LUBRIPLATE SYN-3002 & SYN LUBRIPLATE SYNXTREME HD Series 4-5 LUBRIPLATE SFL SERIES 6-7 LUBRIPLATE SYNFLUSH 8-9
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1 TABLE OF CONTENTS: LUBRIPLATE SYN-3002 & SYN LUBRIPLATE SYNXTREME HD Series 4-5 LUBRIPLATE SFL SERIES 6-7 LUBRIPLATE SYNFLUSH 8-9 LUBRIPLATE PGO 100% SYNTHETIC GEAR OILS LUBRIPLATE SYNTHETIC HIGH TEMP FLUIDS LUBRIPLATE SYNCOOL FLUIDS LUBRIPLATE SFGO Ultra Series ISO Grades 32, 46, 68 &
2 Sales, Service & Distribution Center Newark, NJ Phone: Fax: Manufacturing, Sales, Service & Distribution Center Toledo, OH Phone: Fax: Sales and Tech Service Support Phone: LUBRIPLATE SYN-3002 & SYN-3001 LUBRIPLATE SYN-3002 & SYN-3001 are 100% synthetic greases formulated with a polyalphaolefin base fluid. They are fortified with molybdenum disulfide for maximum anti-wear protection in all types of bearings. They may be recommended for numerous heavy-duty industrial, construction and automotive applications. Features Benefits 100% PAO Synthetic Base Fluid Wide operating temperature range. Contains 5% Molybdenum Disulfide Lithium Complex Thickener Meets the requirements of heavy-duty construction equipment including all grease specifications set by Caterpillar. High melting point and outstanding resistance to water and fluid contaminants. Typical Test Data Typical Characteristics SYN-3002 SYN-3001 Thickener Lithium Complex Lithium Complex Anti-Wear System 5% Molybdenum 5% Molybdenum Disulfide Disulfide Texture Tacky Tacky Color Gray/Black Gray/Black (Over for additional Test Data)
3 LUBRIPLATE SYN-3002 & SYN-3001: Typical Test Data (Cont d.) Base Oil Properties SYN-3002 SYN-3001 Base Fluid 100% PAO 100% PAO ISO VG Kinematic 40 C Kinematic 100 C Flash Point 262 C/505 F 260 C/500 F Fire Point 288 C/550 F 288 C/550 F Pour Point - 45 F - 50 F NLGI No. 2 1 Dropping Point ASTM D-2265 > 260 C > 260 C Four Ball EP Weld Load; Kg ASTM D Timken OK Load ASTM D Oil Separation ASTM D-1742 < 1.0% < 2.0% Rust Prevention Properties C (Bearing Rust) ASTM D-1743 Pass; No Corrosion Pass; No Corrosion Leakage of Wheel Bearing ASTM D g 5.29 g Fretting Wear ASTM D mg 2.2 mg Copper Corrosion ASTM D-130 1b 1b Packaging & Part No s are as follows: SYN-3002 SYN-3001 Packaging Available Part No. Part No. 420 lb. Drum L L lb. Drum L L lb. Pail L L Case 40/14.5 oz. Cartridges L L Printed in USA Revised 11/17/06
4 3-38 LUBRIPLATE SYNXTREME HD Series *NSF H-2 Registered LUBRIPLATE SYNXTREME HD greases are 100% synthetic, calcium sulfonate based. This advanced technology delivers outstanding shear stability, reduced wear and excellent resistance to water and other corrosive substances. They are outstanding lubricants for all types of anti-friction bearings, which are subjected to wide operating temperature ranges. The major use benefits are: * High temperature stability F drop point. * Mechanical stability - the greases do not thin out. * Deliver excellent anti-wear (AW) and extreme pressure (EP) protection. (See specific results on back page) * Calcium sulfonate thickener delivers unsurpassed rust and corrosion prevention. * Excellent resistance to chemically treated water washdown procedures at high temperatures. * Delivers lubricant consolidation because of their multi-use capability. Part Numbers Packaging HD-2 HD-1 HD lb. Drum L L L lb. Drum L L L lb. Pail L L L Case 40/14.5 oz. Cartridges L L (Over for typical properties)
5 LUBRIPLATE SYNXTREME HD Series - Typical Properties ASTM HD-2 HD-1 HD-0 Thickener --- Calcium Sulfonate Calcium Sulfonate Calcium Sulfonate Complex Complex Complex NLGI Grade D Color Visual Cream Cream Cream Texture Visual Smooth Smooth Smooth Dropping Point D F +700 F +700 F Consistency D Unworked Penetration D (60X) Worked Penetration D Oil Separation; % Loss D N/A Water 175 F; % Loss D-1264 < 0.5 < 0.5 < 0.5 Rust Prevention Properties D-1743 Pass Pass Pass Four Ball Wear; mm Scar Diameter D Evaporation 100 C; % Loss D Ball EP; Weld Load; Kg D Oxidation 100 Hrs. D psi -1 psi 0 psi Base Fluid Properties Type PAO PAO PAO ISO VG C; cst Cold Test Minus 40 F Minus 40 F Minus 40 F LUBRIPLATE Synxtreme HD-2 has successfully passed all of the ASTM D-4950 testing and is recognized by the NLGI as a GC-LB approved product. *NSF H-2 Registration No s Pending Pending (Meets USDA 1998 Guidelines) *These products are acceptable as lubricants where there is no possibility of food contact (H2) in and around food processing areas. Such compounds may be used as lubricants, release agents, or antirust films on equipment and machine parts in locations in which there is no possibility of the lubricant or lubricated part contacting edible products. *NSF - National Sanitation Foundation Printed in USA Revised 7/19/06
6 8-19 LUBRIPLATE SFL SERIES Synthetic, Food Grade Lubricating Greases *NSF H-1 Registered These products are certified OU Kosher Pareve The LUBRIPLATE SFL Series was developed to meet the ever-increasing demands placed on food-processing equipment today. The synthetic base fluid and the aluminum complex soap thickener allows for a wide operating temperature range for all four NLGI consistencies. LUBRIPLATE SFL-1 has an approximate operating temperature range of -60 to 300 F making it ideal for freezer and other cold temperature applications where conventional food-grade greases cannot be used. In addition to its exceptional low temperature pumpability, its high shear stability, excellent water resistance and outstanding load-carrying properties make LUBRIPLATE SFL-1 the only choice for extreme low temperature applications requiring a product that meets USDA 1998 Guidelines and is NSF H-1 Registered. Available in 14½ oz. Cartridges. LUBRIPLATE SFL-0 and LUBRIPLATE SFL-00 are similar to SFL-1 with the exception that they have softer consistencies, which are NLGI 0 and NLGI 00 respectively. LUBRIPLATE SFL-0 and LUBRIPLATE SFL-00 also have an approximate operating temperature range of -60 to 300 F. LUBRIPLATE SFL-2 is a synthetic multi-purpose food-grade grease, which can be used throughout most modern food processing plants for most all grease lubrication requirements. This product has an approximate operating temperature range of -25 to 400 F. Typical Tests SFL-2 SFL-1 SFL-0 SFL-00 Thickener Aluminum Aluminum Aluminum Aluminum Complex Complex Complex Complex NLGI Grade Penetration Range - 60 Strokes Dropping Point 500 F/260 C 450 F/232 C 425 F/218 C 400 F/204 C Low Temperature -40 F Starting Torque ,853 gm-cm 618 gm-cm 358 gm-cm Running Torque - One Hour gm-cm 137 gm-cm 163 gm-cm Water 175 F 2.5% 6.3% 8.1% 12.5% Four-Ball Wear Test 40 kg, F Scar Diameter 0.60 mm 0.59 mm 0.55 mm 0.55 mm (Over)
7 LUBRIPLATE SFL Series: Lincoln Ventmeter Results Typical Tests (Cont d.) SFL-2 SFL-1 SFL-0 SFL F (24 C) N/A 200 psig 0 psig 0 psig 30 F (-1 C) N/A 325 psig 0 psig 0 psig 0 F (-18 C) N/A 500 psig 150 psig 150 psig -30 F (-34 C) N/A 1050 psig 800 psig 650 psig Base Fluid Properties Saybolt 100 F 1070 SUS 200 SUS 200 SUS 200 SUS Saybolt 210 F 105 SUS 49 SUS 49 SUS 49 SUS Kinematic 40 C 219 cst 39 cst 39 cst 39 cst Kinematic 100 C 21 cst 7 cst 7 cst 7 cst Viscosity Index Flash Point 400 F/204 C 400 F/204 C 400 F/204 C 400 F/204 C Pour Point -25 F/-31 C -60 F/-51 C -60 F/-51 C -60 F/-51 C Statement of Usage: These compounds may be used on food, beverage and pharmaceutical processing and packaging equipment as a protective anti-rust film, as a release agent on gaskets or seals of tank closures and as a lubricant for machine parts and equipment in locations in which there is potential exposure of the lubricated part to food, beverage, pharmaceutical and related packaging equipment. The amount used should be the minimum required to accomplish the desired technical effect on the equipment. Packaging Available SFL-2 SFL-1 SFL-0 SFL lb. Pail L L L L lb. Drum L L L L lb. Drum L L Case, 40/14½ oz. Cartridges L L SFL-2 SFL-1 SFL-0 SFL-00 *NSF H-1 Registration No s (Meets USDA 1998 Guidelines) *Authorized by NSF for use in food processing facilities as a lubricant or anti-rust agent on equipment in which there may be incidental contact involving the lubricated part and the edible product. *NSF National Sanitation Foundation Manufactured with ingredients that comply with FDA 21 CFR Printed in USA Revised 1/27/05
8 5-27 LUBRIPLATE SYNFLUSH (*NSF H-2 Pending) LUBRIPLATE SYNFLUSH is a premium quality, pure synthetic fluid designed to clean and dissolve varnish/deposits found in rotary screw and reciprocating type air compressors while the compressor is in operation. It is compatible with petroleum/mineral oils as well as all LUBRIPLATE Synthetic Compressor Fluids and most other synthetic fluids. Contact us for compatibility verification. LUBRIPLATE SYNFLUSH is also designed for flushing compressors converting from petroleum/mineral oil to synthetic fluids. The flushing procedure removes the remaining petroleum oil that is unable to be removed by draining alone as well as cleaning the compressor prior to introducing the new synthetic fluid. LUBRIPLATE SYNFLUSH can also be used to clean hydraulic systems, gearboxes and reducers, FRL s (Airline Oilers) and close looped circulating oil systems. LUBRIPLATE SYNFLUSH is not intended for automotive/diesel applications such as cleaning fuel injectors or crankcases. Contact for procedural assistance. Performance Characteristics & Benefits Removes varnish and carbon deposits, which greatly improves compressor efficiency and life expectancy. Compatible with petroleum base oils as well as all LUBRIPLATE Synthetic Compressor Fluids. Can be used in its pure form in all types of air compressors up to 500 hours. Contains no hazardous chemicals. Offers excellent thermal and oxidative stability. Provides excellent solubility, solvency and cleaning capabilities. Typical Properties Physical Characteristics ASTM Test Method Typical 40 C cst D C cst D Viscosity Index D Flash Point; C (COC) D Fire Point; C (COC) D Pour Point; C D Specific Gravity D (Continued)
9 LUBRIPLATE SYNFLUSH: Packaging Available Part Numbers Carton 12/1 Quart Plastic L Carton 4/1 Gallon Jugs L Gallon Pail L Gallon Drum L Printed in USA Revised 05/24/06
10 Sales, Service & Distribution Center Newark, NJ Phone: Fax: Manufacturing, Sales, Service & Distribution Center Toledo, OH Phone: Fax: Sales and Tech Service Support Phone: LUBRIPLATE PGO 100% SYNTHETIC GEAR OILS (PGO 220 & PGO 460) The LUBRIPLATE PGO Series is comprised of 100% polyalkylene glycol (PAG) products which are designed to handle the most demanding operating conditions. These fluids deliver outstanding protection against micropitting, abrasion and wear. They deliver unsurpassed extreme pressure and anti-wear performance and provide outstanding thermal stability. The LUBRIPLATE PGO Gear Oils may be recommended for helical, bevel helical, planetary and worm gear reducers. Materials compatibility with PAG synthetic fluids is an important consideration. Polyurethane based elastomers, leather, cork, paper and board should be avoided. Common seal and gasket materials are unaffected by the LUBRIPLATE PGO fluids. Nitrile Rubber (NBR), fluoro-silicone or vinyl-methyl polysiloxane (Q) are recommended especially where high temperatures are involved. Ordinary industrial paints will soften in the presence of the LUBRIPLATE PGO Gear Oils. Internal gearbox surfaces should ideally be unpainted or coated with resistant materials, for example a resistant twopack epoxy formulation. The LUBRIPLATE PGO Gear Oils are not compatible, nor should they be mixed with mineral oilbased lubricants or polyalphaolefin (PAO) based fluids. When changing from a mineral oil or a PAO to one of the LUBRIPLATE PGO fluids, the following flushing procedure should be followed: The system should be run until the old oil is warm, then drain as fully as possible, particular attention being paid to reservoirs, lines etc., where oil may be trapped. The system should be cleaned of residual sludge. Flush the system with the minimum quantity of LUBRIPLATE PGO Fluid by operating under no load, then drain the system while the fluid is warm. Repeat if necessary. Seals, etc., should be inspected and if deteriorated, then replaced. Seals previously exposed to other oils may shrink when exposed to LUBRIPLATE PGO Gear fluids, therefore, it may be advantageous to replace them, however, this is not mandatory. Careful inspection of the system for leaks will often suffice. It is useful to inspect the lubricant after one or two days in use to make sure that it is free of extraneous materials. Contamination with significant quantities of other lubricants can, in some cases, lead to sludging, foaming and other problems. (Over for Typical Test Data)
11 Typical tests for LUBRIPLATE PGO 100% Synthetic Gear Oils are as follows: Typical Tests PGO-220 PGO C C ISO Viscosity Grade Viscosity Index Pour Point - 42 C/ - 44 F - 36 C/ - 33 F Flash Point (COC) 284 C 284 C 15 C (Kg/L) TAN 0.2 max 0.2 max FZG Load Stage A/8.3/90 > 12 > 12 FZG Load Stage C Endurance FZG Load Stage C Endurance Part Numbers Packaging Available PGO-220 PGO Gallon Drum L L Gallon Pail L L Carton, 4/1 Gallon Jugs L L Printed in USA Revised 3/16/07
12 Sales, Service & Distribution Center Newark, NJ Phone: Fax: Manufacturing, Sales, Service & Distribution Center Toledo, OH Phone: Fax: Sales and Tech Service Support Phone: LUBRIPLATE SYNTHETIC HIGH TEMP FLUIDS LUBRIPLATE Synthetic High Temp Fluids are 100% ester based synthetic fluids specifically designed for use on oven chains and other industrial bearing and gear applications in which high temperatures are encountered. The combination of an ashless additive system and the synthetic ester base provide protection against wear, rust, oxidation and corrosion. Both fluids utilize an enhanced coefficient of friction additive which will disperse and clean pre-existing carbon deposits on chains and bearings thereby reducing power consumption. These products deliver unsurpassed oxidation stability and anti-coking performance. They remain stable and clean in the application. LUBRIPLATE Synthetic High Temp Fluids are recommended for use on bakery oven chains, drying oven chains, tenter frame chains, heat-treating chains, paint curing oven chains and any other type of bearing/slide/gear box application where they are exposed to high operating temperatures and must maintain a clean lubricated surface. LUBRIPLATE Synthetic High Temp Fluids can be fed through micro lube systems, spray systems, mist systems, drip bottle systems and can be hand applied. When lubricating a hot chain, position the lubricator at the coolest point on the chain and use the minimum volume necessary to properly lubricate the chain. This will help prevent smoking of the lubricant once it reaches the hottest point in the oven. Typical Tests No. 68 No. 220 Viscosity 100 F C Viscosity 210 F C ISO Grade API Gravity Flash Point F/ C 554/ /274 Fire Point F/ C 640/ /304 Pour Point F/ C -25/-32-5/-21 Four-Ball Wear Test Average Wear Scar Diameter 0.3 mm 0.45 mm Type of Ester 100% Polyolester Polyolester blend with another synthetic fluid No. 68 No. 220 Packaging Available Part No. Part No. 5 Gallon Pail L L Gallon Drum L L (Over for Application Information)
13 MAJOR APPLICATIONS INCLUDE: Drying Ovens Textile - Tenter Frame Chains Wallboard - Dryer Chains Painting - Dryer Chains Lithographic Chains - Beverage Can Lines Glass - Forming Line Chains Laminating - Drying Lines Food Cookers & Frying Heat Treating - Chains & Bearings Kiln Support Rollers - Cement Plants (Trunions) Bakery Oven Chains HOW TO APPLY AND AT WHAT TEMPERATURE Micro Lube Systems ± 500 F Spray Systems ± 500 F Mist Systems Drip Bottle Systems ± 500 F Drip Bottle With Brush ± 500 F Hand Applied ± 500 F (Fire Safety precautions are necessary with this system when exposed to open flame). ± 500 F 250 or less to minimize smoke. Also run chain a few minutes to remove excess). Note: To avoid heavy smoke, lube in small volumes with more frequency. The higher the temperature, the more important this becomes. Where to lubricate a chain - (Lubricator positioning is important) Lube chains on slack side whenever possible. Lube at pin and roller (Pin Bush Joint). When lubing a hot chain, position the lubricator at the coolest point or as close as possible. Note: Know and understand the source of the heat to avoid fires. If you are in doubt, contact Technical Services at, Our suggestion for establishing the lube cycle for automatic chain lubricators are to base it on amperage draw (an increase in friction). A simple high amp setting, activating a solenoid, signaling the lube motor (present for lube duration) to turn on. If you have any problems with systems of this nature, contact one of our Technical Staff. Remember to advise your customer that this chain oil contains an ester and when first applied to a used chain, he may experience a heavy cleaning action and must deal with dirt, contaminants and rust coming off the used chain. This will last ± two weeks and then the only thing coming off the chain will be a soft carbon when used in maximum temperature range. No. 68 No. 220 *NSF H2 Registration No. N/A *Note: Authorized by NSF (National Sanitation Foundation) for use where there is no possibility of food contact (H2) in and around food processing plants. Printed in USA Revised 3/28/07
14 5-26 LUBRIPLATE SYNCOOL FLUIDS LUBRIPLATE Syncool Fluids consist of premium synthetic polyglycolester base stocks, targeted for high performance in rotary screw and rotary vane air compressors where high operating temperatures are present. Typically, compressors with discharge air temperatures ranging from 210 F to 240 F are candidates for LUBRIPLATE Syncool Fluids. These fluids are formulated with state of the art additives to enhance the already inherent outstanding performance characteristics of the base fluids. LUBRIPLATE Syncool Fluids are available in two (2) ISO Viscosity Grades (ISO VG 32 & ISO VG 46). LUBRIPLATE Syncool 32 interchanges to Sullair Sullube 32 and Palatek Pallube 32, while LUBRIPLATE Syncool 46 interchanges with Ingersoll Rand SSR Ultra Coolant. LUBRIPLATE Syncool Fluids provide several advantages compared to petroleum-based products. Excellent thermal and oxidation stability characteristics increase the service life of the lubricant resulting in extended drain intervals; typically 8,000 hours under normal conditions. Non-carbonizing which eliminates harmful deposits. High viscosity indexes, which means less change in the viscosity of the fluid over a wide temperature range. Excellent lubricity qualities, very low coefficients of friction and superior heat transfer characteristics resulting in lower operating temperatures and energy savings. LUBRIPLATE encourages the use of our No-Charge Oil Analysis Program when using the Syncool Fluids to determine the proper drain interval of individual compressors. (over)
15 LUBRIPLATE Syncool Fluids Typical Properties: Syncool Syncool Physical Characteristics ASTM C cst D C cst D Viscosity Index D Pour Point F/ C D / /-45.6 Flash Point F/ C D / /243 Fire Point F/ C D / /290 API Gravity D Color D-1500 < 1.0 < 1.0 Density (Pounds/Gallon) 8.195# 8.241# ISO Viscosity Grade Performance Characteristics Four-Ball Wear Test D Average Wear Scar Diameter (40 Kg., 1200 rpm., 1 75 C) Copper Corrosion D-130 1a 1a Conradson Carbon Residue D-189 Nil Nil Rust Test Procedure B D-665 Pass Pass No No Corrosion Corrosion Rotating Bomb Oxidation Test (Minutes) D-2272 > 500 > 500 Packaging Available Syncool 32 Syncool 46 5-Gallon Pail L L Gallon Drum L L Printed in USA Revised 9/23/04
16 5-21 LUBRIPLATE SFGO Ultra Series ISO Grades 32, 46, 68 & 100 *NSF H-1 Registered These products are certified OU Kosher Pareve LUBRIPLATE SFGO Ultra Series of synthetic hydrocarbon based lubricants are formulated to meet a multitude of demanding applications where traditional USP white mineral oil lubricants may not be desirable. The 100% polyalphaolefin (PAO) based synthetic fluids are outstanding lubricants for applications in which the oil must undergo high temperature and high stress conditions over extended drain intervals. These fluids are all zinc-free. The LUBRIPLATE SFGO Ultra Series meets the requirements of FDA Regulations 21 CFR and FDA 21 CFR They are all suitable for use in plants where incidental contact with the edible product may occur. The LUBRIPLATE SFGO Ultra Series may be recommended for rotary screw, rotary vane and reciprocating air compressors. They also make excellent lubricants for hydraulic systems, pumps, motors, bearings, chains and air line lubricators. LUBRIPLATE Division strongly recommends the use of the LUBRIPLATE Oil Analysis Program to establish drain intervals in air compressor applications. Typical service life can be as much as 2,000 to 4,000 hours under normal operating conditions. Oil life can be affected by various contaminants, moisture and other factors. Therefore, oil analysis becomes critical when maximizing useful service life. Contact your authorized LUBRIPLATE Distributor for more information on the LUBRIPLATE Oil Analysis Program. Advantages offered by LUBRIPLATE SFGO Ultra Fluids include the following: Excellent thermal stability resulting in longer service life. Superior oxidation resistance. Outstanding anti-wear properties providing extended equipment life. Exceptional demulsibility characteristics. Foam suppression properties. Corrosion inhibitors. Naturally high viscosity index and low pour points which ensure optimum performance over a wide operating temperature range. Superior cleanliness characteristics. Excellent compatibility with a variety of elastomers, seals, plastics and paints. The LUBRIPLATE SFGO Ultra Lubricants are compatible with other LUBRIPLATE products such as LUBRIPLATE AC Oils, LUBRIPLATE HO Oils, LUBRIPLATE FMO Series and LUBRIPLATE FMO-AW Series. Always consult LUBRIPLATE before changing to an SFGO fluid from an existing lubricant that may not be compatible with polyalphaolefin based oils. (over)
17 TYPICAL TESTS SFGO SFGO SFGO SFGO Ultra 32 Ultra 46 Ultra 68 Ultra 100 Viscosity 100 F F C C Viscosity Index Pour Point F/ C -70/-57-65/-54-60/ Flash Point F/ C 465/ / / Fire Point F/ C 515/ / / API Gravity Color Four-Ball Wear Test Average Wear Scar Diameter.4 mm.4 mm.4 mm 0.32 mm SAE Grade ISO Viscosity Grade LUBRIPLATE SFGO Ultra Fluids are available in the following packaging: SFGO SFGO SFGO SFGO Packaging Available Ultra 32 Ultra 46 Ultra 68 Ultra 100 Case, 4/1 Gallon Plastic Jugs L L L L Gallon Pail L L L L Gallon Drum L L L L *NSF H-1 Registration No s (Meets USDA 1998 Guidelines) *Authorized by NSF for use in food processing facilities as a lubricant or anti-rust agent on equipment in which there may be incidental contact involving the lubricated part and the edible product. *NSF National Sanitation Foundation Manufactured with ingredients that comply with FDA 21 CFR Printed in USA Revised 1/27/05
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