JOHNSON POWER ltd. Power Through Performance. High Performance Industrial Universal Joints For Pumping Applications

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1 Power Through Performance igh Performance Industrial Universal Joints For Pumping pplications

2 PGE 1 INTROUING POWER......The world s leading manufacturer of intermediate shafting systems for pumping! UNIVERSL JOINT SFTING Universal Joint style shafts represent the primary coupling of choice in a variety of pumping systems including... Vertical dry pit pumps for both water & wastewater Slurry Pumps oncrete Pumps Fire Pumps Oil-field fracture Pumps Polymer Pumps Stand-by mobile systems Irrigation Pumps e-watering Pumps Universal joints are chosen for these applications because they provide... Ease of Installation urability igh efficiency with predictable life Ease of Repair/Maintenance Maximum esign Freedom Johnson Power also offers... ENGINEERING EXPERTISE Torsional & lateral systems modeling ands on/in-field experience measuring product response with an extensive background in vibration analysis & trouble shooting Innovative new materials & designs including composites & rubber element torsional dampeners nd we also have... Other coupling styles including gear & disc pack elements & rigid couplings for that unique project. So, whether you re involved in the design of a new system or require assistance in upgrading an existing station, please give us the opportunity to be of service. We thank our growing list of friends in the pumping industry for your business and confidence. t Johnson Power, we will continue to strive to meet your highest expectations. Wayne Johnson, President

3 PGE 2 RIVE SFT SELETION Series selection for vertical wastewater applications depends primarily on the following operating parameters. 1. Power Source Type 2. ontinuous Operating Torque 3. Bearing Life Required 4. Maximum RPM 5. ngular Offset 6. istance to be spanned Initial selection can be made by using the P/RPM graph on the following pages. This graph is based upon 8000 hrs. B-10 life at a maximum 3 degree angle with an electric motor power source. If these parameters are appropriate, simply intersect P with RPM and use the series indicated. If you require more bearing life, higher angular offset (not recommended) or have a diesel or gas engine power source, first multiply the P by the applicable correction factors and then make your selection. Prime Mover Factor F1 Electric Motor 1.00 Gasoline Engine 1.25 iesel Engine 1.50 Note: If torsional elastic member (clutch etc.) is NOT used, increase values by.50 respectively. Gasoline Engine 1.75 iesel Engine 2.00 Bearing Life Factor F2 8,000 hrs ,000 hrs ,000 hrs ,000 hrs ,000 hrs Operating ngle Factor F3 3 degrees degrees degrees degrees degrees degrees Recommended angular offset for vertical pumping applications is ½ to 1 degree. Increase in angularity will increase the forcing frequency of the potential 2X universal joint excitation and is therefore not recommended. Where increased angularity is necessary it must never exceed the speed to angle factor (SF). SF = RPM x ngle (degrees) Maximum SF for all series is 12,000. onsult Johnson Power for any angular offset over 3 degree for final recommendation. ritical Speed alculation Universal Joint rive Shafts are considered flexible elastic masses that have a critical speed (lateral natural frequency) that is a function of Length, RPM, Tube iameter and Wall thickness. Precaution must be taken to insure that the operating speed of the drive shaft avoids the full and half critical excitation range, as well as blade pass excitation. The following formula is used to calculate the critical speed. S = ritical Speed = Outside Tube iameter (in.) d = Inside Tube iameter (in.) EL = Effective Length d S = 2 EL Note: To determine effective length of universal joint drive shaft see page 22. The critical speed can be affected by many variables, thus the maximum operating speed in a constant speed system must operate at a safety margin at least 25% less than calculated critical speed Maximum Safe Operating Speed = S x.75 alf ritical Speed Universal joints may also be excited at their half critical speed. Thus, in constant speed applications, universal joint shafts should be sized to operate above or below calculated half critical speed and below safe operating speed by the appropriate safety margins. 1 2 S = onstantspeed(s) 2 Note: In variable speed applications, universal joint shafts should be sized to operate below calculated half critical speed or blade pass exciting frequencies with appropriate safety margins. In general, it is best to avoid long shaft lengths at high speeds. In addition, bearing support structures must be substantial and rigid or they will lower critical speed of universal joint shafts. Johnson Power s staff is readily available to provide this calculation service. Shafting should also avoid any other potential exciters such as vane passing. Simply compare the running RPM x the number of impeller vanes with the calculated critical speed and verify that the appropriate safety margins are satisfied. Torsional Natural Frequency In addition, it is also necessary to calculate the torsional natural frequency of the system. Please provide Mass Moment of Inertia (WR²) and torsional windup (spring rate - Kt) for the motor and pump and Johnson Power will provide this more complex calculation. It is necessary to size the system both torsionally and laterally. So please consult Johnson Power with the application information for the proper shafting selection.

4 PGE 3 10,000 ORSEPOWER VS. RPM 10,000 6,000 6,000 4,000 4,000 2,000 TIS GRP IS BSE ON 8000 RS. OF B-10 LIFE T 3 NGLE 2,000 1, (132) , ORSEPOWER (P ) ORRETE (1200) The graph is for preliminary selection only. ontact Johnson Power for final selection. SPEE (RPM) Selection Note: ynamic balance recommended above 300 RPM. Free Selection ssistance is available from Johnson Power at (708) For a preliminary selection multiply driver service factor, life service factor, and angle service factor times motor P to get corrected P and then intersect maximum corrected P with required RPM. FTORS F1= 1... ( Motor) F2= (20,000 RS.) F3= 1... (3 egree or less ngle) Example: 100 P at 1200 RPM, Electric Motor and joint angle 3 or less. Requiring 20,000 or less hours. P x F1 x F2 x F3 = P orrected 100 x 1.32 = 132 P orrected nswer: 55 series can be used.

5 PGE 4 100,000 ORSEPOWER VS. RPM 100,000 60,000 40,000 TIS GRP IS BSE ON 8000 RS. OF B-10 LIFE T 3 NGLE 60,000 40,000 20,000 20,000 10,000 6,000 4,000 2,000 (1,730) 1, / / / / ,000 6,000 4,000 2,000 1, ORSEPOWER (P ORRETE ) (600) The graph is for preliminary selection only. ontact Johnson Power for final selection SPEE (RPM) Selection Note: ynamic balance recommended above 300 RPM. Free Selection ssistance is available from Johnson Power at (708) For a preliminary selection multiply driver service factor, life service factor, and angle service factor times motor P to get corrected P and then intersect maximum corrected P with required RPM. FTORS F1= 1... ( Motor) F2= (50,000 RS.) F3= 1... (3 egree or less ngle) Example: 1000 P at 600 RPM, Electric Motor and joint angle 3 or less. Requiring 50,000 or less hours. P x F1 x F2 x F3 = P orrected 1,000 x 1.73 = 1,730 P orrected nswer: 3230 series can be used.

6 PGE 5 V S1 K S ß M L1 M E G VB L3 F M 50 B S ß L4 4 - OLE 45 B 19 B B 8 - OLE 8B - OLE 12 - OLE

7 Universal Joints - Specifications PGE 6 Series TORQUE RTINGS / LL TORQUE IN FT-LBS TS IMENSIONL T / LL IMENSIONS IN INES ngle ß B I (# Bolt oles) B K M S (Std) S1 (Std) WT/IN (Std Tube) MOEL V - SFT WIT STNR LENGT OMPENSTION L1 (Midslip) L2 (±) OMP WT (Lbs.) MOEL VB - STUB SFT WIT NO LENGT OMPENSTION E F G L OMP WT (Lbs.) MOEL S - SORT SFT WIT LENGT OMPENSTION M ngle (eg) ß L L2 (±) WEIGT (Lbs.) L1 = MINIMUM MISLIP LENGT (TUBULR ESIGN, LONGER LENGTS VILBLE) L2 = +/- SLIP MOVEMENT L3 = MINIMUM FIXE LENGT (TUBULR ESIGN, OTER LENGTS VILBLE) L4 = MINIMUM MISLIP LENGT (SORT OUPLE ESIGN) OTER TUBE SIZES RE VILBLE FOR OTER LENGTS & ESIGNS, ONSULT POWER

8 PGE 7 V S1 K B S ß M L1 E M G VB L3 F S L OLE

9 Universal Joints - Specifications PGE 8 Series TORQUE RTINGS / LL TORQUE IN FT-LBS TS IMENSIONL T / LL IMENSIONS IN INES ngle ß B I (# Bolt oles) K M S (Std) S1 (Std) WT/IN (Std Tube) MOEL V - SFT WIT STNR LENGT OMPENSTION L1 (Midslip) L2 (±) OMP WT (Lbs.) MOEL VB - STUB SFT WIT NO LENGT OMPENSTION E F G L OMP WT (Lbs.) MOEL S - SORT SFT WIT LENGT OMPENSTION L L2 (±) L1 = MINIMUM MISLIP LENGT (TUBULR ESIGN, LONGER LENGTS VILBLE) L2 = +/- SLIP MOVEMENT L3 = MINIMUM FIXE LENGT (TUBULR ESIGN, OTER LENGTS VILBLE) L4 = MISLIP LENGT (SORT OUPLE ESIGN, SORTER LENGTS VILBLE) OTER TUBE SIZES RE VILBLE FOR OTER LENGTS & ESIGNS, ONSULT POWER

10 PGE 9 V S1 K B S ß G M L1 M E G VB L3 F S L OLE 10 - OLE

11 Universal Joints - Specifications PGE 10 Series TORQUE RTINGS / LL TORQUE IN FT-LBS TS IMENSIONL T / LL IMENSIONS IN INES ngle ß B I (# Bolt oles) K M S (Std) S1 (Std ) WT/IN (Std Tube) MOEL V - SFT WIT STNR LENGT OMPENSTION L1 (Midslip) L2 (±) OMP WT (Lbs.) MOEL VB - STUB SFT WIT NO LENGT OMPENSTION E F G L OMP WT (Lbs.) MOEL S - SORT SFT WIT LENGT OMPENSTION L L2 (±) L1 = MINIMUM MISLIP LENGT (TUBULR ESIGN, LONGER LENGTS VILBLE) L2 = +/- SLIP MOVEMENT L3 = MINIMUM FIXE LENGT (TUBULR ESIGN, OTER LENGTS VILBLE) L4 = MISLIP LENGT (SORT OUPLE ESIGN, SORTER LENGTS VILBLE) OTER TUBE SIZES RE VILBLE FOR OTER LENGTS & ESIGNS, ONSULT POWER

12 PGE 11 V S1 K B S ß M L1 M E G VB L3 F S L OLE 10 - OLE

13 Universal Joints - Specifications PGE 12 Series TORQUE RTINGS / LL TORQUE IN FT-LBS TS IMENSIONL T / LL IMENSIONS IN INES ngle ß B I (# Bolt oles) K M S (Std) S1 (Std ) WT/IN (Std Tube) MOEL V - SFT WIT STNR LENGT OMPENSTION L1 (Midslip) L2 (±) OMP WT (Lbs.) MOEL VB - STUB SFT WIT NO LENGT OMPENSTION E F G L OMP WT (Lbs.) MOEL S - SORT SFT WIT LENGT OMPENSTION L L2 (±) W E IGT (Lbs.) L1 = MINIMUM MISLIP LENGT (TUBULR ESIGN, LONGER LENGTS VILBLE) L2 = +/- SLIP MOVEMENT L3 = MINIMUM FIXE LENGT (TUBULR ESIGN, OTER LENGTS VILBLE) L4 = MISLIP LENGT (SORT OUPLE ESIGN, SORTER LENGTS VILBLE) OTER TUBE SIZES RE VILBLE FOR OTER LENGTS & ESIGNS, ONSULT POWER

14 PGE 13 J G M E B K B SF SLF 50 F STYLE #1 STYLE #2 STYLE #3 STYLE #4 MOTOR FLNGE WIT IRULR KEY MOTOR FIG. 1 FIG. 1 SLIE (TP) FLNGE ON SO TT IT LERS IRULR KEY GROOVE. INSTLL E IRULR KEY LF. MOTOR FIG. 2 LOWER FLNGE SO TT WEIGT IS SUSPENE ON IRULR KEY. TIGTEN SET SREW(S) PER SPEIFITION SFTi FIG. 2 USTOMER REFERENE IMENSIONS PERPPLITION R EQUIREMENTS

15 ompanion Flange - Specifications PGE 14 Series IMENSIONL T / LL IMENSIONS IN INES B MOEL SF (STNR FLNGE) E MX BORE F MX KEYWY G J MIN BORE MX WEIGT MOEL SLF (SPEIL LRGE FLNGE) K MX BORE F MX KEYWY M MIN BORE MX WEIGT BOLT OLE SPING STYLE #1 #1 #1 #2 #2 #3 #4 # BOLTS TRE SIZE 3/8-24 7/ /2-20 3/8-24 3/8-24 7/ /8-18 BOLT TORQUE 30 lbs. ft. 50 lbs. ft. 75 lbs. ft. 30 lbs. ft. 30 lbs. ft. 50 lbs. ft. 210 lbs. ft. * Flange Selection: Select companion flange with the same "" diameter and number of bolt holes as the U-Joint Shaft selected. Bore size will determine whether to use an SF or SLF style.

16 PGE 15 J G M E B K B SF F SLF STYLE #1 STYLE #2 esign Option External Shrink isk Locking evice

17 ompanion Flange - Specifications PGE 16 Series IMENSIONL T / LL IMENSIONS IN INES B MOEL SF (STNR FLNGE) E-MX BORE F-MX KEYWY G J MIN BORE MX WEIGT MOEL SLF (SPEIL LRGE FLNGE) K-MX BORE F-MX KEYWY M MIN BORE MX WEIGT BOLT OLE SPING STYLE #1 #1 #2 # BOLTS TRE SIZE M12 M14 M16 BOLT TORQUE 90 lbs. ft. 140 lbs. ft. 210 lbs. ft. FITS JOINT SERIES * Flange Selection: Select companion flange with the same "" diameter and number of bolt holes as the U-Joint Shaft selected. Bore size will determine whether to use an SF or SLF style.

18 PGE 17 J G M E B K B SF SLF F STYLE #1 STYLE #2 esign Option Shear Pin ssembly

19 ompanion Flange - Specifications PGE 18 Series IMENSIONL T / LL IMENSIONS IN INES B MOEL SF (STNR FLNGE) E MX BORE F MX KEYWY G J MIN BORE MX WEIGT MOEL SLF (SPEIL LRGE FLNGE) K-MX BORE F MX KEYWY M S REQ' S REQ' MIN BORE MX WEIGT BOLT OLE SPING STYLE #1 #1 #1 #1 #2 #2 #2 # BOLTS TRE SIZE M16 M18 M20 M22 M22 M24 M27 BOLT TORQUE 218 lbs. ft. 298 lbs. ft. 428 lbs. ft. 575 lbs. ft. 575 lbs. ft. 738 lbs. ft lbs. ft. FITS JOINT SERIES * Flange Selection: Select companion flange with the same "" diameter and number of bolt holes as the U-Joint Shaft selected. Bore size will determine whether to use an SF or SLF style.

20 PGE 19 Pillow Blocks - Specifications F G E B MIN B MX eavy uty Bearing Option vailable Series PB1-3/16 PB1-7/16 PB1-11/16 PB1-15/16 PB2-3/16 PB2-7/16 PB2-15/16 PB3-3/16 PB3-7/16 IMENSIONL T / LL IMENSIONS IN INES SFT I. 1-3/16 1-7/ / /16 2-3/16 2-7/ /16 3-3/16 3-7/ B-MIN B-MX E F G BOLT 1/2 1/2 1/2 5/8 5/8 5/8 7/8 7/8 7/8 WEIGT TRUST (LBS.) FITS VB SFT SERIES TRUST LOS BSE ON OURS T 1750 R.P.M. TRUST LOS INRESE S R.P.M. ERESES IF OVER SIZE TUBING IS USE STN OFF SIMS MY BE REQUIRE OPTIONL BERING ONFIGURTIONS VILBLE PER PROJET SPEIFITIONS

21 Flange Bearings - Specifications PGE 20 F G E eavy uty Bearing Option vailable Series FB1-3/16 FB1-7/16 FB1-11/16 FB1-15/16 FB2-3/16 FB2-7/16 FB2-15/16 FB3-3/16 FB3-7/16 IMENSIONL T / LL IMENSIONS IN INES SFT I. 1-3/16 1-7/ / /16 2-3/16 2-7/ /16 3-3/16 3-7/ E F G BOLT 7/16 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 WEIGT TRUST(LBS.) FITS VB SFT SERIES TRUST LOS BSE ON OURS T 1750 R.P.M. TRUST LOS INRESE S R.P.M. ERESES IF OVER SIZE TUBING IS USE STN OFF SIMS MY BE REQUIRE OPTIONL BERING ONFIGURTIONS VILBLE PER PROJET SPEIFITIONS

22 PGE 21 Safety Guard - Specifications PUMP MOUNTE SFETY GUR Series SGR-1 SGR-1 SGR-2 SGR-3 SGR-3 SGR-4 IMENSIONL T / LL IMENSIONS IN INES B (Slot Width) E (Bolt ole Pattern) 4.00 to to to to to to F (Std. Length) FLOOR MOUNTE SFETY GUR Series FGR-1 FGR-2 FGR-3 IMENSIONL T / LL IMENSIONS IN INES F (Std. Length) PUMP MOUNTING KITS Notes: 1). Optional lengths available from 24" to 96" 2). Longer spans than 96" require multiple guards bolted together. 3). inged access doors available as options. 4). eiling mount brackets available as option. Standard guards are made from 18 G-½ expanded metal mesh. Galvanizing, aluminum, and stainless steel available as options. Series MK-03 MK-05 MK-06 MK-07 MK-08 MK-10 MK-11 IMENSIONL T / LL IMENSIONS IN INES Thread Size 3/8-16N 1/2-13N 5/8-11N 3/4-10N 7/8-9N 1-8N 1-1/8-7N Stud Length ORIZONTL SFETY GURS F Floor Mounted Safety Guard F B Pump Mounted Safety Guard PRT NO. LENGT FOR SFT SERIES I. G-18 10" to 18" 31thru 55 7" G-24 14" to 24" 61 thru 81 12" G-42 24" to 42" 31 thru 55 7" G-66 35" to 66" 31 thru 55 7" G-71 35" to 66" 61 thru 81 12" G-91 28" to 54" 88 thru 95 15" orizontal Safety Guards are manufactured from 18 gauge galvanized steel and telescope in 1" increments. lube opening is provided on the underside of the guard. Select the guard to compliment the universal joint series and length required.

23 PGE 22 POWER SFT SELETION INFORMTION For free computer assisted selection and quotation, call us at (708) or fax us at (708) with the following data: Multiple Shaft Elevation () Elevation (B1) Elevation (B2) Elevation () EL EL EL Single Shaft MOTOR EN VB VB V PUMP EN MOTOR EN OL OL OL Length From Motor Shaft to Pump Shaft 1. orsepower 2. RPM (onstant or Variable?) In variable speed applications, provide min. & max. speed. river:... Electric Motor... iesel Engine(with clutch?) 3. istance from motor shaft to pump shaft 4. Elevation locations of steady bearings and motor and pump shafts where multiple shafts are required Motor Shaft Elevation () Steady Bearing Elevations (B1) (B2) (B3) Pump Shaft Elevation () 5. Number of impeller vanes 6. B-10 bearing life required 7. opy of specifications when applicable Safety Guards:... Pump Mounted x Floor Mounted x Full Length... Other Torsional nalysis: To verify that the final selection is not operating in an area of torsional excitation please also provide: 1. WR² - Mass moment of inertia for motor and pump (lb.-ft.²) Motor WR² Pump WR² 2. Spring Rate - Torsional stiffness for motor and pump (in.-lbs./radian) Motor Spring Rate Pump Spring Rate EL V OL ustomer/project Information ompany: ontact: Phone: Fax: ddress: ity: State: Zip: PUMP EN Project Reference:

24 POWER TROUG PERFORMNE 2530 BRG RIVE, BROVIEW, ILLINOIS PONE: 708/ FX: 708/ W EB : WWW. POWER. OM E-MIL: INFO@ POWER. OM

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