SPECIALIZED LUBRICANTS FOR THE GLASS INDUSTRY

Transcription

1 SPECIALIZED LUBRICANTS FOR THE GLASS INDUSTRY

2 We produce glass forming lubricants that can significantly improve your packing rate. Interlubgroup Meeting Room, Mexico Plant

3 Interglass is a leading manufacturer of specialized lubricants for the glass industry. Our products can significantly improve your packing rate, extend lubrication cycles and reduce overall maintenance costs. Container Glass Tableware Float Glass Automotive Glass Tube Glass ABOUT INTERGLASS Our focus Only specialized lubricants can cover the demanding requirements of the glass forming and finishing processes. Interglass has developed an extensive product line tailored to the four most critical applications. Shear Spray Lubricants Delivery Oils and Coatings Swabbing Compounds Machine Lubricants 2

4 The source of inspiration for creating unique solutions is a deep understanding of your: BPM Product Process Conditions Requirements

5 Our methodology Co-creation Our team creates solutions that are tailored to the unique needs of our customers. We actively involve the key stakeholders in each step of the development process. Together, we can co-create the best solutions to achieve your production goals. 5 Constant monitoring of results and continuous improvement. ABOUT INTERGLASS Implementation and employee training. 4 1 Analysis and documentation of the unique operating conditions. Preliminary field testing at the specified application 3 2 Recommendation or design of the most effective solution. 4

6 Interglass Innovation Capability Our R&D capabilities and flexible production system creates cutting edge solutions for the global glass industry. Interlubgroup Test Lab, Mexico Plant

7 Innovation capability Our specialty lubricants are tailored to your needs. Based on our 360º assessment of your operating conditions, improvement target, budget and time constraints, our lubricant consulting team will recommend the optimal solution type for your application. 1 2 WE HAVE DEVELOPED 2000 PRODUCTS 2000 SMART SOLUTIONS Our technical consultants will recommend the smartest alternative from our solutions portfolio to suit your needs. CUSTOMIZED SOLUTIONS Our R&D team can adjust product formulations to your unique requirements. INTERGLASS INNOVATION CAPABILITY 3 INNOVATIVE SOLUTIONS Together, let s shape the future of our industry and invent new breakthrough technologies. 6

8 PROCESS VARIABLES Water quality Dosing system Dilution ratio

9 Specialty shear-spray lubricants Interglassol The Interglassol product line offers shear blade cooling oils that assure a clean cut and appropriate cooling of the blades. Interglassol smart solutions In order to comply with environmental regulations, shear spray lubrication requires biodegradable emulsions. Product Description Characteristics Biostar C Interglassol 333 Interglasscut Bio Vegetable base shear cooling lubricant. Vegetable and mineral base oil shear cooling lubricant. Synthetic base shear cooling lubricant. High dilution ratio and biodegradable. Ideal for non treated (hard) water. High performance and biodegradable. SHEAR SPRAY LUBRICANTS BENEFITS IMPORTANT CONSIDERATIONS In order to assure an optimal shear spray lubrication with the Interglassol product line, it is important to control the following variables: ph Total Dissolved Solids Total Alkalinity <100ppm <20 ppm CaCo3 EMULSION STABILITY BIODEGRADABLE HIGH DILUTION RATIO 8

10 PROCESS VARIABLES Lubricating cycles Lubrication system Type of production BPM Production speed

11 Specialty delivery-equipment lubricants Interglassflow The Interglassflow lubricant line has been designed to meet the requirements of the delivery system, press machines and borosilicate tube rotary machines. BENEFITS IMPROVE PRODUCTIVITY FREE RESIDUALS IMPROVED COATING PERFORMANCE Interglassflow smart solutions A specialty residue-free oil is critical to allow an optimal gob load, especially at high production speeds. The operational life of the delivery coatings can be significantly improved by using a thicker coating with grooves. The grooves will minimize the contact area by forming air cushions. Tableware press machines and borosilicate rotary tube machines require specialty lubricants that avoid marks and carbon residue. Coatings Description Characteristics Prefilm Slide Film Delivery oils Dry film coating for the troughs and deflectors High performance dry film coating for the troughs and deflectors Description Smooth finish Finish with grooves Characteristics Krystal Glow Krystal Glow PG Lubrication for the delivery equipment Lubrication for the delivery equipment Ideal for high speed hollow ware forming Higher thermal resistance and water soluble Krystal Glow 100 Lubrication for the ring and plunger of tableware press machines and delivery equipment Cleaner oil with low viscosity Trans Heat 22 Lubrication for the ring and plunger of tableware press machines Higher performance with heat transfer characteristics Cristal Flow 240 Lubrication for the delivery equipment Higher viscosity also ideal for borosilicate tube delivery DELIVERY OILS AND COATINGS 10

12 FORMING PROCESS VARIABLES BPM Color Lubricating cycles Type of container Process Weight Production speed Temperature

13 Specialty swabbing lubricants Interglassmold The Interglassmold product line contains the widest range of swabbing compounds. Our products will enable you to improve your productivity and reduce lubricant consumption. BENEFITS Interglassmold smart solutions The Interglassmold product portfolio has been extended with the H product line. The H product line is formulated with hydro-treated base oils that provide a significant reduction of residues and consequently allow longer blank mold rotation cycles. Blank mold lubricants Interglassmold MP H Interglassmold 2H Interglassmold 3H Interglassmold 4H Interglassmold 5H Interglassmold 6H Neck ring lubricants Interglass Crown H Interglass Crown PC2 Interglass Crown FN Touch-up lubricants Interglass Touch 4 Recommended use Wide mouth containers and jars. Pharmaceutical, cosmetic and flint ware. Blow- blow process and slow speed production. Wine bottles. NNPB process. General swabbing lubricant for high speed production. Description Standard neck ring lubricant with low viscosity. Neck ring lubricant for longer lubrication cycles. Specially designed for cleaner operations and problems with checks and build up. Description Finish mold lubricant for complex angles and engravings. SWABBING COMPOUNDS Interglass Touch 2H Cleaner finish mold lubricant IMPROVE PRODUCTIVITY LONGER LUBRICATION CYCLES CLEANER OPERATION Glasstouch Sticks-in Solid swabbing compound for touch-ups and details in finish molds. These are only some of the compounds that we have developed to meet the unique requirements of our customers. 12

14 PROCESS VARIABLES Lubricating cycles Process OEM Lubrication system Temperature

15 High performance machine lubricants Interglasslub The Interglasslub product line consists of machine lubricants that were designed for mechanical applications in the glass forming process. BENEFITS Interglasslub smart solutions Reduce your overall maintenance costs and lubricant consumption with our broad range of specialty lubricants that are tailored to the unique operating conditions in the glass industry. Machine lubricants HYD BIO S 220 Interglassoil 30 VX Interglassoil 10 Gear Synt S Interpasta Cop Metal Thermaplex EP2 HYD HLP Conveyor belt lubricants Black Chain Black Chain Plus Protector Chain Description Synthetic IS Machine oil approved by all major OEMs. Mineral IS Machine oil. Synthetic oil designed for plunger positioners. Synthetic oil designed for gear drives. High temperature anti-seize compound. High temperature synthetic grease. Mineral oil for hydraulic systems such as the hydraulic cushion of the IS machine mechanisms. Description Water base graphite lubricant for conveyors and dead plates. Higher graphite content for longer lubricating cycles. Protective oil for conveyor chains storage. MACHINE LUBRICANTS Flat glass lubricants Description Neumatex 32 Specialty oil for flat glass cutting. LONGER LUBRICATION CYCLES FREE OF RESIDUALS WEAR AND CORROSION PROTECTION These are only some of the compounds that we have developed to meet the unique requirements of our customers. 14

16 All our products are manufactured according to international standards and certifications. Interlubgroup Production Plant, Mexico

17 Specialized services In order to assure an effective implementation, stable operations and the continuous improvement of our customers key performance metrics, Interglass provides a broad range of complementary services. 360 Cost-benefit assessment SPECIALIZED SERVICES Lubrication training for maintenance workers Co-creation of tailored lubricant solutions Swabbing training for operators and supervisors Laboratory analysis (physical and chemical characterizations) 16

18 Industry leaders trust Interglass...

19 Interglass around the world Interglass has co-created SMART lubrication and logistics solutions since We control the complete value chain (R&D, production, consulting, distribution, and logistics). Our network of production, commercial and logistics-warehouse facilities in the Americas and Europe assure fast, on-time delivery for efficient operations around the world. Industry leaders in 37 countries run their operations smoothly with SMART Interglass solutions. MEXICO HQ & PLANT Guadalajara SALES OFFICES: Mexico DF. Monterrey USA SALES OFFICES: Ohio New Jersey BRASIL SALES OFFICES: Sao Paulo Paraíba NETHERLANDS LOGISTICS WAREHOUSE Rotterdam ITALY LOGISTICS WAREHOUSE Cuneo INTERGLASS AROUND THE WORLD 18

20 Interglass S.A de C.V. Lateral Sur Periférico Norte 559 Parque Industrial Belenes Norte Zapopan, Jalisco, México C.P Phone: (+52) DT Industrials Central Sales and Distribution Office 949 S. McCord Road Holland, Ohio USA T:+ (1) Interglass Brazil Matriz São Paulo Rua Vicente de Paula Souza e Silva, 322, Bairro Assunção Sao Bernardo do Campo - SP. Brazil Cep: Phone: (+55) DISCLAIMER The data in this document is based on our general experience and knowledge at the time of publication and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary field tests with the product selected for the specific application. All data are guide values which depend on the lubricant s composition, the intended use and the application method. The technical values of lubricants change depending on the mechanical, dynamical, chemical and thermal loads, time and pressure. These changes may affect the function of a component. We recommend contacting us to discuss your specific application. If possible we will be pleased to provide a sample for testing on request. Interglass S.A. de C.V. products are continually improved. Therefore, Interglass reserves the right to change all the technical data in this document at any time without notice. Reprints, total or in part, are permitted only prior consultation with Interglass S.A. de C.V. and if source is indicated and voucher copy is forwarded.