Twin Spindle / Single Spindle CNC Chucker CNC Turning Center MW&MS Series MD Series M J Series

Transcription

1 Twin / Single CNC Chucker CNC Center MW&MS Series MD Series M J Series Safety Specification For EU countries, machines are built with CE-safety conformity. * Machine appearance may differ to that shown in the catalogue pictures. * All specifications are subject to change without advance notice. MACHINE TOOLS DIVISION CAT. NO. T14 A -9-3(X-TU)

2 Twin CNC Chucker MW SERIES Single CNC Chucker MS SERIES CNC Center MD SERIES CNC Machine with tailstock MJ SERIES Muratec's CNC Chuckers / Centers are designed to exceed the challenging requirements of turning automotive components Muratec s unprecedented machine features include precision machining, line planning, higher productivity, automation reliability, longer unattended production, machine rigidity, energy saving and turnkey experience for automobile component manufacturing. These outstanding features have made our machines extremely successful in the worldwide market. Our wealth of turnkey experience includes automotive parts manufacturing for; Electrical power steering, Continuous variable transmission (CVT), high precision light weight hubs, energy saving high performance engines, automotive compressors and more. Muratec continually strives to provide the latest technology in machines, and extremely reliable application solutions to boost productivity and profitability for our customers. Transmission Parts Engine Parts Steering Parts Compressor Parts Power Train Parts

3 High Accuracy and High Rigidity -Heavy Duty Machining with Column and Turret Bar Design Completely Separate Beds The twin spindle turning machines are built with completely separate bed constructions. Separate beds eliminate the transfer of harmonic vibrations. This unique design provides excellent workpiece roundness and tremendous surface finish capabilities. Headstock Headstock Chuck C1-axis C-axis Turret slide Z-axis -station turret Index Turret slide Center Turret O.D. tool retract to second reference position SHORT 'C' CONSTRUCTION AND SINGLE-PLANE TOOLING I.D. tool on second reference position I.D. tool approach at minimum traverse Short 'C' Construction Closed 'C' loop between chuck and cutting tool enhances machining rigidity, allowing for full utilization of spindle and live tool power over a wide speed range. Turret Bar Construction Z-axis Octagon turret Super finish Turret dia 13mm Turret slide (EX.: MW1) Turret Design (Except MW, MW, MS) The unique round turret design is supported on hydrostatic bearings over a wide span. Our hydraulic curvic coupling design provides exceptional rigidity, smooth axis movement and high speed positioning. When combined, these advanced designs results in stable cutting, close tolerances, and high productivity. Turret Slide Z1-axis Index X-axis Double-row angular contact ball bearing air purge Turret Live Tool Drive Motor Bed X1-axis (EX.: MD1) Chuck Turret Bed (EX.: MW1) The turret and spindle are designed parallel to each other. Decades of column/turret style MW machines in the field have proven the superior design of these machines. This design supports heavy cuts, accurate finishing and allows free chip fall. Exceptional Column Structure The turret and spindles are arranged parallel. This field proven turret design, supports heavy cuts, accurate finishing and allows free chip fall. Turret Design Column type turret design provides exceptional rigidity, smooth axis movement, high speed positioning and when combined, results in stable cutting, close tolerances, and high productivity. Double-row cylindrical roller bearing Stable, High Speed Symmetrical headstocks with low temperature grease lube bearings provide high speed and rigid cutting conditions with consistent workpiece tolerance. positive air pressure supply behind the front spindle seal prevents invasion of coolant and small particles to preserve bearing life. Live Tool Live Tool Drive The MD Series turning centers incorporate live tool drive on the turret as a standard feature with spindle drive positioning control. The live tool position is available on all the turret stations. The live tool heads are available as an option. Rigid tapping is available as a standard function. Better Machine Utilization, Easy Set-Up, Simple Operation and Quick Maintenance Easy Operator Set-Up The wide-open front of the machine permits the operator convenient access to the spindle, turnaround chucks, and gantry grippers. Tool access is ergonomically designed. Careful Attention to Operating Environment and Safety Front and top guards are incorporated into enclosure. In the simple motion of opening the doors, the entire work area is available to the operator. The glass is 16 mm laminated shatterproof polycarbonate with excellent clarity and durability. Improved Chip Disposal The coolant sump is on casters and separate from the chip conveyor. The coolant tank simply rolls out from under the front of the machine. The conveyor stays fixed in the machine. The chip pan has steep sidewalls to guide chips into the conveyor. Portable chip boxes sit in the coolant sump along the bottom of the chip conveyor to catch stray chips that remained on the return. Chip disposal may be selected right, left or rear of machine. Complete Maintenance Access Through Rear Wide Open Area Electrically interlocked one-lift/ one-slide-off action rear guard permits immediate access to all important maintenance parts. Center Chuck Turret H= 1 mm : MW1, MW, MS6, MS 11 mm : MW, MS, MW3 mm : MW4 (EX.: MW series) (EX.: MW1) (EX.: MW)

4 MW series chucker come with column / turret bar design for heavy duty cutting capabilities, precision machining and high rigidity. MS series single spindle chuckers are designed for high speed, compact, automated line planning requirements. The New Super Compact Twin Chucker Machine Machine Width : 1,mm MW Better Cost Performance for Work Size ø 6 mm x 4 mm Length MW & MS (Chuck size 6") A synchronous twin loader operation enables minimum cycle time of 14 seconds for workpieces. Gang tooling construction eliminates turret indexing time for significant cycle time reduction. MW Twin CNC Chucker Proven 3-axis Gantry loader design with worldwide 8, installations. Compact footprint, yet easy maintenance access. MW Twin loader type Twin CNC Chucker MW Designed for quick cycle time parts production. Twin CNC Chucker Tools used: 4 numbers/ Loader capacity: φ mm x L mm,. kg x Max. Feed rate: 18 m/min Y-axis 13 m/min Z-axis m/min MS Single CNC Chucker 6" chuck capacity, compact and an ideal design for line planning with a floor contact width of only 98 mm. Muratec Design Concept for Small Parts Production MW isolation type Twin CNC Chucker Left spindle/turret, Right spindle/ turret, and Gantry loader are separated. High Power Cutting Capability!. kw power and φ8mm (option:φ9 mm) main spindle bearing allows for efficient machining of small parts. Reduction in idle time! Gang tooling construction allows for a reduction in machine idle time (No turret indexing). Space Saving Design! Space saving Twin-spindle machine design (Width 1 mm, Depth 198 mm, Floor Space.4 m ) allows compact floor layouts. Distance between spindle centers nose size diameter at front bearing mounting speed range A B drive motor MW Single loader 6 mm ø 16 mm (ø 6 inch) Tool plate / Width : 7 mm Flat nose ø 3 mm ø 8 mm rpm ~ rpm 6 rpm ~ 6 rpm. kw/3min 7. kw/3min 3,4 kg Distance between spindle centers nose size diameter at front bearing mounting speed range A B C drive motor MW Single loader 34 mm ø 16 mm (ø 6 inch) ø 16 mm (ø 6 inch) ø 16 mm (ø 6 inch) ø 16 mm (ø 6 inch) 8 JIS A- ø 8 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm. kw/continuous MW Twin loader JIS A- ø 8 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm. kw/continuous JIS A- ø 8 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 3, kg 3,6 kg 3, kg 34 mm 8 MW isolation 34 mm 8. kw/continuous MS Single loader 1 8 JIS A- ø 8 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm. kw/continuous, kg

5 Best Seller Machine with Extreme Operational Flexibility MW1 & MS6 (Chuck size 6", 8") MW1 isolation type Twin CNC Chucker Left spindle/turret, Right spindle/turret, and Gantry loader are separated. MW1 Twin CNC Chucker A synchronous twin loader operation enables minimum cycle time of 1 seconds for workpieces. MS6 Single CNC Chucker MS6 Manual load type Single CNC Chucker MW1 Twin loader type Twin CNC Chucker Designed for quick cycle time parts production. Distance between spindle centers nose size diameter at front bearing mounting speed range drive motor A B C MW1 Single loader 34 mm 34 mm 44 mm ø 16 mm (ø 6 inch) ø mm (ø 8 inch) 8 JIS A- ø 9 mm ø mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 4,4 kg MW1 Twin loader ø 16 mm (ø 6 inch) ø mm (ø 8 inch) 8 JIS A- ø 9 mm ø mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 7. kw/3min ø 16 mm (ø 6 inch) ø mm (ø 8 inch) 8 JIS A- ø 9 mm ø mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 4,6 kg 4,6 kg 1 ø 16 mm (ø 6 inch) ø mm (ø 8 inch) kw/3min 11 kw/3min 11 kw/3min MW1 isolation 7. kw/3min MS6 Single loader 8 JIS A- ø 9 mm ø mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 7. kw/3min 11 kw/3min 11 kw/3min, kg MS6 Manual load 1 ø 16 mm (ø 6 inch) ø mm (ø 8 inch) 8 1 JIS A- ø 9 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 7. kw/3min,3 kg

6 " Chuck Capacity Compact Machine Design MW & MS (Chuck size ") Automated Line Planning for Large Size Work MW3 (Chuck size 1") MS MW Single CNC Chucker " chuck capacity, compact and an ideal design for line planning with a floor contact width of only 13 mm. Twin CNC Chucker Designed for Polly V Pulley Machining Applications MW High power spindle type (Chuck size 1") Distance between spindle centers nose size diameter at front bearing mounting speed range drive motor A B MW Single loader 1 44 mm ø 4 mm (ø inch) 1 JIS A-6 ø 63 mm ø mm ø 1 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 1 kw/3min kw/3min MS Single loader ø 4 mm (ø inch) 1 JIS A-6 ø 63 mm ø mm ø 1 mm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 1 kw/3min kw/3min 7, kg 4, kg MW High power spindle type Twin CNC Chucker Distance between spindle centers nose size speed range drive motor diameter at front bearing mounting A B C MW4 (Chuck size 1") MW3 Single loader 6 mm ø 3 mm (ø 1 inch) 1 JIS A-8 ø 1 mm 3 rpm ~ 3 rpm rpm ~ rpm rpm ~ rpm 18. kw/3min kw/3min 11, kg Heavy Duty, High Speed Disk Rotor Machining Distance between spindle centers nose size diameter at front bearing mounting speed range drive motor MW3 Twin CNC Chucker MW4 Single loader 6 mm ø 38 mm (ø 1 inch) 8 1 JIS A-11 ø 16 mm 3 rpm ~ 3 rpm 3 rpm ~ 3 rpm kw/3min 3 kw/3min 13, kg Distance between spindle centers nose size diameter at front bearing mounting speed range A B drive motor MW High power spindle type 47 mm ø 3 mm (ø 1 inch) JIS A-8 ø 1 mm 3 rpm ~ 3 rpm rpm ~ rpm kw/3min 3 kw/3min 7,4 kg MW4 Twin CNC Chucker Gantry loader is designed for extremely reliable, large size parts handling.

7 Muratec, a global leader in twin-spindle turning machines introduces the MD Series Centers. A new concept in process integration, flexible parts manufacturing and line planning. The new MD Series is designed for compact line operation, flexibility in manufacturing, versatility and easy set-up change. Compact turning center of " chuck size MD & MD (Chuck size ") MD series with it's compact footprint, is ideal for process integration of mid-size lot production MD6 & MD1 (Chuck size 6", 8") MD1 CNC Center (Twin-spindle) MD CNC Center (Twin-spindle) MD6 CNC Center (Single-spindle) Distance between spindle centers nose size diameter at front bearing mounting speed range A B C drive motor Live tool maximum speed Live tool motor power Maximum Live tool size Milling Tapping MD6 Single loader MD1 Single loader 1 34 mm ø 16 mm (ø 6 inch) ø 16 mm (ø 6 inch) ø mm (ø 8 inch) ø mm (ø 8 inch) JIS A- ø 9 mm JIS A- ø 9 mm 4 rpm ~ 4 rpm 4 rpm ~ 4 rpm 3 rpm ~ 3 rpm 3 rpm ~ 3 rpm 6 rpm ~ 6 rpm 6 rpm ~ 6 rpm 7. kw/3min 7. kw/3min 11 kw/3min 11 kw/3min 4 rpm 4 rpm. kw (9 Nm / continuous cutting). kw (9 Nm / continuous cutting) ø 16 mm ø 16 mm M M,4 kg, kg MD CNC Center (Single-spindle) Distance between spindle centers nose size diameter at front bearing mounting speed range drive motor Live tool maximum speed Live tool motor power Maximum Live tool size Milling Tapping MD Single loader MD Single loader 1 44 mm ø 4 mm (ø inch) ø 4 mm (ø inch) JIS A-6 JIS A-6 ø 1 mm ø 1 mm rpm ~ rpm rpm ~ rpm 11 kw/3min 11 kw/3min kw/3min kw/3min 3 rpm 3 rpm 4 kw ( Nm/continuous cutting) 4 kw ( Nm/continuous cutting) ø mm ø mm M16 M16 4, kg 7,4 kg Live Tools and Process Integration Contemporary manufacturing techniques such as lean manufacturing demand integrated processes, finishing the part on one machine, and compact line layouts to enable consistent and accurate production by eliminating in-process inventory. The MD Series turning centers incorporate live tools on the turret as a standard feature with spindle drive positioning control. Live tools are available on all turret stations. The Live tool heads are available as an option to suit various requirements. Number of live tool stations Maximum live tool RPM Output Power Max. tool Shank size Milling Tapping MD1 / MD6 4 rpm 3 rpm. kw 9 Nm / Continuous cutting) ø 16 mm M MD / MD 4 kw ( Nm / Continuous cutting) ø mm M16 Cross live tool head (MD6/1) Face live tool head (MD6/1) Angular live tool head (MD6/1) Note: Please check tool dimensions when ordering. High speed face live tool head (, rpm spec) (MD6/1) 11 1

8 Without changing design concept of MW and MS series, MJ6/ MJ enables shaft work machining with tailstock utilization. MJ enables reduction of cycle time when combined with twin turrets and tailstock. MJ series allows for automated shaft work line construction. machine with tailstock accommodates an automated line construction MJ6, MJ, MJ Chuck size MJ6 : 6", 8" ( MJ, MJ : " ) MJ CNC Machine with tailstock (Single-spindle) Designed to suit part size, shape and line tact time requirement MW/MS/MD/MJ Series can be combined with single or twin spindle chuckers or similar turning centers through common gantry loader system or independent loader system for maximum flexibility. This allows customers to design the line layout to suit exact requirements. Manufacturing line planning may incorporate a combination of single or twin spindle chuckers with single or twin spindle turning centers. This line flexibility allows for turnaround operations, both spindles same operation, three spindles same operation, four spindles same operation, or a line where operations are divided for turning on chuckers and live tool operations on turning centers. This type of line planning boosts the production capacity of the plant with compact layout and improved parts quality. MW1 and MS6 Combination for 3rd operation solution. MW1+MS6 Various system 1. OP, OP Turnaround turning / OP3, Both spindle same operation configurations to suit your requirements 4. OP, Both spindle same operation / OP & Machining, Both spindle same operation 7. OP, OP Turnaround / OP3, OP4 Turnaround Turnaround unit Line tact time 3 sec./ workpiece Turnaround unit Line tact time 3 sec./ workpiece Turnaround unit Turnaround unit Turnaround unit Line tact time 3 sec./ workpiece MW1 MW1 MW1 MD1 MW1 MW1 MJ CNC Machine with tailstock (Single-spindle, turrets) nose size diameter at front bearing mounting speed range drive motor A B C 1 ø 16 mm (ø 6 inch) ø mm (ø 8 inch) 8 JIS A- ø 7 mm ø 9 mm 4 ~ 4 rpm 3 ~ 3 rpm 6 ~ 6 rpm (7. kw only) 7. kw/3min 11 kw/3min 3,6 kg MJ6 CNC Machine with tailstock (Single-spindle) MJ6 Single loader MJ Single loader MJ Single loader 1 ø 4 mm (ø inch) 1 ø 63 mm ø mm ø 1 mm 4 ~ 4 rpm 3 ~ 3 rpm 1 kw/3min kw/3min,4 kg 1 ø 4 mm (ø inch) JIS A-6 JIS A-6 ø 1 mm 4 ~ 4 rpm 3 ~ 3 rpm kw/3min 7, kg OP OP OP 3 3 sec. 3 sec. OP OP OP 3 3 sec. MW1 MW1 3 sec. (Both spindle same operation) 6 sec/ workpieces. OP, OP Turnaround / OP3 Turnaround unit Turnaround unit 3 sec. OP OP OP (Both spindle same operation) 6 sec/ workpieces MS6 3. OP, Both spindle same operation / OP & Machining Turnaround unit MD6 & Machining 3 sec Line tact time 3 sec./ workpiece Line tact time 3 sec./ workpiece OP OP (Both spindle same operation) 6 sec/ workpieces MW1 & Machining (Both spindle same operation) 6 sec/ workpieces. OP, OP Turnaround / OP3 Machining Turnaround unit OP OP OP 3 3 sec. MS6 Machining 3 sec OP OP OP 3 sec. Turnaround unit Line tact time 3 sec./ workpiece Line tact time 3 sec./ workpiece & Machining (Both spindle same operation) 6 sec/ workpieces OP OP OP 3 OP 4 3 sec. 3 sec. OP OP (Both spindle same operation) 1 sec/ workpieces 3 sec. (Both spindle same operation) 1 sec/ workpieces 3 sec. Line tact time 3 sec./workpiece * These are few system configuration examples. A wide variety of system configuration is possible to meet various customer needs. MD6 6. OP / OP Turnaround & Machining, Both spindle same operation MD1 8. Four spindles same operation MW1 MW

9 An Integral, Intelligent 3-Axis CNC Gantry Loader Offers Versatile Automation Safety during loader crash Abnormal load detection function immediately stop axes movement and track back function reverse the axis movement Loader Cycle Loader Re-start from any Position Loader cycle can be restarted from interrupted position Work discharge for Work location NG Work Auto unloading feature in case of NG work Unloading of first operation completed workpiece and loading of new workpiece. Loading of first operation completed workpiece to turnaround chuck. Gantry picks up workpiece from the work feeder table / conveyor. Turnaround and workpiece transfer to the second operation spindle using Gantry loader. High Quality Performance with CNC Gantry Loader Gantry Dual Gripper Swivel Head Muratec's fully programmable 3-Axis CNC gantry loader allows quick load/ unload of various shape parts, quick palletizing and work transfer to various locations as per system requirement. It is fast, simple, economical and easily changed. Programs are recalled for fast changeover. Remote Pendent Operator Panel Operator can quickly position and set teach points at all pick and place junctions with this portable hand held unit. This panel includes a manual pulse generator. Easy Loader Programming The loader travel pattern is well defined with system requirement. By just establishing teach points on the variables, the loader program is prepared. Loader Re-start Function Intelligent gantry loader memorizes the working positions and the work status during operation. The loader cycle can be restarted from any interrupted position when auto cycle is halted due to a machine alarm, caution messages or manual intervention. Abnormal Load Detection Track Back Function Axis Track-Back function enables reversing of the turret and loader axis movement direction. The axis is then retracted by. mm. This occurs when an abnormal load (% motor load) is detected during cutting or axis movements. Turret Axis Track Back (EX.: MD) Abnormal load detection function detects abnormal load for all turret and loader axes. Any crash due to operator's error, programming error etc. will minimize the severity of damage to the machine. Quick Workpiece Palletizing Three-axis, Swivel head gantry loader allows for easy and quick palletizing of different shape and size parts through flexible teaching positions. The loader feature allows work loading/unloading on stacking, Non-stacking type work feeders, Conveyors, Positioning units, Chutes etc. and irregular shape parts loading/unloading similar to robot hand. Gantry Loader Track Back 1 16

10 Chip disposal Quality check Chip conveyor (Hinge type / Spiral type / Screw type / Magnet-scraper type) Muratec offers an optimum model of chip conveyor to suit your requirements based on materials and chip shapes. Chip crusher Chip crusher finely crushes long and bulk chips for ease of maintenance. Flushing inside machine Flushing inside machine is effective in chip discharge for casting and aluminum workpiece. Work load re-try function If proper work location is not achieved, an automatic retry sequence will occur as follows: Workpiece unload, rotating chuck blow-off and part reload. If attempts at automatic reload fail within parametric set number of retries the workpiece is deposited in NG chute and the cycle is continued with a new workpiece. Head stock Chuck Jaw Work Air pressure sensing through fixed work locators (3 places) Air piping Work environment and Maintenance Oil mist removal unit This unit protects a work environment by collecting "Oil mist" in the cutting area within the machine. Related to loader Chip disposal and coolant Coolant filter Coolant filter removes fine chips from coolant to prevents a filter from clogging. Coolant level detector An alarm is displayed when detecting coolant tank low level. Work clamp sensor This function confirms positive chucking of first operation by sensing complete movement of the actuator. Soft quality check counter Finished workpieces every preset numbers are periodically discharged to outside machine. Tool monitor Wear or breakage of tools is detected based on load information obtained from servomotor without installing an external sensor. High/ low chuck pressure switch Chuck pressure is switched between roughing and finishing. Switching chuck pressure minimizes work deformation. It is ideal for high precision cutting. Auto power off Main breaker is automatically turned OFF after termination of an automatic operation at night. Circuit for power saving In machine waiting condition, wasted power consumption is reduced by turning hydraulic pump and servomotor OFF. Installing each unit on the front side of the machine Frequently used and comfirmation units are placed on the front side of the machine. Twin Gantry loader Two loaders can be access to both right and left chucks. This is truly effective for short cycle work. Coolant blow/ Air blow Various blows such as coolant, air, and mixing blow are sprayed from suitable points in accordance with workpiece shapes and chip conditions. Special unit specification (Single loader & Transfer loader) One of the two loaders is used exclusively for transfer. Loader cycle of starting from midpoint When a program stops, the system stores its work status where the machine chuck or the loader chuck grips workpiece. On the next startup, operation begins with the perfect cycle

11 Stocker Stocker / Gauge Unit / Peripheral device WF14L-16 Number of pallets Stack height Weight of workpiece Workpiece diameter WFL-16 4 mm 4 kg/pallet ø 3 mm ~ ø 16 mm WF14L mm 4 kg/pallet ø 3 mm ~ ø 16 mm WFL-16 4 mm 4 kg/pallet ø 3 mm ~ ø 16 mm WF3L mm 3 kg/pallet ø 3 mm ~ ø 16 mm WF14L mm kg/pallet ø 6 mm ~ ø 8 mm Inlet/Outlet Conveyor Wash Unit Tray Changer Indexing pallet feeder table Workpiece checking Unit Aslope stocker Part orientation Post Process Gauge Inlet/Outlet shuttle Direct Post Process Gauge Parts Feeder Turn-around Unit Inlet/Outlet chute Deburring Unit Interface for special unit Auto Tray Changer 3 poles type Center pole type WF14-3 Non-stacking Type Wash Unit Tray Changer Post Process Gauge WF14-3 WF4-3 Number of pallets pallet size workpiece Weight 14 3 mm 3 mm 3 kg/pallet 4 3 mm 3 mm kg/pallet 3 poles & center pole type Direct Post Process Gauge Parts Feeder Auto Tray Changer 19

12 Main Output Power Characteristics MW MW / MS MW / MS The operation panel is at a convenient height on the right side of the machine. The panel can rotate 9 degrees. Buttons are clearly classified and logically grouped under; left spindle, right spindle (Twin spindle chuckers) and loader. Distinction is also made for manual and automatic. Functions and symbolic button labels are international symbols. 4 3 FANUC 11SS speed : rpm 6 N S3 %. kw/continuous rating. kw kw S3 % S3 4%. kw FANUC Digital AC motor. kw/continuous speed : 4 rpm ( Pulley ratio :.67 ) / 3 rpm ( Pulley ratio :.3 ) / 6 rpm ( Pulley ratio :.89 ) kw/continuous rating. kw (4 rpm Specification) FANUC Digital AC motor 1 kw/3min speed : 3 rpm ( Pulley ratio :.8 ) / 4 rpm ( Pulley ratio :.4 ) kw (3 rpm Specification) 1 kw/3min 11 kw (3 rpm Specification) 11 kw/continuous rating Left spindle (Manual) Right spindle (Manual) Left spindle (Automatic) Right spindle (Automatic) 7 FANUC 11S speed : 6 rpm 6 6Nm S3 % 77Nm continuous rating kw S3 %. kw/continuous rating. kw 7. kw FANUC Digital AC motor kw/3min speed : 4 rpm ( Pulley ratio :.4 ) kw/3min kw/continuous rating 18. kw (3 rpm Specification) kw (3 rpm Specification) 1 Auto Tool Shift Function () Tool Monitor () Diagnostics Function MW3 MW1 / MS6 MW High power spindle type Spare or redundant tools can be activated by tool count or tool breakage detection. Different part programs based on five patterns can be set for auto tool shift function. Each pattern has 8 tool groups with 1 tool shift settings. and rotation tool shift modes are available to meet different production requirements. This tool shift option is useful for continuous and unattended type production. Abnormal Load Detection The MW/MS/MD/MJ series machines use the abnormal load detection function to detect abnormal load on all turret and loader axes. Any crash due to operator's mistake, programming mistake etc. will minimize damage to the machine by retracting the axis. The MW/MS/MD/MJ series machines incorporate optional 3-stage (Upper, Lower level & Zero cut) tool monitor function to check abnormal loads. The cutting load on individual axis is monitored for each cutting process. Emergency stop, Cycle stop or Auto running continue levels can be set for different cutting loads. In combination with optional Auto Tool Shift function, spare tool can be activated when cutting load exceeds predetermined level. This tool monitor is useful for continuous and unattended operations. A display alarm will be accompanied by diagnostics explanation. A history of the last alarms is maintained and can be accessed on the display. Machine Guide This function helps to check the machine and loader status quickly in combined display and guides the operator to restore the machine status for automatic operations or machine zero set. FANUC Digital AC motor 18. kw/3min speed : 3 rpm ( Pulley ratio :.78 ) / rpm ( Pulley ratio :.6 ) / rpm ( Pulley ratio :.44 ) kw (3 rpm Specification) FANUC Digital AC motor kw/3min speed : 3 rpm ( Pulley ratio :.78 ) / rpm ( Pulley ratio :.6 ) 4 kw/3min kw/3min 1 kw/continuous rating 18 kw (3 rpm Specification) 18. kw/continuous rating kw (3 rpm Specification) 18. kw (3 rpm Specification) FANUC Digital AC motor 7. kw/3min speed : 4 rpm ( Pulley ratio :.7 ) / 6 rpm ( Pulley ratio : 1. ) / 3 rpm ( Pulley ratio :. ) kw/3min. kw/continuous rating. kw (4 rpm Specification) 7. kw (4 rpm Specification) FANUC Digital AC motor 11 kw/3min speed : 4 rpm ( Pulley ratio :.7 ) / 6 rpm ( Pulley ratio : 1. ) / 3 rpm ( Pulley ratio :. ) kw/3min 7. kw/continuous rating 7. kw (4 rpm Specification) 11 kw (4 rpm Specification) kw/3min FANUC Digital AC motor 3 kw/3min speed : 3 rpm ( Pulley ratio :.78 ) 3 3 FANUC Digital AC motor kw/3min speed : 3 rpm ( Pulley ratio :.78 ) 18. kw 18. kw/continuous rating kw 3 kw/3min kw/continuous rating kw kw min rating Continuous rating 1

13 Main Output Power Characteristics Tooling System MW4 FANUC Digital AC motor kw/3min speed : 3 rpm ( Pulley ratio :. ) 8 4 MD1 / MD6 FANUC 6i speed : 3 rpm ( Pulley ratio :. ) / 4 rpm ( Pulley ratio :.7 ) 1 MD / MD FANUC Digital AC motor 11 kw/3min speed : rpm ( Pulley ratio :.33 ) 4 MW / MS MJ kw kw/3min 18. kw/continuous rating 18. kw kw/3min. kw/continuous rating. kw (3 rpm Specification) 7. kw (3 rpm Specification) kw/3min 7. kw/continuous rating 11 kw 1 8 Station Turret : MW, MS 8 Station Turret : MW1, MS6, MW4, MJ6 Station Turret : MW, MS, MW3 MJ, MJ 1 Station Turret : MW1, MS6 MW, MS, MW4, MJ 1 Station Turret : MW3 FANUC Digital AC motor 3 kw/3min speed : 3 rpm ( Pulley ratio :.78 ) MJ kw/3min kw/continuous rating kw 3 kw FANUC Digital AC motor 1 kw/3min speed : 3 rpm ( Pulley ratio :.8 ) / 4 rpm ( Pulley ratio :.4 ) kw (3 rpm Specification) 1 kw/3min 11 kw (3 rpm Specification) 11 kw/continuous rating FANUC 8i speed : 3 rpm ( Pulley ratio :. ) / 4 rpm ( Pulley ratio :.7 ) MJ 11 kw/3min 7. kw/continuous rating 11 kw (3 rpm Specification) 7. kw (3 rpm Specification) FANUC Digital AC motor 7. kw/3min speed : 4 rpm ( Pulley ratio :.7 ) / 6 rpm ( Pulley ratio : 1. ) / 3 rpm ( Pulley ratio :. ) kw/3min. kw/continuous rating. kw (4 rpm Specification) 7. kw (4 rpm Specification) FANUC 18 / 7i speed : 4 rpm ( Pulley ratio :.4 ) kw/3min 18. kw/continuous rating kw 18. kw MJ FANUC 18 / 7i speed : 4 rpm ( Pulley ratio :.4 ) kw/3min 18. kw/continuous rating 18. kw kw MD 1 : MW, MS MW1, MS6, MJ6 1 : MW, MS, MW3, MW4, MJ, MJ Boring bar ø4 ø : MW3 head Bush Boring bar ø mm ø3 mm TURNING & PLAIN HEAD Sleeve Knee tool head 1 : MW, MS MW1, MS6,MJ6 1 : MW, MS, MW3, MW4, MJ, MJ Boring bar ø mm ø1 mm ø16 mm ø mm ø mm Drill ø ø Drill holder Drill ø16 Drill socket Plain head ø4 : MW1, MS6, MW, MS, MJ6, MJ,MJ ø : MW3, MW4 LIVE TOOL HEAD Drill Drill socket MT1 MT MT3 ø6ø FANUC Digital AC motor kw/3min speed : 4 rpm ( Pulley ratio :.4 ) kw/3min Live Tool Output Power Characteristics 18. kw/continuous rating 18. kw (3 rpm Specification) kw (3 rpm Specification) MD1 / MD6 1 Live Tool Motor : FANUC Digital AC Servo motor Continuous operating Torque FANUC Digital AC motor 11 kw/3min speed : 4 rpm ( Pulley ratio :.7 ) / 6 rpm ( Pulley ratio : 1. ) / 3 rpm ( Pulley ratio :. ) Intermittent operating Torque Output Power 11 kw/3min 3 4 Motor Speed (rpm) kw/continuous rating 11 kw (4 rpm Specification) 7. kw (4 rpm Specification) MD / MD 1 FANUC 18 / 7i speed : 3 rpm ( Pulley ratio :.8 ) Live Tool Motor : FANUC Digital AC Servo motor Continuous operating Torque 87 Intermittent operating Torque kw/3min 18. kw/continuous rating 18. kw Output Power 11 Motor Speed (rpm) kw head Square shank (OD Tool) 1 Knee tool head Boring bar ø4 mm Station Turret Plain head ø4 mm Bush ø16 ø ø ø3 Sleeve ø8 ø16 ø ø ø1 ø Boring bar (Less than ø4mm) Drill holder ø16 ø ø ø3 Drill Face live tool head Drill socket MT1 MT MT3 MT4 Drill Cross live tool head Live tool collet øø16 mm øø mm Offset cross live tool head Tap collet M3 M, M3 M16 Reamer Endmill Drill Tap Note: Angular live tool head is available. 3 4

14 XL Z 169 XR (Z-STROKE MAX) (.) (.) 93.3 A 6 9 L/R-1 7 L/R- L/R-3 (X -STROKE MAX) (PLATE HOME POSITION) A (X -STROKE MAX) 9 Tool Dimension Layout MW (Tool plate) (4.7) MW1 / MS6 (1 Station Turret) 34 1STA Left ø16 Z-MAX.IN:9 119 R X-MAX.OUT:1 19. Z-MAX.OUT: Left turret Plane head ø ø19 ø ø Left Center.. X-MAX.IN: ø " chuck face Machine Center 34 ø 17 REV 3 X-MAX.IN:. 17 Right Center. ø ø ø11 Right 9 Z-MAX.IN: 16 X-MAX.OUT: ø1 3 Z-MAX.OUT:4 X R Right turret 1STA MW4 (8 Station Turret) 6 11 Left spindle ø3 4 Left Plain turret head ø3 R36 R4 ø381 ø3 8 Std.1"chuck Center of left spindle ø ø381 ø3 ø44 8. face Setting gage face 1 Machine Center Std.1"chuck ø44 ø381 ø3 Right spindle Z-MAX.IN: Z-MAX.OUT:44 4 head Right turret Center of Right spindle ø381 ø3 R36 knee tool head ø ø3 R MD /MD ( Station Turret) 47 ST ø R334:INDEX CLEARANCE Left X-MAX.OUT: Z-MAX.IN: ø Z-MAX.OUT: ø4 SPINDLE CENTER. X-MAX.IN: Left Center.. SPINDLE CENTER ø4 ø face Setting gage side Machine Center (Front cover dimension) X-MAX.IN: LRight Center Z-MAX.OUT:9 ø ø ø ø Right Z-MAX.IN:1 1 X-MAX.OUT: Face Milling Head (STD) R334:INDEX CLEARANCE 16 ST MW / MS (8 Station Turret) Left 39 Left turret X-MAX.OUT:1 Z-MAX.OUT: ø8 R ø16 6" chuck 6" chuck ø X-MAX.IN: ø Left Center face Machine Center face Left 18 ø ø ø Z-MAX.IN: Z-MAX.OUT: Left turret STA ø 68 1 Plain head 14 1 X-MAX.OUT:1 R ø3 Left Center. ø. X-MAX.IN: Machine Center 17 3 X-MAX.IN: 3 MW1 / MS6 (8 Station Turret) Right Center 17 X-MAX.IN: Right Center. X-MAX.OUT:1 13 ø168 ø14 ø16 13 ø R33 Right ø Z-MAX.OUT:1 X1 4 4 Right turret Z-MAX.OUT: X1 ø X-MAX.OUT:1 14 R6 Z-MAX.IN: Right Z-axis Right turret 68 8STA MW / MS ( Station Turret) R Left turret Plane head Left turret R Left Std."chuck ø4 Left Plane head ø ø ø3 Left Center. Std.1"chuck Left Center. ø ø face Machine Center MW3 ( Station Turret) 44 face Machine Center 6 Std."chuck 8 Right Center. Std.1"chuck Right Center. ø4 ø3 ø3 ø Right head 1 14 R4 17 R Right head 14 Right turret 6 Right turret MW4 (1 Station Turret) Z-MAX.OUT: Left turret 34 ø Left spindle R63 Plain head 133 Std.1"chuck Center of left spindle 17 Z-MAX.OUT: (INDEX CLEARANCE) STA Offset Cross Milling Head 1. ø Left 61 X-MAX.OUT:8 ø face Setting gage face Machine Center Std.1"chuck 17 Center of Right spindle MD1 / MD6 ( Station Turret) 17 head Right spindle knee tool head Right ø16 ø ø16 ø 1 9 Z-MAX.IN:9 1 9 Z-MAX.IN: Left Center X-MAX.IN:43 face X-MAX.IN:. 33 X-MAX.OUT:11 14 R Setting gage side : 3 3 Z-MAX.OUT:3 ø ø43 Machine Center LRight Center 83 ø19 1 Right turret 63 8 ø ø Face Milling Head (STD) (INDEX CLEARANCE) STA 34 MJ6 (8 Station Turret) 7 Z-STROK 7ST 477 COOLANT SHIELD 114. face 7 ø ø Center 18 6 ø QUILL TRAVERSE 6 st st ø17 ø4 47 STA X-MAX OUT: (Center Drill) (INDEX CLEARANCE) X-MAX IN:- MJ ( Station Turret) ø ø HC M1X4 1 Z-STROKE: 17 Z-MAX IN:1 Z-MAX IN: (Turret Center Line (Home Position)) X-MAX OUT:-18 HC M1X4 A-POS IN X-MAX IN: 17 SETTING GAUGE SIDE: Z-MAX OUT:3 37 B-POS IN MAX: 3 ST Travel range of A position ø ø11 46 ø ø A-POS OUT R ø4 4 ø68 B-POS OUT 7 ø (Z-MAX IN:) ( head) 1 X-STROKE 19ST ø4 18 ø ø ø 1-3 8ST (MAX 1ST) 13. ø Z--STROKE: 19 37ø19 MJ ( Station Turret) Reference position of center mounting R7 Machine Center 738 FRONT DOOR (Z-MAX IN:) (Center Drill) Tail-stock Y-axis bar size ø R X-STROKE 19ST ST Tail-stock Z- 18 R ø17 37 ø Tail-stock center MT ø4 ø6 ø Center. ø (INDEX CLEARANCE) ø R 3:INDEX CLEARANCE ø4 ø ø4 9 ø4 47 STA ø 6 STA ø X-MAX IN ø146 ø4 CHUCK 7 7ST Z-STROKE

15 Specifications Specification of cutting axes for turret (/Max. speed) Use tool drive motor speed range diameter at front bearing mounting nose size Foot print Z-axis O.D. tool I.D. tool A B C MW ø 16 mm (6 inch) Tool plate Width : 7 mm mm 18 m/min mm 4 m/min ø mm. kw/3min. kw/3min 7. kw/3min ~ rpm 6 ~ 6 rpm ø 8 mm ø 3 mm Flat nose W1 mm D198 mm 3,4 kg ø 16 mm (6 inch) mm MW ø 8 mm ø 16 mm (6 inch) mm 4 m/min 13 mm 4 m/min 1 mm 4 m/min mm ø 4 mm mm ø 4 mm 4 ~ 4 rpm 3 ~ 3 rpm 6 ~ 6 rpm 4 ~ 4 rpm 3 ~ 3 rpm JIS A- JIS A- W1 mm D16 mm 3,kg MW1 ø mm (8 inch) 14 mm 4 m/min 7. kw/3min 11 kw/3min 6 ~ 6 rpm (7. kw only) ø 9 mm ø mm W19 mm D18 mm 4,4 kg MW ø 4 mm ( inch) 19 mm 4 m/min 17 mm 4 m/min ø 4 mm 1 kw/3min kw/3min kw/3min 4 ~ 4 rpm 3 ~ 3 rpm ø mm ø 1 mm ø 63 mm JIS A-6 W36 mm D13 mm 7, kg ø 3 mm (1 inch) mm MW3 mm m/min 6 mm 1 m/min mm ø mm 18. kw/3min 3 kw/3min 3 ~ 3 rpm (18. kw kw only) ~ rpm (18. kw kw only) ~ rpm (18. kw3 kw only) ø 1 mm JIS A-8 W9 mm D8 mm 11, kg MW4 ø 38 mm (1 inch) mm m/min 6 mm m/min mm ø mm kw/3min 3 kw/3min 3 ~ 3 rpm ( kw only) 3 ~ 3 rpm (3 kw only) ø 16 mm JIS A-11 W9 mm D4 mm 13, kg MS ø 16 mm (6 inch) 8 13 mm 4 m/min 13 mm 4 m/min 1 mm 4 m/min mm ø 4 mm. kw/3min 4 ~ 4 rpm 3 ~ 3 rpm 3 ~ 3 rpm 6 ~ 6 rpm ø 8 mm JIS A- W98 mm D16 mm, kg MS6 ø 16 mm (6 inch) ø mm (8 inch) 8 14 mm 4 m/min mm ø 4 mm 7. kw/3min 11 kw/3min 4 ~ 4 rpm 6 ~ 6 (7. kw only) ø 9 mm ø mm JIS A- W8 mm D18 mm, kg MS ø 4 mm ( inch) mm 4 m/min 17 mm 4 m/min mm ø 4 mm 1 kw/3min kw/3min 4 ~ 4 rpm 3 ~ 3 rpm ø mm ø 1 mm ø 63 mm JIS A-6 W13 mm D13 mm 4, kg Gantry loader Specifications Loader workpiece handling capacity (weight) Loader workpiece handling capacity (size) (Left/Right) Max. Speed Y-axis (Up/Down) Max. Speed Z-axis (Front/Rear) Max. Speed -axis Cycle time Jaw Loader/ T/A unit loading time MW. kg ø mm mm The gantry loader adjustable to layout. 18 m/min 36 mm 13 m/min 9 mm.4 sec/18 ø 1 mm.4 sec MW / MS (Small parts spec).7 kg ø 6 mm 4 mm 36 mm 9 mm m/min m/min m/min 18.4 sec/18 ø 1 mm 6. sec. kg ø 8 mm 6 mm 43 mm 1 m/min 1 m/min 1 m/min 18 MW / MS (Medium parts spec) 13 mm 18.6 sec/18 ø 3 mm 7. sec MW1 / MS6 3. kg ø 1 mm 8 mm mm mm 3 m/min sec/18 ø 3 mm 7. sec MW / MS 6. kg ( : 8kg ø mm 1 mm 6 mm 1 m/min 3 mm m/min.9 sec/18 ( : 1. sec) ø mm 9. sec ( : 9.6 sec) MW3 1. kg ø 8 mm 16 mm 1 m/min 1 m/min 16 m/min 1 m/min m/min 8 mm m/min 3 mm m/min sec/18 ø 76 mm. sec MW4. kg ø 3 mm 1 mm 1 m/min 7 mm 1 m/min mm m/min 9 (Lower side only) 1. sec/9 ø mm 1. sec CNC STANDARD SPECIFICATIONS Simultaneous position and MW series (without MW 3) 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Turret - X, Z, turret rotation) + 3 axes (Loader - X, Y, Z) Turret index / Tool offset T command (4-digit / +) feed control MW3 axes (Turret - X1, Z1) + axes (Turret - X, Z) + 3 axes (Loader - X, Y, Z) Assist function M code (3-digit) MS series 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) LCD display.4" color, 7." monochrome MD6MD 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) Auto input coding recognition EIA RS44A, ISO 84 tape code MD1MD 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Turret - X, Z, turret rotation) + 3 axes (Loader - X, Y, Z) Tape reader/punch interface Memory Card MJ6MJ 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) Manual Data Input : MDI Fully keyboard manual data input MJ axes (Turret - X1, Z1) + axes (Turret - X, Z) + 3 axes (Loader - X, Y, Z) + 1 axis (tail-stock Z axis) Position sensor (X, Y, Z axes) Absolute serial type encoder ADDITIONAL CNC FEATURES (STANDARD) Least input increment Least movement increment Manual continuous feed jog Manual pulse generator jog Overrides Rapid (Separate for both turrets) Z-axis Loader X, Y, Z axes Z-axis Loader X, Y, Z axes Feedrate Rapid traverse.1 mm/p.1 mm/p.1 mm/p. mm/p.1 mm/p.1 mm/p 1386 mm/min.1 mm/div.1 mm/div.1 mm/div to 1 % in % steps % % % % Sub-program ( fold nesting) * 1 Sub-program (4 fold nesting) * Canned cycle Dwell Machine lock Dry run Program number search Sequence number search Normal decimal point or calculator type decimal point input programming Exact stop mode Automatic work coordinate reference shift Direct input of measured data offset type Backlash compensation applied separately for cutting feed and rapid traverse Data protection key: 4 types Sub-program stop/ end (M~M, M3) al block skip Emergency stop Feed hold Single block Sequence number display: 8 digit * 1 Sequence number display: digit * Extended program edit * 1 Circular interpolation radius programming Extended part program editing * Diameter/ radius programming () Detect abnormal function Work co-ordinate shift/ Position switch Work co-ordinate shift direct input Reference return with Stored limit1 mechanical stopper setting Absolute/ incremental programming method Constant surface speed cntrol Linear, circular interpolation Tool offset (Geometric/ wear) Feed per minute/ Feed per revolution Polar coordinate interpolation/ Tool offset Cylindrical interpolation * 3 Cs axis control function * 3 speed % to 1 % in % steps *1 : Without MW3, MW4, MJ * : Only MW3,MW4, MJ *3 : Only MD series 7 8

16 Specifications Specification of cutting axes for turret (/Max. speed) Use tool drive motor speed range Z-axis O.D. tool I.D. tool A B C diameter at front bearing mounting nose size Foot print Live tooling specifications Live tool drive motor Maximum speed Maximum tool shank size positioning function brake Milling Tapping C-axis control Maximum speed Least command increment Hydraulic brake torque MD6 MD MD1 MD ø 16 mm (6 inch) ø mm (8 inch) ø 4 mm ( inch) ø 16 mm (6 inch) ø mm (8 inch) ø 4 mm ( inch) 1 mm 4 m/min 14 mm 4 m/min mm ø 4 mm 19 mm m/min 17 mm 16 m/min mm ø 4 mm 1 mm 4 m/min 14 mm 4 m/min mm ø 4 mm 19 mm m/min 17 mm 16 m/min mm ø 4 mm 7. kw/3min 11 kw/3min 4 ~ 4 rpm 3 ~ 3 rpm (7. kw only) 6 ~ 6 ø 9 mm JIS A- W8 mm D18 mm,4 kg 11 kw/3min kw/3min ~ rpm ø 1 mm JIS A-6 W13 mm D13 mm 4, kg 7. kw/3min 11 kw/3min 4 ~ 4 rpm 3 ~ 3 rpm (7. kw only) 6 ~ 6 ø 9 mm JIS A- W19 mm D18 mm, kg 11 kw/3min kw/3min ~ rpm ø 1 mm JIS A-6 W36 mm D13 mm 7,4 kg MD6 / MD1 MD / MD. kw (8 N/continuous) 4. kw ( N/continuous) 4 rpm 3 rpm ø 16 mm ø mm M M 16 Positioning Accuracy : ±.1 Positioning Accuracy : ±.1 rpm rpm N (1.8 kgf) [3. Mpa (3 kgf/cm )] 41 N (4 kgf) [4. Mpa (4 kgf/cm )] Specification of cutting axes for turret (/Max. speed) Use tool drive motor speed range diameter at front bearing mounting nose size Foot print Tailstock specifications Tailstock Quil Quil Up/Down Base-slide offset Z-axis O.D. tool I.D. tool A B C MJ6 MJ MJ ø 16 mm (6 inch) ø mm (8 inch) ø 4 mm ( inch) ø 4 mm ( inch) mm 4 m/min 16 mm 4 m/min mm 19 mm 4 m/min 17 mm 4 m/min mm 19 mm 4 m/min 7 mm 4 m/min mm ø 4 mm ø 4 mm ø 4 mm 7. kw/3min 11 kw/3min 4 ~ 4 rpm 3 ~ 3 rpm 6 ~ 6 rpm (7. kw only) 1 kw/3min kw/3min 4 ~ 4 rpm 3 ~ 3 rpm kw/3min 4 ~ 4 rpm 3 ~ 3 rpm ø 9 mm ø mm ø 1 mm ø 1 mm ø 7 mm ø 63 mm JIS A- JIS A-6 JIS A-6 W118 mm D19 mm W171 mm D13 mm W19 mm D3 mm 3,6 kg,4 kg 7, kg MJ6 MJ MJ MT4 (Rolling center) MT (Rolling center) MT (Rolling center) Quil Quil Quil & Up/Down 6 mm (Hydraulic drive) 3 mm (Hydraulic drive) 1 mm (Servo drive) 1 mm (Hydraulic drive) mm 9 mm Gantry loader Specifications Loader workpiece handling capacity (weight) Loader workpiece handling capacity (size) (Left/Right) Max. Speed Y-axis (Up/Down) Max. Speed Z-axis (Front/Rear) Max. Speed -axis Cycle time Jaw Loader/ T/A unit loading time MD6 / MD1 MD / MD 3. kg 6. kg ( : 8kg ø 1 mm 8 mm ø mm 1 mm The gantry loader adjustable to layout. 16 m/min 1 m/min mm 6 mm 1 m/min 1 m/min mm 3 mm 3 m/min m/min sec/18.9 sec/18 ( : 1. sec) ø 3 mm ø mm 7. sec 9. sec ( : 9.6 sec) Gantry loader Specifications Loader workpiece handling capacity (weight) Loader workpiece handling capacity (size) (Left/Right) Max. Speed Y-axis (Up/Down) Max. Speed Z-axis (Front/Rear) Max. Speed -axis Cycle time Jaw Loader/ T/A unit loading time MJ6 MJ MJ 1. kg. kg. kg ø 4 mm 14 mm ø mm mm ø mm mm The gantry loader adjustable to layout. 1 m/min 1 m/min 1 m/min mm 6 mm mm 1 m/min 1 m/min 1 m/min 1 mm 1 m/min 3 mm 3 m/min m/min m/min sec/9.9 sec/18 1. sec/9 ø 3 mm ø mm ø 4 mm 9. sec 9. sec. sec SELECTABLE CNC OPTION Part program storage length/ Number of registrable programs/ Number of tool offset (Geometric/ wear) Part program Total 64 K byte (Equivalent to 8 m ) storage length Total 18 K byte (Equivalent to 16 m ) Number of registrable programs Number of tool offset (Geometric/ wear) Total 6 K byte (Equivalent to 3 m ) Total 1 K byte (Equivalent to 64 m ) Total 1 M byte (Equivalent to 18 m ) Total 63 Extension 1 (depend on Part program storage length) Total 3 Total 64 Total MW MW MW1 MW MD1 MD Part program storage length Number of registrable programs Number of tool offset (Geometric/ wear) 64 K byte 18 K byte 6 K byte 1 K byte 1 M byte 63 Extension 1 (depend on Part program storage length) 3 64 MS MS6 MS MD6 MD MJ6 MJ Memory size Number of registrable programs Number of tool offset (Geometric/ wear) 4 m 8 m (3 K byte) 16 m (6 K byte) 3 m (1 K byte) 64 m (4 K byte) 18 m (49 K byte) MW3 MW4 MJ CNC FEATURES (OPTION) Least input increment : sub-micrometer Inch/Metric conversion Thread cutting cycle retract Variable lead threading Continuous threading Stored pitch error compensation workpiece coordinate system Direct drawing dimension programming Tool nose R compensation Chamfering/ Corner R Multiple repetitive programming Multiple repetitive programming Canned cycle for drilling Custom macro Custom macro common variables Direct input od tool offset value measured B Rigid tap function orientation Display of run time and Parts preset Background edit function Graphic function 9 3

17 Floor Plan MW Cell system Lubrication unit MW1 Cell system Power supply 8 9 Lubrication unit Air supply MW3 Cell system Power supply point 9 Air source connection Chip Conveyor MS Cell system Power supply point ST Loading area Control Box Control Box Discharge chute 4 11 ST 8ST ( 1 77 (Loader top position) 9 WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet Gantry Loader Work Handling capacity ø 1 mm 8 mm L, 3. kg ( center Height) ( 81 Gantry Loader Work Handling capacity ø 8 mm 16 mm L, 1. kg WF14L ø 6 ~ ø 8 mm, kg/1pallet 73 8 (Loader minimum hight) 373 (Loader at highest position) Discharge chute () (Work stock quality : ) Discharge chute (1) (Work stock quality : 3) 39 (Door opening) ( Gantry Loader Work Handling capacity ø 6 mm 4 mm L,.7 kg 13 3 (Loader at highest position) WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet MW Cell system Control Box Power supply point Discharge chute MW Cell system Power supply Control Box Lubrication unit ST 31 Part Center MW4 Cell system 96 4 Air source connection Power supply point 8 17 Control Box Air source connection Chip Conveyor 34 NG & QC Chute MS6 Cell system Control Box Power supply point Discharge chute 3 3 (Loader top position) Palet feeder WF14L-16 ø 3 ~ ø 16 mm, kg/1pallet Turnaround Unit Gantry Loader Work Handling capacity ø 6 mm 4 mm L,.7 kg 1 ( (Turnarourd chuck height) 38 (Loader top position) 114 (Chip discharge height) Chip Conveyor Left discharge Turn around 36 4 Gantry Loader Work Handling capacity ø mm 1 mm L, 6. kg 11 ( 179 (Turn around chuck height) WF14L-8 ø 6 ~ ø 8 mm, kg/1pallet ( Gantry Loader Work Handling capacity ø 3 mm 1 mm L,. kg (Loader at highest position) ( Gantry Loader Work Handling capacity ø 1 mm 8 mm L, 3. kg 14 3 (Loader at highest position) WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet 31 EXTERNAL PAINT COLOR Light Gray / Gray Blue *Other colors available on special order 3

18 Floor Plan MS Cell system Gantry Loader Work Handling capacity ø mm 1 mm L, 6. kg 36 Control Box Power supply point 9 Discharge chute MD Cell system 68 Control cabinet (Chip conveyor removal space) ST 143 ST Loader Loader Lubrication unit Contorol box Power supply point ST 3 Part Center 31 MD Cell system 6 13 Chip conveyor rear dischage (18) Power supply point ST Loader Chip Conveyor Left discharge 484 Lubrication Unit 8 ST Loader Turnaround Unit 9 ST 3 3 Part Center MJ Cell system Power supply point Lubrication Unit ST ST 18 ST (Loader at highest position) ( 14 WF14L-8 ø 3 ~ ø 16 mm, 4 kg/1pallet WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet ( center height) 6 ST 38 (Loader top position) (Chip discharge height) ( 189 (Turnaround chuck height) 38 (Loader top position) WF14L-8 ø 6 ~ ø 8 mm, kg/1pallet ( 13 1 WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet MD6 Cell system MD1 Cell system MJ6 Cell system MJ Cell system Chip conveyor removal space Control cabinet Lubrication unit Chip conveyor rear dischage (1) WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet 7 18 Lubrication unit Control Box ST Lubrication Unit 3 ST ST Loader ST 3 Loader ST Loader 16 ST Loader 3 1 ST ST ST ST 11 ( WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet (Loader top position) 11 ( 8 Chip Conveyor Left discharge (Chip discharge height) (Safety fence bottom height) 7 (Loader top position) ( 14 WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet 19 1 ( 168 WF14L-16 ø 3 ~ ø 16 mm, 4 kg/1pallet EXTERNAL PAINT COLOR Light Gray / Gray Blue *Other colors available on special order 34