Filter-cooler circulation circuit with in-line filter according to DIN 24550

Transcription

1 Filter-cooler circulation circuit with in-line filter according to DIN 0 RE 01/0.0 1/10 Type ABUKG Component series 1X with: circulation pump type PGF or type PVV el. motor, frame sizes 0 to 13 low-pressure in-line filter to DIN 0 plate-type heat exchanger electrically operated water valve HAD 3 Type ABUKG-..K-... (console mounting) HAD 3 Type ABUKG-..V... (tank top mounting) Table of contents Features Contents Page Features 1 Ordering code Circuit diagram 3 election table 3 Technical data Noise level guideline Cooling capacity curves Unit dimensions: Type ABUKG-..K... (console mounting) Type ABUKG-..V... (tank top mounting) Connection sizes for flanges and fittings Mounting options 9 pare and wear parts list 10 Compact circulation circuit with pump, mounted low pressure filter and plate-type heat exchanger Designed according to the modular principle Depending on the requirements, mounted on a console or on a mounting plate Application Any hydraulic system, in which heat is generated through power losses, requires active cooling during continuous operation. The dissipation capacity of the tank is often not sufficient to ensure a stable heat balance during long periods of operation. Due to their compact design, these circulation circuits can be mounted to the tank wall, on top of the tank or on other machine components. The basic elements are an internal gear pump of type PGF or a fixed displacement vane pump type PVV, a low-pressure filter and a plate-type heat exchanger. General The units are fitted with a low-pressure filter. Electrical clogging indicators signal when a filter element has to be changed. The water consumption depends on the utilisation of the power unit and the inlet temperature differential. The water supply for cooling purposes is regulated by an electrically operated water valve. Circulation units of version ABUKG-..K are fitted with a drip tray for collecting oil that is spilled during filter changes.

2 /10 Bosch Rexroth AG Industrial Hydraulics ABUKG RE 01/0.0 Ordering code ABUKG 1X E Filter-cooler circulation circuit Cooling capacity with inlet temperature differential of 30 K kw = 0. kw = 0 kw = kw = kw = 3 kw = 3 Design principle Console mounting Tank top mounting Component series 10 to 19 (10 to 19: unchanged installation dimensions Heat exchanger AB3-1/00-K-00- AB3-1/00-K-010- AB3-1/00-K-0- AB3-1/00-K-03- AB3-1/00-K-03- AB3-1/00-K-0- = K = V = 1X = 0K0 = 0K10 = 0K = 0K3 = 0K3 = 0K 1) For a detailed description of supply voltages, see AB-30 Order example: ABUKG-V-1X/0K//100LA0/10/E 0 = 90 = 100L = 13 = Water valve E = El. operated G1 In-line filter to DIN 0 Flow q V at p = 0. bar and HLP at 0 C = Without in-line filter 3 = q V = 3 L/min 100 = q V = L/min 10 = q V = 110 L/min 0 = q V = 0 L/min upply voltage (example) 1) A0 = 30/00V D/Y; 0V Y Number of pins = For example, -pin Motor frame size Version: K Version: V B3 0 B3 90 B3 100L B3 13 B 0 B 90 B 100L B 13 Pump size 13 = PGF-X/013RE01VE 1 = PVV1-1X/01RAUMB = PVV1-1X/0RAUMB 0 = PVV-1X/00RAUMB 9 = PVV-1X/09RAUMC

3 RE 01/0.0 ABUKG Industrial Hydraulics Bosch Rexroth AG 3/10 Circuit diagram Type ABUKG-..K... Type ABUKG-..V... B A 10 µm % 100% Water A WA b P B A 10 µm % 100% M 1 Water A WA b P a 1 M P 3 T a 3 P T 1 El. motor 3 Fixed displacement pump Pump mounting bracket + coupling Pressure measuring point In-line filter Hose Oil/water heat exchanger El. operated water valve election table: Filter-cooler circulation circuit The material numbers include all of the components shown on the circuit diagram! Cooling capacity q Vmax in L/min at 00 min -1 p max in bar Power at 00 min -1 El. motor Low-pressure filter size Cooler type A1 3 AB3-1/00-K A0 100 AB3-1/00-K L--A0 10 AB3-1/00-K L--A0 10 AB3-1/00-K L--A1 10 AB3-1/00-K B0 0 AB3-1/00-K-0- Cooling capacity Version for console mounting ABUKG-..K... Weight in kg Version for tank top mounting ABUKG-..V... Weight in kg R R9010. R R9010 R90101 R90109 R90101 R90100 R R R R

4 /10 Bosch Rexroth AG Industrial Hydraulics ABUKG RE 01/0.0 Technical data (for applications outside these parameters, please consult us!) Line ports Oil side Connection thread to IO 119 Pipe connections to DIN 33 / IO 3 Flanges to IO 1 Water side Thread to IO /1 Type of piping Fitting to DIN 33 light / heavy series Hydraulic fluids Mineral oil HLP to DIN part (other hydraulic fluids on inquiry) Please observe our regulations and data sheet RE 00. Hydraulic fluid temperature range C 30 to 0, for other temperatures, please consult us Installation position Cooling medium Perm. operating pressures at inlet (absolute) Oil side Pump type PGF Pump type PVV bar bar Vertical Potable, process, stream and river water Cooling water requirement: V K = 0. x V oil [L/min] Heating (H O): ϑ = 1 x power loss (kw) / V K [ K] 0. to to 1. Water side bar 1 (at least 3 to bar) Motor voltage / kw cooling capacity 30 / 00 V - 0 Hz to IEC 3; 0 V - 0 Hz or frequency 3 kw cooling capacity 00 / 90 V - 0 Hz to IEC 3; 0 V - 0 Hz Direction of rotation of pump Clockwise Water valve Electrically operated / directional water valve AB1-3 Controlling of water valve: e.g. with thermostat to AB31-1 Max. permissible degree of contamination of the hydraulic fluid Cleanliness class to IO 0 (c) Class 1/19/1 Filter rating µm 10 urface protection The components are provided with a primer coat! For installation, commissioning and maintenance of oil-hydraulic systems, please observe RE 0900! Further data sheets: AB 3-1 Heat exchanger oil / water system: Plate-type heat exchanger RE 1013 Internal gear pump type PGF, fixed displacement RE 1033 Fixed displacement pump types PVV and PVQ RE 00 Pressure filter to DIN 0 for installation in pressure lines, type ABZFD RE 10 Pump-motor group type ABUPG for circulation circuits The units are designed and manufactured in accordance with the harmonised EN standards / specifications. Noise level guidelines Cooling capacity Noise pressure level in db(a) 0, 3 Noise pressure level according to DIN 3 part 1 and 1; measurement distance 1 m Measured at 10 min 1 at an operating temperature of ϑ = 0 C Hydraulic fluid: Mineral oil HLP to DIN part

5 RE 01/0.0 ABUKG Industrial Hydraulics Bosch Rexroth AG /10 Cooling capacity curves The cooling capacity of the individual units differ depending on the water and oil inlet temperatures. The oil inlet temperatures selected were 0, and 0 C. ABUKG-0.-1X/ ABUKG-0.-1X/... ABUKG X/ Cooling capacity 3 C Cooling capacity 10 9 C Cooling capacity C Cooling capacity ABUKG-.-1X/... C Cooling capacity ABUKG-.-1X/... C Cooling capacity ABUKG-3.-1X/... C

6 /10 Bosch Rexroth AG Industrial Hydraulics ABUKG RE 01/0.0 Unit dimensions: Type ABUKG-..K... (nominal dimensions in mm) L B3 B L L 3 H3 H 3 Ø1 100 B 13 H H1 30±0, T WA 1 0x B1 B 30 0 L±0, L3±0, L1 1 El. motor 3 Fixed displacement pump Pump mounting bracket + coupling Pressure measuring point In-line filter Hose Oil/water heat exchanger El. operated water valve Cooling Dimensions capacity L1 L L3 L L L 1) B1 B B3 B B 1) H1 H 1) H3 H , ) Dimensions L, B and H are approximate dimensions. For connection sizes, T, and WA, see top of page. Tolerances according to: General tolerances to IO -mk Tolerancing principle to IO 0

7 RE 01/0.0 ABUKG Industrial Hydraulics Bosch Rexroth AG /10 Unit dimensions: Type ABUKG-..V... (nominal dimensions in mm) X X H H H H3 H H1 T WA 3 B1 B B B B3 1xØD T WA L L L L L L1 L 1 El. motor 3 Fixed displacement pump Pump mounting bracket + coupling Pressure measuring point In-line filter Hose Oil/water heat exchanger El. operated water valve Cooling capacity Dimensions L1 L L3 L L 1) B1 B B3 ØD H1 H H3 H H 1) H 1) , , ) Dimensions L, H and H are approximate dimensions. For connection sizes, T, and WA, see top of page. Recommended tank opening for ABUKG-..V-... L L L Tolerances according to: General tolerances to IO -mk Tolerancing principle to IO 0 B B 1xM B Cooling capacity Dimensions L L B B M M10 B. / / / M1 L Recommended min. material thickness = 1. x M

8 /10 Bosch Rexroth AG Industrial Hydraulics ABUKG RE 01/0.0 Connection sizes for flanges and fittings Cooling capacity uction port Threaded / flange connection Ø mm, AE 1 1/ - UNC 3 AE - UNC Oil outlet T Water - in Water - out WA Thread Thread Thread G1 G1 G1 Flange connection for suction line (nominal dimensions in mm) ØD1 B B1 Fig. 1 B Fig. B1 L3 L1 ØD1 L 0 H1 H H H1 ØD3 W1 Fig. 3 ) 1) ØD Ø0 ABUKG-..K-... Heat to be disspated ABUKG-..V-... Heat to be disspated Material number Material number x Ø 3 1 Dimensions B1 B L1 H1 H ØD1 ØD Fig. R ). R90003 R R R Dimensions B1 B L L3 H1 H ØD1 ØD3 Fig. R ). R R ) Cut to required length ) Included in scope of supply

9 RE 01/0.0 ABUKG Industrial Hydraulics Bosch Rexroth AG 9/10 Mounting option The filter-cooler circuit of version ABUKG-..K-... is to be mounted preferably to the side of a hydraulic tank. eparate erection is also possible. The filter-cooler circuit of version ABUKG-..V-... is intended for mounting onto a hydraulic tank. It cannot be erected separately without a corresponding mounting fixture.

10 10/10 Bosch Rexroth AG Industrial Hydraulics ABUKG RE 01/0.0 pare and wear parts list Type Filter element Clogging indicator ABUKG-... Type Material number Type Material number 0 ABZFE-N X/M-DIN R ABZFE-N X/M-DIN R ABZFE-N X/M-DIN ABZFE-N X/M-DIN R R90103 ABZFV-EPU-M1X1-1X/-DIN R Type Coupling ABUKG-... Type Material number 0 AB33-/KD 19-0/19X3 R AB33-/KD -G (,3)/X0 R AB33-/KD -G (,3)/-9 AB33-/KD 3-K (31,)/3 R R90013 Hose (item ) Type ABUKG-K... ABUKG-V... ABUKG-... Type Material number Hose Material number 0 AB3-1/C-19/... R AB3-1/C-19/... R AB3-1/C-19/... R AB3-1/C-19/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R AB3-1/C-/... R Bosch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 91 Lohr am Main, Germany Phone +9 (0) 93 / 1-0 Fax +9 (0) 93 / 1-3 documentation@boschrexroth.de This document, as well as the data, specifi cations and other information set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specifi ed above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verifi cation. It must be remembered that our products are subject to a natural process of wear and aging.