGR system: returns a small amount of exhaust gas into the engine for recombustion. reduces the overall combustion temperature and provides a significant reduction of oxides of nitrogen (NOx). The EGR valve: is electronically controlled by the powertrain control module (PCM). controls the vacuum to the EGR valve. The EGR valve: is connected to the exhaust manifold by the EGR valve to exhaust manifold tube. controls recirculated exhaust gas flow to the intake manifold. monitors the flow of recirculated exhaust gases through the EGR valve to exhaust manifold tube. returns a signal to the PCM. The amount of recirculated exhaust gas depends upon: Engine Emission Control Printable View (80 KB) 1440
6 engine rpm. intake manifold vacuum. exhaust back pressure. engine coolant temperature. throttle position. The vehicle emission control information (VECI) decal: is located on the hood. lists the exhaust emission control system information. Engine Emission Control Printable View (80 KB) 1441
7 SECTION B: Engine Emission 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Control 3.0L (4V) DIAGNOSIS AND TESTING Procedure revision date: 04/26/2006 Engine Emission Control Printable View (62 KB) Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual. Engine Emission Control Printable View (62 KB) 1442
8 SECTION B: Engine Emission Control 3.0L 2007 Escape/Mariner/Escape (4V) Hybrid/Mariner Hybrid Exhaust Gas Recirculation (EGR) System Components Exploded View Printable View (143 KB) Item Part Number Description 1 14A464 EGR vacuum regulator electrical connector (part of 9H589) 2 Vacuum tube fitting (part of 9E498) 3 EGR vacuum regulator stud bolt nut 4 Wiring harness retainer (part of 9H589) 5 W EGR vacuum regulator stud bolt (2 required) 6 9J459 EGR vacuum regulator 7 14A464 Differential pressure feedback EGR sensor electrical connector (part of 12A522) 8 9J460 Differential pressure feedback EGR sensor 9 Vacuum tube fitting (part of 9E498) 10 EGR tube upper fitting (part of 9D477) 11 W EGR valve bolts (2 required) 12 9D475 EGR valve 13 9D476 EGR valve gasket 14 EGR tube lower fitting (part of 9D477) 15 9D477 EGR tube 1. For additional information, refer to the procedures in this section. Exhaust Gas Recirculation (EGR) System Components Exploded View Printable View ( KB)
9 Exhaust Gas Recirculation (EGR) System Components Exploded View Printable View ( KB)
10 SECTION B: Engine Emission Control 3.0L 2007 Escape/Mariner/Escape (4V) Hybrid/Mariner Hybrid Exhaust Gas Recirculation (EGR) Valve Printable View (79 KB) Removal and Installation 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Disconnect the exhaust manifold-to-exhaust gas recirculation (EGR) tube fitting from the EGR valve. To install, tighten to 40 Nm (30 lb-ft). 3. Disconnect the vacuum tube fitting from the EGR valve. 4. NOTE: The EGR valve sealing surfaces are soft metals. NOTE: Do not reuse the EGR valve gasket. Remove the 2 bolts and the EGR valve. Remove and discard the EGR valve gasket. Carefully clean the EGR valve sealing surfaces. To install, tighten to 25 Nm (18 lb-ft). 5. To install, reverse the removal procedure. Exhaust Gas Recirculation (EGR) Valve Printable View (79 KB) 1445
11 SECTION B: Engine Emission Control 3.0L 2007 Escape/Mariner/Escape (4V) Hybrid/Mariner Hybrid Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube Printable View (63 KB) Removal and Installation 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Carefully detach the differential feedback exhaust gas recirculation (EGR) system sensor vacuum tubes and position the sensor aside Disconnect the exhaust manifold-to-egr tube fitting from the EGR valve. To install, tighten to 40 Nm (30 lb-ft). Disconnect the exhaust manifold-to-exhaust EGR tube fitting from the RH exhaust manifold. To install, tighten to 40 Nm (30 lb-ft). 5. Remove the EGR valve tube. 6. To install, reverse the removal procedure. Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube Printable View (63 KB) 1446
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