Nega in diagnostika stanja hidravličnih tekočin
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1 Nega in diagnostika stanja hidravličnih tekočin
2 srce = črpalka žile = cevi jetra, ledvice = filtri kosti = konstrukcija mišice = cilindri možgani = regulacija
3 Viri kontaminacije hidravličnega fluida Vnešena (npr. zaradi človeške aktivnosti) med izdelavo, vzdrževanjem, popravili, kontrolami. Vnešena = vgrajena + naravna kontaminacija Generirana (v sistemu) zaradi obrabe, kemijskih reakcij, Vsrkana (iz okolja) zaradi izpostavljenosti prahu, zraku, vodi, energiji ali mikroorganizmom
4 Vrste kontaminacije olja v praksi najbolj pogosto obravnavamo delce, vodo in zrak
5 Delci Poškodbe sistema se odvijajo na več načinov: Abrazija (3 telesa): delec se uklešči med dve površini (npr. ohišje in bat). Erozija (2 telesi): delec odkruši del površine. delci Adhezija: v primeru čistega stika kovin se pojavi hladen var, ki se nato odlušči. Poškodbe površine zaradi delce, ki pritisne na površino (npr. ko se zatakne med dve telesi). Kavitacija zaradi zamašenega sesalnega voda črpalk. Korozija: kemična reakcija med delci in fluidom ali drugimi telesi.
6 voda se pojavlja v dveh oblikah: raztopljena in v prosti obliki. je zelo nevaren kontaminant in povzroča: korozijo kovinskih površin, pospešuje abrazijo, skrajšuje življenjsko dobo ležajev, uničuje aditive, spreminja viskoznost fluida, povečuje električno prevodnost.
7 Zasičenost olja z vodo v odvisnosti od temperature olja ) m p (p ti 4000 s o n e ić s z a 400 a k č to 200 sintetski EHC fluid hidraulično ulje reduktorsko ulje - sintetsko ulje za papirne strojeve turbinsko ulje temperatura o ( C)
8 zrak vhidravličnem sistemu srečujemo zaradi: netesnosti sistema, vdora zraka v sesalni vod črpalke, turbolence v rezervoarju, povratnega voda olja nad gladino Oblike: raztopljen zrak praviloma ne povzroča težav, prosti zrak je bolj problematičen in povzroča težave v delovanju sistema ( skakanje hidravličnih valjev, pomanjkljivo mazanje, izguba moči, manjša učinkovitost črpalk, penjenje fluida, kemične reakcije...)
9 zrak Izločanje zraka in preventiva: temeljito odzračevanje sistema ob zagonu, po daljšem mirovanju ali po večjem posegu v sistem, namestitev odzračevalnih priključkov na ustrezna mesta (najvišji deli cevovodov, hidravlični valji...), sesalni vod črpalk naj bo vedno pod gladino fluida v rezervoarju (indikatorji MIN nivoja), povratni vodi naj bodo vedno pod gladino fluida v rezervoarju in naj ne povzročajo turbolentnih tokov, pravilna zasnova rezervoarja omogoča naj čimbolj počasno gibanje fluida, bariere, pripomočki za lažje izločanje zraka.
10 .
11 nekoč in prav tako danes
12 NAS standard tako so začeli naši predhodniki in sodobniki
13 prvi ISO standard tako so nadaljevali
14 β faktor ef. % 0 % % % % % % % % % %
15 površinski filter. globinski filter finoča filtra µm βх filtra
16 mikroskopski videz olja za sodobne sisteme
17 sod s svežim oljem
18 obvezna oprema minimalna oprema hidravlične naprave obvezna oprema hidravličarja
19 Občutljivost vgrajenih komponent Čistoča sistema Finoča filtra Pretok glavne črpalke Izguba tlaka skozi celoten filter (ohišje+filt. vložek) Velikost filtra Stroški naprave Stroški filtra Cena filt. vložka
20 za 70 do 80% vseh izpadov v hidravliki se lahko zahvalimo neustreznemu stanju olja! (trdi delci, voda, zrak v olju, (pre)visoka temp. olja) Operating Pressure <1500 psi 2500 psi >2500 psi Servo Valve 16/14/12 15/13/11 14/12/10 Proportional Valve 17/15/12 16/14/12 15/13/11 Variable Volume Pump 17/16/13 17/15/12 16/14/12 Cartridge Valve 18/16/14 17/16/13 17/15/12 Fixed Piston Pump 18/16/14 17/16/13 17/15/12 Vane Pump 19/17/14 18/16/14 17/16/13 Pressure/Flow Control Valve 19/17/14 18/16/14 17/16/13 Solenoid Valve 19/17/14 18/16/14 18/16/14 Gear Pump 19/17/14 18/16/14 18/16/14
21 meritev in izpis rezultatov na terenu podrobna analiza izmerjenih vrednosti
22 laboratorijska analiza stanja olja
23 obratovalna temperatura olja za vsakih 10ºC povišanja temp. hidr. olja se življenjska doba olja prepolovi
24 ne najbolj primeren način varčevanja s stroški
25 7 M M Tank 2 Suction filter 3 Feeder pump 4 Low pressure filter 5 High pressure pump 6 High pressure filter Suction filter: In-line filter: High pressure filter: Return-line filter: Breather- and Fill-in filter: 7 Valve 8 User 9 Pressure relief valve 10 Return line filter 11 Breather filter protection for the feeder pump against coarse dirt; protection for the sensitive high pressure pump; protection of the valve and of the user against fine pollution; the pollution which is produced by the user should be retained; protection of the system against dust
26 . pred menjavo črpalke filter po menjavi črpalke
27 sodobno zasnovan in narejen agregat za mazanje
28 razmerje cen: preventivna diagnostika stroški posledic?
29 . Izločanje vezane in ne vezane vode iz olja vakumska destilacija vode desorpcija vode iz olja
30 on-line kontrola stanja olja delci v olju ISO 4406 voda v olju %S
31 . Nikoli ni tako dobro da ne bi moglo biti še boljše.
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