OIEC. Oil Industries Engineering and Construction

Transcription

1 OIEC 2 Pirooz St., South Kamranieh, Tehran, , Iran Telephone: Fax: oiec@oiecgroup.com Oil Industries Engineering and Construction

2 Oil Industries Engineering and Construction Introduction Quality and HSE HR, KM and Social Responsibility Services and Projects Upstream-Offshore Upstream-Onshore Downstream-Gas Refineries Downstream-NGL Plants Downstream-Oil Refineries Downstream-Petrochemicals Subsidiaries Contacts

3 2-3 Introduction The Beginning of Offshore and Upstream Era South Pars gas field development-phases 20 & The Beginning of Beyond-Contracting Era Azar oil field development (buy-back), NGL 3100 (EPCF) Establishment of Oil Industries Commissioning and Operation (OICO) OIEC; History of an Evolution Establishment of Kish Petroleum Engineering (KPE) 2003 Establishment of Persia Oil and Gas Drilling Company (POGDC) The Beginning of Mega Projects Era South Pars gas field development-phases 9 & Establishment of Energy Industries Engineering and Design (EIED) The Beginning of Construction Projects Isfahan Lube Oil Complex The Beginning of EPC Projects NGL Establishment of Oil and Energy Industries Development (OEID) Oil Industries Engineering and Construction (OIEC), incorporated in 1987, is a leading EPC contractor in Iran oil, gas and petrochemical industries. Having completed about 400 million man-hours of work in more than 140 projects, mostly mega projects in recent years, OIEC is now capable of rendering a wide range of upstream and downstream services, from design and engineering through procurement, drilling, construction, commissioning and operation both onshore and offshore. Moreover, OIEC is now performing as a business developer and financier while some of its recent projects are in EPCF or Buyback forms. OIEC, with a project load of over 10 billion dollars and more than 2500 qualified personnel, by utilizing state-of-the-art technology and benefiting from professional subsidiaries, is now planning to expand its horizons to enter the regional markets as a world-class contractor The Beginning of Engineering Projects Bandar Abbas Refinery Establishment

4 4-5 Quality and HSE A promising achievement in our journey to be a world-class GC in quality and HSE was the record of 50 million man-hours of work with zero fatal accident in executing South Pars projects that has placed OIEC at the top of companies working in all phases of South Pars development super project. HSE and Quality; First Priority At OIEC, it is recognized that excellence in HSE is essential to the success of the business. Also, we deeply believe in quality as a vital prerequisite for competing in today s global market so that we are committed to and implemented the latest worldwide standards and procedures in this field. Moreover, we consider all of HSEQ principles as our professional, national and social mandate. ISO 9001:2008 ISO/TS 29001:2010 ISO 14001:2004 OHSAS 18001:2007

5 6-7 HR, KM and Social Responsibility Willing to be a knowledge-based corporation Knowledge Management System Since by far we have recognized the importance and necessity of knowledge management in our world of professionalism and continuous development, and regarding our nature of activities which encompasses oil & gas mega projects, we have managed to design and implement a knowledge management system. Meanwhile, for comparing OIEC to and learning from global knowledge management best practices, we participated in Most Admired Knowledge Enterprise Award (MAKE) where OIEC was ranked 5th among Iranian companies in Yet, we are fully aware that OIEC is at the beginning of a long journey to become a world-class knowledge-based organization, so that our attempts will never been limited to only regular and short-term practices and improvements. Human Capital The true value of any company in a technology driven industry is its professionals. We are fully aware that the experience and knowledge of more than 2,500 personnel, selected from the most qualified experts, is the basis of our success. Therefore, the empowerment and training of our people is a core value for us and is considered as the most beneficial investment of the company. The importance and progress of this approach could be understood by referring to annual 30 percent rate of growth in man-hours of training in recent years. All these endeavors and plans have led to significant achievements, such as gaining a very high rank in prestigious national HR management audits and awards. ISO 10015:1999 Socially Responsible As today life and business are correlated concerns, OIEC is considering its responsibilities toward environment, people and society as a critical factor to be able to continue operating effectively. As an example, we believe that communicating with the people who are affected by our operations is of great importance. In this way we are capable of being constructively engaged in places where we operate. One of these engagements with local communities is the construction of schools in the affected areas.

6 8-9 Services and Projects Upstream Developing Onshore and Offshore fields: Engineering Exploration Drilling Production Downstream Management, EPC, Commissioning and Operation of: Oil and Gas Processing Plants (Refinery, NGL, etc.) Petrochemical Plants Oil and Gas Pipelines Gas Compressor and Oil Booster Stations Projects Ongoing Projects NGL 3100 Azar Oil Field Development South Pars Gas Field Development - Phases 20 and 21 South Pars Gas Field Development - Phases 17 and 18 Major Completed Projects South Pars Gas Field Development - Phases 9 and 10 Sirri Island Gas Gathering and NGL Recovery NGL NGL 1500 Plant From Deep in Seas to The Surface in Refineries Design and Construction of Different Units of: Bandar Abbas Oil Refinery Isfahan Oil Refinery Shazand Oil Refinery Design and Construction of Different Units of: Shahid Tondgooyan Petrochemical Complex Amir Kabir Petrochemical Complex Tabriz Petrochemical Complex Khorasan Petrochemical Complex Marun Petrochemical Complex 6 Gas Compressor Stations on IGAT III S3 and S6 Gas Compressor Stations Karanj and Parsi CS 600 and 700

7 10-11 U p s t r e a m - O f f s h o r e South Pars Gas Field Development Phases 20 & 21 Development of South Pars phases 20 and 21 is awarded to OIEC both in onshore and offshore to produce 2 bscfd reservoir fluids by drilling 24 wells, installing 2 unmanned wellhead platforms and transferring the fluids to onshore refinery by two 32 subsea pipelines. The onshore facilities are developing on the basis of supplying treated lean gas to domestic network and ethane gas to nearby petrochemical complexes, LPG (propane and butane) for export and condensate for both export and domestic use. South Pars phases 20 & 21 is actually a significant mega gas project and OIEC is achieving unparalleled experiences and capabilities through designing, constructing and managing such project in onshore and offshore, upstream and downstream. South Pars Gas Field: The Largest in the World South Pars gas field is the largest independent gas reservoir in the world, belonging to Iran and Qatar situated in the Persian Gulf next to Qatar s North Dome. These fields together cover an area of 9,700 square kilometers, of which 3,700 square kilometers belong to Iran. The Iranian part is estimated to contain more than 14 trillion cubic meters of gas, as well as some 18 billion barrels of gas condensates. South Pars gas field could satisfy global gas demand for more than 10 years by itself. It accounts for roughly %9 of the world s and half of Iran s gas reserves. We are proud of our striking role in the development of such giant project, where we are involved in developing 6 phases: the EPC projects of phases 9 and 10 onshore part (completed) and the development of phases 17, 18, 20 and 21 (ongoing). Assalluyeh, Persian Gulf / Iran Pars Oil and Gas Company (POGC) Engineering (FEED and detailed design) Procurement (supply of the equipment and bulk items, procurement services) Construction (site preparation, plant construction and erection) Topside and subsea pipeline Drilling (production and appraisal wells) Commissioning (pre-commissioning, commissioning and start-up) Value 4.5 Billion USD Natural Gas: 50 million m3 per day Stabilized Condensate: 80,000 barrels per day LPG: 1 million tons per year Ethane Gas: 1 million tons per year Sulfur: 400 tons per day

8 12-13 Upstream-Onshore A Significant Role in Developing Oil and Gas Shared Fields Obviously, developing shared oil and gas fields is of national significance and it is a big achievement for OIEC to have a substantial role in developing Iranian oil and gas shared fields, because it is a proof for reliability and capabilities of the company as well as an opportunity to meet the social and national values and responsibilities. Azar Oil Field Development Azar structure is an asymmetric anticline located in the Anaran exploration block in the foreland basin of the Zagros fold and thrust belt along the Iran-Iraq border. Total length of the field (on top of Ilam Fm.) is more than 36.5 km including the extension in Iraq, approximately 13.5 km on the Iranian side. The development plan is designed to produce 65,000 BOPD of which 30,000 BOPD will be reached in the first stage (early production). The development plan totally consists of drilling 19 wells during 55 months as well as designing and constructing required surface facilities construction, separation units and transferring pipelines. The project is executing by an established subsidiary, Sarvak Azar Engineering and Development Company (SAED). Moreover, due to the buy-back form of the contract, developing Azar oil field could undoubtedly be considered as a turning point in our professional evolution, because OIEC is experiencing a role beyond just being an EPC contractor. Value Ilam Province / Iran National Iranian Oil Company (NIOC) Drilling 19 wells Installing central processing facilities with capacity of 71,500 BOPD and gas transferring with capacity of 80 MMSCFD Construction of 16 pipeline of 130 km for oil transferring to Dehluran production unit Construction of 16 pipeline of 128 km for gas transferring to Dehluran (NGL 3100) Construction of 16 pipeline of 58 km for oil transferring from Dehluran to the beginning of Cheshmeh Khosh transferring line Construction of flow lines for 17 wells Construction of operation residential facilities 1.56 Billion Euro Crude Oil: 65,000 BOPD Gas: 71.5 MMSCF

9 14-15 Downstream - Gas Refineries South Pars - Phases 17 & 18 South Pars - Phases 9 & 10 The development of phases 17 and 18 of South Pars gas field, awarded to a consortium of OIEC, IDRO and IOEC, is implementing to mainly produce 50 million cubic meters of natural gas and 80,000 barrels of gas condensate per day. The onshore refinery of this project that is being designed and constructed by OIEC and IDRO is on the basis of supplying treated lean gas to domestic network and ethane gas to nearby petrochemical complexes. The refinery is to be constructed adjacent to phases 9 and 10 in Assalluyeh and comprises of four gas sweetening units, gas condensate stabilization unit and its storage tanks, dehydration unit, gas cooling unit, and ethane, propane and butane separation unit, desulphurization and demercaptanization and gas compression unit for transfer, sulfur recovery and granulation unit, and MEG regeneration unit. The phases 9 and 10 of South Pars gas field are designed to produce 50 MMSCM/d of natural gas as well as gas condensate, ethane, butane and propane (LPG) and sulfur. Offshore facilities are two gas production platforms with 24 gas wells, two 32 subsea pipelines for transferring gas to the onshore refinery and two 4 pipelines for transferring glycol. OIEC as the first local contractor awarded an EPC project in South Pars gas field was involved and completed the onshore part of phases 9 & 10 in 2008 that is considered as the beginning of mega projects era for the company. Partners (Onshore) Value Assalluyeh, Persian Gulf / Iran Pars Oil and Gas Company (POGC) Industrial Development and Renovation Organization of Iran (IDRO) Iranian Offshore Engineering and Construction (IOEC) Engineering (basic and detailed design) Procurement (supply of the equipment and bulk items, procurement services) Construction (site preparation, plant construction and erection) Commissioning (pre-commissioning, commissioning and start-up) Billion USD Natural Gas: 50 million m 3 per day Stabilized Condensate: 80,000 barrels per day LPG: 1 million tons per year Ethane Gas: 1 million tons per year Sulfur: 400 tons per day Partners (Onshore) Value Assalluyeh, Persian Gulf / Iran Pars Oil and Gas Company (POGC) GS (South Korea)/Iranian Offshore Engineering and Construction Company (IOEC) Engineering (FEED and detailed design) Procurement (supply of the equipment and bulk items, procurement services) Construction (site preparation, plant construction and erection) Commissioning (pre-commissioning, commissioning and start-up) Tail Gas Treatment Unit (TGTU) 1.4 Billion USD Natural Gas: 50 million m 3 per day Stabilized Condensate: 80,000 barrels per day LPG: 1 million tons per year Ethane Gas: 1 million tons per year Sulfur: 400 tons per day

10 16-17 Downstream - NGL Plants The Leader of NGL Projects OIEC has successfully completed NGL 1200, 1300, 1500, and Sirri plants and now is working on NGL 3100 Project NGL 3100 Value Ilam Province / Iran Iranian Central Oil Fields Company (ICOFC) Engineering (basic design and detailed design) Procurement (supply of the equipment and bulk items, procurement services) Construction (site preparation, plant construction and erection) Commissioning (pre-commissioning, commissioning and start-up) 1.55 billion USD C2+: 46,000 barrels per day Stabilized Sour Condensate: 1180 barrels per day Sweet Gas: 2.2 million m 3 per day Sour Gas: 2.9 million m 3 per day As another significant project of the company in NGL industry, NGL-3100 plant will be designed and constructed by OIEC near the oil production unit of Cheshmeh khosh, a town in Ilam Province. The project is defined to reach the optimal recovery of C2+ product from the associated gases of North Dezful oil fields that at present are being burnt causing both pollution and noticeable losses of gas revenues. The project includes a high pressure electrical power grid consisting of transmission lines and stations. It also includes feed and product pipelines. Sirri Island Gas Gathering and NGL Recovery Value Sirri Island, Persian Gulf / Iran Iranian Offshore Oil Company (IOOC) Engineering (basic design and detailed design) Procurement (supply of the equipment and bulk items, procurement services) Construction (site preparation, plant construction and erection) Commissioning (pre-commissioning, commissioning and start-up) 458 million USD Natural Gas: 3 million m 3 per day Condensate: 1340 barrels per day LPG: barrels per day Pentane: 1470 barrels per day Sirri Island is situated in 72 kilometers off Iranian coastal line in south of Bandar Lengeh and 40 kilometers west of Abu Musa Island, covering an area of about 18 Square kilometers. The Sirri NGL plant has been designed and constructed by OIEC and inaugurated in The project was also included new loading facilities for exporting of LPG and condensate on the existing jetty. In addition to engineering and construction experiences of the project, working in special conditions of such island had valuable lessons for OIEC to learn how to deal with geographical and climatic challenges.

11 18-19 Downstream-Oil Refineries Bandar Abbas Oil Refinery Bandar Abbas Refinery (also known as Refinery No. 8), one of the biggest in the Middle East with a refining capacity of more than 300,000 bpd, was constructed in an area of 7 square kilometers near the city of Bandar Abbas in the south of Iran. The feed for the refinery is the heavy crude plus some condensate which is transferred from Sarkhoon gas treating plant. A part of products is exported, while the remaining is supplied for local market in order to meet the demand of the southern parts of Iran, and moreover, the central regions, for which, the 450 km long 26 pipeline of Bandar Abbas-Rafsanjan is used. Bandar Abbas / Iran National Iranian Oil Company (NIOC) Construction and installation Gasoline: 46,000 barrels per day Kerosene and Jet Fuel: 37,000 barrels per day Furnace Fuel: 67,000 barrels per day Gas Oil: 70,000 barrels per day Tar: 5000 barrels per day LPG: 7000 barrels per day Isfahan Lube Oil Complex The construction, erection and pre-commissioning of Isfahan Lube Oil Complex in vicinity of Isfahan Refinery was the first construction project undertaken by OIEC at its infancy. The project is also considered as a striking milestone in Iranian oil industry, because the successful completion of the project was a proof for capabilities of local contractors and OIEC at the top. The project consisted of construction of Furfural and MEK Dewaxing Units producing 184,000 tons base oil per year. Other units such as Blending Unit, Can Manufacturing, Filling Unit, Tank Farm, Loading- Unloading Unit and a new Cooling Tower were also constructed as part of the complex. Meanwhile, to complete the project, it was necessary to make numerous Tie Ins to existing process and utility units of Isfahan Refinery which was executed during refinery operation. Isfahan Province / Iran National Iranian Oil Refining and Distribution Company (NIORDC) Construction and commissioning Base Oil: 184,000 tons of per year

12 20-21 Downstream-Petrochemicals Tabriz Petrochemical Complex Khorasan Petrochemical Complex Tabriz, Azerbaijan Province / Iran Tabriz Petrochemical Company Construction (civil works, construction of ethyl benzene and styrene monomer units) Ethylene: 136,000 tons per year Ethyl benzene: 106,000 tons per year Styrene: 100,000 tons per year Bojnourd, Khorasan Province / Iran Khorasan Petrochemical Company Construction (erection of a 1500 tons per day urea plant, access bridge and associates) Ammonia: 330,000 tons per year Urea: 495,000 tons per year Melamine: 20,000 tons per year OIEC was awarded the construction of Ethyl Benzene, Styrene Monomer and De-mineralized Water Plant of Tabriz Petrochemical Complex unique project which was sponsored by Technip of France. It was a challenging tight schedule project in terms of working in a multi-contractor site and having a reactor to be erected in pieces and welded at site which was the first of its kind in Iran and a constructive experience for OIEC to promote the company s capabilities for executing the projects in petrochemical industries. The construction of Khorasan Petrochemical Plant for KHPC under the license and supervision of Kellogg of UK was unique in terms of pouring a single monolithic concrete foundation for one of Ammonia tanks just 7 weeks after the contract was awarded. Highly complicated piping in a 100 meter tall steel structure in a multi-contractor site with patented piping material from Stamicarbon was another challenge which was met by OIEC in this project. Adding to these challenges was the task of erecting the heavy 350 ton reactor. Finishing the project on time and within initial budget was the reward of precise planning and execution that was accomplished by OIEC s professional construction and project management team.

13 22-23 Subsidiaries A Group of Experts; A Chain of Value Energy Industries Engineering and Design (EIED) Energy Industries Engineering and Design (EIED), founded in 1996, was initially formed as the engineering arm of OIEC to promote the knowledge and technology for design and engineering. Since then, the company has also gained a leading role in execution of projects of national significance in oil, gas and petrochemical industries and is known as one of the most capable EPC contractor especially in downstream projects. EIED provides a wide range of services for EPC projects including engineering and design, procurement, construction management and MC services to clients in accordance with state of the art technologies and management systems. EIED with over 700 highly qualified staff has developed into an advanced, quality and result-oriented company offering its services to both national and international clients to meet the twenty-first century technological challenges. Oil and Energy Industries Development (OEID) Oil and Energy Industries Development (OEID) was established in 1997 as a subsidiary of OIEC. The company s core area of expertise is in upstream projects, including oil and gas exploration and field development and related upstream engineering services. Utilizing the world s latest technologies for the development of oil and gas fields, OEID is known for its advanced technology, high profile experience and result oriented professionalism. As a result, OEID has executed some of the most challenging projects in the Iranian upstream sector, including development of more than 20 onshore oil fields as well as several EPC projects in the field of oil and gas well-head facilities, production units, desalting plants, gas compression and injection stations, etc. Kish Petroleum Engineering (KPE) Kish Petroleum Engineering (KPE), incorporated in 1999, is performing as the upstream engineering arm for OIEC. By forming an experienced group of professionals and high profile Iranian experts in the fields of geology, petrophysicis, reservoir engineering, drilling engineering, production and surface facilities engineering, the company is now capable of rendering a wide range of services to upstream projects with the latest technology and know-how. KPE has a significant record of upstream projects including field studies, MDP preparation, drilling technical services and supervision and technical consultancy. Persia Oil and Gas Drilling Company (POGDC) Persia Oil and Gas Drilling Company (POGDC) as one of the OIEC group companies in oil and gas upstream industries undertakes the drilling operations of onshore/offshore oil and gas wells along with related drilling services, logistics and procurement of equipment and materials. To achieve its long-term objectives in supplying necessary services in drilling industry at international standards, the company has been organized with a dynamic structure and up-to-date management systems. Furthermore, having an industrial yard at Qeshm Island, POGDC is capable of rendering a wide range of supportive and operational services to marine projects in the Persian Gulf region. Oil Industries Commissioning and Operation (OICO) Oil Industries Commissioning and Operation (OICO) was incorporated in 2011 as the professional arm of OIEC to meet the increasing need for an up-to-date, systematic and professional approach to lead pre-commissioning, commissioning and operation stages of the noticeable number of projects in the local and regional markets. Besides benefiting from the highest qualified experts, utilizing OPERCOM methodology and ICAPS (Integrated Commissioning and Progress System) software which is registered and developed by TOTAL, for managing and implementing pre-commissioning and commissioning activities, is considered as core competitive advantage of the company leading to acquire a considerable share of local market in recent years while planning to take part in overseas projects. Sarvak Azar Engineering & Development (SAED) This Company is a consortium between OIEC & OPIC, established in 2012 in order to implement the Azar Oil Field Development under a buy-back contract. Azar is a shared oil field located in the Anaran exploration block along the Iran-Iraq border, in Ilam province. The development plan is designed to produce 65,000 bopd of crude and 71.5 MMSCFD of natural gas. Azar development plan totally consists of drilling 19 wells during 55 months as well as designing and constructing well-head facilities, flow lines, central processing facilities, operation residential facilities and transmission pipelines. The company utilizes efficient management knowledge and professional staff to take a major step toward developing country s shared fields.

14 Oil Industries Engineering and Construction (OIEC) Address: 2 Pirooz St., South Kamranieh, Tehran, , Iran Telephone: Fax: oiec@oiecgroup.com Website: EIED OEID KPE POGDC OICO SAED Energy Industries Engineering and Design (EIED) Address: 4, 2 th Koohestan St., Pasdaran, Tehran, , Iran Telephone: / Fax: info@eied.com / Website: Oil and Energy Industries Development (OEID) Address: 20 Saba St., Africa Expressway, Tehran, , Iran Telephone: / Fax: oeid@oeid.com / Website: Kish Petroleum Engineering (KPE) Address: 12, 6 th Koohestan St., Pasdaran, Tehran, , Iran Telephone: / Fax: info@kpe.ir / Website: Persia Oil and Gas Drilling Company (POGDC) Address: 6 th floor, No. 234, Taleghani St., Tehran, , Iran Telephone: / Fax: info@pogdcq.com / Website: Oil Industries Commissioning and Operation (OICO) Address: 12, 6 th Koohestan St., Pasdaran, Tehran, , Iran Telephone: / Fax: info@oico.ir / Website: Sarvak Azar Engineering and Development (SAED) Address: 11, Jalilzadeh Alley, North Bahar St., North Kaveh Blv., Tehran, , Iran Telephone: / Fax: info@azar-co.com / Website: