Inspektoren-Tag, ATLANTIC Grand Hotel, Bremen. Bernd Dubbert Senior Supt. Engineer MDT PrimeServ Hamburg, SEAHSM

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1 Inspektoren-Tag, ATLANTIC Grand Hotel, Bremen Bernd Dubbert Senior Supt. Engineer MDT PrimeServ Hamburg, SEAHSM

2 MAN engine type L/V 48/60B Replacement / Inspection of TVD camshaft AGENDA 1. Technical description TVD camshaft 2. MDT maintenance schedule 48/60B 3. Replacement of the TVD camshaft 4. Inspection of the TVD camshaft

3 MAN engine type L/V 48/60B Replacement / Inspection of TVD camshaft AGENDA 1. Technical description TVD camshaft 2. MDT maintenance schedule 48/60B 3. Replacement of the TVD camshaft 4. Inspection of the TVD camshaft

4 TVD camshaft Major components The Geislinger Damper is a tuned torsional vibration damper with steel springs and hydrodynamic oil damping. The inner star is bolted onto the free end of the crankshaft and follows its torsional vibrations.

5 TVD camshaft The damping effect Intermediate piece Spring packs The radially arranged steel springs are clamped at their outer ends and are engaged in the grooves of the inner star. Inner star The chambers A+B which are filled with M/E lube oil are created between the spring packs, intermediate pieces and the inner star. The Geislinger damper design is based on the hydrodynamic principle damping.

6 TVD camshaft type D63/64 Engine type L/V 48/60B Intermediate piece Inner star Spring packs Clamping ring

7 TVD camshaft type D63/64 Lube oil supply

8 MAN engine type L/V 48/60B Replacement / Inspection of TVD camshaft AGENDA 1. Technical description TVD camshaft 2. MDT maintenance schedule 48/60B 3. Replacement of the TVD camshaft 4. Inspection of the TVD camshaft

9 MAN engine type L/V 48/60B Maintenance schedule

10 TVD camshaft Diesel Customer Information CUS 277, 08/09

11 TVD camshaft Diesel Customer Information CUS 277, 08/09

12 MAN engine type L/V 48/60B Replacement / Inspection of TVD camshaft AGENDA 1. Technical description TVD camshaft 2. MDT maintenance schedule 48/60B 3. Replacement of the TVD camshaft 4. Inspection of the TVD camshaft

13 MAN engine type L/V 48/60B Position of TVD camshaft

14 MAN engine type V 48/60B Replacement of TVD camshaft

15 TVD camshaft MAN engine type 8L 48/60B- TVD replacement job

16 TVD camshaft MAN engine type 8L 48/60B - Job description Scope of preparation works: Disassembling of the rocker arm casings cylinder No. 7+8 Removing of the push rods cylinder No. 7+8 Removing of the pipes on engine free end side Disassembling of the fuel injection pump cyl. No. 8 Disassembling of the camshaft casing No. 3 Secure the fuel pump drives of cylinder No. 7+8 in upper position Disassembling of the cam followers cylinder No. 7+8 Disassembling of gallery in front of cylinder No. 7+8

17 TVD camshaft MAN engine type 8L 48/60B - Job description

18 TVD camshaft MAN engine type 8L 48/60B - Job description Scope of camshaft work: Disconnecting of the camshaft coupling between section 2-3 Disassembling of the camshaft bearings Installing of special device for pull in/out of the camshaft section Removing of the bearings bodies Pulling out the camshaft section Installing the special tools for cam work Disassembling of the TVD camshaft from the camshaft section Checking and inspection of the vibration damper Reassembling of the new TVD camshaft Reassembling of the camshaft section Connecting of the camshaft coupling Cleaning and remounting of all dismantled main engine parts Main engine test run

19 TVD camshaft MAN engine type 8L 48/60B- TVD replacement job

20 TVD camshaft MAN engine type 8L 48/60B- TVD replacement job

21 TVD camshaft MAN engine type 8L 48/60B- TVD replacement job

22 TVD camshaft MAN engine type 8L 48/60B- TVD replacement job

23 TVD camshaft MAN engine Type 8L 48/60B - TVD replacement job

24 TVD camshaft MAN engine type 9L 48/60B TVD replacement job

25 MAN engine type L/V 48/60B Replacement / Inspection of TVD camshaft AGENDA 1. Technical description TVD camshaft 2. MDT maintenance schedule 48/60B 3. Replacement of the TVD camshaft 4. Inspection of the TVD camshaft

26 TVD camshaft type D63/64 MAN engine type 8L 48/60B Inspection by PS-HAM

27 TVD camshaft type D63/64 MAN engine type 8L 48/60B Inspection by PS-HAM

28 Disclaimer All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

29 Thank You For Your Attention Bernd Dubbert Senior Supt. Eng. PrimeServ Hamburg MAN Diesel & Turbo SE Competence Center for Medium Speed Engines SEAHSM Rossweg Hamburg GERMANY Phone Fax Mobile bernd.dubbert@man.eu DM-HAM@mandieselturbo.com Web:

1. Experience with ECA fuels. 2. Customer Product Training

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