HP3V SERIES SWASH PLATE AXIAL PISTON PUMP

Transcription

1 H3V ERIE WAH LATE AXIAL ITON UM QUALITY - ERFORMANCE - EFFICIENCY

2 HYDRAULIC COMONENT Contents Techanical data... 1 Type introduction... 2 Regulators introduction... 3 erformance curves... 6 H3V28/ H3V6/ H3V15/ H3V Installation size... 1 H3V28 installation size... 1 H3V45/6 installation size H3V8 installation size H3V15 installation size H3V5/14 installation size ize with series gear pump ize of Tandem pumps etting of regulator and max. Displacement Caution for using... 35

3 H3V ERIE wash-plate Type Axial iston Variable Displacement ump Hengli swash-plate axial piston pump H3V,the key parts of the pump are made of imported materials, quality strictly controlled, suitable for high-pressure hydraulic applications. Displacement varied from 28cc to 14cc, several different controlling devices can be integrated on the pump. H3V eries ize ccm/rev Maximum continuous pressure bar eak pressure bar Features Variable pump in swash-plate design for open circuit. High continuous pressure. Exceptional self-priming capability. Available with American (AE) and Japanese (JI) mounting flanges and shafts. Excellent reliability and long life. High power to weight ratio. Variety of control options. Optional through drive. Quick control response. Low pressure pulsation and low noise. Developed for engineering, mobile vehicles, industrial and other industrial application. Techanical Data ize Displacement (cc/rev) ressure (bar) Rated eak peed (r/min) Max. for self-priming* 1 Max*2 Mass (kg) Quantity of oil to fill pump case (L) Max. Allowable total input torque (N m) ermissible through drive torque (N m) AE A AE B AE C AE D _ Temperature range ( C) Viscosity range (mm 2 /s) _ -2~95 1~1* teady state suction pressure should be Ma and above(at normal condition); 2 Boost pressure should be required; 3 In case of 2~1mm 2 /s, please allow system to warm up before using at operating pressure. 1

4 HYDRAULIC COMONENT Type introduction H3V 8 /A V 1 O R M L / tructure H3V Variable pump in swash-plate design 2 Displacement 28 28cc/rev 45 45cc/rev 6 6cc/rev 8 8cc/rev 15 15cc/rev 5 5cc/rev 14 14cc/rev 3 Design series 4 eals 5 Hydraulic circuit 6 Auxiliary pump unit 7 Direction of rotation 8 Mounting and shaft ort thread type 1 ressure/flow control 11 Torque limiting /A /B V N 1 O X A B BB C R L K R T M L L1 Blank /1 /2 -E -H eries A: H3V45-14 eries B: only H3V28 FKM (Viton rubber: DIN IO 1629) NBR (Nitrile rubber: DIN IO 1629) Open circuit Auxiliary pump cannot be attached Tandem with gear pump (1 cc/r) AE A AE B AE BB AE C Clockwise Counterclockwise AE mounting and AE spline shaft AE mounting and AE key shaft AE mounting and JI spline shaft AE mounting and AE spline shaft Metric threads UNC threads Load sensing and pressure cut-off Load sensing and pressure cut-off (No bleed off for load sensing flow channel) Load sensing and pressure cut-off(only for H3V28) Without torque limit With torque limit With total torque limit Electrical control for torque limit Hydraulic control for torque limit 2

5 Regulators introduction Code Control Type Function and Features Hydraulic circuits L (L1) 1. Load sensing function tandard setting: 15bar Adjustment range:1bar~21bar 2. ressure cut-off function tandard setting: 32bar Adjustment range: 21bar~32bar L1 option (difference from L): With the L1 option, the bleed off orifice (R4) is plugged.when this option is applied, there must be another bleedoff orifice in the external valving to prevent trapped pressure. ump Flow ressure Lode ense and ressure Cut -off The load sensing control is a flow cotrol option that operates as a function of the load pressure to regulate the pump displacement to mach the actuator flow requirement. The load sensing control compares pressure before and after the sensing orifice and maintains the pressure drop across the orifice (differential pressure p) and with it the pump flow constant. If the differential pressure p increases, the pump is swivelled back (towards Vmin), and if the differential pressure p decreases, the pump is swivelled out (towards Vmax) until the pressure drop across the sensing orice in the valve is restored. p=pp-pa ump displacement is controlled to match the flow requirment as a function of the system differential pressure(load pressure vs delivery pressure).in addition, there is a pressure cut off function incorporated into the control. The pressure cut off control keeps the pressure in a hydraulic system constant within its control range even under varying flow conditions. the variable pump only moves as much hydraulic fluid as is required by the actuators. if the operating pressure exceeds the setpoint set at the intergral pressure control valve, the pump displacement is antormatically swivelled back until the pressure deviation is corrected. L R4 R1 Differential ressure pool Cut-Off ressure pool R2 f 1. Load sensing function tandard setting:15bar Adjustment range:1bar~21bar 2. ressure cut-off function tandard setting:32bar Adjustment range:21bar~32bar ump Flow ressure Cut -off The ressure Cut-off regulator monitors delivery pressure and destrokes the pump once the pressure reaches the cut-off setting, the pump will return to maximum displacement. Remote Control The pump can be remotely controlled by connecting a relief valve to the L port of the regulator. The pump can also be unload to opterate at a low pressure standby condition by using a solenoid valve L R3 R1 Differential ressure pool Cut-Off ressure pool R2 f ressure f R2 are optional the standard configuration without R2. 3

6 HYDRAULIC COMONENT Regulators introduction Code Control Type Function and Features Hydraulic circuits /1 1. Load sensing function tandard setting: 15bar Adjustment range:1bar~21bar 2. ressure cut-off function tandard setting: 32bar Adjustment range: 21bar~32bar 3 Torque Limiting _/1 Load ense and ressure Cut-off withtorque limiting The L/L1 control functions as previously noted. In response to a rise in delivery pressure the swash plate angle is decreased, restricting the input torque. This regulator prevents excessive load against the prime mover. The torque limit control module is comprised of two springs that oppose the spool force gererated by the system pressure. By turning an outer and inner spring adjustment screw, the appropriate input torque limit can be set. L R4 Torque Limiter pool Differential ressure pool R2 f R1 Cut-Off ressure pool ump Flow ressure 1. Load sensing function tandard setting:15bar Adjustment range:1bar~21bar /2 2. ressure cut-off function tandard setting:32bar Adjustment range:21bar~32bar 3. Total torque limiting _/2 Load ense and ressure Cut-off withtotal torque limiting The L/L1 control functions as previously noted. As shown in the hydraulic circuit, 2 pump participated in the torque limiting of 1 pump, making the total input torque of 1 and 2 not exceed the setting value. L L valve C valve Dr2 R2 f ump Flow Max. torque line Min. torque line R4 R1 Cut-off valve 1 2 ressure f R2 are optional the standard configuration without R2. 4

7 Regulators introduction Code Control Type Function and Features Hydraulic circuits /1-E 1. Load sensing function tandard setting: 15bar Adjustment range: 1bar~21bar 2. ressure cut-off function tandard setting: 32bar Adjustment range: 21bar~32bar 3. ort r pressure: 2bar~45bar 4. Electromagnet characters _/1-E Load ense and ressure Cut-off withtorque limiting The L/L1 control functions as previously noted. It controls the input torque of the pump by changing different current, specific current is related to certain input torque, thus satisfy needs of different torque on excavator. L C valve 15MEH r Dr2 Voltage current resistence Insulation (V) (A) (Ω) grade L valve R2 f.8 7.3±1% H (2 ) (18 ) Cut-off valve ump Flow I1 I2 I3 ressure /1-H 1. Load sensing function tandard setting: 15bar Adjustment range 1bar~21bar 2. ressure cut-off function tandard setting: 32bar Adjustment range: 21bar~32bar 3. ort r pressure: 2bar~45bar _/1-H Load ense and ressure Cut-off withtotal torque limiting The L/L1 control functions as previously noted. It controls the input torque of the pump by changing different input pressure of port r, specific current is related to certain input torque, thus satisfy needs of different torque on excavator. L r 15MEH C valve R2 L valve Dr2 f Cut-off valve 2 H Model (i=ma) ump Flow L Model (i=3.5ma) 1 2 ressure f R2 are optional the standard configuration without R2. 5

8 HYDRAULIC COMONENT H3V28/45 erformance curves (Test condition:mineral oil:io VG46,T=5 ) ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min ,5min 1 2,min H3V28 ressure Ma Inlet pressure Ma Bearing life Bearing life L1 L1 (hours) 1,, 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 noise level noise level db(a ,8min ,5min Electromotor capacity KW ressure Ma ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min ,8min ressure Ma Inlet pressure Ma H3V45 Bearing life Bearing life L1 L1 (hours) 1,, 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 noise level noise level db(a ,8min ,5min Electromotor capacity KW ressure Ma 6

9 H3V6/8 erformance curves (Test condition:mineral oil:io VG46,T=5 ) ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min ,8min H3V6 ressure Ma Inlet pressure Ma 1,, 85 Bearing life Bearing life L1 L1 (hours) 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 noise level noise level db(a 8 1,8min ,5min Electromotor capacity KW ressure Ma ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min ,8min H3V8 ressure Ma Inlet pressure Ma 1,, Bearing life Bearing life L1 L1 (hours) 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 Electromotor capacity KW noise level noise level db(a ,8min ,5min ressure Ma 7

10 HYDRAULIC COMONENT H3V15/5erformance curves (Test condition:mineral oil:io VG46,T=5 ) ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min 3 2 1,8min 1 H3V ressure Ma Inlet pressure Ma Bearing life Bearing life L1 L1 (hours) 1,, 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm Electromotor capacity KW 1 1 noise level noise level db(a ,8min 1 7 1,5min ressure Ma H3V5 ump efficency (%) Displacement ratio q/q max ressure Ma Volume efficency % elf-priming capacity ump flow L/min ,8min Inlet pressure Ma Bearing life Bearing life L1 L1 (hours) 1,, 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 Electromotor capacity KW noise level noise level db(a ,8min 1 7 1,5min ressure Ma 8

11 H3V14 erformance curves (Test condition:mineral oil:io VG46,T=5 ) ump efficency (%) Displacement ratio q/q max Volume efficency % elf-priming capacity ump flow L/min ,8min 1 H3V ressure Ma Inlet pressure Ma Bearing life Bearing life L1 L1 (hours) 1,, 1, 1, 1, 1 1,8rpm 1,5rpm 1,2rpm 1,rpm 1 1 noise level noise level noise level db(a ,8min 1 7 1,5min Electromotor capacity KW ressure Ma Bearing life 1.Values shown in above figures, excluding those for bearing life, are not guaranteed values, but mean level. Bearing life is basic rated life of calculation (reliability 9%); 2.Noise level of the pump is tested under silent circumstance (tested behind the pump about 1 meter); 3.Under actual working conditions, noise level of the pump may be higher than that in the curves. 9

12 HYDRAULIC COMONENT H3V28 installation size Displacement is unadjustable H3V28 With Cut-off/Load ense Control (Clockwise Rotation) L L L Φ Φ19 3/4 AE J518C Code 61 5I M1 1.5(depth 17mm) 4-M1-6H depth Dr load sensitive control AE B 2 hole AE J Φ11.6 h7( ) 25 Φ21.86 h pressure cut-off control 4-M1-6H depth 17 Φ32 1-1/4 AE J518C Code 61 3I M1 1.5(depth 17mm) Delivery L L uction ort Details oint name ort ize and Description Tightening Torque (N m) Delivery ort 1 AE J518C Code 61 (5psi) M1X1.5 (depth 17mm) 57 Inlet ort 1-1/2 AE J518C Code 61 (3psi) M1X1.5(depth 17mm) 57 Drain ort 1/2 -Ring Boss-AE J1926/1 ( 3/4-16UNF-2B ) 98 L L Contrl ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Air Bleed ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Dr2 Air Bleed ort M1X1 (depth 8.5mm) f Out Joint ort M1X1 (depth 1mm) 1

13 Φ146 H3V28 installation size Displacement is adjustable H3V28 With Cut-off/Load ense control (Clockwise Rotation) displacment control load sensitive control pressure cut-off control L Delivery L uction H3V28 Mounting Flange And haft Types AE B 2 hole AE J Φ11.6 h7( -.35 ) R Φ21.86h Φ AE J T 16/32D AE B 3 involute spline AE B traight key AE J haft Type haft K Type 11

14 HYDRAULIC COMONENT H3V28 installation size H3V28 Through Drive Inatallation Options AE A AE A 2 hole AE J AE A 3 Involute pline AE J T 16/32 D Φ M1(Depth 17 mm) AE B AE B 3 Involute pline AE J T 16/32 D Φ M(Depth 2 mm) D1 α D ort size ort H L M D α D1(MIN) Dr /16-2UNF-2B Φ.45±.5 24 Φ21 H L /4-16UNF-2B Φ2.65±.5 3 Φ3 M L /16-2-UNF-2B Φ.45±.5 24 Φ21

15 H3V45/6 installation size H3V45/6 With Cut-off/Load ense control And Torque Limit Module(Clockwise Rotation) Adjustment screw for cut-off pressure Adjustment screw for differential pressure Dr ±.2 Φ25 1 AE J518C Code 61 5I M1 1.5(depth 17mm) 26.2± M1-6H depth Adjustment screw for torque Max flow adjustment screw Delivery uction L Φ11.6 h7( -.35 ) Φ24.98h11 AE J T-16/32D ± ±.2 89 Φ38 1-1/2 AE J518C Code 61 3I M 1.(depth 2mm) 4-M-6H depth Dr At max displacement ort Details oint name Delivery ort ort ize and Description 1 AE J518C Code 61 (5psi) M1X1.5 (depth 17mm) Tightening Torque (N m) 57 Inlet ort 1-1/2 AE J518C Code 61 (3psi) MX1.(depth 2mm) 98 Drain ort 1/2 -Ring Boss-AE J1926/1 ( 3/4-16UNF-2B ) 98 L L Contrl ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Air Bleed ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Dr2 Air Bleed ort M1X1 (depth 8.5mm) f Out Joint ort M1X1 (depth 1mm) 13

16 HYDRAULIC COMONENT H3V45/6 installation size H3V45/6 With Cut-off/Load ense Control (Clockwise Rotation) Adjustment screw for cut-off pressure Adjustment screw for differential pressure ±.2 4 Φ25 1 AE J518C Code 61 5I M1 1.5(depth 17mm) 4-M1-6H depth ± Max flow adjustment screw 46 Delivery uction 38 L 33 Φ11.6 h7( -.35 ) Φ24.98h ± AE J T-16/32D ±.2 Φ38 1-1/2 AE J518C Code 61 3I M 1.(depth 2mm) 4-M-6H depth At max displacement H3V45 Mounting Flange And haft Types AE B 2 hole AE J Φ11.6 h7( -.35 ) AE Type 14

17 H3V45/6 installation size 14.4 Flange IO 319/2-1A2HW -.35 Φ1 h7( ) IO Type Φ24.981h Φ25.4 h AE J T 16/32D AE B-B 3 Involute pline AE J AE B-B traight Key haft Type haft K Type Φ21.86h11 28 Φ25 j6 8 AE J T 16/32D AE B 3 Involute pline haft T Type IO haft traight Type α ort size L D ort H L M D α ± /16-2UNF-2B Φ.45±.5 24 H ±5 M Dr M1x1-6H 3/4-16UNF-2B +.1 Φ11.1 Φ2.65± L ±.2 7/16-2-UNF-2B Φ.45±.5 24 f M1X1-6H Φ

18 HYDRAULIC COMONENT H3V45/6 installation size H3V45/6 Through Drive Inatallation Options X Type AE 2 Involute pline JI D21 15X13X1 Φ M8-6H depth 18 Φ AE B AE B 2 hole AE J AE B 3 Involute pline AE J T 16/32 D Φ M (Depth 2 mm) AE BB AE BB 2 hole AE J AE B 3 Involute pline AE J T 16/32 D Φ M (Depth 2 mm)

19 H3V8 installation size H3V8 With Cut-off / Load ense control And Torque Limit Module(Clockwise Rotation) load sensitive control Dr2 pressure cut-off control 17.5 Two 15 f M Φ31.224h Φ25 1 AE J518C Code 61 5I 1 1.5(depth 17mm) AE J T-/24D Adjustment screw for power max displacement Delivery uction Φ Φ5 2 AE J518C Code 61 3I M 1.(depth 2mm) ort Details oint name ort ize and Description Tightening Torque (N m) Delivery ort 1 AE J518C Code 61 (5psi) M1X1.5 (depth 17mm) 57 Inlet ort 2 AE J518C Code 61 (3psi) MX1.(depth 2mm) 98 Drain ort 1/2 -Ring Boss-AE J1926/1 ( 3/4-16UNF-2B) OR 18 O-Ring JI B241 JI B ( G1/2 ) 98 L L Contrl ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) OR 11 O-Ring JI B241 JI B ( G1/4 ) Air Bleed ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Dr2 Air Bleed ort M1X1 (depth 8.5mm) f Out Joint ort M1X1 (depth 1mm) 17

20 Φ7 h7( ) HYDRAULIC COMONENT H3V8 installation size H3V8 With Cut-off / Load ense control (Clockwise Rotation) load sensitive control pressure cut-off control L 17.5 Φ25 4-M1X1.5 depth max displacement Φ5 L 4-M-6H depth H3V8 With ELectrical / Hydraulic Control (Clockwise Rotation) ort r A2 α A1 A3 A4 ort specifications A1 A2 A3 A4 α ort pr H3V8 G1/4 Φ ±1 18

21 Φ Φ7 -.5 H3V8 installation size H3V8 Mounting Flange And haft Types AE C 2 hole AE J AE Type Flange IO 319/2-5A2HW IO Type Φ31.224h Φ31.h7 B4/.5 GB/45-21 AE J T /24 D AE C 3 Involute pline B4/.5 GB/45-21 AE J AE C traight haft haft Type haft K Type 19

22 Φ9 ( ) HYDRAULIC COMONENT H3V8 installation size Φ Φ32k6 1 B4/.5 GB/ JI D AE C 2 Involute pline haft R Type IO haft traight Type H3V8 Through Drive Inatallation Options X Type AE 2 Involute pline JI D21 15X13X1 4-M8-6H depth 18 Φ AE B AE B 3 Involute pline AE J T 16/32 D 11 AE B 2 hole AE J Φ Φ146 4-M-6H depth

23 H3V8 installation size AE BB AE BB 3 Involute pline AE J T 16/32 D 11 AE BB 2 hole AE J Φ Φ146 4-M-6H depth AE C AE C 3 Involute pline AE J T /24 D 14 AE C 2 hole AE J Φ181 Φ M16-6H depth ort size θ D1 D ort H L M D α ± /16-2UNF-2B Φ Dr M1x1-6H Φ H M /4-16UNF-2B G1/2 Φ2.65 Φ L L /16-2-UNF-2B Φ G1/4 Φ f M1X1-6H Φ

24 HYDRAULIC COMONENT H3V15 installation size H3V15 With Cut-off / Load ense control And Torque Limit Module(Clockwise Rotation) pressure cut-off control load sensitive control L f AE J T-8/16 4-Φ2 8 4-M Φ32 1-1/4 AE J518C Code 62 6I M14 2(depth 19mm) Adjustment for max displacement Delivery uction 4-M L Φ Dr Φ63 2-1/2 AE J518C Code 61 25I M 1.(depth 22mm) ort Details oint name ort ize and Description Tightening Torque (N m) Delivery ort 1-1/4 AE J518C Code 62 (5psi) M14X2 (depth 19mm) 98 Inlet ort 2-1/2 AE J518C Code 61 (25psi) MX1.(depth 22mm) 98 Drain ort 3/4 -Ring Boss-AE J1926/1 ( 1-1/16 -UNF-2B ) 167 L L Contrl ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Air Bleed ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Dr2 Air Bleed ort M1X1 (depth 8.5mm) f Out Joint ort M1X1 (depth 1mm) 22

25 H3V15installation size H3V15 With Cut-off / Load ense control (Clockwise Rotation) f AE J T-8/16 pressure cut-off control load sensitive control L 4-Φ2 4-M Φ32 1-1/4 AE J518C Code 62 6I M14 2(depth 19mm) Adjustment for max displacement Delivery uction 4-M L Φ Φ63 2-1/2 AE J518C Code 61 25I M 1.(depth 22mm) H3V15 Mounting Flange And haft Types 4-Φ2 through AE D 4 hole AE J Φ AE D Type 23

26 Φ224 HYDRAULIC COMONENT H3V15 installation size 17.5 Φ AE C 2 hole AE J AE C Type 4-Φ18 through Flange IO 319/2 Φ18 h8 IO Type 9 92 Φ44.447h ø44.45h h AE J T 8/16D AE D 3 involute spline haft Type 7/16-14UNC-2B AE J AE D traight Key haft K Type ø31.h Φ45k h Φ M16 AE J T /24 D AE C 3 involute spline AE C pline haft Type AE J AE C traight Key AE C traight haft Type IO 319/2 G IO haft traight Type 24

27 H3V15 installation size 9 θ D1 D ort size ort H L M D D1 θ /16-2UNF-2B Φ.45 Φ21 24 H L M Dr M1x1-6H 1-1/16-UN-2B Φ11.1 Φ29.2 Φ L /16-2-UNF-2B Φ f M1X1-6H Φ11.1 Φ18 24 H3V15 Through Drive Type is In the development 25

28 HYDRAULIC COMONENT H3V5/14 installation size H3V5/14 With Cut-off / Load ense control And Torque Limit Module(Clockwise Rotation) pressure cut-off control load sensitive control Dr2 f AE J T-8/16 4-Φ M14 Φ32 1-1/4 AE J518C Code 62 6I M14 2(depth 2mm) Adjustment for max displacement 1 1 Delivery uction 4-M Φ Φ63 2-1/2 AE J518C Code 61 25I M 1.(depth 2mm) ort Details oint name Delivery ort ort ize and Description 1-1/4 AE J518C Code 62 (5psi) M14X2 (depth 19mm) Tightening Torque (N m) 98 Inlet ort 2-1/2 AE J518C Code 61 (25psi) MX1.(depth 22mm) 98 Drain ort 3/4 -Ring Boss-AE J1926/1 ( 1-1/16 -UNF-2B ) 167 L L Contrl ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Air Bleed ort 1/4 -Ring Boss-AE J1926/1 ( 7/16-2UNF-2B) Dr2 Air Bleed ort M1X1 (depth 8.5mm) f Out Joint ort M1X1 (depth 1mm) 26

29 H3V5/14 installation size H3V5/14 With Cut-off / Load ense control (Clockwise Rotation) pressure cut-off control load sensitive control AE J T-8/16 4-Φ M Φ32 1-1/4 AE J518C Code 62 6I M14 2(depth 2mm) Adjustment for max displacement Delivery uction 4-M Φ Φ63 2-1/2 AE J518C Code 61 25I M 1.(depth 2mm) H3V5/14 Mounting Flange And haft Types 4-Φ2 through AE D 4 hole AE J Φ AE D Type 27

30 Φ224 HYDRAULIC COMONENT H3V5/14 installation size AE C 2 hole AE J Φ AE C Type 4-Φ18 through Flange IO 319/2 Φ18 h8 IO Type 9 92 Φ44.447h ø44.45h h /16-14UNC-2B AE J T 8/16 D AE D 3 Involute pline haft Type AE J AE D traight Key haft K Type 48 3 Φ ø31.h Φ45k h M16 AE J T /24 D AE C 3 involute spline AE C pline haft Type AE J AE C traight Key AE C traight haft Type IO 319/2 G IO haft traight Type 28

31 H3V5/14 installation size ize with series gear pump H3V5/14 Through Drive Inatallation Options X Type AE 2 Involute pline JI D21 15X13X1 Φ M8-6H depth Φ1 AE B AE B 3 Involute pline AE J T 16/32 D AE B 2 hole AE J Φ M-6H depth Φ146 AE BB AE BB 3 Involute pline AE J T 16/32 D AE BB 2 hole AE J Φ M-6H depth Φ146 29

32 HYDRAULIC COMONENT H3V5/14 installation size AE C AE C 3 Involute pline AE J T /24 D AE C 2 hole AE J Φ M16-6H depth Φ AE D AE D 3 Involute pline AE J T 8/16 D AE D 4 hole AE J Φ M16-6H depth θ D1 ort size D ort H L M D D1 θ /16-2UNF-2B Φ.45 Φ21 24 M Dr M1x1-6H Φ11.1 Φ17 24 H L /16-UN-2B Φ29.2 Φ41 3 L /16-2-UNF-2B Φ f M1X1-6H Φ11.1 Φ

33 ize with series gear pump ize with series gear pump E1 f f G3/4 f G1/2 f E8 ize E1 E2 E3 E4 E5 E6 E7 E / /14 ort L1 L2 L3 L4 deg f Φ3.8 G3/ f Φ22.6 G1/ ± 1 E3 E4 E Gear pump port size 15 ± 1 E5 L4 E6 L3 L1 L2 (mm) deg E7 ump type X standard configure With gear pump 1cc/rev Application Construction pilot pump ump cost A boost valve B pressure reducing valve Relief valve Hold the pilot pressure Fuel consumption ystem cost With gear pump Relative high Not needed Not needed Integrated on gear pump Fine Nearly same Without gear pump low Needed Needed Not need only influence B A+B relative better Relative low ize with total torque limiter C9 C7 C8 4-D3 C2 C C14 4-D4 C3 C4 C5 C6 C1 C1 C11 C C13 (mm) ize 8 ize C1 C2 C3 C4 C5 C6 C7 C C9 C1 C11 C C13 C14 D3 D M1 1.5 Depth mm M1 1.5 Depth mm 31

34 HYDRAULIC COMONENT ize of Tandem pumps Two variable displacement axial piston pumps can be linked via an intermediate flange. 1.pump 2.pump a d c e b f g 1.pump H3V28 2.pump a b c d e f g H3V H3V45/6 H3V H3V45/

35 ize of Tandem pumps 2.pump 1.pump H3V8 a b c d e f g H3V H3V45/ H3V H3V15 H3V H3V45/ H3V H3V H3V5/14 H3V H3V45/ H3V H3V H3V5/

36 HYDRAULIC COMONENT etting of regulator and Max. displacement etting of regulator differential pressure cut-off pressure cut-off pressure differential pressure ize H3V28 Approx. pressure change per revolution of screw (bar) ressure cut-off valve L valve /6/ H3V45-14 etting pressure at delivery ressure control 32bar Differential pressure 15bar 15 5/ etting of Max. displacement Max. flow adjusting screw ize Approx. displacement change per revolution of screw (cc/rev) Min. setting of max. displacement (cc/rev) 28 Unadjustable range of max. displacement etting displacement at delivery is maximum

37 Caution for using 1. Mounting Direction and Drain iping Installation Type Caution ketch Diagram 1) Mount the pump with shaft directed horizontal; 2) The drain piping must be arranged above the top of the pump case and led to tank directly; Horizontal Installation 3) The upper drain port should be used, and the drain piping size must be equal to or larger than the drain port size ; 4) The suction line must be arranged above the top of the pump case between the pump and oil tank. Maximum mounting height above the oil level is 1m and suction pressure should be -.1Ma and above. Within 1m Min. oil level Installation within a tank 1) Open the drain port and the air bleeder plug port. Vertical installation ipe for air bleeding Installation outside a tank 1) ipe the drain port and the air bleeder plug port to tank; 2) If the pipe for draining or air bleeding is upper than the oil level (figure (a) below), the pipe should be filled with oil before starting the pump. (a) ipe for draining (b) 35

38 HYDRAULIC COMONENT Caution for using 2. Filtration 1)For satisfactory service life of these pumps in application, the operating fluid should be continuously filtered to keep at least the cleanliness level IO/DI 18/15 or NA1638 Class9; 2)A 1μm-filter must be used in the return circuit and an 8~15-mesh strainer in the suction circuit. 1μm 15 mesh 1) Use a flexible coupling for connection of the pump drive shaft with an engine flywheel; a 2) Alignment should be so carried out that the parallel error may be held within ±.25mm; Engine δ ump 3. Connection of driving shaft 3) Do not put radial or axial load at the shaft end; 4) Use screws and thread for fixing the coupling without hammering; 5) The acceptance standard of alignment arallel misalignment δ.25mm (Dial gauge reading a= below.5mm) Angular misalignment α.2deg Dial gauge (reading a) δ =a/2 Engine Dial gauge (reading b) α=in -1 (b/d) ΦD b α ump 4. Fluid It is recommended to use the anti-wear type hydraulic fluid as mineral oil type when the pressure is higher than 2.6Ma. 5. tarting 1) Before starting-up, fill the pump case with system fluid through the case drain connection. Case must remain full of fluid to provide internal lubrication; 2) At starting, the hydraulic circuit should be in the unload condition. max 4bar 6. Case drain pressure lease be careful so that the drain pressure in the casing does not exceed.1 bar normally and.4 bar at its peak. A suitable size of drain hose and drain filter should be selected. normal 1bar.1 t 36

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