Title: Fire Resistance Test In Accordance With BS EN : 1999 On A Glazed Screen Assembly. WF Report No: , Issue 2. Prepared for: Date:

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1 Title: Fire Resistance Test In Accordance With BS EN : 1999 On A Glazed Screen Assembly WF Report No: , Prepared for: AGC Flat Glass Europe. Chaussee de la Hulpe Brussels. Date: 19 th October 2007 Notified Body No:

2 Page 2 of 37 Summary Objective Sponsor Summary of Tested Specimens To determine the fire resistance of a symmetrical insulated glazed screen assembly when tested in accordance with BS EN : AGC Flat Glass Europe, Chaussee de la Hulpe 166, 1170 Brussels. The specimen comprised a hardwood (species: Meranti) framed glazed screen of overall dimensions 290 mm wide by 290 mm high and included mullions and transoms to form eight apertures. The apertures were glazed with 16 mm thick Pyrobel 16 glass. Test Results: Integrity Performance Insulation Sustained flaming Gap gauge Cotton Pad 3 minutes 2 minutes 0 minutes 44 minutes Radiation Performance kw/m 2 4 minutes* 10 kw/m 2 4 minutes* 1 kw/m 2 4 minutes* 20 kw/m 2 4 minutes* 2 kw/m 2 4 minutes* * The test duration. The test was discontinued after a period of 4 minutes. Date of Test 2 th July 2007 This report may only be reproduced in full. Extracts or abridgements of reports shall not be published without permission of Bodycote warringtonfire.

3 Page 3 of 37 Signatories Responsible Officer N. Howard* Testing Officer Approved A. Kearns* Technical Manager Head of Department S. Hankey* Operations Manager For and on behalf of Bodycote warringtonfire. Report Issued Date : 19 th October 2007 : Modification to text on summary page (29 th June 2009) This version of the report has been produced from a.pdf format electronic file that has been provided by Bodycote warringtonfire to the sponsor of the report and must only be reproduced in full. Extracts or abridgements of reports must not be published without permission of Bodycote warringtonfire. The original signed paper version of this report, which includes signatures in blue ink, is the sole authentic version. Only original paper versions of this report bear authentic signatures of the responsible Bodycote warringtonfire staff.

4 Page 4 of 37 CONTENTS PAGE NO. SUMMARY... 2 SIGNATORIES... 3 TEST PROCEDURE... TEST SPECIMEN... 6 SCHEDULE OF COMPONENTS INSTRUMENTATION TEST OBSERVATIONS... 1 TEST PHOTOGRAPHS TEMPERATURE AND DEFLECTION DATA PERFORMANCE CRITERIA AND TEST RESULTS... 3 ONGOING IMPLICATIONS CONCLUSIONS FIELD OF DIRECT APPLICATION... 37

5 Page of 37 Test Procedure Introduction The glazed screen is required to provide a fire separating function and was therefore tested in accordance with BS EN : 1999 Fire resistance tests for non-loadbearing elements - Part 1: Walls. This test report should be read in conjunction with that Standard and with BS EN : 1999, Fire resistance tests - Part 1: General requirements and BS EN : 1999, Fire resistance tests - Part 2: Alternative and additional procedures. The specimen was judged on its ability to comply with the performance criteria for integrity, as required by BS EN : Fire Test Study Group/EGOLF Instruction to test Certain aspects of some fire test specifications are open to different interpretations. The Fire Test Study Group and EGOLF have identified a number of such areas and have agreed Resolutions which define common agreement of interpretations between fire test laboratories which are members of the Groups. Where such Resolutions are applicable to this test they have been followed. The test was conducted on the 2 th July 2007 at the request of AGC Flat Glass Europe, the sponsor of the test. Mr F. Bonnefoy and Mr. Rase, representatives of the test sponsor witnessed the test. Test Specimen Construction Installation Conditioning A comprehensive description of the test construction is given in the Schedule of Components. The description is based on a detailed survey of the specimens and information supplied by the sponsor of the test. The specimen was installed into a refractory concrete lined steel restraint frame by representatives of the test sponsor on the 27 th June The specimens storage, construction, and test preparation took place in the test laboratory over a total, combined time of 10 days. Throughout this period of time both the temperature and the humidity of the laboratory were measured and recorded as being within a range of from 1 o C to 23 o C and 29% to 9% respectively.

6 Page 6 of 37 Test Specimen Figure 1- General Elevation of Test Specimen and Unexposed Face Thermocouples 300 furnace aperture 290 overall frame C B E Panel 'A' 3 Pane 'B' Pane 'C' 7 E D 8 24 Pane 'D' d1 d2 18 d Pane 'E' Pane 'F' D free edge 290 overall frame 303 furnace aperture A 1 Pane 'H' A Pane 'G' 16 C 1974 Position of thermocouples (Nos. 2 to 26) Position of deflection measurements (d1 - d3) B 976 Do not scale. All dimensions are in mm

7 Page 7 of 37 Figure 2 Horizontal Section A-A Through Specimen 8 free edge packed with insulation FIRE overall frame 300 furnace aperture anchor bolts Do not scale. All dimensions are in mm

8 Page 8 of 37 Figure 3 Vertical Section B-B through Specimen FIRE 290 overall frame 303 furnace aperture packers anchor bolts 8 Do not scale. All dimensions are in mm

9 Page 9 of 37 Figure 4 Vertical Section C-C through Specimen FIRE packers overall frame 303 furnace aperture Do not scale. All dimensions are in mm

10 Page 10 of 37 Figure Typical Horizontal Section D-D & E-E through Specimen 7 FIRE Do not scale. All dimensions are in mm

11 Page 11 of 37 Schedule of Components (Refer to Figures 1 to ) (All values are nominal unless stated otherwise) (All other details are as stated by the sponsor) Item Description 1. Framework Material : Hardwood, species Meranti Density : 0 kg/m 3 (stated) Details of Fixings to masonry surround i. type : Anchor bolts ii. reference : Hilti 100 HT iii. spacing : 40 mm Frame joints : Tenon joint, with 2 no. steel screws per joint 2. Glass Manufacturer : AGC Flat Glass Europe SA Reference : Pyrobel 16 Thickness : /- 1.0 mm Overall pane sizes i. pane A : 9 mm wide x 722 mm high ii. pane B : 96 mm wide x 722 mm high iii. pane C : 9 mm wide x 722 mm high iv. pane D : 9 mm wide x 1290 mm high v. pane E : 96 mm wide x 1290 mm high vi. pane F : 9 mm wide x 1290 mm high vii. pane G : 1898 mm wide x 70 mm high viii. pane H : 900 mm wide x 2874 mm high Glass Label References i. pane A : BX ii. pane B : BX iii. pane C : BX iv. pane D : BX v. pane E : BX vi. pane F : BX vii. pane G : BX viii. pane H : BX Details of Packers (base of glass) i. material : Promatect H ii. overall section size : 18 mm wide x mm thick iii. size : 70 mm long 3. Glazing Bead Material : Hardwood, species Meranti Density : 0 kg/m 3 (stated) Fixing method : Screws Details of Screws i. type : Countersunk head steel screws ii. size : 60 mm long x 4 mm diameter iii. spacing : 21 mm to 240 mm centres (90 mm in from outside corners).

12 Page 12 of 37 Item Description 4. Glazing Seal Manufacturer : Odice SA Reference : Superwool X607 Material : Ceramic fibre Overall section size : 20 mm wide x mm thick. Glazing Sealant Manufacturer : Dow Corning Reference : Firestop 700 Material : Silicone 6. Module Fixings Type : Countersunk head steel screws Size : 60 mm long x mm diameter Spacing : 300 mm centres along full hieght 7. Architraves Material : Hardwood, species Meranti Density : 0 kg/m 3 (stated) Fixing method : Screw fixed over module butt joint Details of Screws i. type : Countersunk head steel screws ii. reference : 3 mm long x 3. mm diameter iii. spacing : 280 mm centres along full hieght 8. Perimeter Insulation Reference : Insulfrax Material type : Ceramic fibre Density : 96 kg/m 3 (stated)

13 Page 13 of 37 Sampling Mr. I. Laithwaite, a representative of Bodycote warringtonfire, sampled the glass for the test. Manufacturer: Manufacturing plant: Place of sampling: Number/quantity of samples: Manufacturers marks: Glaverbel S.A./N.V. Olovi, Czech Republic Warehouse at Olovi 3 x Pyrobel 16 stock glass sheets of 31cm x 22 cm. Label refs: BX BX BX BX BX BX BX BX Samplers marks: I. Laithwaite signature to all panes Date of sampling: 12 th June 2007 Notified body number: 1121

14 Page 14 of 37 Instrumentation General Furnace Roving Thermocouple Integrity Criteria Furnace Pressure The instrumentation was provided in accordance with the requirements of the Standard. The furnace was controlled so that its mean temperature complied with the requirements of BS EN : 1999, Clause.1, using nine plate thermometers, distributed over a plane 100 mm from the surface of the test construction. A roving thermocouple was available to measure temperatures on the unexposed surface of the specimen at any position which might appear to be hotter than the temperatures indicated by the fixed thermocouples. Cotton pads and gap gauges were available to evaluate the integrity of the specimen. The furnace atmospheric pressure was controlled so that it complied with the requirements of BS EN : 1999, Clause.2. The calculated pressure differential relative to the laboratory atmosphere at the top of the specimen was 20 ( +0 / -3 ) Pa.

15 Page 1 of 37 Test Observations Time All observations are from the unexposed face unless noted otherwise. mins secs The ambient air temperature in the vicinity of the test construction was 16ºC at the start of the test with a maximum variation of +1ºC during the test The test commences Crackling sounds are heard from the specimen Large segments of glass crack and fall into the furnace chamber The upper 2 / 3 of the specimen begin to turn opaque in appearance Slight smoke release is evident from pane H The exposed surface of the hardwood frame cracks now having a crazed effect and glows a dull orange in colour The entire unexposed surface of the glass has now reacted turning opaque in appearance The bottom section of frame to the exposed face of the assembly ignites causing large amounts of flaming within the furnace chamber Small segments of glass spit from the glass of pane E Small segments of glass spit from all panes of glass No further significant visible change Small segments of the exposed frame char and fall away into the furnace chamber The specimen continues to satisfy the integrity and insulation requirements of the test The smoke release mentioned earlier increases in volume emitting from the entire unexposed surface of the specimen The smoke release continues to increase in volume A cotton wool pad is applied to the specimen coincident with thermocouple 17 on pane H and ignites. Cotton wool pad integrity failure is deemed to occur.

16 Page 16 of 37 Time mins secs 2 00 A gap in excess of 6mm by 10mm is evident coincident with thermocouple 17. Gap gauge integrity failure is deemed to occur. 3 0 A large section of glass falls from pane H. Sustained flames issue from this area. Sustained flaming integrity failure is deemed to occur The test is discontinued at the sponsors request.

17 Page 17 of 37 Test Photographs The Unexposed Face Of The Test Construction Prior To Testing The unexposed face of the test construction after a test duration of 2 minutes

18 Page 18 of 37 The unexposed face of the test construction after a test duration of minutes The unexposed face of the test construction after a test duration of 30 minutes

19 Page 19 of 37 The unexposed face of the test construction after a test duration of 4 minutes The exposed face of the test construction directly after the test

20 Page 20 of 37 Temperature and Deflection Data Mean Furnace Temperature, Together With The Temperature/Time Relationship Specified In The Standard Time Specified Actual Furnace Furnace Mins Temperature Temperature Deg. C Deg. C

21 Page 21 of 37 Mean Temperature Recorded On The Unexposed Surface Of The Glazing Time Mean Mins Temp Deg. C

22 Page 22 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane A Time T/C T/C Number Number Mins 2 3 Deg. C Deg. C

23 Page 23 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane B Time T/C T/C Number Number Mins 4 Deg. C Deg. C

24 Page 24 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane C Time T/C T/C Number Number Mins 6 7 Deg. C Deg. C

25 Page 2 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane D Time T/C T/C Number Number Mins 8 9 Deg. C Deg. C

26 Page 26 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane E Time T/C T/C Number Number Mins Deg. C Deg. C

27 Page 27 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane F Time T/C T/C Number Number Mins Deg. C Deg. C

28 Page 28 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane G Time T/C T/C T/C Number Number Number Mins Deg. C Deg. C Deg. C

29 Page 29 of 37 Individual Temperatures Recorded On The Unexposed Surface Of Pane H Time T/C T/C T/C Number Number Number Mins Deg. C Deg. C Deg. C

30 Page 30 of 37 Recorded Radiation Intensity Time Radiation Intensity Mins At 1 Metre kw/m

31 Page 31 of 37 Recorded Horizontal Deflection Of The Frame Time Horizontal Horizontal Horizontal Deflection Deflection Deflection Mins Position 1 Position 2 Position 3 mm mm mm

32 Page 32 of 37 Table Showing Recorded Furnace Pressure at 300 mm Below the Head of the Specimen Time Recorded Pressure Mins Pa

33 Page 33 of 37 Graph Showing Mean Furnace Temperature, Together With The Temperature/Time Relationship Specified In The Standard Temperature - Deg. C Specified Furnace Temperature Deg. C Actual Furnace Temperature Deg. C Time - Minutes

34 Page 34 of 37 Graph Showing Recorded Furnace Pressure at 300 mm Below the Head of the Specimen Recorded Pressure - Pa Time - Minutes

35 Page 3 of 37 Performance Criteria and Test Results Integrity Performance It is required that the specimens retain their separating function, without: Causing ignition of a cotton pad when applied Permitting the penetration of a gap gauge as specified in BS EN : 1999 Sustained flaming on the unexposed surface These requirements were satisfied for the periods shown below: Sustained flaming Gap gauge Cotton Pad 3 minutes 2 minutes 0 minutes Insulation Radiation Performance It is required that the mean temperature rise of the unexposed surface shall not be greater than 140 C and that the maximum temperature rise shall not be greater than 180 C. Insulation failure also occurs simultaneously with integrity failure. These requirements were satisfied for a period of 44 minutes after which time a mean temperature rise in excess of 140 C was recorded. The radiation intensity exceeded the values stated in BS EN : 1999, at the following times: kw/m 2 4 minutes* 10 kw/m 2 4 minutes* 1 kw/m 2 4 minutes* 20 kw/m 2 4 minutes* 2 kw/m 2 4 minutes* *The test duration. The test was discontinued after a period of 4 minutes

36 Page 36 of 37 Ongoing Implications Limitations This report details the method of construction, the test conditions and the results obtained when the specific element of construction described herein was tested following the procedure outlined in BS EN : 1999, and where appropriate BS EN : Any significant deviation with respect to size, constructional details, loads, stresses, edge or end conditions other than those allowed under the field of direct application in the relevant test method is not covered by this report. Annex A of BS EN : 1999, provides guidance information on the application of fire resistance tests and the interpretation of test data. Conclusions Because of the nature of fire resistance testing and the consequent difficulty in quantifying the uncertainty of measurement of fire resistance, it is not possible to provide a stated degree of accuracy of the result. Evaluation against objective A single specimen of a symmetrical, insulated glazed screen assembly when tested has been subjected to a fire resistance test in accordance with BS EN : 1999, Fire resistance tests for non-loadbearing elements - Part 1: Walls, BS EN : 1999, General requirements and BS EN : 1999, Alternative and additional procedures. The specimen was judged on its ability to comply with the performance criteria for integrity, as required by BS EN : 2000 and the radiation intensity values stated in BS EN : 1999, and achieved the results detailed below: Integrity Performance Insulation Sustained flaming Gap gauge Cotton Pad 3 minutes 2 minutes 0 minutes 44 minutes Radiation Performance kw/m 2 4 minutes* 10 kw/m 2 4 minutes* 1 kw/m 2 4 minutes* 20 kw/m 2 4 minutes* 2 kw/m 2 4 minutes* *The test duration. The test was discontinued after a period of 4 minutes

37 Page 37 of 37 Field of Direct Application General The results of this fire test are directly applicable to similar constructions where one or more of the changes listed below are made and the construction continues to comply with that appropriate design code for its stiffness and stability. Other changes are not permitted. Decrease in the linear dimensions of panes. Change in the aspect ratio of panes provided that the largest dimension of the pane and its area are not increased. Decrease in the distance between mullions and/or transoms. Decrease in the distance between fixing centres. Increase in the dimensions of framing members. Changed in the angle of installation by up to 10 from the vertical. No extension of height is allowed above that tested. The width of an identical construction may be increased if the specimen was tested at a minimum of nominally 3.0 m wide with one vertical edge without restraint. The result of a test of fire resistant glazing tested in one of the standard supporting constructions given in EN , or the test frame, is applicable to any other supporting construction within the same type (high density rigid, low density rigid or flexible) that has a greater fire resistance.

38 Bodycote warringtonfire Testing Holmesfield Road Warrington Cheshire WA1 2DS United Kingdom Tel: +44 (0) Fax: +44 (0) Info@warringtonfire.net Website:

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