6 necessity of maintenance: just remove the installed cartridge base plate according to the customer needs. 5
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2 SMAPI Pump series SMAPI is a casing three screw pumps designed and manufactured following the API7 regulation and also suitable for the ISO87, which regulates the level of sulphur percentage in the fluid in case of marine applications. The quality of Settima screws, with more than years of experience and more than million pumps installed around the world, ensures high performances, reliability and very low level of acoustic emissions and pulsations. Settima SMAPI pump is a three screw pump that is fitted inside an external case. Matching all of the possible applications it can be manufactured with different structural shapes, installation possibilities and materials. The external case can be delivered in ASME carbon steel and inox, in accordance with international norms such as API. The internal cartridge can be manufactured in cast iron, steel and hardened steel, while the screws are made by steel for the primary screw and cast iron for the secondary screws. The three screws rotate inside the pump body and the design of the screws avoids any axial load. The functional pressure develops some tolerance between the balancing piston of the main screw and the surrounding body. This creates a balancing hydrodynamic force on the screws and, at the same time, lubricates and cools down the sealing ports. The torque needed to move the lateral screws is transmitted hydraulically by the pumped fluid, which means that the screws rotate with no possibilities of wearing. SMAPI pumps can always ensure flow and pressure matching to your current requirements, since it is always available a customized version. SMAPI pumps simplify your eventual necessity of maintenance: just remove the installed cartridge (n.) without disconnecting the part (n.) from the system. Main areas of applications are Oil & Gas, Marine, Offshore and 8 7 Power Gen industrial sectors. SMAPI is applied to deliver different fluids such as crude oil, diesel fuel, engines oil, petrol, naphta and many others. SETTIMA can deliver a package of motor, SMAPI pump and base plate according to the customer needs. SMAPI pump can be installed horizontally (motor + pump unit + skid or feet base) or vertically (motor + pump unit). The maintenance of the pump cartridge can be operated without the disconnection of external case from the system. Magnetic coupling sealless pump FGM option SMAPI pump can be equipped with a magnetic coupling if required. The hermetically sealed magnetic coupling is a permanent magnetic synchronous coupling able to transmit torque through magnetic forces between the internal and external rotor. Applying a magnetic coupling, the drive and the driven sides are hermetically separated. In case of critical media the magnetic coupling is a reliable seal and avoids any serious leaking. The magnetic coupling is the containment shroud that is fixed to the driven sided power unit and separates internal and external rotor from each other. Due to the absence of mechanical connection the vibration torque transmission are very low, with completely leakproof separation of product and atmosphere. The magnetic coupling is used to ensure no media leaking or when working in environments with potentially explosive atmospheres.
3 Applications / Applicazioni OIL & GAS Pipeline for offshore platform. Heating oil delivery and pipeline for refineries and petrochemical industry. Offline filters, coolant lubrication for transmissions. Offline filters for engine oil. POWER Lube service and offline filtration for engines. Lube and cooling systems for turbomachinery. Transmission lube for generator. Oil Jacking. FUEL OIL HANDLING Heavy fuel oil, fuels, marine distillate fuels, marine residual fuels for engine and boilers. DMX (according to latest ISO87), DMA, DMB, DMC, DMZ. Fuel oil supply. Low pressure diesel oil delivery for industrial burners. Fuel oil transfer for filtration, loading & unloading. Fuel oil ignition & supply for booster modules. Test and certifications Title Description Released by Static test Pressure times the working pressure Settima Dynamic test Running test at working conditions Settima Material certification EN00.b Settima Atex certification Area: CE ex II GD ck T Settima Standard ISO ISO 900:008 DNV Settima Statement of fact, type approval, witnessed test ABS, BV, DNV, LLOYD, RINA, CCS, RS, GL, KR, NK
4 Technical characteristics / Caratteristiche tecniche Models Modelli Installation Installazioni Connections Connessioni Drive loading Carichi Shaft rotation Rotazione albero Shaft speed Velocità di rotazione Flows Portate Outlet pressure Pressione di mandata Inlet pressure Pressione di aspirazione Fluids Fluidi Viscosity Viscosità API Seals Guarnizioni standard API Acoustic emissions Emissioni acustiche External case Corpo esterno Cartridge Cartuccia interna Screws Viti Enviroment temperature Temperatura ambiente Hydraulic Temperature Temperature Olio Vertical, horizontal Verticale, orizzontale SAE, DIN, ANSI No axial or radial loads Nessun carico assiale o trasversale Clockwise (from shaft end), (suitable also for counter clockwise rotation, please contact Settima) Destra (disponibile anche per rotazione sinistra, contattare Settima) From 00 to.00 rpm* Da 00 a.00 rpm* From up to.800 L/min (at.90 rpm) From.800 to.00 L/min pump must be overbusted, contact Settima Da a.800 L/min (a.90 rpm) Da.800 a.00 L/min la pompa deve essere sovralimentata in aspirazione 0 bar continuous 80 bar intermittent 0 bar continuo 80 bar ad intermittenza Min. 0.7 bar max 9 bar ** (with mechanical seal) Min. 0.7 bar max 9 bar ** (con tenuta meccanica) Mineral oil HLP e HVLP Ecologic fluids HETG, HEPG, HEE Synthetic fluid or emulsion: HFA oilwater emulsion, HFB wateroil emulsion 0% of volume, HFC water/glycole water max to %, HFDR phosphate ester Lubrication high viscosity oils *** Special synthetic fluid: MILH, SKYDROL **** Fuel oil: MGO, MDO, Low sulfur MDO and HFO DMX (ISO87), DMA, DMB, DMC, DMZ MAZUT, bunker oil, furnace oil, engines oil, heating oil, hydraulics oils DIN Naphta, petrol From up to cst Da fino a cst Oli minerali HLP e HVLP Fluidi ecologici HETG, HEPG, HEE Fluidi sintetici o emulsioni: HFA emulsione olioacqua, HFB emulsione acquaolio 0% dl volume, HFC acquar/glycole acqua max to %, HFDR phosphate ester Olio ad alta viscosità per lubrificazione *** Fluidi speciali sintetici: MILH, SKYDROL **** Fuel oil: MGO, MDO, Basso livello di zolfo MDO and HFO DMX (ISO87), DMA, DMB, DMC, DMZ MAZUT, bunker oil, furnace oil, olio per motori, heating oil, olio idraulico DIN Naphta, benzina Mechanical seal: nonapi, API 8, single and double. Mechanical seal flushing system (optional) according to API PLAN B. Magnetic coupling available. Seal polymer materials: NBR, FKM, FPM, EPDM ***** Tenuta meccanica: non API, API 8, singola e doppia. Sistema di flussaggio della tenuta meccanica (opzionale): a norme API PLAN B. Giunti magnetici disponibili. Polimeri delle tenute: NBR, FKM, FPM, EPDM ***** From up to 8 db(a) at.90 rpm Da fino a 8 db(a) at.90 rpm ASME carbon steel, inox Acciaio ASME, inox Aluminum, cast iron, steel Alluminio, ghisa, acciaio Steel for main screw, idler cast iron Acciaio vite principale, ghisa viti secondarie From 0 up to +0 C Da 0 a +0 C From 0 C up to +80 C Da 0 C a +80 C * Please, see GR, 0, 80 SMTB&SMAPI series catalogue. Vedere il catalogo GR, 0, 80 SMTB&SMAPI. ** For higher pressure please contact Settima. Per pressioni maggiori contattare Settima. *** For high viscosity applications and/or oilair emulsions, please contact Settima. Per applicazioni ad alta pressioni e/o emulsioni olioaria contattare Settima. **** Special synthetic fluids on request. Altri fluidi sintetici a richiesta. ***** For special seals contact Settima. Per tenute speciali contattare Settima.
5 0 9 Configurations Motor + pump unit + SKID Horizontal installation Single pump Vertical installation Single pump Horizontal installation Motor + pump unit Vertical installation Components VERTICAL ASSEMBLY MOTOR PUMP GROUP / MAGNETIC COUPLING VERTICAL ASSEMBLY MOTOR PUMP GROUP / STANDARD COUPLING VERTICAL ASSEMBLY PUMP 0 9 N PARTS DESCRIPTION MATERIAL N PARTS DESCRIPTION MATERIAL N PARTS DESCRIPTION MATERIAL Magnetic coupling On request SMAPI pump SMAPI pump Bell house On request Bell house On request Electric motor On request Electric motor On request Elastic coupling On request All fixing screws are steel UNI79 Mx0 8.8 All fixing screws are steel UNI79 Mx0 8.8 Case VZN Internal cartridge RP external valve Screw On request Vent On request Screw On request 9 Internal Oring On request 0 Internal Oring On request
6 HORIZONTAL ASSEMBLY MOTOR PUMP GROUP HORIZONTAL ASSEMBLY PUMP HORIZONTAL ASSEMBLY CARTRIDGE N PARTS DESCRIPTION MATERIAL Carter On request SKID On request SMAPI pump Vibration stopper On request Shock absorber On request Electric motor On request 7 Coupling On request 8 Golfare On request N PARTS DESCRIPTION MATERIAL External Case Cartridge Screw On request Golfare On request Drainer On request Vent On request 7 Internal Oring On request 8 Internal Oring On request N PARTS DESCRIPTION MATERIAL Body pump On request Flange On request Bushing On request Main screw On request Idler screw On request Mechanical seal 7 Ball bearing On request 8 Seeger On request 9 Pin On request 0 Screw On request Key On request Internal Oring On request Shaft seal flushing system Settima can supply shaft seal flushing systems. The system can be designed according to API rules (i.e. API Plan B) The external piping provides fluid for the outer seal of a pressurized dual seal arrangement. The following table shows an example of a possible configuration:.0 Bladder Accumulator.0 Heat exchanger.0 Pressure Switch.0 Pressure Gauge.0 Pressure gauge protector.0 Instrument valves for PG/PT 7.0 Isolating Valve 8.0 Supporting frame 9.0 Piping Material 0.0 Quick connector including check valves Prepressurized bladder accumulator provides pressure to the circulation system. Flow is maintained by an internal pumping ring. Heat is removed from the circulation system by an aircooled or watercooled heat exchanger. This plan is used with an Arrangement seal. Shaft seal Mechanical seals can be supplied according to API 8 rules. As an alternative to rotating seals, the pump can be equipped with a magnetic coupling. The magnetic coupling ensures no possible leaking due to the rotating seals wearing or to contaminated fluids.
7 Standard dimensions Pump Dimensions Flanges Ø Dimensions A B ANSI DN 0, 00, 00 PN 0,,,0 D (in) inches C (out) inches D (in) mm C (out) mm E F G H I J K GR GR GR 9 70 ½, ½ 0, GR0 8 ½,, ½, 0, 0, 80 0, GR 00 08, ½, 0, 80 0, GR 70,, 80, 00 0, GR , 80, GR ,, 80, 00 80, GR80 900,, 00, 0 80, GR GR GR GR0 GR80 Please, see the GR, 0, 80 SMTB&SMAPI catalogue. / Vedere il catalogo GR, 0, 80 SMTB&SMAPI. All above dimensions are indicative and can change without prior information. All our SMAPI pumps can be customised with specific and/or special parts dimensions according to customer requirements. 7
8 Port configurations HORIZONTAL PUMP CONFIGURATION View from top. VERTICAL PUMP CONFIGURATION Side view. 8
9 Product range Ordering code of SMAPI pumps Pump type Pump model Nominal flow (L/min) Pump body Shaft seal Screws treatment Seals type Ports type Port configurations Rotation GR0 GR GR GR0 GR GR GR0 GR70 8L, L, L, 0L, L GR80 SMAPI.000L,.00L GR90 GR0 GR L, 0L L, L, L, 7 00L, L, 0L 80L, 0L 0L, 00L, 0L, 80L 0L, 00L 0L, 00L, 0L, 800L,00L..700L,.000L,.00L.00L,.00L,.800L,.00L.70L,.900L,.00L,.0L Standard Aluminium (none) GZ Cast Iron Internal coating AZ Carbon steel Internal coating G Cast iron Standard NBR (none) V (FKM) E (EPDM) Standard Steel & cast iron (none) HA Core hardened steel HD Surface treated (phosphating) TM mechanical seal for oil TMK mechanical seal for water and glycole and coolant fluids TMZ mechanical seal for fuel oil FGM magnetic sealless coupling A = IN ANSI A* DN 0 0 A** M = OUT (ANSI) M* (DN) M** O= Horizontal V= Vertical OA OB OC OD OE OF OG OH OI OL OM ON VB VC Standard Clockwise (none) SX Counter clockwise GR0 GR80.0L,.700L,.900L,.00L,.00L.00L,.700L,.000L,.00L,.00L,.900L A Carbon steel VG VO Check at pag. 8 *Please check table pag. 7 to chose the right dimensions for your needs for ANSI standard. **Please check table at pag. 7 to chose the right dimensions for you need for DN standards. Examples of order code: GR0 SMAPI 0L G V HD TM ANSI0 A M VB GR0 SMAPI 0L G V HD TM DN0 A0 M0 VB SX 9
10 Flow & power performances poles motor 0 HZ 0 bar, cst GR0 GR0 0 0,8 0 0,7, 0 0,, GR0 8L Power 0 8, GR0 8L GR0 L GR0 L GR0 0L GR0 L 0, 0, 0, 0,,0,,,0 GR0 L Power GR0 L Power GR0 0L Power GR0 L Power GR0 8L Torque GR0 L Torque GR0 L Torque GR0 0L Torque GR0 L Torque 0 0, 0, GR GR 0,0 7, ,9 0,8 8, GR L GR 0L 0,7 0, 0, 0,,0 GR L Power GR 0L Power GR L Torque GR 0L Torque 8,00 0, 0 0, 0 0,,0 0 GR GR 0,, GR L GR L GR L GR 7L,8,,,,0 0,8 0, 0,,0 9,0 8,0 7,0,0 GR L Power GR L Power GR L Power GR 7L Power GR L Torque GR L Torque GR L Torque GR 7L Torque 0 0,,0 0
11 90,00 GR0, GR0 80,00 70,00, GR0 00L GR0 L GR0 0L,0,, GR0 00L Power GR0 L Power GR0 0L Power GR0 00L Torque GR0 L Torque GR0 0L Torque 0,0 0 0, 0 GR GR 0 00,00 90,00 80,00 70, GR 80L GR 0L,0 GR 80L Power GR 0L Power GR 80L Torque GR 0L Torque 0 0 0,0 00,00 GR GR 70,0 80, ,00 80,00 0 GR 0L GR 00L GR 0L GR 80L 8,0 GR 0L Power GR 00L Power GR 0L Power GR 80L Power GR 0L Torque GR 00L Torque GR 0L Torque GR 80L Torque GR0 GR0 90, ,0 00,00 70,0 80, ,00 GR0 0L GR0 00L 8,0 GR0 0L Power GR0 00L Power GR0 0L Torque GR0 00L Torque 80,
12 0 GR70 GR70 00, , , ,00 GR70 0L GR70 00L GR70 0L GR70 800L 8,0 8,0 00,0 80,0 GR70 0L Power GR70 00L Power GR70 0L Power GR70 800L Power GR70 0L Torque GR70 00L Torque GR70 0L Torque GR70 800L Torque 0 0 GR80 GR80 00, ,0 00, , ,00 0 GR80 000L GR80 00L 90,0 GR80 000L Power GR80 00L Power GR80 000L Torque GR80 00L Torque 00, , ,00 GR90 GR90 00,00 000,00 00,0 900,00 800,00 700,00 00,00 00,00 00,00 00,00 GR90 00L GR90 700L GR90 000L GR90 00L 00,0 00,0 GR90 00L Power GR90 700L Power GR90 000L Power GR90 00L Power GR90 00L Torque GR90 700L Torque GR90 000L Torque GR90 00L Torque 00,00 00,00 00,00 GR0 80,0 GR0 00,0 00,00 70,0 00,00 000,00 800,00 00,00 00,00 GR0 00L GR0 00L GR0 800L GR0 00L 00,0 00,0 00,0 GR0 00L Power GR0 00L Power GR0 800L Power GR0 00L Power GR0 00L Torque GR0 00L Torque GR0 800L Torque GR0 00L Torque 00,0 00,00 For more information about SMAPI performances at different pressure and viscosity level please contact Settima.
13 Flow & power performances poles motor 0 HZ 0 bar, cst 0 GR0 GR0,8, 0, GR0 8L GR0 L GR0 L GR0 0L GR0 L,,,0 0,8 0, 0,,,0,,,0 GR0 8L Power GR0 L Power GR0 L Power GR0 0L Power GR0 L Power GR0 8L Torque GR0 L Torque GR0 L Torque GR0 0L Torque GR0 L Torque 0, 0, 0 GR GR 7, GR L GR 0L,8,,,,0 0,8,0 GR L Power GR 0L Power GR L Torque GR 0L Torque 0 0, 0 0,,0 0, 90,00 GR, GR 80,00,0 70,00 0,,0, GR L GR L GR L GR 7L 9,0, 8,0 7,0,,0,0 0,,0 GR L Power GR L Power GR L Power GR 7L Power GR L Torque GR L Torque GR L Torque GR 7L Torque
14 0 GR0 GR ,00 80,00 0 GR0 00L GR0 L GR0 0L 9,0 8,0 7,0 GR0 00L Power GR0 L Power GR0 0L Power GR0 00L Torque GR0 L Torque GR0 0L Torque 0,0 0,0 0 GR GR 0 00,00 80, ,00 80,00 GR 80L GR 0L 8,0 GR 80L Power GR 0L Power GR 80L Torque GR 0L Torque ,00 GR GR 70,0 0 00, , ,00 GR 0L GR 00L GR 0L GR 80L GR 0L Power GR 00L Power GR 0L Power GR 80L Power GR 0L Torque GR 00L Torque GR 0L Torque GR 80L Torque 0 0 GR0 GR0 90,0 00,00 80,0 0 70,0 00, , ,00 0 GR0 0L GR0 00L GR0 0L Power GR0 00L Power GR0 0L Torque GR0 00L Torque 00,00 0
15 900,00 GR70 * GR70 * 800,00 700,00 00,00 00,00 00,00 00,00 00,00 GR70 0L GR70 00L GR70 0L GR70 800L 00,0 80,0 GR70 0L Power GR70 00L Power GR70 0L Power GR70 800L Power GR70 0L Torque GR70 00L Torque GR70 0L Torque GR70 800L Torque 00,00 00,00 GR80 * 70,0 GR80 * 00,00 00,00 80,0 00,00 000,00 900,00 800,00 700,00 00,00 00,00 GR80 000L GR80 00L 90,0 GR80 000L Power GR80 00L Power GR80 000L Torque GR80 00L Torque 00,00 00,00 00,00 00,00 00,00 GR90 * GR90 * 00,00 000,00 00,0 00,0 800,00 00,00 00,00 00,00 000,00 800,00 00,00 GR90 00L GR90 700L GR90 000L GR90 00L 80,0 00,0 00,0 GR90 00L Power GR90 700L Power GR90 000L Power GR90 00L Power GR90 00L Torque GR90 700L Torque GR90 000L Torque GR90 00L Torque 00,00 00,00 00,00 GR0 * GR0 * 00,0 000,00 00,00 000,00 00,00 000,00 GR0 00L GR0 00L GR0 800L GR0 00L 00,0 80,0 00,0 00,0 00,0 GR0 00L Power GR0 00L Power GR0 800L Power GR0 00L Power GR0 00L Torque GR0 00L Torque GR0 800L Torque GR0 00L Torque 00,00 00,0 *For model GR70 00L and 800L, GR80, GR90, GR0 pump must be overbusted, please contact Settima. For more information about SMAPI performances at different pressure and viscosity level please contact Settima.
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