CRANE, WHEEL MOUNTED, HYDRAULIC, LIGHT, 7 1/2 TON (ROUGH TERRAIN CRANE)

Transcription

1 TM P TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS CRANE, WHEEL MOUNTED, HYDRAULIC, LIGHT, 7 /2 TON (ROUGH TERRAIN CRANE) MODEL LRT 0 CONSISTS OF: Type I General Purpose ( ) Type II Airborne/Airmobile ( ) Approved for public release: distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 26 JULY 99

2 . Purpose. This is to alert operators, organizational, direct and general support to the safety hazards involving handling of automotive air filters under Nuclear, Biological and Chemical conditions (NBC). 2. Procedures. a. If NBC exposure is suspected, all air filters should be handled by personnel wearing protective equipment. Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures. IF NBC EXPOSURE IS SUSPECTED ALL AIR FILTER MEDIA WILL BE HANDLED BY PERSONNEL WEARING FULL NBC PROTECTIVE EQUIPMENT. SEE OPERATOR/MAINTENANCE MANUAL b. Position decal in a noticeable place on or near air filter housing. Mounting of this decal is mandatory. Order decal using P/N , CAGE 9207, NSN

3 TECHNICAL MANUAL TM P HEADQUARTERS DEPARTMENT OF THE ARMY Washington D. C., 26 July 99 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS CRANE, WHEEL MOUNTED, HYDRAULIC, LIGHT, 7 /2 TON (ROUGH TERRAIN CRANE) MODEL LRT 0 CONSISTS OF: Type I General Purpose ( ) Type II Airborne/Airmobile ( ) t I L I REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, p!ease let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form , located in the back of this manual, direct to: Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, Ml A reply will be furnished to you. Approved for public release: distribution is unlimited. I

4 TABLE OF CONTENTS Figure Title Number Page CHAPTER INTRODUCTION , -2 Clamp Assemblies CHAPTER 2 ENGINE Engine Assembly Cylinder Block Short Block Cylinder Head Crankshaft and Main Bearing,... Crank Drive Piston Kit Piston and Connecting Rod Camshaft and Gear Front Gear Cover Rocker Lever Valve Cover Valve Tappet Tappet Cover Flywheel Flywheel Housing Front Gear Train Accessory Drive Front Gear Train Accessory Drive Cover Plate Lube Oil Pump Lube Oil Cooler Front Sump Oil Pan Oil Level Gauge Air Cleaner Assembly Air Cleaner Air Intake Manifold Front Engine Support Upper Engine Gasket Set Upper Engine Gasket Set Upper Engine Gasket Set Lower Engine Gasket Set......, i

5 TABLE OF CONTENTS Figure Title Number Page CHAPTER 3 FUEL SYSTEM Fuel Tank Injection Pump Assembly Injection Pump Fuel Injector Fuel Injector Fuel Pump Lift and Supply Tubes Fuel Plumbing Fuel Filter Injection Pump Coupling CHAPTER 4 EXHAUST SYSTEM Exhaust Assembly Exhaust Manifold Exhaust Connection CHAPTER 5 COOLING SYSTEM Cooling Assembly Radiator A Water Pump Water Inlet Connection Fan Support Fan Pilot Spacer Fan Belt Tensioner Thermostat Housing A CHAPTER 6 ELECTRICAL SYSTEM Alternator Assembly Alternator Alternator Mounting Starting Motor Assembly Starting Motor Battery Assembly Front Electrical-l Front Electrical Rear Electrical Work Lights Anti-Two Block Assembly Anti-Two Block Control Panel Collector Ring Assembly Axle Centering Light Switch Assembly STE-ICE Electrical System ii

6 TABLE OF CONTENTS Title Figure Page CHAPTER 7 TRANSMISSION Transmission Hoses, Lines and Fittings Transmission Assembly Transmission Assembly First Stage Clutch Group Second Stage Clutch Group Third Stage Clutch Group Valve Group Valve Assembly Transmission Control CHAPTER 8 DRIVE SYSTEM Drive Shaft Assemly Rear Drive Shaft Front Drive Shaft CHAPTER 9 AXLES Front Axle Assembly Front Axle Front Differential with Brake Rear Axle Assembly Rear Axle Mounting Rear Differential Front and Rear Tie Rods Front and Rear Pivot and Spindle Assembly Front and Rear Planetary Wheel Ends Front and Rear Brakes Wheels and Tires Parking Brake Caliper iii

7 TABLE OF CONTENTS Figure Title Number Page CHAPTER 0 HYDRAULICS Axle Lockout System Axle Lockout Cylinder Axle Lockout Valve Outrigger Hydraulics Outrigger Cylinder Outrigger Hold Valve Outrigger Solenoid Valve Hydraulic Brakes Hydraulic Brakes Deleted Brake Booster/Master Cylinder... Steering System Steering Control Unit Steering Cylinder Steering Selector Valve Swing Motor Main Hydraulic Pump Pump Drives Ground Driven Steering Pump..... Hydraulic Reservoir Return Filter Lower Hydraulics: Suction Return Pressure Boom, Swing and Winch Upper Hydraulics Hydraulic System Valve Bank Fittings Steering Valve Steering Valve Fittings Brake Relief Valve Fittings Rotary Manifold Boom Hoist Cylinder Assembly..... Boom Hoist Cylinder Extend Cylinder A O-8B 0-9 lo lo iv

8 TABLE OF CONTENTS Figure Title Number Page CHAPTER FRAME, FENDER AND CAB Frame Fenders and Decks Can Bracket Pintle Hook Outriggers Upperstructure Engine Housing Cab Glass Assembly Operator s Cab Cab Insulation Seat Mirrors Marking Decals CHAPTER 2 CRANE Swing Assembly Swing Gear Box Boom Boom Angle Indicator CHAPTER 3 WINCH Winch and Cable Winch Winch Motor Winch Valve Fittings Winch Brake Valve Hook Block v

9 TABLE OF CONTENTS Figure Title Number Page CHAPTER 4 OPERATOR S CONTROLS Gauges, Controls and Switches Valve Controls Deleted Transmission Shift Assembly.... Transmission Shift Control.... Throttle Control Parking Brake Heater and Defroster Heater Windshield Wiper Tool Kit Marking Decals CHAPTER 5 TYPE II SUPPLEMENT Type II Engine Assembly Type II Fuel Tank Type II Rear Electrical ,. Type II Transmission Shift Assembly Type II Lower Hydraulics Type II Upper Hydraulics Type II Hydraulic Disconnects... Type II Frame Type II Fenders and Deck Type II Pintle Hook Type II Outriggers Type II Upperstructure Type II Marking Decals Type II Boom Type II Heater Type II Marking Decals Type II Sectionalization Assembly Type II Sectionalization Assembly Type II Sectionalization Assembly Type II Sectionalization Assembly Type II Sectionalization Assembly Type II Pivot Assembly Type II Mast Assembly Type II Sectionalization Tool Kit Type II Engine Housing vi

10 TABLE OF CONTENTS Figure Title Number Page Type II Can Bracket Type II Anti Two Block Assembly Annex A, CROSS REFERENCE LIST A- Annex B, CROSS REFERENCE LIST B- INDEX Index-l vii

11 CHAPTER INTRODUCTION Figure -. Part Locations -

12 Figure -2. Part Locations -2

13 The following is a manual listing all the service parts for the Koehring LRT 0 Crane. Parts in the manual are illustrated by exploded views. Individual parts in each illustration are shown where they belong in relation to one another and are identified out by reference numbers. These numbers correspond with numbers in the FIG IND NO column in the accompanying list of parts. The reference number is followed by the Koehring PART NUMBER corresponding VENDOR PART NUMBER and the FSCM, (Federal Supply Code for Manufacturers) columns. In the DESCRIPTION column, parts are listed in order, according to the reference numbers shown in the illustration, and by a full description, based upon the noun first method - i.e., the noun name of the part is listed first, then the modifying descriptive information which serves to specifically identify the item. All directional references in this manual (right or left; front or rear, etc.) correspond to the position of the operator when facing forward in the operator s cab. Wherever possible, the component parts of assemblies are indicated in the illustration by the use of brackets. When this cannot be done, the component parts of an assembly will be called out in the list. The quantity, OTY of each individual part follows the description. In most cases, the quantity indicates the total required per machine. The only exception to this rule is when an assembly is shown at the beginning of the list which consists of all the individual parts in the list following it. In these cases, quantities shown with individual parts are the total required per assembly. Chapter 5, Type II Supplement, lists parts used for both Type I and Type II vehicles. Differences in configuration as well as part number indicate differences between Type I and Type II. Note that differences as minor as one part are indicated in Chapter 5. -3

14 Clamp Assemblies When viewing clamps and hardware throughout this manual they will be assembled in one of the following examples: Figure -3. Clamp Assemblies -4

15 Figure 2.Engine Assembly IND NO NO PART NO FSCM DESCRIPTION QTY B3.9 Spec SES08 DIN93 M8 X A4C DIN27B M8- HRC44 5-A4C CBA28 05O DIN93 M6 X A4C S Engine Fan Capscrew, M8 x 70 4 Lockwasher, M8 4 Spacer Mount 3 Spacer Washer (Manufactured) Capscrew, M6 x 70 Valve, Oil Sample Elbow, 45 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED (2- blank) 2-2

16 IND NO NO PART NO FSCM DESCRIPTION QTY F ELBOW, 45 BRASS SPACER CAPSCREW, 3/4C X 4 GR F MOUNT, TRANSMISSION CAPSCREW, 3/4C X 8.50 GR LOCKWASHER 3/4 REG NU LOCKNUT, 3/4C DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 HRC44-5-A4C 9 709F MOUNT, TRANSMISSION DIN933-M8 X 5526 CAPSCREW, M8 X A4C DIN985-M8-6/ 5526 NUT, M8 2 8-A4C ZERO START KIT 0699 VALVE, MECHANICAL 0699 STOP, CABLE 0699 SCREW, #6X3/4 SELF TAPPING 0040W CLAMP, MOUNTING 0699 ELBOW, W/NUT ATOMIZER 22-NSR 374 TUBE, NYLON DIN933-M6X 5526 CAPSCREW, M6 X A4C DIN985-M NUT, M6 2 6/8-A4C CAPSCREW, 3/8F X 2-3/4 GR5 24 SEE FIG FILTER, OIL 25 SEE FIG FILTER, FUEL SECONDARY 26 SEE FIG FILTER, FUEL PRIMARY (W/SEPARATOR DRAIN) /8-B TRIM, FLEX, /8 X 9/6 X 6 IN. BLACK WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 2-3

17 Figure 2 2. Cylinder Block. IND NO NO PART NO. FSCM DESCRIPTION QTY Block, Cylinder Service Bushing, Cam Dowel, Ring 0 M8 x Plug, Expansion mm (0.70 ) Plug, Expansion (.00 ) Plug, Expansion mm (.26 ) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-4

18 IND NO NO PART NO FSCM DESCRIPTION QTY SCREW, HEXAGON 0 HEAD CAP M X PLUG,PIPE 0.25" NPTF PLUG,PIPE 0.50" NPTF PLUG, EXPANSION IN DOWEL, RING 2 M8 X DOWEL, PIN 2 M0 X PLUG, EXPANSION 60.20MM (2.37") PLUG, EXPANSION 32.02MM (.26") NOZZLE, PISTON 4 COOLING.5MM I.D DOWEL, RING 2 M6 X MAIN, BEARING CAP PLUG, EXPANSION 22.35MM (0.75 IN) BLOCK SERVICE PARTS MAIN, BEARING CAP, 5 SERVICE SLEEVE, CYL. BLOCK, SERVICE STD. BORE 02 MM USE AS REQUIRED WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-5

19 Figure 2 3. Short Block IND NO NO PART NO FSCM DESCRIPTION QTY PARTS LISTED BELOW Block Short ARE FOR REFERENCE ONLY Block Cylinder Bearing, Main Upper Bearing, Crank Thrust Bearing, Main Lower Bearing, Corm Rod Bushing Rod, Engine Corm Pin, Piston Crankshaft Pin, Dowel Gear, Crankshaft Kit, Engine Piston Set, Piston, Ring Ring, Retaining WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-6

20 Figure 2 5. Cylinder Head (2-7 blank) 2-8

21 IND NO NO PART NO FSCM DESCRIPTION QTY ASSEMBLY, CYLINDER HEAD PLUG, EXPANSION MM (0.8") ADAPTER, FUEL FILTER PIPE PLUG, 0.50" NPTF PLUG, PIPE, 0.25" NPTF PLUG, PIPE, 0.50" NPTF PLUG, PIPE, 0.25" NPTF VALVE, INTAKE KIT 4 (INCLUDES ITEM 4) VALVE, EXHAUST KIT 4 (INCLUDES ITEM 4) SEAL, VALVE 8 NOT APPLICABLE SPRING, VALVE RETAINER, VALVE SPRING COLLET, VALVE SCREW, HEX HEAD 0 CAP M2-.75 X SCREW, HEX HEAD 4 CAP M2-.75 X GASKET, CYLINDER HEAD SEE UPPER ENGINE GASKET SETS. (REFER. TO PAGE 2-39.) SERVICE PARTS INSERT, VALVE EXHAUST INSERT, VALVE EXHAUST VALVE, GUIDE INTAKE THICK WALL 60.50MM LONG VALVE, GUIDE EXHAUST THICK WALL 5.75MM LONG VALVE, GUIDE THIN WALL CAN BE USED ON BOTH INTAKE AND EXHAUST WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-9

22 Figure 2 6. Crankshaft and Main Bearing. IND NO NO. PART NO. FSCM DESCRIPTION QTY Crankshaft, Engine Pin, Dowel Gear, Crankshaft Set, Main Bearing Standard Bearing, Main Upper 4 Bearing, Thrust Bearing, Lower 5 Set, Main Bearing 0.25mm oversize WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-0

23 IND NO NO PART NO FSCM DESCRIPTION QTY BEARING, MAIN UPPER BEARING, THRUST BEARING, LOWER SET, MAIN BEARING 0.50MM OVERSIZE BEARING, MAIN UPPER BEARING, THRUST BEARING, LOWER SET, MAIN BEARING 0.75MM OVERSIZE BEARING, MAIN UPPER BEARING, THRUST BEARING, LOWER SET, MAIN BEARING.00MM OVERSIZE BEARING, MAIN UPPER BEARING, THRUST BEARING, LOWER SET, CRANKSHAFT THRUST BRG. 0.5MM OVERSIZE BEARING, THRUST BEARING, LOWER SET, CRANKSHAFT THRUST BRG..0MM OVERSIZE BEARING, THRUST BEARING, LOWER SERVICE PARTS SLEEVE, FRONT CRANK SLEEVE, REAR CRANK WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-

24 Figure 2 7. Crank Drive. IND NO NO PART NO FSCM DESCRIPTION QTY Pulley, Crank Screw, Hex Head 4 Cap M2.25 x 36 (2.9) Flanged WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-2

25 PISTON KITS INCLUDES IND NO NO PART NO FSCM DESCRIPTION QTY PISTON KITS INCLUDES PISTON RING SETS KIT, ENGINE PISTON 4 STANDARD KIT, ENGINE PISTON 4 0.5MM OVERSIZE KIT, ENGINE PISTON 4 0.MM OVERSIZE PISTON RING SETS INCLUDE TOP, MID, AND OIL RINGS SET, PISTON RING 4 STANDARD SET, PISTON RING 4 0.5MM OVERSIZE SET, PISTON RING 4 0.MM OVERSIZE WHEN ORDERING PARTS, SPECIFY NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-3

26 Figure 2-8. Piston and Connecting Rod. IND NO NO PART NO FSCM DESCRIPTION QTY Rod, Engine 4 Connecting Screw, Corm Rod Cap 8 MJ-.25 X 5.9 Bearing, Rod Half 8 Standard Bearing, Rod Half 0.25mm undersize Bearing, Rod Half 0.50 mm undersize Bearing, Rod Half 0.75 mm undersize Bearing, Rod Half.00 mm undersize Kit, Engine Piston 4 (Refer to page 2-3) Ring, Retaining 8 Set, Piston Ring 4 Pin, Piston WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

27 Figure 2 9. Camshaft and Gear. IND NO NO PART NO FSCM DESCRIPTION QTY Camshaft Gear, Camshaft Key, Plain Woodruff 4.0mm Support, Cam Thrust Screw, Hex Head 2 Cap M8-.25 x 20 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-5

28 Figure 2-0. Front Geat Cover. 2-6

29 IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, GEAR HSG 0.8MM THICK HOUSING, GEAR SCREW, HEX HEAD 0 FLG CAP M8-.25 X SCREW, HEX HEAD 6 FLG CAP M8-.25 X GASKET, TIMING HSG HOUSING, TIMING PIN O-RING PIN, TIMING SF RING, RETAINING SCREW, RND HED. 2 FLG CAP M5-.8 X GASKET, GEAR COVER COVER, GEAR SEAL, FRONT CRANK KIT (INCLUDES TOOL) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-7

30 2-8 Figure 2-. Rocker Lever.

31 IND NO NO PART NO FSCM DESCRIPTION QTY SUPPORT, SHAFT 4 ROCKER ASSY (INCL ITEMS THRU ) SUPPORT, ROCKER PLUG, EXPANSION " DIA LEVER, INTAKE ROCKER SCREW, ROCKER 4 ADJUSTMENT 5 S NUT, ADJUSTING LEVER, EXHAUST 4 ROCKER WASHER, THRUST RING, RETAINING SCREW, HEX HEAD CAP 4 M8-.25 X SCREW, HEX HEAD CAP 4 M2-.75 X RODS, PUSH 8 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-9

32 Figure 2-2. Valve cover. IND NO NO. PART NO, FSCM DESCRIPTION QTY Gasket, Rocker Lever Cover Oil fill located O-Ring optional external Screw, Hex Head Flg Cap M8-.25 X Cover, Rocker Lever side of engine Cover, Rocker Lever Seal, Oil Fill Cap Cap, Oil Fill WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

33 Figure 2-3. Valve Tappet. IND NO NO PART NO FSCM DESCRIPTION QTY Tappet, Valve 8 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-2

34 Figure 2-4. Tappet Cover IND NO NO PART NO FSCM DESCRIPTION QTY Gasket, Push Rod Cover Cover, Push Rod Baffle, Breather Seal, Capscrew Screw, Hex Head Cap M8-.25 x Hose, Plain Clamp, Spring Hose 4 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-22

35 Figure 2-5. Flywheel. IND NO NO PART NO FSCM DESCRIPTION QTY Flywheel/Ring Gear Washer Screw, Hex Head 8 Cap M2.25 x 32 (2.9) Ring, Gear WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-23

36 2-24 Figure 2 6. Flywheel Housing

37 IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, REAR COVER PAD TYPE STARTER COVER, REAR HIGH ON EXHAUST SIDE SEAL, REAR CRANK KIT (INCLUDES TOOL) O-RING SCREW, HEX HEAD 6 FIG CAP M6-.00 X DOWEL RING HOUSING, FLYWHEEL S.A.E. #3 DRY SCREW, HEX HEAD 6 FIG CAP M2-.75 X PLATE, COVER SCREW, SELF TAP 2 METAL M8-.25 X PLUG PLUG, THREADED (PLASTIC) O-RING CLIP GASKET WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-25

38 Figure 2 7. Front Gear Train Accessory Drive. IND NO NO PART NO FSCM DESCRIPTION QTY Hub, Tac Drive Coupling Adapter, Angle Drive Cover, Access Hole Seal, Rectangular Ring Gasket, Tachometer Washer, Plain Screw, Hex Head 2 Cap WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-26

39 Figure 2-8. Front Gear Train Accessory Drive Cover Plate. IND NO NO PART NO FSCM DESCRIPTION QTY Gasket, Plate, Cover Screw, Hex Head 2 Cap M2-.75 x 25 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-27

40 Figure 2-9. Lube Oil Pump. IND NO NO PART NO FSCM DESCRIPTION QTY Pump, Lube Screw, Hex Head 4 Cap M8-.25 x WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

41 Figure Lube Oil Cooler. (2-29 blank) 2-30

42 IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, LUBE COOLER 0.8MM THICK, NATURAL ASPIRATION CORE, COOLER GASKET, FILTER HEAD HEAD, LUBE OIL FILTER VALVE, PRESSURE RELIEF PLUG, PIPE 0.25" NPTF SCREW, HEX HEAD 4 FLG CAP M8-.25 X CARTRIDGE, LUBE OIL FILTER (LF-3345) PLUNGER PRESS REGULATOR SPRING COMPRESSION WASHER, SEALING PLUG, THREADED M22 X.5 X 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-3

43 Figure 2 2. Front Sump Oil Pan. IND NO NO PART NO FSCM DESCRIPTION QTY Tube, Lub Oil Suction Gasket, Suction Tube Screw, Hex Head Cap M8-.25 x 6 Screw, Hex Head Flg Cap M8.25 x 2 Gasket, Oil Pan Pan, Oil Front Screw, Hex Head Flg Cap M8-.25 x 2 Washer, Sealing Plug, Oil Pan Drain M8 x.5 x 2 Washer, Spring Washer, Sealing Plug, Threaded WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-32

44 Figure Oil Level Gauge. IND NO NO PART NO FSCM DESCRIPTION QTY Tube, Oil Gauge 55mm Straight Tube Front Dipstick Location for front sump oil pan. FFOB 68mm Plug, expansion WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-33

45 2-34 Figure Air Cleaner Assembly.

46 IND NO NO PART NO FSCM DESCRIPTION QTY 709A AIR CLEANER ASSEMBLY (INCL. ITEMS THRU 5) P ELBOW, CLAMP, T-BOLT TUBE HL ELBOW, TUBE P CLAMP (ZINC) GAX CAP, STACK INDICATOR, RESTRICTION (INCL. HOSE AND FITTING) DIN84-M4 X 5526 SCREW, MACHINE A4C M4 X DIN934-M NUT, M4 2 0-A4C DIN27B-M LOCKWASHER, M4 2 HRC44-5-A4C P COUPLING, BRASS, /8 NPT DIN933-M CAPSCREW, M0 X 25 4 X A4C DIN27B-M LOCKWASHER, M0 4 HRC44-5-A4C DIN934-M NUT, M0 4 0-A4C P BAND, MOUNTING 2 3 SEE FIG 2-24 CLEANER, AIR BRACKET DIN933-M CAPSCREW, M2 X X25-A4C DIN25A-M WASHER, M2 2 TP200-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-35

47 Figure Air Cleaner. IND NO NO PART NO FSCM DESCRIPTION QTY FHG Air Cleaner Assembly P Element P Body P Nut P cup P Clamp P Baffle P Valve 2-36 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

48 Figure Air Intake Manifold. IND NO NO PART NO FSCM DESCRIPTION QTY Gasket, Intake Manifold Cover, Intake Manifold Screw, Hex Head 8 Cap M8.25 x Plug, Threaded Washer, Sealing WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-37

49 Figure Front Engine Support IND NO NO PART NO F S C M DESCRIPTION QTY Support, Front Engine Single Point Screw, Hex Head 4 Cap M2.75 x WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

50 UPPER ENGINE GASKET SET - IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, SET UPPER ENGINE SET. STANDARD THICKNESS WASHER, INJECTOR SEAL, VALVE STEM GASKET, EXHAUST GASKET, MANIFOLD GASKET, DRAIN SEAL, RING GASKET, COVER SEAL, RING WASHER, SEALING GASKET, COVER 4 VALVE WASHER, PLAIN GASKET, HOUSING SEAL, BANJO SEAL, RING WASHER, PLAIN GASKET, CONNECTION SEAL, O-RING SEAL, RECTANGULAR RING WASHER, SEALING GASKET, CYLINDER HEAD WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-39

51 UPPER ENGINE GASKET SET - 2 IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, SET UPPER ENGINE SET 0.5 MM ( IN.) OVER THICKNESS WASHER, INJECTOR SEAL, STEM WASHER, PLAIN GASKET, EXHAUST GASKET, MANIFOLD GASKET, DRAIN SEAL, RING GASKET, COVER SEAL, RING WASHER, SEALING GASKET, COVER GASKET, CONNECTION GASKET, HOUSING SEAL, BANJO SEAL, RING WASHER, PLAIN SEAL, RING SEAL, RECTANGULAR RING WASHER, SEALING GASKET, HEAD WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-40

52 UPPER ENGINE GASKET SET - 3 IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, SET UPPER ENGINE SET, 0.50 M (0.097 IN.) OVER THICKNESS WASHER, INJECTOR SEAL, STEM GASKET, EXHAUST GASKET, MANIFOLD GASKET, DRAIN SEAL, RING GASKET, COVER SEAL, RING WASHER, SEALING GASKET, COVER WASHER, PLAIN GASKET, CONNECTION GASKET, HOUSING SEAL, BANJO SEALING, RING WASHER, PLAIN SEALING, RECTANGULAR RING WASHER, SEALING GASKET, HEAD SEAL, O-RING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-4

53 LOWER ENGINE GASKET SET IND NO NO PART NO FSCM DESCRIPTION QTY GASKET, SET LOWER ENGINE SET GASKET, PUMP GASKET, PUMP WASHER, SEALING SEALING, RING GASKET, COVER NOZZLE, PISTON COOLING SEALING, RING GASKET, PUMP GASKET, FLANGE SEALING, RING GASKET, HOUSING WASHER, SEALING GASKET, PLATE SEALING, RING GASKET, OIL PAN SEALING, RING SEALING RING GASKET, PUSH ROD COVER GASKET, HOUSING SEALING RING GASKET, PLATE GASKET, PUSH ROD COVER SEAL, OIL KIT REAR SEAL, OIL GASKET, FLANGE GASKET, HEAD FILTER GASKET, OIL GASKET, COVER SEALING, RING SEAL, RECTANGULAR RING SEAL, RECTANGULAR RING SEAL, RECTANGULAR RING SEAL, RECTANGULAR RING GASKET, GEAR COVER SEAL, RING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-42

54 Figure 3-. Fuel Tank. (3- blank) 3-2

55 IND NO NO PART NO FSCM DESCRIPTION QTY 709A FUEL TANK ASS'Y INCL. ITEMS THRU 5) TANK, FUEL CAP, NONVENTED SCREEN, FILL VALVE, CHECK DIN25A-M WASHER, 3MM 4 TP200-A4C DIN985-M NUT, M2 4 6/8-A4C STRAP P BUSHING, 3/8 - /2 BRASS F ELBOW B 0276 ELBOW HOSE 9 709A HOSE TRIM CLAMP CLAMP DIN985-M NUT, M8 2 6/8-A4C DIN25A-M WASHER, M8 2 TP200-A4C DIN25A-M WASHER, M2 2 TP200-A4C CLAMP PLUG, /2 NPT STD WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-3

56 Figure 3 2. Injection Pump Assembly. 3-4

57 IND NO NO PART NO FSCM DESCRIPTION QTY PUMP, INJECTION 24V SOLENOID WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-5

58 Figure 3 3. Injection Pump. 3-6

59 IND NO NO PART NO FSCM DESCRIPTION QTY KIT, SOLENOID 24V KIT, THROTTLE LEVER SHUT OFF LEVER SPRING, SHUT OFF LOCKNUT O-RING WASHER SCREW, IDLE SET WASHER, FLAT NUT, SELF LOCKING ORIFICE BLEED FITTING, INLET WASHER, COPPER INLET FITTING, RETURN WASHER, SEALING FITTING, CONNECTION BOLT, BANJO COVER, INSPECTION GASKET, COVER BOLT, COVER ASSEMBLY, SCREW ASSEMBLY, SCREW FILTER, INLET WASHER, VENT SCREW WASHER, COPPER CAP, SEALING 27 S-203-A 5434 NUT, REGULAR HEXAGON JAM 28 S WASHER, LOCK, 9/6 REG SPRING, SOLENOID SCREW, CAP (LOCKED TIMING) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-7

60 IND NO NO PART NO FSCM DESCRIPTION QTY WASHER (LOCKED TIMING) SEAL (LOCKED TIMING) GUIDE SPRING KEY, PLAIN WOODRUFF BRACKET 4 CYL ENGINE WASHER, FIBER GASKET O-RING WASHER O-RING GASKET O-RING WASHER CHECKBALL WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-8

61 Figure 3 4. Fuel Injector IND NO NO PART NO FSCM DESCRIPTION QTY Injector, Fuel Seal, Banjo Washer, Injector Seal, Rectangular Ring WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-9

62 FIGURE 3 5. Fuel Injection. 3-0

63 IND NO NO PART NO FSCM DESCRIPTION QTY SHIM.00MM THICK SHIM.04MM THICK SHIM.08MM THICK SHIM.0MM THICK SHIM.4MM THICK SHIM.8MM THICK SHIM.20MM THICK SHIM.24MM THICK SHIM.28MM THICK SHIM.30MM THICK SHIM.34MM THICK SHIM.38MM THICK SHIM.40MM THICK SHIM.44MM THICK SHIM.48MM THICK SHIM.50MM THICK SHIM.54MM THICK SHIM.54MM THICK SHIM.60MM THICK SHIM.64MM THICK SHIM.68MM THICK SHIM.70MM THICK SHIM.74MM THICK SHIM.76MM THICK SHIM.78MM THICK SHIM.80MM THICK SHIM.84MM THICK SHIM.88MM THICK SHIM.90MM THICK SHIM.94MM THICK SHIM.98MM THICK SPRING, COMPRESSOR SPINDLE DISC, INTERMEDIATE RETAINER, INJ NOZZLE TIP, NEEDLE VALVE WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-

64 Figure 3-6. Fuel Pump Lift and Supply Tubes. 3-2

65 IND NO NO PART NO FSCM DESCRIPTION QTY PUMP, FUEL LIFT TUBE, FUEL SUPPLY GASKET, COVER PLATE WASHER, PLAIN 2 COPPER SCREW, BANJO CONNECTOR SCREW, HEX HEAD 2 CAP M8-.25 X 20 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-3

66 Figure 3 7. Fuel Plumbing. 3-4

67 IND NO NO PART NO FSCM DESCRIPTION QTY TUBE, INJECTOR, FUEL SUPPLY NO. CYLINDER TUBE, INJECTOR, FUEL SUPPLY NO. 2 CYLINDER SCREW, HEX HEAD 2 CAP M05-.8 X 20 USE WITH C.A.V. PUMP WASHER, PLAIN BRACE, TUBE BRACE, TUBE ISOLATOR, VIBRATION TUBE, INJECTOR FUEL SUPPLY NO. 3 CYLINDER TUBE, INJECTOR FUEL SUPPLY NO. 4 CYLINDER BRACE, TUBE MANIFOLD, FUEL TEE, MALE UNION SCREW, BANJO CONNECTOR SEAL, BANJO CONNECTOR SCREW, HEXAGON HEAD 2 CAP M X TUBE, FUEL DRAIN TUBE, FUEL DRAIN SCREW, M X 2 26 FLANGED GROMMET, SEAL TEE, MALE UNION TUBE, FUEL SUPPLY TUBE, FUEL SUPPLY TUBE, FUEL SUPPLY 24 S NUT, TUBE SEAL, GROMMET 3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-5

68 3-6 Figure 3 8. Fuel Filter.

69 IND NO NO PART NO FSCM DESCRIPTION QTY NUT, REGULAR HEXAGON M6 X 8MM FILTER, FUEL PRIMARY, FF SEAL, RECTANGULARING FILTER, FUEL SECONDARY FF ADAPTER, FILTER HEAD M6-.5 X SEAL, O-RING HEAD, FUEL FILTER SCREW, CAPTIVE SCREW, BANJO CONNECTOR WASHER, PLAIN 2 COPPER WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-7

70 Figure 3-9. Injection Fuel Pump Coupling. IND NO NO PART NO FSCM DESCRIPTION QTY C S Nut, Hexagon Flange Screw, Hexagon Head Cap Gear, Injection Pump Stud Brace, Injection Pump Gasket, Injection Pump Nut Washer, 9/6 REG WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-8

71 TM P Figure 4. Exhaust Assembly (4- blank) 4-2

72 IND NO NO PART NO FSCM DESCRIPTION QTY 709A EXHAUST ASS'Y (INCL. ITEMS THRU 2) 709F TUBE, EXHAUST KYX CLAMP SCREW, CAP /2 NC 2 X 2 / NUT, HEX /2 NC N MUFFLER BRACKET DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN25A-M WASHER, M0 4 TP200-A4C DIN27B-M LOCKWASHER, M0 4 HRC44-5-A4C DIN934-M NUT, M0 4 0-A4C DIN933-M CAPSCREW, M2 X 25 2 X A4C DIN25A-M WASHER, M2 2 TP200-A4C Q TUBE, EXHAUST P CLAMP NUT HEX 3/8NC LOCKWASHER, 3/ U-BOLT 3' - 3/8 NC WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-3

73 Figure 4 2. Exhaust Manifold. IND NO NO PART NO FSCM DESCRIPTION QTY Gasket, Manifold Manifold, Exhaust Side out center exhaust Screw r Hex Head 8 Cap M0-.50 x 65 (Flanged) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-4

74 Figure 4 3. Exhaust Connection. IND NO NO PART NO FSCM DESCRIPTION QTY Gasket, Exh Out Corm Exhaust outlet flanged for 2.5 pipe Flange, weld Screw, Hex Head 4 Cap M0-.50 x 25 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-5 (4-6 blank)

75 TM P Figure 5.Cooling Assembly. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Cooling Ass y (Incl. Items thru 20) See Fig 5 A Radiator AKG Cooler, Oil Capscrew, 3/8C x 8 Lg GR Plainwasher, 3/8 REG CB Mount Spacer 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-

76 IND NO NO PART NO FSCM DESCRIPTION QTY NE LOCKNUT, /2C RETAINER STUD NUT, /2F JAM END, ROD CAPSCREW, /2C X 2 -/4 LG GR VALVE, DRAIN X PLUG, /4 SQ HD HOSE, RADIATOR 5 200B # CLAMP SAE # HOSE, RADIATOR 7 # CLAMP BRACKET BRACKET NUT, /2 C 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-2

77 Figure 5-A. Radiator. FIG PART IND NO NO VENDOR PART NO FSCM DESCRIPTION QTY Radiator (Incl. Items thru 7) Cap, Fill (7#) Hose CL Clip S Shroud TT Tank, Top WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED, 5-2A

78 IND NO NO PART NO FSCM DESCRIPTION QTY BT TANK, BOTTOM LSM SIDE, LH RSM SIDE, RH GASKET, STRIP DAMPENER, VIBRATION BOLT, 5/6C X 3/4 GR BOLT, 5/6C X GR BOLT, /4C X /2 GR LOCKWASHER, 5/6 REG LOCKWASHER, /4 REG NUT, 5/6C C CORE WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-2B

79 Figure 5 2. Water Pump. IND NO NO PART NO FSCM DESCRIPTION QTY Pump, Water Kit Seal, O ring Screw, Hex Head 2 Cap M8-.25 x 22 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-3

80 Figure 5-3. Water Inlet Connection. IND NO NO PART NO FSCM DESCRIPTION QTY Connection, Water Inlet Straight out to side O ring Screw, Hex Head 3 Flg Cap MI 0.50 X 25 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-4

81 Figure 5-4. Fan Support. IND NO NO PART NO FSCM DESCRIPTION QTY * * Support, Fan (Incl. Items marked with *) Support, Fan Mounts to block Bearing, Roller Hub, Fan, thick, 25.4 diameter shaft Retainer, Fan Hub Screw, Hex Head Cap M0-.50 x 70 Screw, Hex Head Cap M8.25 x 75 Screw, Hex Head Cap M8-.25 X 30 (Fig) Pulley, Fan, 58.0 diameter, 8 groove Ring, Retaining WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

82 Figure 5 5. Fan Pilot Spacer. IND NO NO PART NO FSCM DESCRIPTION QTY Spacer, Fan Pilot SP thick Spacer, Fan Pilot SP thick WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-6

83 Figure 5 6. Fan Belt Tensioner. IND NO NO PART NO FSCM DESCRIPTION QTY Belt, V Ribbed Bracket, Belt Tensioner Tensioner, Belt Screw, Hexagon Head Cap, M0-.50 x Screw r Flat Head 2 Cap WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-7

84 Figure 5-7. Thermostat Housing. IND NO NO PART NO FSCM DESCRIPTION QTY Housing, Thermostat Outlet connection 45mm diameter positioned pointing up. Bracket, Lifting Gasket, Housing Screw, Hex Head 2 Cap M8.25 x 70 Screw, Hex Head Cap M8.25 x 35 Thermostat WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 5-8

85 Figure 6. Alternator Assembly. IND NO NO PART NO FSCM DESCRIPTION QTY 9DB3GBA Alternator Fan WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-

86 Figure 6 2. Alternator. 6-2

87 IND NO NO PART NO FSCM DESCRIPTION QTY 9DB3GB3A ALTERNATOR, 24V, 40A, NEG. GND. (INCL. ITEMS THRU 33) HOUSING, FRONT ROTOR ASSEMBLY STATOR ASSEMBLY HOUSING, REAR BEARING, FRONT BEARING, REAR RETAINER, FRONT BEARING RETAINER, REAR BEARING DIODE, FIELD RECTIFIER, DIODE BRIDGE BRUSH ASSEMBLY SPACER, FAN & PULLEY SPACER, ROTOR TERMINAL, AC TERMINAL CABLE CAPACITOR VOLTAGE REGULATOR SCREW, TAPPING, #8-32 X " BOLT, THRU, #0-32 X 3" NUT, # NUT, 5/8-8 X 5/6" SCREW, TAPPING, 0 #8-32 X /2" INSULATOR, WASHER # WASHER, SPLIT-LOCK, # WASHER, SPLIT-LOCK, 5/8" INSULATOR, BRIDGE MOUNTING CLAMP, HOLD-DOWN INSULATOR, WASHER # WASHER, INSULATOR WASHER,.228 X NUT, METRIC, M6 X BOLT, CARRIAGE, M6 X 0 X.80" WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-3

88 Figure 6 3. Alternator Mounting. IND NO NO PART NO FSCM DESCRIPTION QTY Support Alternator For Motorola Screw, Hex Head Cap, M0.50 x 00 Spacer, Mounting Screw, Hex Head Cap Brace, Alternator Screw, Hex Head Cap, M08.25 x 20 Pulley, Alternator Retainer, Alt. Pulley 3 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-4

89 Figure 6 4.Starting Motor Assembly. IND NO NO PART NO FSCM DESCRIPTION QTY Motor, Starting Delco 24v Screw, Hex Head Cap 3 SM900, M0.5 X 35 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-5

90 6-6 Figure 6 5. Starting Motor.

91 IND NO NO PART NO FSCM DESCRIPTION QTY MOTOR, STARTING (24V) (INCL. ITEMS THRU 5) FRAME, COMMUTATOR END (C.E.) (INCL. ITEMS 39, 5) BRUSH BRUSH HOLDER, GROUND BRUSH HOLDER, 2 INSULATED SPRING, BRUSH SUPPORT PACKAGE (INCL. ITEMS 7, 23, 25, 29, 46) LEAD, GROUND FIELD COIL ASSEMBLY CONTACT ASSEMBLY SWITCH ARMATURE PLATE, CENTER BEARING DRIVE ASSEMBLY COLLAR, STOP RING, RETAINER COLLAR, THRUST HOUSING, DRIVE (INCL. ITEMS 40, 48, 50) SWITCH (SOLENOID) SPRING, PLUNGER PLUNGER LEVER, SHIFT LEVER, PIN LEVER, STUD LOCKWASHER, #0 REG BRUSH HOLDER LOCKWASHER, /4 REG SWITCH MOUNTING NUT, BRUSH HOLDER, #0-24C ST'D NUT, SHIFT LEVER STUD, 5/6-8 TYPE A JAM WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-7

92 IND NO NO PART NO FSCM DESCRIPTION QTY SCREW & LOCKWASHER 2 CTR. BRG., #0-32 X /2 THIN & SQ CONE LW SCREW, BRUSH ATTACH, 2 GROUND, #8-32 X 5/8 PAN HD SL. TAP SCREW, BRUSH ATTACH 2 INSUL., #8-8 X 3/4 RECESS HD TAPPING SCREW, BRUSH HOLDER, #0-24 X /2 TRUSS HD SLOTTED SCREW, CONN. ATTACH - SWITCH - #0-32 X /2 HEX TAPPING SCREW, POLE SHOE 4 3/8F X.640/.670 SPECIAL SCREW, SWITCH ATTACHING, 2 /4C X /2 HEX ST'D SCREW, CONN. ATTACH - FIELD, #0-32 X 7/6 HEX TAP CAD PL WASHER, BRAKE, C.E WASHER, CTR. BRG & DRIVE WASHER, SEALING,.56 RUBBER/STEEL SHIFT LEVER BOLT, THRU, /2C X 2 7-/4 SPECIAL BOOT, SOLENOID & DRIVE HSG BUSHING, COMMUTATOR END BUSHING, DRIVE END BUSHING, CENTER BEARING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-8

93 IND NO NO PART NO FSCM DESCRIPTION QTY CONNECTOR, FLD. COIL-SOLENOID GASKET, CENTER BEARING GROMMET (IN FIELD FRAME) OIL SEAL, CENTER BEARING PIN, SUPPORT ATTACHING PIN, DOWEL (DRIVE END) PLUG, OIL WICK (DRIVE END) SHOE, POLE WICK, DRIVE END WICK, COMMUTATOR END WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-9

94 Figure 6 6. Battery Assembly. 6-0

95 IND NO NO PART NO FSCM DESCRIPTION QTY 709A BATTERY ASS'Y (INCL. ITEMS THRU 22) MS BATTERY, TYPE 6TN PAD, MASONITE 2 /4 X 0 X 22 IN F CLAMP, BATTERY BOLT (MANUFACTURED) DIN25A-M PLAINWASHER, M8 4 TP200-A4C NUT, M B O RING MS CONNECTOR, PLUG DIN93-M5X 5526 BOLT, M5 X A4C DIN934-M NUT, M5 4 0-A4C DIN27B-M LOCKWASHER, M5 4 HRC44-5-A4C CABLE, BATTERY CAPSCREW, 3/8F X 2 /2 GR WASHER, INT.-EXT. 3/ CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY /4-B TRIM, FLEX, /4 X /6 X 6.3" 5 200B CLAMP DIN985-M LOCKNUT, M8 2 6/8-A4C DIN25A-M PLAINWASHER, M2 2 TP200-A4C DIN25A-M PLAINWASHER, M8 2 TP200-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-

96 IND NO NO PART NO FSCM DESCRIPTION QTY SHUNT DIN933-M6X 5526 BOLT, M6 X A4C DIN934-M NUT, M6 2 0-A4C DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C /8-B TRIM, FLEX 3/8 X 5/8 X 7.9" DIN933-M BOLT, M2 X 25 X A4C DIN27B-M LOCKWASHER, M2 HRC44-5-A4C BOLT, 5/6C X -/2 SQ. HD. GR WASHER, INT-EXT, 3/ CAPSCREW, 3/8C X BRASS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-2

97 Figure 6 7. Front Electrical-. IND NO NO PART NO FSCM DESCRIPTION QTY 709F Bracket DIN933 M Capscrew, M0 x 25 8 X A4C DIN27B M0 HRC44 5 A4C 5526 Lockwasher, M DIN934 M0-0 A4C 5526 Nut, M Headlight Bulb 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-3

98 IND NO NO PART NO FSCM DESCRIPTION QTY HEADLIGHT, BLACKOUT MS LAMP ONLY (SEALED BEAM) TURN SIGNAL GE BULB A HORN DIN25A-M PLAINWASHER, M2 TP200-A4C DIN985-M NUT, M8 6/8-A4C A GROMMET GROMMET SPXA SWITCH, STOPLIGHT 60F25QC BRACKET BUMPER NE LOCKNUT, 5/6F DIN933-M8X 5526 BOLT, M8 X A4C DIN25A-M WASHER, M8 2 TP200-A4C DIN985-M LOCKNUT, M8 2 6/8-A4C C TERMINAL, MALE 6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-4

99 Figure 6 8. Front Electrical-2 (6-5 blank) 6-6

100 IND NO NO PART NO FSCM DESCRIPTION QTY HARNESS HARNESS CLAMP DIN25A-M6-TP200-A4C 5526 WASHER, M DIN27B-M LOCKWASHER, M6 HRC44-5-A4C DIN934-M6-0-A4C 5526 NUT, M PBMS-H BUTTON, MOUNT WRAP, TIE RELAY DIN85A-M4X2-4.8-A4C 5526 BOLT, M4 X DIN27B-M LOCKWASHER, M4 2 HRC44-5-A4C DIN934-M4-0-A4C 5526 NUT, M CLAMP DIN933-M5X0-8.8-A4C 5526 CAPSCREW, M5X DIN934-M5-0-A4C 5526 NUT, M A GROMMET MS WRAP, TIE 6 200B CLAMP 2 200B CLAMP WASHER, COPPER, 3/8 X 7/8 X DIN985-M8-6/8-A4C 5526 LOCKNUT, M DIN985-M8-6/8-A4C 5526 LOCKNUT, M DIN25A-M WASHER, M2 TP200-A4C 200B CLAMP FLASHER CONNECTOR, FLASHER SCREW, #6 X 3/8 2 SL PAN HD THD CTG TYPE AB TERMINAL WIRE W/DIODE MCU4-0R/LK 0958 TERMINAL C TERMINAL, FEMALE C TERMINAL, MALE FUSE, 0A GROMMET WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-7

101 Figure 6 9. Rear Electrical. 6-8

102 IND NO NO PART NO FSCM DESCRIPTION QTY LIGHT, TAIL 2 MS BULB-A (SERVICE TAIL) MS BULB-B (SERVICE TURN) MS BULB-C (BLACKOUT 2 TAIL & STOP) CAPSCREW, 3/8C 4 X 3/4 GR LOCKWASHER, 4 3/8 REG LIGHT, BRAKE GE BULB ALARM, TRAVEL DIN25A-M WASHER, M8 2 TP200-A4C DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C DIN934-M6-0-A4C 5526 NUT, M B CLAMP DIN25A-M WASHER, M2 26 TP200-A4C DIN25A-M WASHER, M8 26 TP200-A4C DIN27B-M LOCKWASHER M8 26 HRC44-5-A4C DIN934-M8-0-A4C 5526 NUT, M SENDER, WATER TEMPERATURE 6 200B CLAMP 5 200B CLAMP DIN933-M2X 5526 CAPSCREW, M A4C X DIN27B-M LOCKWASHER, M2 2 HRC44-5-A4C SENDER, OIL PRESSURE S 0276 CONNECTOR WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-9

103 IND NO NO PART NO FSCM DESCRIPTION QTY SP-28-4R 8584 SWITCH, OIL PRESSURE WIRE UNIT, DIODE TERMINAL WASHER, INT.-EXT. TOOTH, / DIN933-M2X 5526 CAPSCREW, M A4C X SOLENOID, STARTER WASHER, INT.-EXT. TOOTH, 3/8 (TOP) DIN934-M0-BRASS 5526 NUT, M0, BRASS WASHER, INT-EXT. TOOTH, /2 (BOTTOM) DIN933-M6X CAPSCREW, M6 X A4C DIN25A-M PLAINWASHER, M6 2 TP200-A4C DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C MS WRAP, TIE SENDER TRANSMISSION TEMPERATURE SENDER, FUEL GASKET DIN933-M5X 5526 CAPSCREW M5 X A4C DIN27B-M LOCKWASHER, M5 5 HRC44-5-A4C 7 200B CLAMP DIN933-M2X CAPSCREW, M A4C X DIN27B-M LOCKWASHER, M2 4 HRC44-5-A4C HARNESS, WIRE, MAIN & ENGINE WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 6-20

104 IND NO NO PART NO FSCM DESCRIPTION QTY 9 SEE FIG 6-4 SWITCH CLAMP WRAP,TIE MS D SWITCH, TOGGLE B CLAMP DIN933-M CAPSCREW, M8 X 20 X A4C CONNECTOR CAPSCREW, 3/8CX, BRASS LOCKWASHER, 2 3/8 REG JAM NUT, 3/8C, 2 BRASS NUT, # SLEEVE, SHRINK /8 - /6 X " SLEEVE, SHRINK 3/8-3/6 X " C TERMINAL DIN985-M6-6/8-A4C 5526 LOCKNUT, M6 X DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 HRC44-5-A4C DIN934-M8-0-A4C 5526 NUT, M WIRE UNIT, DIODE C TERMINAL, MALE 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-2

105 6-22 Figure 6 0 Work Lights.

106 IND NO NO PART NO FSCM DESCRIPTION QTY 709A WORK LIGHT ASSEMBLY (INCL. ITEMS MARKED WITH *) * LIGHT BULB SPACER C * TERMINAL, FEMALE C * TERMINAL, MALE * 9328 WIRE, 4 GA 9X IN HARNESS, WIRE REF. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-23

107 6-24 Figure 6. Anti Two Block Assembly.

108 IND NO NO PART NO FSCM DESCRIPTION QTY 709A ANTI-TWO BLOCK ASSEMBLY (INCL. ITEMS THRU 2) COUNTERWEIGHT (INCL. THE FOLLOWING) / SCREW, M8 X 80 SOCK HEAD CHAIN CHAIN SHACKLE NUT, M LOCKWASHER, M SWITCH, ANTI-TWO BLOCK DIN93-M8X 5526 CAPSCREW, M8 X 50MM A4C DIN27B-M LOCKWASHER, M8 2 HRC44-5-A4C BLOCK, CLAMPING DIN92-M8X 5526 CAPSCREW, M8 X 40MM A4C BRACKET, ROLLER DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 2 HRC44-5-A4C SCREW, SHOULDER 2 (MANUFACTURED) D WASHER, FLAT / ROLLER LOCKNUT, /4C DEF THD 2 GRADE C CAD. PL HARNESS, WIRE WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-25

109 IND NO NO PART NO FSCM DESCRIPTION QTY 3 200B CLAMP WIRE, 2X QMM 90 C CODE 5 200B CLAMP 6 200B CLAMP 7 200B CLAMP DIN985-M NUT, M8 3 6/8-A4C DIN25A-M WASHER, M8 3 TP200-A4C REEL, CABLE DIN933-M CAPSCREW, M0 X 40 X A4C DIN27B-M LOCKWASHER, M0 HRC44-5-A4C LOOM, 3/8 ID X 5" COVER CABLE (2 M) WASHER, NYLON NUT, ACORN 6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-26

110 Figure 6-2. Anti-Two Block Control Panel. IND NO NO PART NO. FSCM DESCRIPTION QTY RCK-9 BN Panel, Anti-Two Block (Incl. Items thru 2) Light (Incl. 506 Item 6) Cap, Lens K23ZIM Switch MS Switch Relay RC Harness, Wire Bulb MC V Horn Plate Screw, M3 x 0mm DIN85A-M3x A33 RC DIN439B 04 M3-A4A33 RCR32G75JS P Washer, Internal tooth #6 Nut, M3 Resistor Switch WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-27

111 Figure 6 3 Collector Ring Assembly 6-28

112 IND NO NO PART NO FSCM DESCRIPTION QTY 709A COLLECTOR RING ASS'Y (INCL. ITEMS THRU 27) 709F BRACKET DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN25A-M LOCKWASHER, M0 2 TP200-A4C WRAP, TIE RING, COLLECTOR (INCL. ITEMS 6 THRU 0) RC8637A COLUMN RC096D COVER RC DISC, PLASTIC RC HARNESS, LOWER RC HARNESS, UPPER RC850A RING, COLLECTOR (INCL. ITEMS THRU 27) RC80396B BASE RC BEARING RC800-"L" STUD, 5/6C NUT, 5/6C LOCKWASHER, 5/6 REG RC86-A04BN CORE RC BRUSH AND HOLDER RC SPRING RC SETSCREW, /4C X /2, 2 KNURL PT RC BEARING, TOP RC COLLAR SET RC WASHER, 5/6 X /6 AR RC WASHER, 5/6 X /8 AR RC SPACER, BRUSH CAPSCREW, 5/6C X 3/4 GR RC WASHER, SEAL RC WASHER, 5/6 X / RC NUT, NYLON ACORN, 5/6C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-29

113 6-30 Figure 6 4. Axle Centering Light Switch Assembly.

114 IND NO NO PART NO FSCM DESCRIPTION QTY 709A AXLE CENTERING LIGHT ASS'Y (INCL. ITEMS THRU 2) CE SWITCH PLATE DIN933-M2X 5526 CAPSCREW, M2 X A4C NUT, JAM /2F DIN92-M5X 5526 CAPSCREW, SOCKET A4C HEAD M5 X DIN982-M NUT, HEX ZINC M5 2 6/8-A4C PLAINWASHER, 2 3/6 REG ROD END, ROD BLOCK DIN93-M CAPSCREW, M0 X X A4C DIN25A-M PLAINWASHER, M0 4 TP200-A4C DIN985-M LOCKNUT, M0 2 6/8-A4C 3 SEE FIG 0-9 BRACKET WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-3

115 6-32 Figure 6-5. STE ICE Electrical System

116 IND NO NO PART NO FSCM DESCRIPTION QTY 709A STE-ICE ELECTRICAL ASS'Y (INCL. ITEMS THRU 23) CAP MODULE, RESISTOR DIN84-M3X 5526 BOLT, M3 X 20 MM A4C DIN934-M NUT, M3 4 8-A4C DIN84-M4X 5526 BOLT, M4 X 20 MM A4C DIN934-M NUT, M4 4 0-A4C HARNESS, WIRE S 0276 TEE 7 200B CLAMP SWITCH, PRESSURE TRANSDUCER, PRESSURE 0 200B CLAMP DIN933-M0X 5526 CAPSCREW, A4C M0 X DIN934-M NUT, M0 2 0-A4C SENDER, TACHOMETER PLATE SCREW, BANJO 2 MANUFACTURED B 0276 ADAPTER HOSE HOSE WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-33

117 IND NO NO PART NO FSCM DESCRIPTION QTY F-4-4B ADAPTER 9 200B CLAMP B CLAMP 2 200B CLAMP B CLAMP SCREW, HEX 2 HEAD CAP, M2-.75 X 25 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 6-34

118 TM P Figure 7-. Transmission Hoses, Lines and Fittings IND NO NO PART NO FSCM DESCRIPTION QTY See Fig 7-2 Transmission S 0276 * Elbow S 0276 * Elbow Elbow, 90 Street -/4 NPT WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED (7- blank) 7-2

119 IND NO NO PART NO FSCM DESCRIPTION QTY HOSE HOSE * TEE (MANUFACTURED) VALVE, OIL SAMPLE CAPSCREW, 5/6C 3 X 3/4 GR CP * PLUG, BOSS S 0276 * ELBOW SPACER /38PCN CLAMP GD-GD PLATE DIN92-M CAPSCREW, M8 X A4C DIN25A-M PLAINWASHER, M8 TP200-A4C DIN985-M NUT, M8 6/8-A4C S 0276 ELBOW HOSE HOSE S 0276 ADAPTER 8 200B CLAMP DIN985-M NUT, M8 6/8-A4C DIN25A-M PLAINWASHER, M8 TP200-A4C DIN25A-M PLAINWASHER, M2 TP200-A4C PCH CLAMP PLATE DIN93-M8 X 5526 CAPSCREW, M8 X A4C S 0276 * ADAPTER * ADAPTER MANUFACTURED SLEEVE WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. * REFER TO ANNEX A FOR O-RINGS 7-3

120 7-4 Figure 7-2. Transmission Assembly -.

121 IND NO NO PART NO FSCM DESCRIPTION QTY EDB 9605 TRANSMISSION DRIVE PLATE GROUP (INCL. ITEMS THRU 4) CONVERTER (INCL. ITEMS 5 THRU 26) CONVERTER HARDWARE GROUP (INCL. ITEMS MARKED WITH *) FRONT COVER GROUP (INCL. ITEMS 27 THRU 60) FRONT COVER ASSEMBLY (INCL. ITEMS MARKED WITH ^) AUXILIARY PUMP GROUP (INCL. ITEMS 6 THRU 70) ADAPTER ASSEMBLY (INCL. ITEMS MARKED WITH +) PUMP CHARGE GROUP (INCL. ITEMS 7 THRU 84) PUMP, CHARGE (INCL. ITEMS MARKED WITH V) F CAPSCREW, 3/8 X 3/4 GR RING DRIVE PLATE PLATE, DRIVE F002020H8* 9605 CAPSCREW, 5/6 X -/4 20 GR FRONT COVER F460268* 9605 BEARING * 9605 SEAL, LATHE CUT F * 9605 RACE, THRUST F * 9605 BEARING, NEEDLE THRUST TURBINE A HUB, TURBINE * 9605 RING, RETAINER (INTERNAL) * 9605 RETAINER, CLUTCH * 9605 RACE, INNER CLUTCH WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 7-5

122 IND NO NO PART NO FSCM DESCRIPTION QTY * 9605 SPRAG CLUTCH * 9605 RACE, OUTER CLUTCH STATOR * 9605 WASHER, THRUST F553650* 9605 BEARING, NEEDLE, 2 THRUST HUB, IMPELLER F * 9605 RING, O IMPELLER RING, SEAL * 9605 WASHER, PLAIN 28 (SPECIAL) F826SOHO58B* 9605 NUT, HEX LOCK, 20 5/6C - 3BGRB F04208* 9605 BOLT, PLACE, 5/6C 8 X /2 GR F00304^ 9605 CAPSCREW, 3/8C X 7 7/8 GR ^ 9605 GASKET, PLASTIC ^ 9605 RETAINER, BEARING F65275^ 9605 SEAL, OIL FMRC4KSG^ 9605 BEARING, W/SNAP RING 32 NOT APPLICABLE ^ 9605 GEAR, IMPELLER HUB ^ 9605 WASHER, THRUST F00206^ 9605 CAPSCREW, 5/6C X 6 GR ^ 9605 PLATE, COVER B000^ 9605 TUBE, STATOR SUPPORT 37A ^ 9605 SLEEVE BORE, FRONT F39003^ 9605 RING, SNAP, 5/6 EXT A5^ 9605 GEAR, AUXILIARY PUMP WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 7-6

123 IND NO NO PART NO FSCM DESCRIPTION QTY F40307^ 9605 BEARING F ^ 9605 RING, SNAP, 2 INT ^ 9605 SHAFT, AUXILIARY PUMP ^ 9605 COVER, SAE A A883^ 9605 COVER, FRONT ^ 9605 RING, SEAL A25^ 9605 COVER, OIL PASSAGE F2824^ 9605 CAPSCREW, /4C X -/2 3 SOCK HD GR5 49 NOT APPLICABLE 50 NOT APPLICABLE A556^ 9605 VALVE, CONVERTER RELIEF F90036^ 9605 PLUG, PIPE F90042^ 9605 PLUG, PIPE BREATHER F CAPSCREW, /2C X 3 SOCK HD. GR F CAPSCREW, /2C X 2-/2 3 SOCK HD. GR F CAPSCREW, /2C X 3 -/2 GR F CAPSCREW, /2C X 2 GR F CAPSCREW, /2C X 2-/2 GR F CAPSCREW, /2C X 3-/4 GR GEAR, AUXILIARY PUMP F BEARING W/SNAP RING F40307R BEARING W/SNAP RING F RING, SNAP, EXT -3/8 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-7

124 IND NO NO PART NO FSCM DESCRIPTION QTY ADAPTER, PUMP RING, "O", PUMP ADAPTER ( N) RING, "O", PUMP ADAPTER ( N) F CAPSCREW, /2C X 4 -/2 GR F LOCKWASHER, /2 4 REG 70 NOT APPLICABLE F390075V 9605 RING, SNAP, 2 EXT 3/ A982V 9605 GEAR, PUMP DRIVE F002032V 9605 CAPSCREW, 5/6C X 6 2 GR A4V 9605 RETAINER, CHARGE PUMP F46020V 9605 BEARING F553220V 9605 RACE, THRUST V 9605 GEROTER A60V 9605 SHAFT V 9605 KEY, WOODRUFF 2 (SPECIAL) V 9605 MANIFOLD, PUMP GASKET, MANIFOLD RING, "O" (SPECIAL) F STARWASHER, EXT 3/ F CAPSCREW, 3/8C X 4 2-/2 GR FILTER & BASE ASSEMBLY (INCL 85 & 86) BASE, FILTER ELEMENT, FILTER PILOT, SLEEVE WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-8

125 (7-9 blank) 7-0 Figure 7 3. Transmission Assembly - 2.

126 IND NO NO PART NO FSCM DESCRIPTION QTY INPUT SHAFT GROUP (INCL. ITEMS THRU 6) MAIN CASE GROUP (INCL. ITEMS 7 THRU 26) OUTPUT DISCONNECT GROUP (INCL. ITEMS 27 THRU 53) YOKE GROUP (INCL. ITEMS 54 THRU 58) F RING, SNAP, EXT. INVERTED -3/ BEARING, W/SNAP RING A RETAINER, BEARING F CAPSCREW, 3/8C X 3/4 GR A SHAFT, INPUT (24 TOOTH) RING, SEAL A GASKET, MAIN HOUSING CASE, MAIN BUSHING, LOCATING F PLUG, PIPE F2043SC 9605 PLUG, EXPENSION 2 NOT APPLICABLE F PLUG, PIPE ELBOW, MALE, TUBE, EXTERNAL DIPSTICK F CAPSCREW, /4C X /2 GR CLAMP, DIPSTICK DIPSTICK A SUCTION SCREEN GROUP A SUCTION SCREEN ASS'Y GASKET TUBE, SUCTION CLAMP, TUBE F RING, "O" F RING, "O" ADAPTER F RING, "O" WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-

127 IND NO NO PART NO FSCM DESCRIPTION QTY F CAPSCREW, /2C X 4 -/4 GR SHAFT, OUTPUT F SEAL, OIL F CUP, BEARING F CONE, BEARING SPACER F RING, SNAP, EXT / FORK COLLAR, SHIFT GEAR F BEARING F BEARING F RACE, THRUST F BEARING, NEEDLE THRUST F470000D 9605 BALL SPRING, DETENT SHAFT, OUTPUT F CUP, BEARING F CONE, BEARING F RING, O PACK, SHIM C 9605 SHIM, B 9605 SHIM, A 9605 SHIM, CAP, OUTPUT F CAPSCREW, /2C X 6 -/4 GR F PIN, ROLL STUD, GRADE F NUT, HEX, /2C GR. A F SEAL, OIL F SEAL, OIL BAFFLE, PAN WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-2

128 IND NO NO PART NO FSCM DESCRIPTION QTY F CAPSCREW, /2C X 2 3/4 GR YOKE FITTING FLANGE, O RING ( N) WASHER, YOKE F BOLT, PLACE, 5/8F X -/4 GR SA 9605 SHIM PACK, INCLUDES FOLLOWING E 9605 SHIM, D 9605 SHIM, C 9605 SHIM, B 9605 SHIM, A 9605 SHIM, SEAL, FACE WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-3

129 Figure 7 4. First Stage Clutch Group. 7-4

130 IND NO NO PART NO FSCM DESCRIPTION QTY CLUTCH ASSEMBLY, ST STAGE (INCL. ITEMS THRU 8) CLUTCH SHAFT, ST STAGE A 9605 SEAL, OUTER PISTON F E 9605 RING, "O" PISTON, CLUTCH WASHER, THRUST SPRING RETAINER, SNAP RING F RING, SNAP PLATE, CLUTCH PLATE, CLUTCH 2 SEPARATOR RETAINER, CLUTCH 2 PLATE RING, SNAP WELDED ASSEMBLY FORWARD AND REAR F4008R 9605 BEARING W/SNAP RING F RING, SNAP F BEARING WELDED ASSEMBLY, GEAR AND HUB B RING, SEAL 3 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-5

131 7-6 Figure 7-5. Second Stage Clutch Group

132 IND NO NO PART NO FSCM DESCRIPTION QTY CLUTCH ASSEMBLY 2ND STAGE (INCL. ITEMS THRU 2) CLUTCH SHAFT, 2ND STAGE A 9605 SEAL, OUTER PISTON F E 9605 RING, "O" PISTON, CLUTCH WASHER, THRUST SPRING RETAINER, SNAP RING F RING, SNAP PLATE, CLUTCH PLATE, CLUTCH 2 SEPARATOR RETAINER, CLUTCH 2 PLATE RING, SNAP GEAR F4008R 9605 BEARING W/SNAP RING F RING, SNAP F BEARING WELDED ASSEMBLY, FORWARD AND REAR F RING, SNAP F4209R 9605 BEARING, W/SNAP RING F BEARING B RING, SEAL 3 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-7

133 7-8 Figure 7-6. Third Stage Clutch Group.

134 IND NO NO PART NO FSCM DESCRIPTION QTY CLUTCH ASSEMBLY, 3RD STAGE (INCL. ITEMS THRU 22) CLUTCH SHAFT, 3RD STAGE A 9605 SEAL, OUTER PISTON F E 9605 RING, "O" PISTON, CLUTCH WASHER, THRUST SPRING RETAINER, SNAP RING F RING, SNAP PLATE, CLUTCH PLATE, CLUTCH 0 SEPARATOR RETAINER, CLUTCH 2 PLATE RING, SNAP WELDED ASSEMBLY HIGH GEAR F4008R 9605 BEARING W/SNAP RING F RING, SNAP F BEARING WELDED ASSEMBLY, GEAR AND HUB F RING, SNAP F4009R 9605 BEARING W/SNAP RING GEAR, 3RD STAGE F BEARING B RING, SEAL 3 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-9

135 Figure 7 7, Valve Group IND NO NO PART NO FSCM DESCRIPTION QTY See Fig A509SA F740002D F00320 F00336 F F32400 F Valve Group (Incl. Items thru 9) Valve Assembly Gasket, Valve Body Spring, Detent Ball Capscrew, Socket Head, 5/6C X -/4 GR5 Capscrew, Socket Head, 5/6C X 2-/4 GR5 Washer, Plain 5/6 Cad. Pit. Elbow, 45 Switch Rev Warning WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-20

136 IND NO NO PART NO FSCM DESCRIPTION QTY A489 40A479SA 40AO F F A25 40A250 40A252 40A335 F A333 F F90042 F Valve Assembly (Incl. Items thru 22) Body, Valve Stem Ring, O (Special) Plug Seal, Oil Stem, Forward/Rev Needle, Rolled Shim, Spring Washer (Special) Spool, Regulator Plate, Orifice Ring, Snap, Int. 9/6 Spring, Accumulator Piston, Accumulator Roller Valve, Dump Spring, Dump Valve Ring, O (Special) Plug, Dump Valve Plug Plug, Pipe Switch, Neutral Safe WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-2

137 Figure 7-9 Transmission Control. IND NO NO FSCM DESCRIPTION PART NO QTY A D A A A A30039 MS A A A A A A37885 A A Kit, Shift (Incl. Items thru 3) Bracket Screw, /4C x 7/8 Lockwasher, /4 REG Strap Pin, 3/8 pin, Cotter, 3/32 X 5/8 Pin Ring, Snap Spacer Lever Clevis Assembly (Incl. Item 5) Clamp Screw /4F x 7/8 Slotted Head Locknut, /4F WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 7-22

138 Figure 8-. Drive Shaft Assembly. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Drive Shaft Ass y (Includes Items thru 3) Capscrew, 3/8F x 5/8, Gr. 8 Zinc 6 2 See Fig Drive Shaft, Rear See Fig Drive Shaft, Front 8-3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 8-

139 Figure 8-2. Rear Drive Shaft. IND NO NO PART NO FSCM DESCRIPTION QTY A J 404J 32026J 863J 6995J 6996J 9366J 8X Drive Shaft, Rear (Includes Items thru 9) Spider/Bearing Assembly (Includes Item 8) Spider/Bearing Assembly (Includes Item 8) Slip Yoke Cup, Dust Yoke, Stub Cap, Dust Seal, Felt Washer Capscrew, 3/8 UNF x -3/4 GR8 Fitting, Grease WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 8-2

140 Figure 8 3. Front Drive Shaft. IND NO NO PART NO. FSCM DESCRIPTION QTY A J 404J I 863J 6995J 6996J 9366J 8x Drive Shaft, Front (Includes Items thru 9) Spider/Bearing Ass y (Incl Item 8) Spider/Bearing Ass y (Incl Item 8) Slip Yoke Cup, Dust Tube Cap, Dust Seal, Felt Washer CapScrew, 3/8 UNF x 3/4 GR8 Fitting, Grease WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 8-3 (8-4 blank)

141 Figure 9. Front Axel Assembly. IND NO NO PART NO. FSCM DESCRIPTION QTY Front Axle, Complete Ref Ratio Differential 3,5: 0/35 LN St d Planetary End 5.6: Total Reduct. 9.6: Housing, Axle Plug, Fill & Drain M24x.5-H Plainwasher, M24 X 2.5 X Bolt, HM 2 X.5 X 0 35/35-6G Pin, Centering Ear, Cylinder Plainwasher, M24 x 2.5 x Bolt, HM 2 X.75 X 8 40/40 6G 8.8 S0 407 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-

142 Figure 9-2. Front Axel. 9-2

143 IND NO NO PART NO FSCM DESCRIPTION QTY SEE FIG 9- AXLE, FRONT CAPSCREW, M24 X DIN PLAINWASHER, M24 8 M24-A4C DIN985-M NUT, M24 8 6/8-A4C 4 SEE FIG CYLINDER, STEER F PIN CAPSREW, /2F X PLAINWASHER, /2 REG PLAINWASHER, REG WASHER, COPPER, ADAPTER (MANUFACTURED) ELBOW 200B HOSE S 0276 ADAPTER DIN WASHER, M0 M0-A4C DIN25A-M WASHER, M0 TP200-A4C AL BREATHER WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-3

144 9-4 Figure 9-3. Front Differential with Brake.

145 IND NO NO PART NO FSCM DESCRIPTION QTY DIFFERENTIAL ASS'Y, COMPLETE DIFF. CARRIER CASE ASS'Y (INCL ITEMS MARKED WITH *) * 8495 BOLT HEM 2 X.5 4 X 00/45 6G * 8495 PIN, CENTERING 6X * 8495 NUT, ADJUSTING, CELM 83 X 50/4/83/6-6G * 8495 LOCK, ADJUSTING NUT * 8495 BOLT HM 6 X.0 X 2/2-6G 8/8 SO NOT APPLICABLE 8 NOT APPLICABLE DIFF., RING & PINION (0 X 35 LH) BEARING ASS'Y BEARING ASS'Y SHIM KIT, ADJUSTING BEARING ASS'Y SHIM KIT, ADJUSTING SHIM KIT, ADJUSTING BEARING ASS'Y SEAL, INPUT YOKE SHIELD, INPUT YOKE DUST NUT, PINION HELR M28 X.5/23/4/54-6H BOLT, HM 4 X 2.0 X 40/40-6G-0.9 ISO YOKE & DISC, 6 C INPUT BOLT M0.5 X 30/30-2 6G-0.9 ISO BRACKET, PARK BRAKE PIN, MOUNTING PLAINWASHER, 30MM X 4 6.5MM X 3MM PIN, COTTER 3 X 30 4 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-5

146 Figure 9 4. Rear Axel Assembly. 9-6

147 IND NO NO PART NO FSCM DESCRIPTION QTY REAR AXLE, COMPLETE REF RATIO DIFFERENTIAL 3.5: 0/35 LH TOOTHED ST'D PLANETARY END 5.6: TOTAL REDUCTION 9.6: HOUSING, AXLE PLUG, DRAIN & FILL 24 X 50-H PLAINWASHER, M24 X X BOLT, HM 2 X.5 X 0 35/35-6G SPACER TRUNNION SCREW, CHC M4 X 2.0 X 65/65-6G 0.9 ISO PIN, CENTERING EAR, CYLINDER LOCK- OUT & STEERING PLAINWASHER, M24 X X BOLT, HM 2 X.75 X 6 40/40-6G 8.8 ISO 407 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-7

148 Figure 9 5. Rear Axel Mounting. 9-8

149 IND NO NO PART NO FSCM DESCRIPTION QTY FIG. 9-4 AXLE, REAR 2 FIG. 0-3 CYLINDER, STEER F PIN CAPSCREW, /2F X PLAINWASHER, /2 REG PLAINWASHER, REG 2 6 FIG. 0-2 CYLINDER, AXLE LOCK 2 7 FIG. - BUSHING 2 8 FIG. - CAP 2 9 FIG. - CAPSCREW, M2 X 30 8 FIG. - WASHER, 3MM WASHER, COPPER, ADAPTER (MANUFACTURED) ELBOW 3 200B HOSE DIN985-M NUT, M8 6/8-A4C DIN25A-M WASHER, M8 TP200-A4C DIN25A-M WASHER, M2 TP200-A4C 200B CLAMP S 0276 ADAPTER DIN7349-M WASHER, M0 A4C DIN25A-M WASHER, M0 TP200-A4C AL BREATHER WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-9

150 Figure 9 6. Rear Differential. 9-0

151 IND NO NO PART NO FSCM DESCRIPTION QTY DIFFERENTIAL ASS'Y COMPLETE CASE ASS'Y, DIFF. CARRIER (INCL ITEMS MARKED WITH *) * 8495 BOLT, HEM 2 X.5 X 4 00/45-6G * 8495 PIN, CENTERING 6 X * 8495 NUT, ADJUSTING, CELM 83 X.50/4/83/6-6G * 8495 LOCK, ADJUSTING NUT * 8495 BOLT, HM 6 X.0 X 2/2-6G 8.8 ISO COVER BOLT, HM 0 X.5 X 2 30/30-6G 0.9 ISO DIFF, RING & PINION (0 X 35 LH) BEARING ASS'Y BEARING ASS'Y SHIM KIT, ADJUSTING BEARING ASS'Y SHIM KIT, ADJUSTING SHIM KIT, ADJUSTING BEARING ASS'Y SEAL, INPUT YOKE (INCL. 20) SHIELD, INPUT YOKE DUST YOKE, INPUT 6C NUT, PINION HELR M, 28 X.5/23/4/54-6H BUSHING, TRUNNION SPACER WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-

152 Figure 9-7. Front & Rear Tie Rods. 9-2

153 IND NO NO PART NO FSCM DESCRIPTION QTY TIE ROD ASS'Y (INCL. ITEMS 2 THRU 7) CLAMP ASS'Y, 2 ADJUSTING END, ADJ. TIE ROD, R.H (INCL ITEMS MARKED WITH *) END, ADJ. TIE ROD, L.H (INCL. ITEMS MARKED WITH *) * 8495 SHIELD, DUST * 8495 NUT, CASTLE HM 2 30 X.5 DIN * 8495 PIN, COTTER 6.3 X * 8495 GREASE FITTING, 8X WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-3

154 9-4 Figure 9-8. Front and Rear Pivot and Spindle Assembly.

155 IND NO NO PART NO FSCM DESCRIPTION QTY SEALING KIT (INCL ITEMS MARKED WITH *) SEAL, BOWL & FACE (INCL ITEMS 6 AND 7) BAFFLE, OIL JOINT, RF 25 C.V (INCL ITEMS MARKED WITH ^) *^ 8495 RING, 'O' BOWL BUSHING X 3.53-NBR *^ 8495 BOWL *^ 8495 SEAL, BOWL FACE *^ 8495 RING, 'O' BOWL X *^ 8495 BUSHING, BOWL GUIDE *^ 8495 SEAL, BOWL *^ 8495 NUT, BOWL BUSHING, PIVOT SHAFT PIVOT & SPINDLE RR,LF ASS'Y (INCL. ITEM 2) PIVOT & SPINDLE RR,LF ASS'Y (INCL ITEM 2) KIT, PIVOT BEARING 2 (INCL. ITEMS 5 THRU 8) BEARING ASS'Y, UPPER 2 & LOWER PIVOT *^ 8495 SEAL, TRUNNION TRUNNION SHIM KIT, ADJUSTING CAP, PIVOT BOLT, HEM 20 X.5 X 8 45/ LEVER, TIE ROD RR,LF LEVER, TIE ROD RR,LF SHAFT, AXLE R SHAFT, AXLE L RING, 'C', 29 X 3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 9-5

156 9-6 Figure 9 9. Front & Rear Planetary Wheel Ends.

157 IND NO NO PART NO FSCM DESCRIPTION QTY REDUCER ASSY, (INCL. ITEMS THRU 25) HUB (INCL ITEMS MARKED WITH *) * 8495 BEARING ASS'Y * 8495 SEAL, HUB OIL RUNNER, SEAL HUB SEAL & RUNNER * 8495 PLUG, DRAIN M20 X STUD, CLIPPED HEAD 0 WHEEL 3/4-6 UNF X 90-D NUT, SPHERICAL WHEEL 0 3/4-6 UNF,3 ASA-B/ CARRIER ASS'Y, RING GEAR CONE, CENTERING PLATE, LOCK NUT, SPINDLE CCEE M60 X 200 8/82/6-6H CARRIER ASS'Y, PLANETARY (INCL. REF. 20) COVER ASS'Y (INCL. ITEMS 6 & 8) PLATES, SECTOR RING, 'O, X PLUG, THRUST COVER BOLT, HM 2 X.5 X 8 30/30-6G WASHER, SEALING, 42.4 X PLUG, FILL M42 X MID-SHAFT RING, THRUST COUPLER GEAR, SUN WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 9-7

158 9-8 Figure 9-0. Front and Rear Brakes.

159 IND NO NO PART NO FSCM DESCRIPTION QTY BRAKE ASS'Y, REAR HYDRAULIC LS BRAKE ASS'Y, REAR HYDRAULIC RS BRAKE ASS'Y, FRONT HYDRAULIC LS BRAKE ASS'Y, FRONT HYDRAULIC RS (ABOVE ASSEMBLIES INCL. ITEMS 2-34) SPIDER, BRAKE PLATE, SPRING RETAINING BOLT, HM8 X WASHER, W CYLINDER, WHEEL - /8" REAR CYLINDER, WHEEL - 3/8" FRONT BOLT, CHC M8X.25 2 ISO SHOE ASS'Y, BRAKE SPRING SPRING SPRING PLATE, LOCK SPRING, RETAINER ADJUSTER, AUTOMATIC BRAKE SPRING SCREW WASHER BOLT WASHER, WB4 DIN SHIELD, DUST BOLT, CHC M8 X.25 X 6 6.6G 8.8 ISO 4768 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-9

160 IND NO NO PART NO FSCM DESCRIPTION QTY PLUG PLUG BOLT, BRAKE FITTING FITTING, BRAKE WASHER, SEALING SPACER WASHER, SEALING BOLT, CHC M6 X.50 5 X 35 6G-29 DIN DRUM, BRAKE SCREW, FHC 90 M0 X 3.50 X 25 6G 8.8 DIN ADAPTER, BRAKE FITTING WASHER, SEALING, 2 X 7 X SCREW, BLEADER WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 9-20

161 Figure 9-. Wheels and Tires. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Tire Ass y (incl. 4 Items thru 3) x22.5 LCM Tire 4 Ply Wheel WHL TR Stem, Valve 6300v Cap WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-2

162 9 Figure 9 2. Parking Brake Caliper. IND NO NO PART NO FSCM DESCRIPTION QTY DOO 0784 B A C C A A B A A B A A A Parking Brake Ass y (Incl. Item thru 3) Pad Holder Assembly 2 Spring Casting, Cam Side Casting, Carrier Bolt 2 Pin, Push 2 Pin, Cotter Nut, Castle Washer Cam, Operator Spring 2 Bolt Washer 3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 9-22

163 (0- blank) 0-2 Figure 0. Axle Lockout System.

164 IND NO NO PART NO FSCM DESCRIPTION QTY SEE FIG CYLINDER *ELBOW HOSE HOSE HOSE 6 200B CLAMP DIN25A-M WASHER, PLAIN M3 6 TP200-A4C DIN25A-M WASHER, PLAIN M8 6 TP200-A4C DIN985-M NUT, LOCK M8 6 6/8-A4C *ELBOW S 0276 *ELBOW SEE FIG 0-3 VALVE, AXLE LOCKOUT DIN25A-M WASHER, FLAT, M6 2 TP200-A4C DIN985-M NUT, M6 2 6/8-A4C DIN93-M6 X 5526 CAPSCREW, M6 X A4C 3 200B CLAMP *ELBOW B CLAMP 6 200B CLAMP *REF TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-3

165 0-4 Figure 0 2. Axle Lockout Cylinder.

166 IND NO NO PART NO FSCM DESCRIPTION QTY CYLINDER, AXLE LOCKNUT 2 (INCL. ITEMS THRU 8) S 808 KIT, SEAL (INCL. ITEMS MARKED WITH *) B6-LSS 808 BEARING (RBC) LOCKNUT, F PREV. TORQUE PISTON * 808 SEAL, PISTON * 808 RING, LOAD (SQUARE) * 808 RING, 'O' ( ) ROD ASSEMBLY (INCLUDES ITEM ) BARREL ASSEMBLY (INCLUDES ITEM ) * 808 RING 'O' ( ) * 808 RING, BACK-UP SLEEVE SETSCREW, /4C X 2 /4 CUP PT CAP * 808 WIPER, ROD * 808 RING, 'O' ( ) * 808 RING, BACK-UP PORT, BREATHER N RING, 'O' ( ) SCREW, BLEEDER N RING, 'O' ( ) * 808 RING, WEAR (PISTON) * 808 RING, WEAR (SLEEVE) MS FITTING, GREASE 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-5

167 0-6 Figure 0 3. Axle Lockout Valve.

168 IND NO NO PART NO FSCM DESCRIPTION QTY VALVE ASSEMBLY (INCL. ITEMS THRU 24) KIT, SEAL (INCL. ITEMS MARKED WITH *) CAPSCREW, SOCKET 4 HEAD 8/32C X CAP, END FOLLOWER PIN, DOWEL 3/ X 5/ END, STEM SPRING, STEM END GUIDE BACK-UP RING, GUIDE * O-RING, GUIDE * (03-70N) AND INSERTS SHAFT BACK-UP RING, PUSH * ROD O-RING, PUSH ROD * (006-70N) SLIDE ROD, PUSH CAPSCREW, SOCKET HD. /4C X 2-/ CAP P50N-S 3078 PLUG, HEX SPRING, SEAL WASHER BACK-UP RING, SEAL * O-RING, SEAT * (008-70N) INSERT SEAT BODY WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-7

169 0-8 Figure O 4 Outrigger Hydraulics.

170 IND NO NO PART NO FSCM DESCRIPTION QTY HOSE HOSE 3 200B CLAMP HOSE 5 200B CLAMP HOSE T TEE HOSE 9 200B CLAMP HOSE SEE FIG 0-5 CYLINDER 4 2 SEE FIG 0-6 VALVE, HOLD 4 3 NOT APPLICABLE HOSE HOSE *ELBOW 4 7 SEE FIG 0-7 VALVE, SOLENOID *ELBOW CP *PLUG *ELBOW ADAPTER 2 22 NOT APPLICABLE T * TEE DIN25A-M PLAINWASHER, M3 7 TP200-A4C DIN25A-M PLAINWASHER, M8 8 TP200-A4C DIN985-M LOCKNUT, M8 8 6/8-A4C MS WRAP, TIE HOSE HOSE HOSE /8-B TRIM, FLEX, 3/8 X 2 5/8 X 9" B CLAMP *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-9

171 Figure 0 5. Outrigger Cylinder. IND NO NO PART NO FSCM DESCRIPTION QTY DH DH DH DH30 * DH5-59* N674-70* DH DHA DH DH N674-70* * DH5 26* DH4 97* Cylinder, Outrigger 4 Kit, Seal (Incl. 4 Items marked with *) Bushing 2 Nut, Hex /2 2 STR Full GR8 Ring, Wear 2 Seal, Piston Ring, O ( N) Piston Cylinder (Incl Item ) Rod Gland Ring, O ( N) Ring, Back up Seal, Poly Pak Wiper, Rod 0-0 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

172 Figure 0 6. Outrigger Hold Valve. IND NO NO PART NO FSCM DESCRIPTION QTY N.S.S. LOA C 6 D R K K * 39-00* A * * 33-00* * A 09-00* ** 36-00* Valve, Hold 4 Kit, Rebuild (Incl. A/R Items marked with *) Kit, Seal (Incl. A/R Items marked with ) Cap, Check Body 2 Seal, O Ring 2 ( N) Spring, Check 2 Ball, Check 2 Body, Check 2 Seal, O Ring 2 ( N) Seal, O Ring 2 (-04-70N) Washer, Back-Up Piston, Double Body 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-

173 0-2 Figure 0-7. Outrigger Solenoid Valve.

174 IND NO NO PART NO FSCM DESCRIPTION QTY MD06-PDNC VALVE ASS'Y (INCL. AA-24 ITEMS THRU 0) * KIT, SEAL (USED 2 INSIDE OF ITEM 5) BODY SPOOL WASHER SPRING CASE AND TUBE ASS'Y COIL, SOLENOID, 24V RING, 'O' (-0-70N) BRACKET, MOUNTING BOLT, 3/8F X 3-/4 GR NUT, 3/8F 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-3

175 0-4 Figure 0-8A. Hydraulic Brakes

176 IND NO NO PART NO FSCM DESCRIPTION QTY 709A BRAKE ASS'Y (INCL. ITEMS THRU 49) SEE FIG VALVE, BOOSTER YOKE NUT, JAM, /2F ROD, PUSH PIN MS PIN, COTTER, /8X 4 709F BRACKET STRIP CAPSCREW, 7/6 X 4 -/4 GR LOCKWATER, 7/6 REG DIN933-M0 X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 4 HRC44-5-A4C DIN934-M NUT, M0 4 0-A4C BOLT, SHOULDER, X -/2 3/4C SOCKET HEAD WASHER, PHENOLIC BUSHING, MACHINERY 3/4 X -/4 X.085 NOM NE NUT, LOCK, 3/4C 2 709F PEDAL W/BUSHING AA BUSHING CAPSCREW, 5/6C X 2-/2 SPECIAL NUT, 5/6C BUMPER SCREW, MACHINE #0F X / PEDAL, RUBBER WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-5

177 0-6 Figure 0-8B. Hydraulic Brakes.

178 IND NO NO PART NO FSCM DESCRIPTION QTY RESERVOIR DIN933-M0 X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 2 HRC44-5-A4C DIN25A-M PLAINWASHER, M0 2 TP200-A4C DIN934-M NUT, M0 2 0-A4C HOSE HOSE *ELBOW TUBING B CLAMP DIN25A-M PLAINWASHER, M8 TP200-A4C DIN985-M NUT, M8 6/8-A4C FHD COUPLING, BRASS X TEE, BRASS FHD REDUCER, BRASS TUBING TUBING TUBING NUT, JAM, 5/8F B CLAMP CAPSCREW, /4F X 4 3/4 GR PLAINWATER, / NE LOCKNUT, /4F SPRING HOOK, SPRING DIN933-M2 X 5526 CAPSCREW, M78 X A4C A HOSE 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-7

179 IND NO NO PART NO FSCM DESCRIPTION QTY B CLAMP DIN933-M8 X 5526 CAPSCREW, M8 X A4C DIN25A-M PLAINWASHER, M8 6 TP200-A4C DIN985-M NUT, M8 6/8-A4C DIN25A-M PLAINWASHER, M0 6 TP200-A4C HOSE PLATE DIN933-M0 X 5526 CAPSCREW, M0 X A4C DIN985-M LOCKNUT, M0 6/8-A4C DIN25A-M PLAINWASHER, M0 TP200-A4C FC-3048-L FITTING, TEE TUBING F BRACKET F BRACKET TUBING TUBING S 0276 ELBOW (PRESS. SWITCH) TUBING TUBING FIGURE 0-9 DELETED WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-8

180 (0-9 blank) 0-20 Figure 0-0. Brake Booster/Master Cylinder.

181 IND NO NO PART NO FSCM DESCRIPTION QTY BOOSTER CYLINDER COMPLETE BOOSTER, ONLY (INCL. ITEMS THRU 25) CYLINDER, MASTER ONLY (INCL. ITEMS 26 THRU 53) REPAIR KIT, BOOSTER (INCL. ITEMS MARKED WITH *) REPAIR KIT, CYLINDER (INCL. ITEMS MARKED WITH ^) ROD, PUSH * BOOT PLUG, END * RING, 'O' ( N) * RING, BACK-UP * CUP PISTON B-2547* RING, PISTON PISTON SPRING * CUP * RING, BACK-UP PISTON RETAINER SPRING * RING, RETAINING 7 NOT APPLICABLE HOUSING (DUCTILE) RING, RETAINING SNUBBER * CUP * RING, BACK-UP PISTON WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-2

182 IND NO NO PART NO FSCM DESCRIPTION QTY SHIM, A/R SHIM, A/R SHIM, 0.00 A/R SPRING * RING, 'O' (-4-8ON) PLUG, END ^ RING, RETAINING (WALDES N ) HOUSING B-22353^ SPRING B ^ VALVE ^ RING, 'O' 2 ( EPDM) ^ ADAPTER SCREW, BLEEDER ^ PISTON ^ CUP ^ PISTON ^ CUP ^ RING, 'O' ( EPDM) ^ RING, BACK-UP ^ WASHER ^ RING, RETAINING (WALDES N ) ^ SPRING ^ PISTON ^ RETAINER ^ SEAT RING, RETAINING (WALDES N ) SPRING ^ CUP ^ CUP PISTON SPRING ^ RING, RETAINING 2 (WALDES N ) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-22

183 IND NO NO PART NO FSCM DESCRIPTION QTY ^ CAGE B-29845^ SPRING B ^ BALL ^ RING, 'O' 2 ( EPDM) STEM ^ RING, RETAINING (WALDES N ) SPRING ^ RETAINER SEAT ^ RING, 'O' ( EPDM) CAP, END LOCKWASHER, 3/8 REG CAPSCREW, 3/8C X 3-4 GR5 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 0-23

184 0-24 Figure 0. Steering System.

185 IND NO NO PART NO FSCM DESCRIPTION QTY SEE FIG 0-3 CYLINDER HOSE HOSE DIN25A-M PLAINWASHER, M8 9 TP200-A4C DIN985-M NUT, LOCK M8 9 6/8-A4C DIN25A-M WASHER, FLAT M2 6 TP200-A4C 5 200B CLAMP B CLAMP *ELBOW T TEE HOSE HOSE *ADAPTER *ELBOW 2 3 SEE FIG 0-2 UNIT, STEERING CONTROL LOCKWASHER, 5/6 8 REG CAPSCREW 5/6C X 5/8 GR5 8 5 SEE FIG 0-4 VALVE, STEERING SELECTOR A 7795 WHEEL, STEERING CAP HOSE HOSE *ELBOW, MS WRAP, TIE HOSE B CLAMP DIN933-M8 X 5526 CAPSCREW, M8 X A4C 25 MM *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL 0-25

186 Figure 0-2. Steering Control Unit. IND NO NO PART NO FSCM DESCRIPTION QTY HGA Steering Unit HGA Kit, Seal (Incl. Items thru 5) Nut, Wheel, 3/6-20F GR Seal Ring, Retaining, Int. (Waldes N ) Washer, Back-Up Seal 0-26 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

187 IND NO NO PART NO FSCM DESCRIPTION QTY l649S 0B6-LSS 93 C 5745 C 574* C * 728 C 35 C 4584 X RW 936* 884 UR* MS Cylinder, Steering 4 Kit, Seal (Incl. Items marked with *) Bearing (RBC) 2 Locknut,F Prev Torque Piston Seal Ass y, Piston Ring, o ( ) Rod Ass y (Incl. Item ) Barrel Ass y (Incl. Item ) Sleeve Ring, O w/back Up ( ) Lockwire 3 x.090 Spring Cap Capscrew /4C x 5/8 Type 23 Sems Wiper, Rod Seal, Rod Fitting, Grease 2 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-27

188 0-28 Figure 0-4. Steering Selector Valve.

189 IND NO NO PART NO FSCM DESCRIPTION QTY FSL VALVE ASS'Y, -HS2K STEERING (INCL. ITEMS THRU 2) KIT, REPAIR (INCL. ITEMS MARKED WITH *) KIT, SEAL (INCL. ITEMS MARKED WITH ^) MS * CAPSCREW, SOCKET 4 HEAD BODY * WASHER, SHAFT S.P.00-23*^ RING, 'O', BODY & CAP (-35-70N) * DISK SUB-ASS'Y *^ SEAL, SPRING S.P.20-6*^ RING, BACK-UP SEAL S.P.00-6*^ RING, 'O', SEAL 4 (-0-70N) *^ SEAL * PLATE, STOP /6-200* BALL, DETENT * SPRING, DETENT * BUSHING, DETENT * SHAFT NTA-08* BEARING * RACE, BEARING S.P.00-8*^ RING, 'O', SHAFT S.P.20-8*^ RING, BACK-UP, SHAFT (-0-70N) CAP PIN, STOP, 0500* /4 DIA. X / KNOB SETSCREW 050 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-29

190 0-30 Figure 0 5. Swing Motor.

191 IND NO NO PART NO FSCM DESCRIPTION QTY MAF MOTOR ASS'Y, SWING (INCL. ITEMS THRU 20) SK SEAL KIT (INCL. ITEMS MARKED WITH *) SK KIT, THRUST PACK (INCL. ITEMS MARKED WITH ^) BOLT, 5/6F X 24 7 SPECIAL COVER, END SPACER/WASHER *^ RING, SEAL MAF07002A ROTOR ASS'Y SET 6A N.S.S. ROTOR 6B N.S.S. STATOR 6C N.S.S. VANE PLATE, WEAR MAF LINK, DRIVE MAF COMMUTATOR PIN, DRIVE SHAFT, COUPLING ^ BEARING, INNER ^ WASHER, THRUST ^ BEARING, THRUST MAF02000-X HOUSING & COMMUTATOR ASS'Y. (INCL. REF 9) *^ SEAL, INNER (INCL. ITEMS MARKED WITH +) ^ WASHER, BACK-UP ^ RING, RETAINING ^ BEARING *^ SEAL, DIRT & WATER WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-3

192 Figure 0-6. Main Hydraulic Pump. IND NO NO PART NO FSCM DESCRIPTION QTY * * Pump Kit, Seal (Incl. Items marked with Seal, Shaft Body, Front Seal, Loading Plate r Wear Gear, Drive Gear, Driven Ring, Square Plate, Thrust Pin, Dowel Body, Rear Gear, Rear Drive Gear, Driven Cover, Rear Washer, Special Capscrew Plug, Socket Head *) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

193 Figure 0 7. Pump Drives. IND NO NO PART NO FSCM DESCRIPTION QTY See Fig 0 6 Pump, Main Capscrew /2C x 2 /4, Gr Plainwasher, /2 REG 2 4 See Fig 0-8 Pump, Ground Driven Steer Capscrew 3/8C x 2 /8, Gr Plainwasher, Hardened 2 3/8 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-33

194 0-34 Figure 0-8. Ground Driven Steering Pump.

195 IND NO NO PART NO FSCM DESCRIPTION QTY P6-85A-ED 67 PUMP KIT, SEAL (INCL. ITEMS MARKED WITH *) * 67 SEAL A * 67 RING, SNAP FLANGE PLUG, VITON * 67 RING, 'O' (-53-90N) * 67 RING, 'O' * 67 RING, BACK-UP PLATE, THRUST * 67 RING, O ( N) IDLER GEAR, DRIVE DOWEL PLATE, GEAR PLATE, COVER WASHER, 33/64 X 4 7/8 X 0.09HT MS CAPSCREW 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-35

196 0-36 Figure 0-9. Hydraulic Reservoir.

197 IND NO NO PART NO FSCM DESCRIPTION QTY 709A RESERVOIR ASSEMBLY (INCL. ITEMS THRU 2) 709F RESERVOIR (INCL. ITEM MARKED WITH *) PD *NIPPLE, DISCONNECT PD CAP, DUST CSC07CH CAP, RESERVOIR 5 709F COVER N RING, 'O' (-44-70N) DIN25A-M WASHER, 8MM 8 TP200-A4C DIN985-M NUT, 8MM 8 6/8-A4C P50N-S *PLUG W/O RING FILTER, 75 GPM N RING, 'O' ( N) P50N-S *PLUG W/O RING * BREATHER *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-37

198 Figure Return Filter. IND NO NO PART NO FSCM DESCRIPTION QTY PD *Nipple, Disconnect PD Cap, Dust Capscrew, /2C x 2-/4 GR N Ring, 'O' ( N) *Elbow, Manifold Capscrew, /2C x 3, Socket HD Lockwasher, /2 REG *Elbow, *Adapter Valve, Check *Elbow ORFS-60-F Filter 3M Element *Refer to Annex A for O-Rings WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

199 (0-39 blank) 0-40 Figure 0 2. Lower Hvdraulics Suction.

200 IND NO NO PART NO FSCM DESCRIPTION QTY DIN93-M2X 5526 CAPSCREW, M2 X A4C PLAIN WASHER, /2 REG DIN985-M NUT, LOCK, M2 4 6/8-A4C RMT CLAMP, T-BOLT HOSE, 6 INCH TUBE, PUMP SUCTION S-PP CLAMP, HALF DPAL-6S PLATE, COVER DIN93-M2X 5526 CAPSCREW, M2 X A4C HOSE, INCH RMT CLAMP, T-BOLT HOSE, 7 INCH RMT CLAMP, T-BOLT ORF INSERT, BEADED N RING, 'O' ( N) CAPSCREW, 7/6 X 4 -/2, GR LOCKWASHER, 7/6 REG N RING, 'O' ( N) ORF INSERT, BEADED CAPSCREW, /2 X 4 -/2, GR LOCKWASHER, /2 REG 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-4

201 0-42 Figure Lower Hydraulics-Return Pressure.

202 IND NO NO PART NO FSCM DESCRIPTION QTY *ELBOW *ELBOW HOSE HOSE *ELBOW, HOSE *ELBOW HOSE HOSE PCH CLAMP, HALF PLATE, COVER DIN25A-M FLATWASHER, M8 4 TP200-A4C DIN93-M8 X 5526 CAPSCREW, M8 X A4C DIN93-M CAPSCREW, M8 X 70 4 HRC44-5-A4C CUSHION (") CUSHION (-/4") PLATE, COVER DIN93-M2 X 5526 CAPSCREW, M2 X A4C SPCH CUSHION (" SET) DPAL-4S PLATE, COVER DIN93-M0 X 5526 CAPSCREW, M0 X A4C SPCH CUSHION (-/2" SET) DPAL-5S PLATE, COVER DIN93-M0 X 5526 CAPSCREW, M0 X A4C HOSE *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-43

203 IND NO NO PART NO FSCM DESCRIPTION QTY PCH CLAMP (-/4 SET) DP PLATE, COVER CAPSCREW, /4C X 2 3-/2 GR LOCKNUT, /4C DEF 2 THD GR. A CAD PL FLATWASHER, /4 REG HOSE HOSE HOSE HOSE B CLAMP DIN933-M8 X 5526 CAPSCREW, M8 X A4C DIN985-M LOCKNUT, M8 8 6/8-A4C DIN25A-M PLAINWASHER, M8 8 TP200-A4C DIN25A-M PLAINWASHER, M2 8 TP200-A4C HOSE HOSE HOSE B CLAMP B CLAMP HOSE *ELBOW, HOSE SLEEVE (2" LG.) MS WRAP, TIE *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-44

204 (0-45 blank) 0-46 Figure :Lower Hydraulics - Boom, Swing, Winch.

205 IND NO NO PART NO FSCM DESCRIPTION QTY HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE *ADAPTER *ADAPTER *ADAPTER *ADAPTER 2 3 SEE FIG 0-29 MANIFOLD, ROTARY DIN933-M2 X 5526 CAPSCREW, A4C M2 X LOCKWASHER, / CUSHION CUSHION PLATE DIN93-M2 X 5526 CAPSCREW, M2 X A4C DIN985-M LOCKNUT, M2 7 6/8-A4C /254PCH CLAMP GD-DS PLATE DIN93-M8 X 5526 CAPSCREW, M8 X A4C DIN985-M LOCKNUT, M8 6/8-A4C DIN25A-M FLATWASHER, M8 TP200-A4C DIN93-M2 X 5526 CAPSCREW, M2 X A4C *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-47

206 0-48 Figure Upper Hydraulics.

207 IND NO NO PART NO FSCM DESCRIPTION QTY 709A UPPER HYDRAULICS ASSEMBLY (INCL. ITEMS THRU 20) TUBE *ELBOW E *ADAPTER, LONG DIN93-M2 X 5526 CAPSCREW, M A4C X PLATE, COVER CLAMP B CLAMP DIN25A-M PLAINWASHER, M8 8 TP200-A4C DIN985-M LOCKNUT, M8 8 6/8-A4C DIN25A-M PLAINWASHER, M2 8 TP200-A4C HOSE HOSE *ELBOW *ELBOW TUBE HOSE *ELBOW, /2-B FLEXTRIM, /2 X 6 9/32 X 4" /2-B FLEXTRIM, /2 X 4 9/32 X 5" 9 200B CLAMP HOSE *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-49

208 Figure Hydraulic System Valve Bank Fittings. IND NO NO PART NO FSCM DESCRIPTION QTY T PD PD DIN933 M8 X A4C DIN25A M TP200 A4C DIN27B M HRC44 5-A4C DIN934 M A4C D09C *Adapter *Tee *Adapter *Adapter *Elbow, 45 *Adapter *Elbow *Elbow *Nipple, Disconnect Cap, Dust Capscrew, M8 x 45 Plainwasher, M8 Lockwasher, M8 Nut, M8 Expander Valve Ass y, Control *Refer to Annex A for O Rings 0-50 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION 0F PART REQUIRED

209 Figure Steering Valve Fittings. IND NO NO PART NO FSCM DESCRIPTION QTY CP CPlol-l-B * * * Valve, Steering (Incl. Items thru 7) Body Piston Cartridge, Check Valve (Incl. Items marked with *) Kit, Seal (For Cartridge) (Incl. Items marked with *) Kit Seal (For 3 Cartridges) Ring, 'O' (-92-90N) Ring, 'O' (-5-90N) Ring, Back-up 3 3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.0-5

210 Figure Steering Valve Fittings. FIG PART VENDOR IND NO NO PART NO FSCM DESCRIPTION QTY See Fig Valve, Steering DIN93-M Capscrew, M0 x A4C DIN27B-M Lockwasher, M0 2 HRC44-5-ARC DIN934-M Nut, M0 2 0-A4C *Adapter *Elbow *Adapter FRDA-XAN Valve, Flow BAL.-0 Divider S 0276 *Elbow *Adapter *Refer to Annex A for O-Rings 0-52 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

211 Figure Brake Relief Valve Fittings. IND NO NO PART NO FSCM DESCRIPTION QTY *Adapter RPEC-FAN Valve, Relief ZLD PD *Nipple, Disconnect PD Cap, Dust *Elbow *Adapter T Tee 2 *Refer to Annex A for O Rings WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-53

212 Figure Rotary Manifold. IND NO NO PART NO FSCM DESCRIPTION QTY A F N300-9 ARP SAE J200 N ARP SAE J200 DIN933 M0X A4C Rotary Manifold Ass y (Incl. Items thru ) spool Case Ring, Back Up 2 Ring, O 2 Ring, Rectangular 7 Seal 7 Ring, Wear 2 Ring, O Washer, Thrust 2 Plate Capscrew, M0 x WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

213 Figure Boom Hoist Cylinder. IND NO NO PART NO FSCM DESCRIPTION See Fig DIN933 M24 x A4c DIN27B-M24- HRC44-5-A4C MHB 030- VBCH-SSS-0() DIN93 M6 x A4C DIN27B M6- HRC44 5-A4C QTY Hoist, Cylinder Pin Rod Capscrew, M24 x 60 Lockwasher, M24 Valve, Hold O-ring (-3 90N) O ring (- 90N) Capscrew, M6 x 50 Lockwasher, M WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-55

214 IND NO NO PART NO FSCM DESCRIPTION QTY % Cylinder, Boom Hoist DH Kit, Seal (Incl. Items marked with *) DH Bushing DH30 2* Ring, Wear DH Nut, 2 2 Str. Full Hex GR DH5-60* Seal, Piston DH Piston * Ring, '0' ( N) DHA Cylinder ASS Y (Incl. Item ) DH Rod Assembly (Incl. Item ) DH Gland * Ring, 'O' ( N) * Ring, Back-up ( Urethane) DH5 6* Seal, Polypak DH4 98* Wiper MS Zerk, Grease, /8 NPT Str DH Plug, Special CP plug, w/o ring, SAE 6 Hex WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTIONON OF PART REQUIRED

215 Figure Extend Cylinder. IND NO NO PART NO FSCM DESCRIPTION QTY Cylinder, Extend SKSH Seal Kit Special Hard (Incl. Items marked with *) SKSS Seal Kit Special Soft (Incl. Items marked with ) Zerk r Grease, /8 NPT 90 Elbow Valve, Counterbalance 3900 PSI Plug, Hollow Hex 9/6-8 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-57

216 IND NO NO PART NO FSCM DESCRIPTION QTY SETSCREW, /4C X 3/8 3 ST. HD. NYLOK NUT, BUTTRESS RING *^ 6240 RING, WEAR *^ 6240 RING, BACK-UP 2 (STATIC) *^ 6240 RING, 'O' (STATIC) PISTON *^ 6240 RING, 'O', LOADING SEAL, PISTON * 6240 RING, PISTON SPACER ASSEMBLY CASE ASSEMBLY ROD ASSEMBLY *^ 6240 RING, BACK-UP (STATIC) RING, 'O' (STATIC) GLAND, HEAD *^ 6240 SEAL, U-CUP 7 NOT APPLICABLE *^ 6240 WIPER WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 0-58

217 Figure. Frame. IND NO NO PART NO FSCM DESCRIPTION QTY F F Frame 8495 Cap. (Part of Frame) Bushing 2 DIN933 M2x 5526 Capscrew, M2 xi A4C DIN25A M TP200 A4C MS Washer, 2mm Stud, 6M X 25 Stud, 8M x 25 Stud, 0M X 25 Stud, 0M X 40 Stud, 2M X 40 Shim Tie Back, Hook Block Fitting, Zerk WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -

218 -2 Figure -2. Fenders & Decks.

219 IND NO NO PART NO FSCM DESCRIPTION QTY 709A FENDER ASS'Y (INCL ITEMS THRU 4) FENDER DIN985-M NUT, M0 32-6/8-A4C DIN902B 5526 WASHER, M0 32 -M0-A4C PLATE, DECK CAPSCREW, 3/8CX GR PLAINWASHER, 3/8 GR CLIP DIN933-M0X 5526 CAPSCREW, M0 X A4C COVER, TOOL BOX COVER, BATTERY DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN WASHER, M8 4 -M8-A4C DIN985-M NUT, M8 3-6/8-A4C 2 709F COVER, PINION 3 709F BOX, TOOL DIN933-M CAPSCREW, M2 X X30-A4C DIN25A-M WASHER, M2 6 -TP200-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -3

220 Figure 3. Can Bracket. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Can Bracket Ass y (Incl Items thru 4) MS Bracket Ass y DIN933 M0X 5526 Capscrew, M0 x A4C DIN Plainwasher, M0 4 M0 A4C DIN985 M Nut, M0 4-6/8-A4C -4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

221 Figure -4. Pintle Hook. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Pintle Hook Ass y (Incl. Items thru 6) MS Pintle Hook (Incl. Items marked with *) Bushing, Machinery MS Zerk, Grease * 9207 Nut 5 MS500 * Zerk 2 6 MS * Cotter Pin /4x3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -5

222 -6 Figure 5. Outriggers.

223 IND NO NO PART NO FSCM DESCRIPTION QTY 709A OUTRIGGER ASS'Y (INCL. ITEMS THRU 8) 709F BEAM, W/BUSHING BUSHING MS ZERK, GREASE MS ZERK, GREASE F PAD, OUTRIGGER BOLT, SPECIAL DIN985-M NUT, M24 4-6/8-A4C DIN25A-M WASHER, M25 4 -TP200-A4C PIN END, ROD DIN933-M6X 5526 CAPSCREW, M6X A4C DIN27B-M LOCKWASHER, M6 8 HRC44-5-A4C PIN PIN 4 2 SEE FIG CYLINDER PIN 4 4 SEE FIG VALVE, HOLD DIN93-M8X 5526 SCREW, M8X A4C DIN27B-M LOCKWASHER, M8 8 HRC44-5-A4C N RING, O * ADAPTER * ELBOW 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -7

224 Figure -6. Upperstructure. -8

225 IND NO NO PART NO FSCM DESCRIPTION QTY 709F UPPERSTRUCTURE 2 709B COUNTERWEIGHT DIN93-M36X 5526 CAPSCREW, M36X A4C DIN26-M WASHER, M37 2 A4C DIN985-M LOCKNUT, M36 2 6/8-A4C PIN, BOOM BASE PIN, HOIST BASE END, ROD DIN933-M CAPSCREW, M24 X 2 X A4C DIN27B-M LOCKWASHER, 24M 2 HRC44-5-A4C PIN, STOP DIN27B-M LOCKWASHER, 24M HRC44-5-A4C SHIM 2 WHEN ORDERING PARTS, SPECIFY NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. -9

226 -0 Figure 7. Engine Housing.

227 IND NO NO PART NO FSCM DESCRIPTION QTY 709A ENGINE HOUSING ASSEMBLY (INCL. ITEMS THRU 22) HOOD, ENGINE SUPPORT, HOOD DIN985-M NUT, M8 6-6/8-A4C DIN25A-M WASHER, M0 6 -TP200-A4C BLOCK DIN933-M6X 5526 SCREW, M6 X A4C FOLLOWER, CAM DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C B ZERK, GREASE L0--2AA LATCH DIN85A-M4X 5526 CAPSCREW, M4 X A4C DIN985-M LOCKNUT, M4 4 6/8-A4C EPT42G 7278 STRIPPING, X X 36" ADH EPT42G 7278 STRIPPING, X X 2 8.5" ADH GUARD, GRILL BOLT, SHOULDER, 2 3/8X-3/4, 5/6C X /2 SOCKET HEAD K WASHER, SPRING WASHER, 3/8 X WASHER, 3/8 X BOSS NE LOCKNUT, 5/6C BOSS DIN985-M NUT, M0 2-6/8-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -

228 -2 Figure 8. Cab Glass Assembly.

229 IND NO NO PART NO FSCM DESCRIPTION QTY 709A GLASS ASSEMBLY (INCL. ITEMS THRU 4) GLASS GLASS GLASS, SINGLE SLIDING GLASS GLASS OF WEATHERSTRIP OF WEATHERSTRIP OF WEATHERSTRIP OF WEATHERSTRIP OF WEATHERSTRIP GLASS OF WEATHERSTRIP GLASS, TOP REAR (PART OF OPERATOR'S CAB, PAGE -3) GLASS, TOP FRONT (PART OF OPERATOR'S CAB, PAGE -3) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -3

230 -4 Figure -9. Operator s Cab.

231 IND NO NO PART NO FSCM DESCRIPTION QTY CAB, OPERATORS (INCL. TOP GLASS), DIN985-M NUT, LOCK M8 8 6/8-A4C DIN25A-M PLAINWASHER, M8 8 TP200-A4C DOOR W/LATCH LATCH 5 NOT APPLICABLE HANDLE, OUTSIDE HANDLE, INSIDE ROLL PIN, 5/32 X 7/ PLATE, SHIM SCREW,/4CX 4 SL RD HD PLAINWASHER, /4 REG SCREW, #0-32X3/4 2 OVAL SLOTTED HEAD HINGE, CAB SHIM DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 4 HRC44-5-A4C PLAINWASHER, 3/8 REG DIN934-M NUT, M0 4 8-A4C SEAL, REAR SEAL, SIDE SEAL, FRONT STRIKER SHIM DIN25A-M PLAINWASHER, M8 2 TP200-A4C DIN27B-M LOCKWASHER, M8 2 HRC44-5-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -5

232 IND NO NO PART NO FSCM DESCRIPTION QTY DIN933-M8X 5526 CAPSCREW, A4C M8-25X F COVER DIN933-M6X 5526 CAPSCREW, M6 X A4C PLAINWASHER, /4 REG DIN934-M NUT, M6 0-A4C DIN27B-M LOCKWASHER, M6 6 HRC44-5-A4C PLUG, PIPE, -/4 HEX SOCK HD A-A EXTINGUISHER, FIRE DIN933-M5X 5526 CAPSCREW, M5.X A4C DIN27B-M LOCKWASHER, M5 4 HRC44-5-A4C PLATE LATCH, DOOR SCREW, MACHINE 3 #0-24 X 3/4 SL. PAN HD PLAINWASHER, 3/ NUT, # SCREW, MACHINE 4 #0-24 X /2 RD SLOTTED HD DIN27B-M LOCKWASHER, M5 4 HRC44-5-A4C NUT, # WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -6

233 Figure 0. Cab Insulation. IND NO NO PART NO FSCM DESCRIPTION QTY A DIN35 M A4C DIN25A M TP200 A4C Insulation Ass y (Incl. Items thru 3) Insulation Insulation Insulation 2 Insulation Insulation Insulation Insulation Mat, Floor Mat, Floor Mat, Floor Insulation Wingnut, M Washer, M8 6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -7

234 Figure. Seat IND NO NO PART NO FSCM DESCRIPTION QTY 709A SA297 F04339 DIN933 M2X A4C DIN25A M2 -TP200 A4C DIN985 M2 6/8-A4C SA2696 DIN933 M8-.25x A4C DIN93 M8X A4C DIN985 M8 6/8-A4C DIN25A-M8 TP200-A4C Seat Assembly (Incl. Items thru 5) Seat Belt, Seat Capscrew, M2 x 25 2 Plainwasher, M2 2 Locknut, M2 2 Slide Assembly Capscrew, M8 x 20 2 (Front) Capscrew, M8 x 30 2 (Rear) Locknut, M8 4 Plainwasher, M8 8 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -8

235 Figure -2. Mirrors. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Mirror Ass y (Incl Items thru 5) B Mirror Capcrew 4 /4c x -/2 GR Lockwasher / DIN25A M TP200-A4C DIN933 M x A4C DIN27B M HRC44-5-A4C Internal Tooth Nut, /4C Locknut, /4C Pellet Plainwasher, M8 Arm Arm Capscrew, M8 x 20 Lockwasher, M DIN934-M Nut, M8 4 8-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -9

236 -20 Figure 3. Marking Decals.

237 IND NO NO PART NO FSCM DESCRIPTION QTY 709A060 MARKING ASS'Y (INCL. ITEMS THRU 26) DECAL, HOOK BLOCK DECAL, BOOM ANGLE DECAL, BOOM ANGLE DECAL, BOOM ANGLE DECAL, BOOM LENGTH DECAL, BOOM LENGTH DECAL, BOOM LENGTH DECAL, BOOM LENGTH DECAL, HEARING 4 PROTECTION DECAL, STABILIZER 4 CAUTION DECAL, HOIST CYLINDER DECAL, HAND SIGNAL DECAL, SHIPPING DATA DECAL, LUBRICATION 2 CHART DECAL, SLAVE RECEPTACLE DECAL, LORAIN DECAL, FAN DECAL, TAIL SWING DECAL, TRANSMISSION OIL DECAL, ENGINE OIL MACHINE SCREW 4 #6-32 X /2 SL PAN HD WASHER, #6 SAE NUT, # WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED -2

238 IND NO NO PART NO FSCM DESCRIPTION QTY RIVET, POP 32 /8X3/8 LONG ALUM DECAL, SCALDING WATER MIL-S SIGN, VEHICLE WT DECAL, CAPACITY CHART DECAL, ELECTRICAL WARNING KIT, 3 LARGE, SMALL -22

239 Figure 2. Swing Assembly. (2- blank) 2-2

240 IND NO NO PART NO FSCM DESCRIPTION QTY 709A SWING ASS'Y (INCL. ITEMS THRU 6) FAG BEARING, SWING DIN93-M24X 5526 CAPSCREW, M24 X A4C DIN696-M WASHER, M24 36 A4C DIN92-M24X 5526 CAPSCREW, M24 X A4C 5 SEE FIG 2-2 BOX, SWING GEAR DIN93-M20X 5526 CAPSCREW, M20 X A4C SPACER DIN696-M WASHER, M20 4 A4C DIN934-M NUT, M A4C 0 SEE FIG 0-5 MOTOR, SWING CAPSCREW, /2C X 2 -/8 GR ELBOW B HOSE 4 200B CLAMP WRAP, TIE MS ZERK, GREASE /8 NPT WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-3

241 2-4 Figure 2 2. Swing Gear Box.

242 IND NO NO PART NO FSCM DESCRIPTION QTY BOX, SWING GEAR (INCL. ITEMS THRU 30) KIT, REPAIR (INCL. ITEMS MARKED WITH *) SHAFT, OUTPUT KEY, 3/8 X 9/6 X 2 2-/ * SEAL SPACER * RING, O CONE, BEARING CUP, BEARING HOUSING PLUG, VENT ZERK, GREASE, /8-27 NPT PLUG, PIPE 3/8-8 NPT C'SUNK HEX GEAR, WORM NUT MS CAPSCREW, 5/6 X 3/ * RING, O BUSHING COVER PLUG, PIPE /8-27 NPT MS CAPSCREW, 7/6 X 6 -/4 HEX HEAD MS LOCKWASHER, 7/ MS CAPSCREW, 7/6 X 4 -/2 HEX HEAD MS LOCKWASHER, 7/ CONTAINER, BEARING * RING, O * SEAL M CUP, BEARING 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-5

243 IND NO NO PART NO FSCM DESCRIPTION QTY M CONE, BEARING WORM * 5987 SHIM, * 5987 SHIM, * 5987 SHIM, RETAINER, BEARING CAPSCREW, 7/6 X 4 -/4 FERRY HEAD RING, MOUNTING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-6

244 (2-7 blank) 2-8 Figure 2 3. Boom.

245 IND NO NO PART NO FSCM DESCRIPTION QTY 709A BOOM ASSEMBLY (INCL. ITEMS THRU 29) 709F BOOM, BASE BUSHINGS MS ZERK, GREASE BAR, WEAR DIN692-M0X 5526 CAPSCREW, M0 X A4C SOCKET HEAD PIN END, ROD DIN933-M0X 5526 CAPSCREW, M0 X A4C 8 SEE FIG CYLINDER, EXTEND 9 709F TIP, BOOM PAD DIN933-M0X 5526 CAPSCREW, M A4C X DIN25A-M WASHER, M0 2 TP200-A4C PAD SHIM DIN933-M0X 5526 SCREW, M0 X A4C DIN25A-M WASHER, M0 4 TP200-A4C SPACER DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN25A-M WASHER, M0 8 TP200-A4C DIN933-M0X 5526 CAPSCREW, M A4C X PIN RING, SNAP PIN PIN, COTTER HAIR, 6 FOR " DIA. PIN. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-9

246 IND NO NO PART NO FSCM DESCRIPTION QTY 2 709A SHEAVE W/BUSHING BUSHING MS ZERK, GREASE PIN, BOOM DIN985-M NUT, LOCK, M30 2 6/8-A4C SPACER, WASHER TUBE DIN94-M3.2X 5526 PIN, COTTER M3.2X A4C DIN25A-M WASHER, M2 2 TP200-A4C F BRACKET WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2-0

247 Figure 2-4. Boom Angle Indicator IND NO NO PART NO FSCM DESCRIPTION QTY A F F NE DIN985-M /8-A4C Boom Angle Indicator Assembly (Incl. Items thru 7) Bracket Pendulum Follower, Cam Nut, 7/6F Locknut, M0 Strip Spacer 4 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 2- (2-2 blank)

248 Figure 3-. Winch and Cable. IND NO NO PART NO FSCM DESCRIPTION QTY See Figure DIN93-M6x A4C DIN25A-M TP200-A4C DIN985-M /8-A4C B B MS Winch Capscrew M6 x Lockwasher, Locknut, M6 M6 Cable (80 ) (/2" 6x9 I.W.R.C., I.P.S., Preformed) Wedge Socket, Cable Pin pin, Cotter, /4x2 Clamp, Cable WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-

249 3-2 Figure 3-2, Winch.

250 IND NO NO PART NO FSCM DESCRIPTION QTY PD7B WINCH ASS'Y (INCL. -0 ITEMS THRU 68) BRAKE CYLINDER ASSEMBLY (INCL. ITEMS MARKED WITH *) BRAKE/CLUTCH ASS'Y (INCL. ITEMS 47 THRU 53) KIT, SEAL (INCL. ITEMS MARKED WITH ^) OUTPUT PLANET CARRIER ASS'Y (INCL. ITEMS 2 THRU 8) PRIMARY PLANET CARRIER ASS'Y (INCL. ITEMS 22 THRU 27) BASE DRUM, CABLE CLAMP, WIRE ROPE PLUG, W/O-RING VALVE, RELIEF, PSI, /8 PTF 7/6 HEX BOLT, /2C X 6 -/4 GR WASHER, LOCK, 6 /2 REG SUPPORT, BEARING BEARING, BALL ^ SEAL, GREASE PLUG W/O-RING, /2 SAE SOCKET HD RING, SNAP, EXT WALDES CARRIER, OUTPUT PLANET RACE, BEARING 6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 3-3

251 IND NO NO PART NO FSCM DESCRIPTION QTY GEAR, SECONDARY 3 PLANET BEARING, ROLLER SPACER, BEARING ROLLPIN, 3/6 DIA X 3 3/4 LG SHAFT, SECONDARY 3 PLANET GEAR PLATE, OUTPUT THRUST GEAR, SUN OUTPUT WASHER, THRUST CARRIER, PRIMARY PLANET GEAR, PRIMARY PLANET BEARING, ROLLER RACE, THRUST BEARING ROLLPIN, 3/6 DIA X 3 /2 LG SHAFT, PRIMARY PLANET 3 GEAR WASHER, THRUST RING, THRUST GEAR, SUN PRIMARY CLOSURE, CABLE DRUM ^ RING, O ( N) RING, SNAP, INT. SPIROLOX WH X * CYLINDER, BRAKE * CAPSCREW, 3/8C X 6 -/4 GR * WASHER, LOCK, 3/8 REG * SPRING, DIE * PLATE, PRESSURE * RING, PISTON BACK-UP WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 3-4

252 IND NO NO PART NO FSCM DESCRIPTION QTY * SPACER 2 39A * SPACER, BRAKE * BRAKE, DISC * DISC, FRICTION *^ SEAL *^ RING, O ( N) *^ RING, SEAL BACK-UP ( N X.040 THK) * SUPPORT, MOTOR * CAPSCREW, 3/8C X 4-3/4 GR * WASHER, LOCK, 4 /2 REG RING, RETAINING, 2 WALDES N RETAINER, BRAKE 2 ROLLER RACE, BRAKE CAM, BRAKE ROLLER, ROTOR RING, SNAP PLUNGER, ROTOR SPRING, ROTOR ^ RING, O ( N) 55 SEE FIG 3-3 MOTOR, HYDRAULIC LOCKWASHER, /2 REG CAPSCREW, /2C X 2 -/2 GR ^ RING, O (-29-70N) ADAPTER, SPLIT FLANGE CAPSCREW, SOCKET HEAD 4 3/8C X 2-3/4 GR5 60 SEE FIG 3-5 BRAKE VALVE ASSEMBLY CAPSCREW, SOCKET HEAD 4 3/8C X -/2 GR5 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 3-5

253 IND NO NO PART NO FSCM DESCRIPTION QTY *ADAPTER W/O-RING (-4SAE/-4JIC) *ELBOW, 90 W/O-RING (-4SAE/-4JIC) *ADAPTER (-4NPT/-4JIC) *ADAPTER W/O-RING (-6SAE/-4JIC) *TEE, SWIVEL (-4JIC) HOSE (20") HOSE (.5") *INCLUDES O-RING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-6

254 (3-7 blank) 3-8 Figure 3 3. Winch Motor.

255 IND NO NO PART NO FSCM DESCRIPTION QTY MOTOR, WINCH (INCL. ITEMS THRU 8) KIT, SEAL (INCL ITEMS MARKED WITH *) RING, SNAP, SPIROLOX RRT-206 (INT 2.90 X.4 X.078 THK) SPACER RETAINER, SEAL * 3829 SEAL, LIP COVER, SHAFT END CHECK ASSEMBLY * 3829 SEAL, RING BEARING PLATE, THRUST * 3829 SEAL, POCKET GEAR SET * 3829 SEAL, GASKET PIN, DOWEL HOUSING, GEAR COVER, PORT END WASHER CAPSCREW, 5/8C X 5 GR S 0276 PLUG W/O RING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-9

256 Figure 3 4. Winch Valve Fittings. IND NO NO PART NO FSCM DESCRIPTION QTY T S T DIN25A M6 TP200 A4C DIN27B M2 HRC44 5 A4C DIN934-M2 0 A4C 6000A *Elbow Tee Adapter *Adapter *Elbow, 45 *Tee Adapter Plainwasher, M7 Lockwasher, M2 Nut, M2 Valve, Control WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.

257 6 (3- blank) 3-2 Figure 3 5. Winch Brake Valve.

258 IND NO NO PART NO FSCM DESCRIPTION QTY BRAKE VALVE ASS'Y (INCL. ITEMS THRU 2) HOUSING RETAINER, SPRING RING, O (-96-90N) SPRING POPPET, CHECK VALVE PLUG, CAP SPOOL RING, O (-3-90N) RING, BACK-UP (-3 TEFLON X.040 THK) PISTON, DAMPER RING, O (-02-90N) RING, BACK-UP (-02 TEFLON X.040 THK) SPRING RETAINER, SPRING RING, O (-92-90N) PLUG SPRING BALL, /4" #303 STAINLESS STEEL ELBOW W/O-RING (-4SAE/-4JIC) ORIFICE, PILOT PLUG, SHIPPING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-3

259 3-4 Figure 3 6. Hook Block.

260 IND NO NO PART NO FSCM DESCRIPTION QTY 709A HOOK BLOCK ASSEMBLY (INCL. ITEMS THRU 6) 709F PLATE, SIDE PLATE, SIDE MS ZERK, GREASE WASHER, NYLON SPACER 2 6 A SHEAVE W/BEARING MR BEARING TUBE DIN93-M20X 5526 CAPSCREW, M A4C X NTU2422NK LOCKNUT,.50F T BEARING, THRUST TRUNNION W/BUSHING 709B TRUNNION BUSHING HOOK SHAFT DIN985-M LOCKNUT, M20 3-6/8-A4C SS LATCH ASSEMBLY WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 3-5 (3-6 BLANK)

261 (4- blank) 4-2 Figure 4-. Gages, Controls and Switches.

262 IND NO NO PART NO FSCM DESCRIPTION QTY DASH DIN933-M6X 5526 BOLT, M6 X A4C DIN933-M6X 5526 BOLT, M6 X A4C DIN25A-M WASHER, M6 6 TP200-A4C DIN27B-M LOCKWASHER, M6 6 HRC44-5-A4C VOLTMETER GAUGE, TRANSMISSION TEMPERATURE GAUGE, FUEL GAUGE, OIL PRESSURE GAUGE, WATER TEMPERATURE LIGHT, DASH FILTER, AMBER BULB (FOR ITEMS 3 0 THRU 0) TACHOMETER/HOUR METER F SPEEDOMETER FILTER, AMBER MS CUP, MOUNTING TERMINAL GROMMET MC ALARM LIGHT W/BULB (PART OF HARNESS) CAP, LENS BULB (RED) SWITCH/INCLUDES COVER COVER CABLE, QUICK START BO KNOB WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-3

263 IND NO NO PART NO FSCM DESCRIPTION QTY DIN985-M LOCKNUT, M6 2 6/8-A4C DIN933-M6X 5526 CAPSCREW, M6 X A4C DASH A 3445 SWITCH, IGNITION SW SWITCH, WIPER W/KNOB 29-6 KN KNOB K23ZIM SWITCH, WORK LIGHT SCREW MACHINE # X 3/4 SL. PAN HD MS SWITCH, VEHICLE LIGHTS K32ZIM SWITCH, OUTRIGGER DIN933-M BOLT, M8 X 25 5 X A4C DIN25A-M PLAINWASHER, M8 5 TP200-A4C DIN985-M LOCKNUT, M8 5 6/8-A4C 24 SEE FIG 6-2 PANEL, ANTI-TWO BLOCK DIN93-M BOLT, M6 X 40 4 X A4C DIN25A-M PLAINWASHER, M6 4 TP200-A4C TUBE DIN985-M NUT, LOCK, M8 4 6/8-A4C DIN25A-M PLAINWASHER, M8 4 TP200-A4C DIN25A-M PLAINWASHER, M0 4 TP200-A4C F PANEL, DASH WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-4

264 IND NO NO PART NO FSCM DESCRIPTION QTY LEVEL, BUBBLE BN404-M SCREW, M5 X 20 3 X20-A4C SL CHEESE HD DIN27B-M LOCKWASHER, M5 3 HRC44-5-A4C DIN934-M NUT, M5 6 0-A4C BREAKER, CIRCUIT, AMP BREAKER, CIRCUIT, AMP BREAKER, CIRCUIT, AMP PLATE DIN933-M BOLT, M6 X 6 4 X6-8.8-A4C DIN27B-M LOCKWASHER, M6 4 HRC44-5-A4C PLUG, BUTTON C CLIP NUT CAPSCREW, /4C X 2 /2 GR LOCKWASHER, /4 REG PLAINWASHER, /4 REG SWITCH, TURN SIGNAL GE LAMP CONNECTOR, FLASHER COVER CAPSCREW, /4C X 2 /2 GR LOCKWASHER, /4 REG PLAINWASHER, /4 REG 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-5

265 4-6 Figure 4 2. Valve Controls.

266 IND NO NO PART NO FSCM DESCRIPTION QTY 709A VALVE CONTROL ASS'Y (INCL. ITEMS THRU 37) KNOB NUT, /2C F HANDLE 4 3A 709F HANDLE, OUTRIGGERS BRACKET BRACKET PIN PIN MS PIN, COTTER 4 M3.2 X BUSHING BUSHING BUSHING, 8 MACHINERY TUBE BRACKET BRACKET DIN933-M0-.5X 5526 CAPSCREW M A4C.5 X DIN27B-M LOCKWASHER, M0 5 HRC44-5-A4C DIN934-M NUT, M0 5 8-A4C YOKE PIN MS PIN, COTTER, 5 M2 X CABLE, CONTROL, WINCH CABLE, CONTROL 2 HOIST O.R. 9A CABLE, CONTROL TELESCOPE 9B CABLE, CONTROL, SWING B CLAMP WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-7

267 IND NO NO PART NO FSCM DESCRIPTION QTY 2 200B CLAMP DIN985-M LOCKNUT, M8 4 6/8-A4C DIN25A-M PLAINWASHER, M8 4 TP200-A4C NUT, JAM, /4F NUT, JAM, 5/6F YOKE PIN MS PIN, COTTER, 3/32 X / A DISCONNECT WINCH CLEVIS NUT, JAM, /4F PIN MS PIN, COTTER, M2X A DISCONNECT CAPSCREW, /4FX/2, GR DIN933-M CAPSCREW, M8 X 30 X A4C DIN25A-M PLAINWASHER, M0 4 TP200-A4C DIN933-M8X CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 4 HRCC-5-A4C BRACKET B CLAMP FIGURE 4-3 DELETED WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-8 (4-9 BLANK)

268 4-0 Figure 4 4. Transmission Shift Assembly.

269 IND NO NO PART NO FSCM DESCRIPTION QTY 709A TRANSMISSIION SHIFT ASS'Y (INCL. ITEMS THRU 4) SEE FIG 4-5 SHIFTER, TRANSMISSION TUBE CAPSCREW, /4C 4 X.00 GR PLAINWASHER, 4 /4 REG LOCKWASHER, /4 REG GROMMET 5 200B CLAMP 6 200B CLAMP DIN25A-M PLAINWASHER, M2 2 TP200-A4C DIN25A-M PLAINWASHER, M8 2 TP200-A4C DIN985-M NUT, LOCK M8 2 6/8-A4C CABLE, TRANS SHIFT NUT, 5/6F JAM CABLE, TRANS SHIFT NUT, /4F JAM NUT, 5/8F JAM PLAINWASHER, 4 5/8 REG MS WRAP, TIE PIVOT MS PIN, COTTER, 2 3/32X/2 2 SEE FIG 7-9 TRANSMISSION CONTROL GROMMET 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-

270 4-2 Figure 4-5. Transmission Shift Control.

271 IND NO NO PART NO FSCM DESCRIPTION QTY E CONTROL ASS'Y (INCL. ITEMS THRU 27) D HOUSING A CAPSCREW, #0-24X/ A LOCKWASHER, #0 REG A CAPSCREW, /4-20C / A LOCKWASHER, /4 REG B CAP, ACCESS A DECAL A SHAFT B SPACER, EXTRUDED A RING, RETAINING A SPACER B ACTUATOR ASS'Y B SPRING, TORSION (RH) A SPRING, TORSION (LH) A SHAFT, TORSION SPRING A SPACER A PIN, SPRING A BALL, 3/8 DIA A SPRING A SLUG B DETENT, LEVER B LEVER B LEVER B LEVER A KNOB, BALL D PLATE, GATE B STRIP, POSITION B STRIP, POSITION B STRIP, POSITION A HANGER KIT 28 B HANGER, R.H. 29 B HANGER, L.H. 30 B SHIM, 3 LEVER (40) 3 B SHIM, 3 LEVER (60) 32 A CLAMP (60) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-3

272 IND NO NO PART NO FSCM DESCRIPTION QTY 33 A SHIM (60) 34 A SCREW, FILHD., 3 /4F X 7/8 35 A LOCKWASHER, / A NUT, /4F 3 37 A CLAMP (40) 2 38 A SHIM (40) 2 39 A SCREW, FIL HD., 5 #0-32 X 3/4 40 A NUT, # A LOCKWASHER # A PIN, CLEVIS 3 43 A PIN, COTTER 3 44 A TERMINAL, CABLE (40) 2 45 A TERMINAL, CABLE (60) 46 A SCREW, HEX HD., 4 /4C X /2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-4

273 (4-5 blank) 4-6 Figure 4-6. Throttle Control..

274 IND NO NO PART NO FSCM DESCRIPTION QTY 709A THROTTLE CONTROL ASS'Y (INCL. ITEMS THRU 25) PEDAL PIN, ROLL, /8 X F BRACKET W/BUSHINGS BUSHING DIN933-M8X 5526 CAPSCREW, M8 X A4C 4A DIN934-M NUT, M8 2 8-A4C 4B DIN25A-M WASHER, M8 2 TP200-A4C 4C DIN27B-M LOCKWASHER, M8 2 HRC44-5-A4C DIN934-M NUT, M8 8-A4C DIN933-M8X 5526 CAPSCREW M8 X A4C 6 709F CRANK, BELL FK408P BUSHING, SELF- ALIGNING DIN933-M6X 5526 CAPSCREW M6 X A4C 8A DIN934-M NUT, M6 2 0-A4C 8B DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C 8C DIN25A-M WASHER, M6 2 TP200-A4C SPRING HOOK DIN934-M NUT, M8 8-A4C DIN27B-M LOCKWASHER, M8 HRC44-5-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-7

275 IND NO NO PART NO FSCM DESCRIPTION QTY END, YOKE NUT, /4F PIN PIN, COTTER, /6 X / CABLE NUT, 5/8F JAM PLAINWASHER, 2 5/8 REG MS WRAP, TIE SPF-4S 0428 JOINT, BALL NE LOCKNUT, /4F BRACKET DIN933-M5X 5526 CAPSCREW, M5 X A4C DIN970-M NUT, M5 2 0-A4C DIN27B-M LOCKWASHER, M5 2 HRC44-5-A4C DIN933-M6X 5526 CAPSCREW M6 X A4C DIN934-M NUT, M6 2 0-A4D DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C CLAMP A SHIM GUARD DIN934-M NUT, M6 2 0-A4C 25A DIN25A-M WASHER, M6 2 TP200-A4C 25B DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C 25C DIN25A-M WASHER, M8 2 TP200-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-8

276 Figure 4 7. Parking Brake. (4-9 blank) 4-20

277 IND NO NO PART NO FSCM DESCRIPTION QTY 709A PARKING BRAKE ASS'Y (INCL. ITEMS THRU 20) LEVER CAPSCREW, 5/6C 2 X -/2 GR LOCKWASHER, 5/6 REG NUT, 5/6C JAM SPACER CLAMP SPACER DIN933-M8X CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 4 HRC44-5-A4C DIN934-M8-8-A4C 5526 NUT, M X-2382A CABLE 8 200B CLAMP DIN25A-M PLAINWASHER, M0 4 TP200-A4C DIN25A-M LOCKWASHER, M8 4 TP200-A4C DIN985-M LOCKNUT, M8 4 6/8-A4C 0 709F BRACKET DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 2 HRC44-5-A4C DIN934-M8-8-A4C 5526 NUT, M NUT, JAM 3/8F PLAINWASHER, 3/8 REG YOKE PIN MS PIN, COTTER, 3/32X CAPSCREW, 3/8CX4 GR SPRING 7 SEE FIG 9-2 CALIPER ASSEMBLY BRACKET SM305/ SENSOR JAM NUT, 3/4F WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-2

278 4-22 Figure 4-8. Heater & Defroster.

279 IND NO NO PART NO FSCM DESCRIPTION QTY 709A HEATER ASS'Y (INCL. ITEMS THRU 22) FAN DIN933-M5X 5526 BOLT, M5 X A4C DIN27B-M LOCKWASHER, M5 3 HRC44-5-A4C PLAINWASHER, 3 3/6 REG 4 SEE FIG 4-9 HEATER DIN934-M NUT, M6 4 0-A4C DIN27B-M LOCKWASHER, M6 4 HRC44-5-A4C GROMMET CLAMP HOSE, HEATER SAE 20R3 CLASS D2 5/8 X 6 IN V404P VALVE HB ELBOW, 90 BRASS HOSE, HEATER SAE 20R3 CLASS D2 5/8 X 63 IN HOSE, HEATER SAE 20R3 2 CLASS D2 5/8 X 87 IN B CLAMP DIN985-M NUT, M8 5 6/8-A4C DIN25A-M LOCKWASHER, M0 5 TP200-A4C 5 200B CLAMP P BUSHING, 3/8-/2 2 BRASS WIRE, 4 GA, 9X27 7 IN. BLACK SPLICE, BUTT MS WRAP, TIE GROMMET /2-B FLEXTRIM, /2 X 9/32 X 6" H CLAMP

280 Figure 4 9. Heater.. IND NO NO PART NO FSCM DESCRIPTION QTY loll 520F-24V Heater (Incl. Items thru 4) G Casing G Cove r C66706-G Core G Pad G Hose, 5/6 DIA 7 LG G Clamp, 5/6 DIA, 0-24 THD G Motor, 24V G Support, Motor G Fan G Switch W/Knob Grommet G Wire Nut, #0-32 KEP CAD PL Screw, #0 x / Self Tap CAD AL. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

281 (4-25 blank) 4-26 Figure 4 0. Winshield Wiper.

282 IND NO NO PART NO FSCM DESCRIPTION QTY 709A WIPER ASS'Y (INCL. ITEMS THRU 8) 25-0 WC KIT, WIPER MOTOR (INCL. ITEMS BELOW) A MOTOR A M024WC B BK BRACKET C IS SLEEVE, INSULATION D LK 7204A LINK E SC SCREW 2 F SC SCREW & LOCKWASHER 2 G SCREW 3 SC27WC H CLIP, SPRING 2 SP27WC J WA WASHER LE7225A ARM, DRIVE PIN 3A NUT, /4 F JAM CAPSCREW, /4FX3/4 GR LOCKWASHER, / SH SHAFT, PIVOT (INCL. ITEMS BELOW) 5A WA WASHER, FIBER 5B WA WASHER, STEEL 5C NT NUT 5D CP CAP, RUBBER 5E NT DRIVER, KNURLED 5F WA LOCKWASHER 5G NT NUT, CAP KT ADAPTER, PANTOGRAPH (INCL. ITEMS BELOW) 6A GA GASKET 6B NUT, ACORN NT27WC LE ARM, WIPER BD BLADE, 20" LONG WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-27

283 4-28 Figure 4. Tool Kit.

284 IND NO NO PART NO FSCM DESCRIPTION QTY 709A TOOL KIT ASSEMBLY (INCL. ITEMS THRU 38) R WRENCH, 3/4 X 7/ S2022B 5579 WRENCH, 9/6 X 5/ V WRENCH, 5/8 X / V02428B 5579 WRENCH, 3/4 X 7/ DA WRENCH, 2" ADJUSTABLE WRENCH, LUG HANDLE ADAPTER, S 0276 CAP S 0276 REDUCER S 0276 TEE, S 0276 PLUG S 0276 PLUG PLUG CP PLUG FD DISCONNECT, FEMALE ADAPTER HOSE S 0276 ADAPTER S 0276 CAP CP CAP ADAPTER AWL WRENCH, HEX, 5/ AWL WRENCH, HEX, 5/ HOSE PIN, HITCH HOSE HP-2-DA-TL HAND PUMP WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-29

285 IND NO NO PART NO FSCM DESCRIPTION QTY DIN985-M LOCKNUT, M6 3 6/8-A4C DIN93-M6X 5526 CAPSCREW, M6 X A4C ADAPTER HOSE ELBOW PLUG, PIPE, /4 NPT STD PLUG, CAP ADAPTER (AXLE PLUG) LP CYLINDER, ETHER LINK WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-30

286 Figure 4-2. IND NO NO PARTNO FSCM DESCRIPTION A Marking Ass y (Incl. Items thru 27) 8495 Decal, Swing 8495 Decal, Telescope 8495 Decal, Boom Hoist 8495 Decal, Winch 8495 Decal, Outrigger 8495 Decal, Warranty 8495 Decal, Brake QTY WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-3

287 IND NO NO PART NO FSCM DESCRIPTION QTY DECAL, EMERGENCY EXIT DECAL, INDENTIFICATION DECAL, HAND SIGNALS DECAL, STEERING SELECTOR KNOB DECAL, PARKING BRAKE DECAL, STEERING SELECTOR DECAL, PCSA # DECAL, HEATER DECAL, HORN, AXLE CTR DECAL, COLD START DECAL, IGNITION, LIGHTS DECAL, OUTRIGGER SWITCHES DECAL, NEUTRAL START DECAL, CIRCUIT BREAKER DECAL, ALTERNATOR DECAL, DANGER/CAUTION DECAL, ANTI-TWO DECAL, PERSONNEL DECAL, STE-ICE DECAL, CAPACITY CHART CHAIN RING, SPLIT RIVET, POP /8X3/8 LG 9 ALUM. (FOR ITEMS 6,9,27) WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED. 4-32

288 (5- blank) 5-2 Figure 5-. Type II Engine Assembly.

289 IND NO NO PART NO FSCM DESCRIPTION QTY B3.9 SPEC 5434 ENGINE SES FAN DIN93-M8X 5526 CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 4 HRC44-5-A4C 4 709F MOUNT CBA MOUNT DIN93-M2X 5526 CAPSCREW, M2 X A4C LOCKWASHER, M DIN93-M2X 5526 CAPSCREW, M2 X A4C STARWASHER INT-EXT TOOTH, / DIN25A-M FLATWASHER, M2 TP200-A4C 8 NOT APPLICABLE VALVE, OIL SAMPLE X ELBOW 45 BRASS, STREET /8 NPT F ELBOW 45,BRASS 3/8-/ SPACER CAPSCREW,3/4C X 4 4 GR F MOUNT, TRANSMISSION CAPSCREW, 3/4C X 8.50 GR LOCKWASHER, 8 3/4 REG NU LOCKNUT, 3/4C 4 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-3

290 IND NO NO PART NO FSCM DESCRIPTION QTY DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 HRC44-5-A4C 9 709F MOUNT, TRANSMISSION DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN985-M NUT, M8 2 6/8-A4C ZERO START KIT DIN933-M6X 5526 CAPSCREW, M6 X A4C DIN985-M NUT, M6 2 6/8-A4C CAPSCREW, 3/8F X 2-3/4 GR FILTER, OIL FILTER, FUEL SECONDARY FILTER, FUEL PRIMARY (W/SEPARATOR DRAIN) /8-B TRIM, FLEX, /8 X 9/6 X 6" WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-4

291 (5-5 blank) 5-6 Figure 5-2. Type II Fuel Tank.

292 IND NO NO PART NO FSCM DESCRIPTION QTY 709A FUEL TANK ASSEMBLY (INDL. ITEMS THRU 5) TANK, FUEL CAP, NON-VENTED SCREEN, FILL VALVE, CHECK DIN25A-M WASHER, 3 MM 4 TP200-A4C DIN985-M NUT, M2 4 6/8-A4C STRAP P BUSHING F ELBOW, BRASS B 0276 ELBOW, BRASS HOSE 9 709A HOSE TRIM CLAMP CLAMP DIN985-M NUT, M8 2 6/8-A4C DIN25A-M WASHER, M8 2 TP200-A4C DIN25A-M WASHER, M2 2 TP200-A4C CLAMP PLUG, /2 NPT STD WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-7

293 5-8 Figure 5-3. Type II Rear Electrical

294 IND NO NO PART NO FSCM DESCRIPTION QTY LIGHT, TAIL 2 MS BULB-A (SERVICE TAIL) MS BULB-B (SERVICE TURN) MS BULB-C (BLACK/OUT 2 TAIL & STOP) CAPSCREW, 3/8C X 4 3/4 GR LOCKWASHER, 3/ LIGHT, BRAKE GE BULB ALARM, TRAVEL DIN25A-M WASHER, M8 2 TP200-A4C DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C DIN934-M NUT, M6 2 0-A4C 4 200B CLAMP DIN25A-M WASHER, M2 26 TP200-A4C DIN25A-M WASHER, M8 26 TP200-A4C DIN27B-M LOCKWASHER, M8 26 HRC44-5-A4C DIN934-M NUT, M A4C SENDER, WATER TEMPERATURE 6 200B CLAMP 5 200B CLAMP DIN933-M CAPSCREW, M2 X X A4C DIN27-M LOCKWASHER, M2 2 HRC44-5-A4C WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERICAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-9

295 IND NO NO PART NO FSCM DESCRIPTION QTY SENDER, OIL PRESSURE S 0276 CONNECTOR SP-28-4R 8584 SWITCH, OIL PRESSURE WIRE UNIT, DIODE TERMINAL WASHER, INT.-EXT. TOOTH, / DIN933-M CAPSCREW, M2X25.75X A4C SOLENOID, STARTER WASHER, INT.-EXT., 3/8 TOOTH, 3/8 (TOP) DIN934-M NUT, M0, BRASS BRASS WASHER, INT.-EXT. TOOTH /2 (BOTTOM) DIN933-M6X CAPSCREW, M6 X A4C DIN25A-M PLAINWASHER, M6 2 TP200-A4C DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C MS WRAP, TIE SENDER, TRANSMISSION TEMPERATURE SENDER, FUEL GASKET DIN933-M5X CAPSCREW, M5 X A4C DIN27B-M LOCKWASHER, M5 5 HRC44-5-A4C WHEN ORDERING PARTS,SPECIFY MODEL NUMBER SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-0

296 IND NO NO PART NO FSCM DESCRIPTION QTY 7 200B CLAMP DIN933-M2X CAPSCREW, A4C M2 X DIN27B-M LOCKWASHER, M2 4 HRC44-5-A4C HARNESS, WIRE, MAIN & ENGINE 9 SEE FIG 6-4 SWITCH CLAMP WRAP, TIE MS D SWITCH, TOGGLE B CLAMP DIN933-M CAPXCREW, M8 X 20 X A4C CONNECTOR CAPSCREW, 3/8C X, BRASS LOCKWASHER, 3/8 REG JAM NUT, 3/8C, BRASS NUT, # SLEEVE, SHRINK SLEEVE, SHRINK C TERMINAL DIN985-M LOCKNUT, M6 6/8-A4C DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 HRC44-5-A4C DIN934-M NUT, M8 0-A4C WIRE UNIT, 4GA BLACK, #0 & 3/8 ENDS, 3" LG C TERMINAL, MALE 4 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-

297 5-2 Figure 5 4. Type II Transmission Shift Assembly.

298 IND NO NO PART NO FSCM DESCRIPTION QTY 709A TRANSMISSION SHIFT ASS'Y (INCL. ITEMS THRU ) SEE FIG SHIFTER, TRANSMISSION TUBE CAPSCREW, /4C X 4.00 GR5 4 3A PLAINWASHER, /4 REG 4 3B LOCKWSHER, /4 REG GROMMET B CLAMP CALBE, TRANS. SHIFT NUT, 5/6F JAM CABLE, TRANS. SHIFT NUT, /4F JAM NUT, 5/8F JAM PLAINWASHER, 5/ MS WRAP, TIE PIVOT MS PIN, COTTER, 2 3/32 X /2 0 SEE FIG 7-9 TRANSMISSION CONTROL GROMMET 6 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-3

299 5-4 Figure 5 5. Type II Lower Hydraulics.

300 IND NO NO PART NO FSCM DESCRIPTION QTY HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE *ADATPER *ADATPER *ADAPTER *ADAPTER 2 3 SEE FIG MANIFOLD, ROTARY DIN933-M2X 5526 CAPSCREW, M2 X A4C LOCKWASHER, 3 /2 REG CUSHION CUSHION PLATE DIN93-M2X 5526 CAPSCREW, M2 X A4C DIN985-M LOCKNUT, M2 7 6/8-A4C PCH CLAMP GD-DS PLATE DIN93-M8X 5526 CAPSCREW, M8 X A4C DIN985-M LOCKNUT, M8-6/8-A4C DIN25A-M FLATWASHER, M8 -TP200-A4C DIN93-M2X 5526 CAPSCREW, M2 X A4C *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-5

301 5-6 Figure 5-6. Type II Upper Hydraulics.

302 IND NO NO PART NO FSCM DESCRIPTION QTY 709A UPPER HYDRAULICS ASSEMBLY (INCL. ITEMS THRU 2) SEE FIG 5-7 DISCONNECTS *ELBOW E *ADAPTER, LONG DIN93-M2X 5526 CAPSCREW, M2 X A4C 90MM PLATE, COVER CLAMP B CLAMP DIN25A-M PLAINWASHER, M8 8 TP200-A4C DIN985-M LOCKNUT, M8 8 6/8-A4C DIN25A-M PLAINWASHER, M2 8 -TP200-A4C HOSE HOSE *ELBOW *ELBOW TUBE HOSE *ELBOW, /2-B FLEXTRIM, /2 X 6 9/32 X 4" /2-B FLEXTRIM, /2 X 4 9/32 X 4" 9 200B CLAMP HOSE *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-7

303 5-8 Figure 5-7. Type II Hydraulic Disconnects.

304 IND NO NO PART NO FSCM DESCRIPTION QTY *ELBOW 2 2 NOT APPLICABLE S 0276 *ADAPTER, SWIVEL COUPLING S 0276 DISCONNECT, QUICK *ADAPTER COUPLING S 0276 DISCONNECT, QUICK *ELBOW *ADAPTER S 0276 DISCONNECT, QUICK S 0276 COUPLING CAP, DUST B LABEL (H-0) B LABEL (H-) T TEE ELBOW S 0276 ADAPTER 2 *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-9

305 5-20 Figure 5 8. Tvpe II Frame.

306 IND NO NO PART NO FSCM DESCRIPTION QTY 709F FRAME CAP (PART OF FRAME) BUSHING DIN933-M2X CAPSCREW, M2 X A4C DIN25A-M WASHER 8 TP200-A4C STUD W/FERRULE, 2 6M X STUD W/FERRULE, 33 8M X STUD W/FERRULE 0M X STUD W/FERRULE 2 0M X STUD W/FERRULE, 5 2M X STUD, 3/8C X FERRULE SHIM TIE BACK, HOOK BLOCK MS FITTING, ZERK 2 WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-2

307 5-22 Figure 5 9. Type II Fenders & Decks.

308 IND NO NO PART NO FSCM DESCRIPTION QTY 709A FENDER ASS'Y (INCL. ITEMS THRU 6) FENDER DIN985-M NUT, M0 8 6/8-A4C DIN902B WASHER, M0 8 M0-A4C PLATE, DECK CAPSCREW, 3/8CX GR PLAINWASHER, 3/8 GR CLIP DIN933-M0X 5526 CAPSCREW, M0, A4C X COVER, TOOL BOX COVER, BATTERY DIN933-M8X 5526 CAPSCREW, M8 X A4C DIN7349-M WASHER, M8 4 -A4C DIN985-M NUT, M8 3 6/8-A4C 2 709F COVER, PINION FENDER, L.H FENDER, R.H LOCKNUT, 3/ DIN902B WASHER, M0 22 M0-A4C WHEN ORDERING PARTS,SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-23

309 Figure 5-0. Pintle Hook. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Pintle Hook Ass y (Incl. Items thru 6) MS Pintle Hook (Incl. Items marked with *) Bushing, Machinery B Zerk, Grease * 9207 Nut 5 MS500-* Zerk 6 MS * Cotter Pin /4 x 3 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-24

310 (5-25 blank) 5-26 Figure 5-. Type II Outriggers.

311 IND NO NO PART NO FSCM DESCRIPTION QTY 709A OUTRIGGER ASS'Y (INDLUDES ITEMS THRU 8) 709F BEAM W/BUSHINGS BUSHING, BEAM MS ZERK, GREASE MS ZERK, GREASE F PAD, OUTRIGGER BOLT, SPECIAL DIN985-M NUT, M24 4-6/8-A4C DIN25A-M WASHER, M25 4 TP200-A4C PIN END, ROD DIN933-M6X 5526 CAPSCREW, M6 X A4C DIN27B-M LOCKWASHER, M6 8 HRC44-5-A4C PIN PIN 4 2 SEE FIG 0-5 CYLINDER PIN 4 4 SEE FIG 0-6 VALVE, HOLD DIN93-M8X 5526 SCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 8 HRC44-5-A4C N RING, "O" *ADAPTER *ELBOW 4 *REFER TO ANNEX A FOR O-RINGS WHEN ORDERING PARTS SPECIFY MODEL NUMBER,SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-27

312 5-28 Figure 5-2. Type II Upperstructure.

313 IND NO NO PART NO FSCM DESCRIPTION QTY 709F UPPERSTRUCTURE 2 709B COUNTERWEIGHT DIN93-M36X 5526 CAPSCREW, M36 X A4C DIN26-M WASHER, M37 2 -A4C DIN985-M LOCKNUT, M36 2 A4C PIN, BOOM BASE PIN, HOIST BASE END, ROD DIN933-M24X 5526 CAPSCREW, M24X A4C DIN27B-M LOCKWASHER, 24M 2 HRC44-5-A4C PIN,STOP DIN27B-M LOCKWASHER, 24M HRC44-5-A4C SHIM 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-29

314 5-30 Figure 5-3. Type II Marking Decals.

315 IND NO NO PART NO FSCM DESCRIPTION QTY 709A MARKING ASS'Y (INCL. ITEMS THRU 26) DECAL, HOOK BLOCK DECAL,BOOM ANGLE DECAL, BOOM ANGLE DECAL, BOOM ANGLE DECAL, BOOM LENGTH DECAL, BOOM LENGTH DECAL, BOOM LENGHT DECAL, BOOM LENGTH DECAL, HEARING 4 PROTECTION DECAL, STABILIZER 4 CAUTION DECAL, HOIST CYLINDER DECAL, HAND SIGNAL DECAL, SHIPPING DATA DECAL, LUB. CHART PLATE,SLAVE RECEPTACLE DECAL, LORAIN DECAL, FAN DECAL, TAILSWING DECAL, TRANSMISSION OIL DECAL, ENGINE OIL MACHINE SCREW #6-32 X 4 /2 SL. PAN HD WASHER, #6 SAE NUT, # RIVET, POP /8 X 3/8 32 LG ALUM DECAL, SLING POINT DECAL, SCALDING, WATER MIL-S SIGN, VEHICLE WT DECAL, CAPACITY CHART DECAL, ELECTRICAL WARNING KIT, 3 LARGE, SMALL WHEN ORDERING PARTS, SPECIFY MODEL NUMBER SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-3

316 5-32 Figure 5 4. Type II Boom.

317 IND NO NO PART NO FSCM DESCRIPTION QTY 709A BOOM ASSEMBLY (INCL. ITEMS THRU 3) 709F BOOM, BASE BUSHING MS ZERK, GREASE BAR, WEAR DIN692-M0X 8495 CAPSCREW, M0 X A4C 25 SOCKET HD PIN END, ROD DIN933-M0X 5526 CAPSCREW, M0X A4C 8 SEE FIG 0-32 CYLINDER, EXTEND 9 709F TIP,BOOM PAD DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN25A-M WASHER, M0 2 -TP200-A4C PAD SHIM DIN933-M0X 5526 SCREW, M0 X A4C DIN25A-M WASHER, M0 4 -TP200-A4C SPACER DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN25A-M WASHER, M0 8 -TP200-A4C DIN933-M0X 5526 CAPSCREW, M0 X A4C PIN RING, SNAP PIN PIN, COTTER HAIR, 6 " DIA WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-33

318 IND NO NO PART NO FSCM DESCRIPTION QTY 2 709A SHEAVE W/BUSHING BUSHING MS ZERK, GREASE PIN, BOOM DIN985-M NUT, LOCK, M30 2-6/8-A4C SPACER, WASHER TUBE DIN94-M3.2X 5526 PIN, COTTER, 2 25-A4C M3.2X DIN25A-M WASHER, M2 2 -TP200-A4C F BRACKET PLATE DIN933-M2X 5526 CAPSCREW, M2X A4C DIN27B-M LOCKWASHER, M2 HRC44-5-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-34

319 (5-35 blank) 5-36 Figure 5 5. Heater and Defroster.

320 IND NO NO PART NO FSCM DESCRIPTION QTY 709A HEATER ASS'Y (INCL. ITEMS THRU 22) FAN DIN933-M5X 5526 BOLT, M5 X A4C DIN27B-M LOCKWASHER, M5 3 HRC44-5-A4C PLAINWASHER, 3/6 REG 3 4 SEE FIG. 4-9 HEATER DIN934-M NUT, M6 4 0-A4C DIN278-M LOCKWASHER, M6 4 HRC44-5-A4C GROMMET CLAMP HOSE, HEATER SAE 20R3 CLASS D2 5/8 X 6 IN V404P VALVE HB ELBOW, 90 BRASS HOSE, HEATER SAE 20R3 CLASS D2 5/8 X 63 IN HOSE, HEATER SAE 20R3 CLASS D2 5/8 X 87 IN B CLAMP DIN985-M NUT, M8 5 6/8-A4C DIN25A-M LOCKWASHER, M2 5 TP200-A4C 5 200B CLAMP P BUSHING, 3/8-/ WIRE, 4 GA 9X27 7 IN. BLACK SPLICE, BUTT MS WRAP, TIE GROMMET /2-B FLEXTRIM, /2 X 9/32 X 6" H CLAMP 3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REEQUIRED 5-37

321 5-38 Figure 5 6. Type II Marking Decals.

322 IND NO NO PART NO FSCM DESCRIPTION QTY 709A824-2 MARKING ASS'Y (INCL. ITEMS THRU 27) DECAL, SWING DECAL, TELESCOPE DECAL, BOOM HOIST DECAL, WINCH DECAL, OUTRIGGER DECAL, WARRANTY DECAL, BRAKE DECAL, EMERGENCY EXIT DECAL, IDENTIFICATION DECAL, HAND SIGNALS DECAL, HEATER KNOB DECAL, PARKING BRAKE DECAL, STEERING SELECTOR DECAL, PCSA # DECAL, HEATER DECAL, HORN, AXLE CENTER DECAL, COLD START DECAL, IGNITION, LIGHTS DECAL, OUTRIGGER SWITCHES DECAL, NEUTRAL START DECAL, CIRCUIT BREAKER DECAL, ALTERNATOR DECAL, DANGER/CAUTION DECAL, ANTI-TWO DECAL, PERSONNEL DECAL, REAR CAB MODULE DECAL, CAPACITY CHART CHAIN #35 STL SASH X 36" LG RING, SPLIT RIVET, POP /8 X 3/8 9 LG ALUM. (FOR ITEMS 6, 9, 27) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-39

323 Figure 5 7. Sectionalization Assembly. IND NO NO PART NO FSCM DESCRIPTION QTY A F A B B DIN933 M8X BN7 DIN7349 M8 -A4C DIN27B-M8 HRC44 5-A4C Reassembly Kit (Incl. Items thru 42) See Figures 5-8, 5-9, 5-20 and 5 2 Pin Pin, Detent Rope, Wire 3/32 7x7 Plastic Coated to /8 Aircraft Sleeve Clevis Capscrew, Washer, M8 Lockwasher, M8 M8 x 20 mm Pin Pin, Hitch Hose, Extension Label (H0) Label (H) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-40

324 IND NO NO PART NO FSCM DESCRIPTION QTY PIN 2 3 SEE FIG 5-23 MAST ASSEMBLY 4 709F ROD, TRUSS F ARM 6 709F POST 7 709F EYE A SHEAVE W/BUSHING BUSHING PIN 8 20 SEE FIG 5-22 PIVOT ASSEMBLY 2 709F TOGGLE LINK F POST SHAFT COTTER, HAIR PIN, 2 /2" DIA F CAPSCREW, -3/4 X 2 4-/2, GR. 8 SPECIAL F POST, BOOM SUPPORT F POST, COUNTERWEIGHT SUPPORT TUBE 30 SEE FIG 5-24 KIT, TOOL, REASSEMBLY ROPE, WIRE 3/32 7X7 4 PLASTIC COATED TO /8" AIRCRAFT PLUG & RECEPTACLE PLATE, TWO BLOCK F ROD, ADJ. TRUSS F END, ROD NUT, JAM (MANUFACTURED) CAP PLUG CAP PLUG CAP PLUG 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-4

325 Figure 5 8. Type II Sectionalization Assembly. Figure 5 9. Type II Sectionalization Assembly. 5-42

326 Figure Tvpe II Sectionalization Assembly. Figure 5-2. Tvpe II Sectionalization Assembly. 5-43

327 Figure Type II Pivot Assembly. FIG PART IND NO NO VENDOR PART NO FSCM DESCRIPTION QTY 709A A DIN25A M TP200 A4C DIN93-M2X A4C 395LA Pivot Ass y (Incl. Items thru 7) Gauge, Shim (0.06 ) 2 Gauge, Shim (0.2 ) 2 Shim Shim Shim Shim Shim Pivot cup Cap (0.05 ) (0.025 ) (0.00 ) (0.005 ) (0.002 ) Washer, M2 Capscrew, M2 x 50 Cone WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

328 Figure Type II Mast Assembly. FIG PART VENDOR IND NO NO PART NO FSCM DESCRIPTION QTY A A 709F DIN25A M6 TP200 A4C DIN93 M6x A4C LA F Mast Ass y (Incl. Items thru 0) cup Swivel Washer, M6 Capscrew, M6 X 60 Gauge, Shim (0.06 ) Gauge, Shim (0.2 ) Shim (0.05 ) Shim (0.025 ) Shim (0.00 ) Shim (0.005 ) Shim (0.002 ) Cap Spacer Cone Spud Mast WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-45

329 5-46 Figure Type II Sectionalization Tool Kit.

330 IND NO NO PART NO FSCM DESCRIPTION QTY 709A TOOL KIT, REASSEMBLY (INCL. ITEMS THRU 8) GA84A 5579 MULTIPLIER, TORQUE GL BAR, EXTENSION (3/4 X 5) L BAR,EXTENSION (3/4 X 6") LDHM SOCKET, 36MM BAR, EXTENSION BAR, BREAKER TQR WRENCH, TORQUE W/CASE BPM HAMMER, 6OZ A 5579 PUNCH, LONG TAPER K PLIERS, 6" GLA ADAPTER, /2F X 3/4 M GLA REDUCER, 3/4F-/2M WEDGE, WOOD ROPE, 2', 3/8" POLYPROPYLENE 2430 LB BREAK STRENGTH BAG A PIN, HAIR 7 709F WRENCH WRENCH, 6 MM ALLEN WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-47

331 5-48 Figure Type II Engine Housing.

332 IND NO NO PART NO FSCM DESCRIPTION QTY 709A ENGINE HOUSING ASSEMBLY (INCL. ITEMS THRU 22) HOOD, ENGINE SUPPORT, HOOD DIN985-M LOCKNUT, M8 6-6/8-A4C DIN25A-M WASHER, M0 6 -TP-200-A4C BLOCK DIN933-M6X 5526 SCREW, M6 X A4C FOLLOWER, CAM DIN27B-M LOCKWASHER, M6 2 HRC44-5-A4C B ZERK, GREASE L0--2AA LATCH DIN85A-M4X 5526 CAPSCREW, M4 X A4C DIN985-M LOCKNUT, M4 4 6/8-A4C EPT42G 7278 STRIPPING, X 36" ADH EPT42G 7278 STRIPPING, X X 2 8.5" ADH GUARD, GRILL BOLT, SHOULDER, 2 3/8 X -3/4, 5/6C X /2 SOCK, HD K WASHER, SPRING WASHER, 3/8 X WASHER, 3/8 X BOSS NE LOCKNUT, 5/6C BOSS DIN985-M NUT, M0 2-6/8-A4C WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-49

333 Figure Type II Bracket. IND NO NO PART NO FSCM DESCRIPTION QTY 709A Can Bracket Ass y (Includes Items thru 4) MS Bracket Assembly DIN933-M0X 5526 Capscrew, M0 x A4C DIN Plainwasher, M0 4 M0-A4C DIN985-M Locknut, M0 4 6/8-A4C 5-50 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

334 (5-5 blank) 5-52 Figure Tvpe II Anti-Two Block Assembly.

335 IND NO NO PART NO FSCM DESCRIPTION QTY 709A ANTI-TWO BLOCK ASS'Y (INCL. ITEMS THRU 2) COUNTERWEIGHT / SCREW, M8 X 80 SOCK HEAD CHAIN CHAIN SHACKLE NUT, M LOCKWASHER, M SWITCH, ANTI-TWO BLOCK DIN93-M8X 5526 CAPSCREW, M8 X A4C DIN27B-M LOCKWASHER, M8 2 HRC44-5-A4C BLOCK, CLAMPING DIN92-M8X 5526 CAPSCREW, M8X A4C BRACKET, ROLLER DIN933-M0X 5526 CAPSCREW, M0 X A4C DIN27B-M LOCKWASHER, M0 2 HRC44-5-A4C SCREW, SHOULDER 4 (MANUFACTURED) D WASHER ROLLER LOCKNUT, /4C HARNESS, WIRE 3 200B CLAMP WIRE, 2X 90 IN WMM C CODE 5 200B CLAMP 6 200B CLAMP 7 200B CLAMP WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-53

336 IND NO NO PART NO FSCM DESCRIPTION QTY DIN985-M NUT, M8 3 6/8-A4C DIN25A-M WASHER, M8 3 TP200-A4C REEL, CABLE DIN933-M CAPSCREW, M0 X 40 X A4C DIN27B-M LOCKWASHER, M0 HRC44-5-A4C LOOM, 3/8 ID X 5" LG COVER CABLE (2 M) WASHER, NYLON NUT, ACORN 6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED 5-54

337 ANNEX A O-RING CROSS REFERENCE TM P KOEHRING VENDOR O-RING PART NO PART NO DESCRIPTION REQUIRED FSCM S ELBOW S ADAPTER, SWIVEL ADAPTER 3-92-N ELBOW S ADAPTER S ADAPTER ADAPTER 3-98-N CP-8 PLUG 3-98-N ELBOW 3-96-N S ELBOW S ELBOW ADAPTER 3-98-N ADAPTER 3-94-N ELBOW 3-96-N ELBOW 3-90-N ADAPTER 3-98-N ADAPTER 3-90-N ADAPTER 3-98-N ADAPTER 3-92-N ELBOW, N ELBOW 3-98-N ELBOW 3-98-N ELBOW 3-90-N ELBOW 3-90-N ELBOW ELBOW, N ELBOW, N ELBOW T-8-8 TEE 3-98-N T-2-2 TEE 3-92-N P50N-S PLUG 3-94-N CP-6 PLUG 3-96-N P50N-S PLUG 3-98-N ADAPTER 3-90-N ADAPTER 3-96-N ADAPTER 3-92-N ELBOW 3-96-N A-

338 KOEHRING VENDOR O-RING PART NO PART NO DESCRIPTION REQUIRED FSCM ELBOW, N ELBOW 3-96-N PD36 NIPPLE,DISCONNECT 3-96-N ADAPTER 3-90-N ELBOW 3-94-N ELBOW, N ELBOW 3-92-N E ADAPTER, LONG 3-90-N ADAPTER 3-90-N ADAPTER, MANUFACTURED 3-96-N TEE, MANUFACTURED 3-96-N A-2

339 ANNEX B TM P THE FOLLOWING APPENDIX CONTAINS AN ALPHA-NUMERIC PART NUMBER TO FIGURE/ITEM NUMBER CROSS-REFERENCE LIST. PART NUMBER VENDOR NUMBER FIGURE ITEM DIN93-M5X A4C DIN93-M6X A4C DIN93-M6 X A4C DIN93-M6 X A4C DIN93-M6X A4C DIN933-M8 X A4C DIN93-M8X A4C DIN93-M8X A4C DIN93-M8X A4C DIN93-M8X A4C DIN93-M8 X A4C DIN93-M8 X A4C DIN93-M8X A4C DIN93-M8 X A4C DIN93-M8 X A4C DIN93-M8-HRC44-5-A4C DIN93-M8X A4C DIN92-M A4C DIN93-M A4C DIN93-M0 X A4C DIN93-M0 X A4C DIN93-M2X45-A4C DIN93-M2X A4C DIN93-M2X A4C DIN93-M2X A4C DIN93-M2 X A4C DIN93-M2 X A4C DIN93-M2 X A4C DIN93-M2X A4C DIN93-M2X A4C DIN933-M2X A4C DIN933-M2X A4C DIN93-M2 X A4C DIN93-M2X A4C DIN93-M2 X A4C DIN93-M6X A4C 3-2 B-

340 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN93-M6 X A4C DIN93-M6X A4C DIN93-M20X A4C DIN93-M20X A4C DIN93-M36X A4C DIN93-M36X A4C DIN933-M5 X A4C DIN933-M5X0-8.8-A4C DIN933-M5X6-8.8-A4C DIN933-M5X6-8.8-A4C DIN933-M5X6-8.8A4C DIN933-M5X6-8.8-A4C DIN933-M5X6-8.8-A4C DIN933-M6X6-8.8-A4C DIN933-M6X6-8.8-A4C DIN 933-M6X6-8.8-A4C DIN933-M6X608.8-A4C DIN933-M6 X A4C DIN933-M6X20-8.8A4C DIN933-M6X A4C DIN933-M6X A4C DIN933-M6X A4C DIN933-M6X30-8.8A4C DIN933-M6X A4C DIN933-M6X A4C DIN933-M8 X A4C DIN933-M8X6-8.8-A4C DIN933-M8X BN DIN933-M8 X A4C DIN933-M8 X A4C DIN933-M8 X A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M0X6-8.8-A4C DIN 933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0 X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C 4-5 B-2

341 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN933-M0X25-8.8A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X30-8.8A4C DIN933-M0X30-8A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0 X A4C 0-8A DIN933-M0 X A4C 0-8B DIN933-M0 X A4C 0-8B DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M2 X A4C 0-8B DIN933-M2X A4C DIN933-M2X A4C DIN933-M2-.75X30-A4C DIN933-M2X A4C DIN933-M2 X A4C DIN933-M2X A4C DIN933-M6X A4C DIN933-M6X A4C DIN933-M24 X A4C DIN933-M24X A4C DIN933-M24X A4C DIN84-M3X A4C DIN84-M4 X A4C DIN84-M4X6-4.8-A4C DIN92-M5X A4C DIN92-M8X A4C DIN92-M8X A4C DIN692-M0X A4C DIN692-M0X A4C DIN934-M3-8-A4C DIN934-M4-0-A4C DIN934-M4-0A4C DIN934-M4-0-A4C DIN934-M5-0-A4C DIN970-M5-0-A4C DIN934-M5-0-A4C 4-28 B-3

342 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN934-M5-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C 4-6 8A DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4C DIN934-M6-0-A4D DIN934-M8-0-A4C DIN934-M8-0-A4C DIN934-M8-0-A4C DIN934-M8-0-A4C DIN934-M8-0-A4C DIN934-M0-0-A4C DIN934-M0-0-A4C 0-8A DIN934-M0-0-A4C 0-8B DIN934-M0-0-A4C DIN934-M0-0-A4C DIN934-M0-0-A4C DIN934-M0-0-A4C DIN934-M2-0-A4C DIN934-M20-0-A4C DIN985-M6-6/8-A4C DIN985-M6-6/8-A4C DIN985-M6-6/8-A4C DIN985-M6-6/8-A4C DIN985-M8 6/8-A4C DIN985-M8 6/8-A4C DIN985-M8 6/8-A4C DIN985-M8 6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C 0-8B DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C 0-8B DIN985-M8-6/8-A4C -2 B-4

343 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M8-6/8-A4C DIN985-M0-6/8-A4C 0-8B DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M0-6/8-A4C DIN985-M2 6/8-A4C DIN985-M2-6/8-A4C DIN985-M2-6/8-A4C DIN985-M2-6/8-A4C DIN985-M2-6/8-A4C DIN985-M2-6/8-A4C DIN985-M6-6/8-A4C DIN985-M20-6/8-A4C DIN985-M24-6/8-A4C DIN985-M24-6/8-A4C DIN985-M24-6/8-A4C B-5

344 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN985-M30-6/8-A4C DIN985-M30-6/8-A4C DIN985-M36-6/8-A4C DIN985-M36-A4C DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C 4-6 8C DIN25A-M6-TP200-A4C A DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-4AC DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C 0-8B DIN25A-M8-TP200-A4C 0-8B DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C 4-6 4A DIN25A-M8-TP200-A4C C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M0-TP200-A4C 0-8B 8 B-6

345 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN25A-M0-TP200-A4C 0-8B DIN25A-M0-TP200-A4C 0-8B DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M2-TP200-A4C DIN25A-M6-TP200-A4C DIN25A-M6-TP200-A4C B-7

346 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN25A-M6-TP200-A4C DIN25A-M24-TP200-A4C DIN25A-M24-TP200-A4C DIN26-M36-A4C DIN26-M36-A4C DIN27B-M4-HRC44-5-A4C DIN27B-M4-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M5-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN278-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C 4-6 8A DIN27B-M6-HRC-44-5-A4C DIN27B-M6-HRC44-5-A4C B DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN985-M8 3/8-A4C DIN27B-M8-HRC44-5-A4C DIN27B-HRC44-4-A4C 4-6 4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-GRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C B-8

347 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-GRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRC44-5-A4C DIN27B-M8-HRCC-5-A4C DIN27B-M0-HRC44-5-A4C 0-8B DIN27B-M0-HRC44-5-A4C DIN27B-M0-GRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-GRC44-5-A4C DIN27B-M0-HRC44-5-A4C 0-8A DIN27B-M0-HRC44-5-A4C -8B DIN27B-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27B-M0-HRC44-5-A4C DIN27-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M2-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M6-HRC44-5-A4C DIN27B-M24-ARC44-5-A4C DIN27B-M24-HRC44-5-A4C DIN27B-M24-HRC44-5-A4C DIN27B-M24-HRC44-5-A4C DIN27B-M24-HRC44-5-A4C DIN7349-M8-A4C DIN7349-M8-A4C DIN7349-M8-A4C DIN7349-M0-A4C DIN7349-M0-A4C B-9

348 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN7349-M0-A4C DIN 7349-M0-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN902B-M0-A4C DIN902B-M0-A4C DIN902B-M0-A4C DIN696-M20-A4C DIN696-M24-A4C DIN696-M24-A4C MS MS MS DIN94-M3.2 X 25-A4C DIN94-M3.2X25-A4C DIN933-M0X35-8.8A4C B MS MS MS DIN933-M2 X A4C DIN933-M2-.75X A4C DIN933-M2-.75X A4C DIN933-M2-.75X22-A4C DIN933-M2X A4C DIN933-M2X A4C DIN933-M2X A4C DIN933-M2X A4C DIN933-M2X A4C B-0

349 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN933-M8-.25X A4C DIN933-M8-.25X A4C DIN933-M8-X A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M8X A4C DIN93-M8X A4C DIN933-M8 X A4C 0-8B DIN933-M8-.25X A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M8X30-8.8A4C DIN933-M8X A4C DIN933-M8X A4C DIN933-M0-.5X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M0X A4C DIN933-M6X2-8.8-A4C DIN933-M6X2-8.8-A4C S F F S S S S S B-

350 PART NUMBER VENDOR NUMBER FIGURE ITEM S HB HB FHD B B FD F-4-4B F F B B A A C NU NU A DIN985-M6-6/8-A4C DIN985-M6-6/8-A4C DIN985-M6-6/8-A4C NE20 0-8A DIN934-M8-8-A4C DIN934-M8-8-A4C 4-6 4A DIN934-M8-8-A4C DIN934-M8-8-A4C DIN934-M8-A4C DIN934-M8-8-A4C DIN934-M0-8-A4C -9 7 B-2

351 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN934-M0-8-A4C NE B NE DIN934-M0-BRASS DIN934-M0-BRASS A NE NE NE NE NE B MS A MS MS MS MS MS A B-3

352 PART NUMBER VENDOR NUMBER FIGURE ITEM B DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200-A4C DIN25A-M8-TP200A4C A DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C DIN25A-M0-TP200-A4C B-4

353 PART NUMBER VENDOR NUMBER FIGURE ITEM MS A MS MS MS B B B MS MS MS MS MS MS MS MS MS B-5

354 PART NUMBER VENDOR NUMBER FIGURE ITEM AA A /2-B /2-B /2-B /2-B /2-B /2-B MR FK408P OF OF OF OF OF OR ARP SAE J N ARP SAE J FHD-5 0-8B P V404P V404P S X B-6

355 PART NUMBER VENDOR NUMBER FIGURE ITEM S S X S CP CP CP S B S S S S S T S S S S P P P P S B-7

356 PART NUMBER VENDOR NUMBER FIGURE ITEM A A A CB CBA CBA MS MS MS MS MS MS MS MS MS MS MS KT A-A BD LE SPF-4S B-8

357 PART NUMBER VENDOR NUMBER FIGURE ITEM LE225A MS D MS D K32ZIM MVU4-0R/LK K23ZIM K23ZIM C C C C C C C C SW BPM B-9

358 PART NUMBER VENDOR NUMBER FIGURE ITEM L A DIN35-M8-.25-A4C A C DPAL-4S DP DPAL-6S GD-DS GD-DS GD-GD DPAL-5S PCH SPCH B-20

359 PART NUMBER VENDOR NUMBER FIGURE ITEM SPCH S-PP PCH /254PCH H H P P B-2

360 PART NUMBER VENDOR NUMBER FIGURE ITEM B-22

361 PART NUMBER VENDOR NUMBER FIGURE ITEM GAX P P B MS WC KN A BO A B B B-23

362 PART NUMBER VENDOR NUMBER FIGURE ITEM 200B B B B B B B B B B B B B B B B B B B B B B B B B B B B 3 200B B B B B B B B B B B B B B B B B B B-24

363 PART NUMBER VENDOR NUMBER FIGURE ITEM 200B B B B B B B B B B B B B B B B B B B B B B B B B B B A B-25

364 PART NUMBER VENDOR NUMBER FIGURE ITEM K K HGA SK S SKSH DH DH S B-26

365 PART NUMBER VENDOR NUMBER FIGURE ITEM B-27

366 PART NUMBER VENDOR NUMBER FIGURE ITEM B-28

367 PART NUMBER VENDOR NUMBER FIGURE ITEM D A A F A F A B-29

368 PART NUMBER VENDOR NUMBER FIGURE ITEM A F F F B F FMRC4KSG F F F F F F F F F G F A A F B-30

369 PART NUMBER VENDOR NUMBER FIGURE ITEM F A F F F F F002020H F826SOHO58B F A A A A F E F E F E F F F B-3

370 PART NUMBER VENDOR NUMBER FIGURE ITEM F4008R F4008R F4008R F F F F F F F F F4209R F G F4009R F F470000D F B-32

371 PART NUMBER VENDOR NUMBER FIGURE ITEM F F F F F F F F F F F F F F C B A F F F2043SC F F F F A A A B-33

372 PART NUMBER VENDOR NUMBER FIGURE ITEM F F F SA E D C B A F40307R F F F F A509SA A A479SA A F F A A A A F A B-34

373 PART NUMBER VENDOR NUMBER FIGURE ITEM F F F F740002D F F F F F F F A A F F A F F B6-LSS B6-LSS B-35

374 PART NUMBER VENDOR NUMBER FIGURE ITEM C C C C C-4584-X RW UR DH DH DH DH N DH DHA DH DH N DH DH DH DH DH DH DH DHA DH B-36

375 PART NUMBER VENDOR NUMBER FIGURE ITEM DH DH DH MS DH CP SKSS B B-37

376 PART NUMBER VENDOR NUMBER FIGURE ITEM B B B B B-38

377 PART NUMBER VENDOR NUMBER FIGURE ITEM M M MS MAF07002A MAF MAF02000-X SK B-39

378 PART NUMBER VENDOR NUMBER FIGURE ITEM J J J J B-40

379 PART NUMBER VENDOR NUMBER FIGURE ITEM J J J J J X X B-4

380 PART NUMBER VENDOR NUMBER FIGURE ITEM A B-42

381 PART NUMBER VENDOR NUMBER FIGURE ITEM G G C66706-G G G G G G G G G B-43

382 PART NUMBER VENDOR NUMBER FIGURE ITEM P50N-S P D A A A A B A A B A A B B A A A A A A A B B B B-44

383 PART NUMBER VENDOR NUMBER FIGURE ITEM B A D B B B A CP0--B NTA / MS S.P S.P S.P S.P S.P B-45

384 PART NUMBER VENDOR NUMBER FIGURE ITEM MS A RC RC800-"L" RC86-A04BN MS MC Q24V DIN85A-M3X2-8.8-A DIN439B-04-M3-A4A RCR32G75JS P B A C C A A A B A A A A A B-46

385 PART NUMBER VENDOR NUMBER FIGURE ITEM D A A MS A A A A A A A A A CL-07 5-A S A RC B-47

386 PART NUMBER VENDOR NUMBER FIGURE ITEM RC RC80396B RC B B B TT A BT A LSM A RSM A C A A A A A A A A A MAF RC RC RC RC RC RC B-48

387 PART NUMBER VENDOR NUMBER FIGURE ITEM RC RC J J A J J RC RC RC DIN85A-M4X2-4.8-A4C DIN85A-M4X2-4.8-A4C DIN85A-M4X2-4.8-A4C B-49

388 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN92-M24X A4C DIN93-M24X A4C BN404-M5X20-A4C DIN93-M0-.50 X A4C D D K K DIN982-M5-6/8-A4C DIN985-M4-6/8-A4C -7 B-50

389 PART NUMBER VENDOR NUMBER FIGURE ITEM DIN985-M4-6/8-A4C A NTU2422NK A T S S S B-5

390 PART NUMBER VENDOR NUMBER FIGURE ITEM X4 0-8B T T T T T T P50N-S CP P50N-S ORF ORF MS MS MS B-52

391 PART NUMBER VENDOR NUMBER FIGURE ITEM /38PCN B PCH PCH L0--2AA L0--2AA S S S S 0-8B PD PD PD PD E E PD PD PD PD S B-53

392 PART NUMBER VENDOR NUMBER FIGURE ITEM RMT RMT RMT T LA LA A A A SP-28-4R SP-28-4R SPXA-60F25QC AL AL MS MS LP A SH CE GE B-54

393 PART NUMBER VENDOR NUMBER FIGURE ITEM PBMS-H GE GE GE N N N N N N N B N N N A A FC-3048-L 0-8B A A SA SA CP LOA-C-6-D-R MS B-55

394 PART NUMBER VENDOR NUMBER FIGURE ITEM FAG PD7B F-24V B-56

395 PART NUMBER VENDOR NUMBER FIGURE ITEM A X-2382A E A B MS RCK-9 BN P6-85A-ED D09C HGA MAF X22.5 LCM 4 PLY WHL B-57

396 PART NUMBER VENDOR NUMBER FIGURE ITEM MS MS F B B-58

397 PART NUMBER VENDOR NUMBER FIGURE ITEM A CSC07CH ORFS-60-F-3M FSL HS2K MD06-PDNC-AA MHB-030-VBCH-SSS RPEC-FAN-ZLD FRDA-XAN-BAL B-59

398 PART NUMBER VENDOR NUMBER FIGURE ITEM B B-60

399 PART NUMBER VENDOR NUMBER FIGURE ITEM B3.9 SPEC, SES B3.9 SPEC, SES EDB A AKG FHG N Q B-6

400 PART NUMBER VENDOR NUMBER FIGURE ITEM HL SS B-62

401 PART NUMBER VENDOR NUMBER FIGURE ITEM B-63

402 PART NUMBER VENDOR NUMBER FIGURE ITEM B B B B B TR MS B B 9 B-64

403 PART NUMBER VENDOR NUMBER FIGURE ITEM B RC RC RC096D RC8637A RC850A AWL A GA84A GL LDHM TQR HP-2-DA-TL AWL DA V02428B V S2022B R B 45 B-65

404 PART NUMBER VENDOR NUMBER FIGURE ITEM B A GLA KYX GLA B B MC F SM305/ B-66

405 PART NUMBER VENDOR NUMBER FIGURE ITEM MIL-S MIL-S A A A A A A A A73-709A A A A A A A A A A A A A A A A A A A A B-67

406 PART NUMBER VENDOR NUMBER FIGURE ITEM 709A A A A A A A A A A A A A A A A A A A 709A A A A A A A A A A A A A A A A A A B A B B B F F F A B-68

407 PART NUMBER VENDOR NUMBER FIGURE ITEM 709F F2 0-8A 2 709F6 0-8A 4 709F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F B F78 0-8B F F79-709F F F F F B-69

408 PART NUMBER VENDOR NUMBER FIGURE ITEM 709F F F F F F F F F F F F F F F B 34 A B B NT27WC 4-0 6B /8-B /8-B B-70

409 PART NUMBER VENDOR NUMBER FIGURE ITEM SP27WC 4-0 H SC27WC 4-0 G M024WC 4-0 A B-7

410 PART NUMBER VENDOR NUMBER FIGURE ITEM B-72

411 PART NUMBER VENDOR NUMBER FIGURE ITEM B-73

412 PART NUMBER VENDOR NUMBER FIGURE ITEM B-74

413 PART NUMBER VENDOR NUMBER FIGURE ITEM B-75

414 PART NUMBER VENDOR NUMBER FIGURE ITEM B-76

415 PART NUMBER VENDOR NUMBER FIGURE ITEM B-77

416 PART NUMBER VENDOR NUMBER FIGURE ITEM B-78

417 PART NUMBER VENDOR NUMBER FIGURE ITEM B-79

418 PART NUMBER VENDOR NUMBER FIGURE ITEM B-80

419 PART NUMBER VENDOR NUMBER FIGURE ITEM B-8

420 PART NUMBER VENDOR NUMBER FIGURE ITEM / / DB3GB3A DB3GBA58 6- A A A A A A A A A A A A A A A B B B B BK B CP D GA A IS C LK 7204A 4-0 D MS MS MS MS MS MS B-82

421 PART NUMBER VENDOR NUMBER FIGURE ITEM MS MS MS MS MS NT E NT G NT C P P P P P P S S-203-A S S S SC E SC F WA J WA A WA B WA F B-83 (B-84 BLANK)

422 TM5-38O-3O5-24P This index is in alphabetical order and refers to the corresponding page number, Air Cleaner Air Cleaner Assembly Air Intake Manifold Alternator Alternator Assembly Alternator Mounting Angle Indicator, Boom Annex A, Cross Reference Annex B, Cross Reference Anti-Two Block Assembly Anti-Two Block Assembly - Type II Anti-Two Block Control Panel Assembly, Air Cleaner Assembly, Alternator Assembly, Anti-Two Block Assembly, Axle Centering Light Switch Assembly, Battery Assembly, Boom Hoist Cylinder Assembly, Cab Glass Assembly, Collector Ring Assembly, Cooling Assembly, Drive Shaft Assembly, Engine Assembly, Exhaust Assembly, Front and Rear Pivot and Spindle Assembly, Injection Pump Assembly, Rear Axle Assembly, Starting Motor Assembly, Swing Assembly, Transmission Assembly, Transmission - 2 A A B o Assembly, Transmission Shift Assembly, Type II Engine Assembly, Type II Mast Assembly, Type II Pivot Assembly, Valve Assembly, Type II Sectionalization Assembly, Type II Transmission Shift Axle Assembly, Front Axle Assembly, Rear Axle Centering Light Switch Assembly Axle Lockout Cylinder Axle Lockout System Axle Lockout Valve Axle, Front Axle, Rear Mounting Battery Asse~ly Bearing, Crankshaft and Main Block, Cylinder Block, Hook Block, Short Boom Boom Angle Indicator Boom Hoist Cylinder Boom Hoist Cylinder Assembly Boom, Type II Bracket, Can Brake Booster/Master Cylinder Brake Caliper, Parking Brake Relief Valve Fittings Brake, Front with Differential Brake, Parking Brakes, Front and Rear Brakes, Hydraulic Brake Valve, Winch B o , INDEX

423 TM5-38O-3O5-24P Cab Glass Assembly Cab Insulation Cab, Operator s Cable, Winch and Caliper, Parking Brake Camshaft and Gear Can Bracket Can Bracket - Type II Cleaner, Air Clutch Group, First Stage Clutch Group, Second Stage Clutch Group, Third Stage Collector Ring Assembly Connecting Rod, Piston and Connection, Exhaust Connection, Water Inlet Control Panel, Anti-Two Block Control, Throttle Control, Transmission Control Unit, Steering Controls and Switches, Gauges Controls, Valve Cooling Assembly Coupling, Injection Fuel Pump Cover, Front Gear Cover Plate, Front Gear Train Accessory Drive Cover, Tappet Cover, Valve Crank Drive Crankshaft and Main Bearing Cross Reference List, Annex A Cross Reference List, Annex B Cylinder Assembly, Boom Hoist c o A- B Cylinder, Axle Lockout Cylinder Block Cylinder, Boom Hoist Cylinder, Extend Cylinder Head Cylinder, Outrigger Cylinder, Steering D Decals, Marking Decals, Marking - Type II 5-30 Decals, Marking - Type II Decks, Fenders and Decks, Fenders and, Type II Defroster, Heater and Defroster, Heater and, Type II Differential, Front with Brake Differential, Rear Disconnects, Type II Hydraulic Drive Shaft Assembly Drive Shaft, Front Drive Shaft, Rear Drive, Crank Drive, Front Gear Train Accessory Drives, Pump Electrical, Front Electrical - 2, Front Electrical System, STE- ICE Electrical, Rear Electrical, Type II Rear Engine Assembly Engine Assembly, Type II E o-o ; o INDEX 2

424 TM5-38O-3O5-24P Engine Housing Engine Support, Front Exhaust Assembly Exhaust Connection Exhaust Manifold Extend Cylinder Fuel Pump Lift and Supply Tubes Fuel Tank Fuel Tank, Type II G Fan Belt, Tensioner Fan Pilot Spacer Fan Support Fenders and Decks Fenders and Decks, Type II Filter, Fuel Filter, Return First Stage Clutch Group Fittings, Winch Valve Flywheel Flywheel Housing Frame Frame, Type II Front and Rear Brakes Front and Rear Pivot and Spindle Assembly Front and Rear Planetary Wheel Ends Front and Rear Tie Rods Front Axle Front Axle Assembly Front Differential with Brake Front Drive Shaft Front Electrical - Front Electrical 2 Front Engine Support Front Gear Cover Front Gear Train Accessory Drive Front Gear Train Accessory Drive Cover Plate Front Sump Oil Pan Fuel Filter Fuel Injector Fuel Plumbing F Gasket Set -, Upperl Engine Gasket Set - 2, Upper Engine Gasket Set - 3, Upper Engine Gasket Set, Lower Engine Gauge, Oil Level Gauges, Controls and Switches Gear Box, Swing Gear, Camshaft and Gear Cover, Fr~nt Glass Assembly, Cab Ground Driven Steering Pump Group, Valve Head, Cylinder Heater Heater and Defroster Heater, Defroster and, Type II Hold Valve, Outrigger Hook Block Hook, Pintle Hook, Pintle - Type II Hoses, Lines and Fittings, Transmission Housing, Engine Housing, Flywheel Housing, Thermostat Hydraulic Brakes Hydraulic Disconnects - Type II Hydraulic Pump, Main H , INDEX 3

425 Hydraulic Reservoir Hydraulic System Valve Bank Fittings Hydraulics, Outrigger Hydraulics, Type II Lower Hydraulics, Type II Upper Hydraulics-Boom, Swi.q and Winch, Lower Hydraulics-Return Pressure, Lower Hydraulics Suctio Lower Hydraulics, Upper I-J Injection Pump Injection Pump Assembly Injection Pump Coupling Injector, Fuel Inlet Connection, Water Insulation, Cab Intake Manifold, Air K , 3-o Lower Hydraulics-Boom, Swing and Winch Lower Hydraulics- Return Pressure Lower Hydraulics-Suction Lower Hydraulics - Type II Lube Oil Cooler Lube Oil Pump M N Main Hydraulic Pump Manifold, Air Intake Manifold, Exhaust Manifold, Rotary Marking Decals Marking Decals, Type II Marking Decals, Type II Mast Assembly, Type II Master Cylinder/Brake Booster Mirrors Motor, Starting Motor, Swing Motor, Winch Mounting, Alternator , Kit, Piston Kit, Tool Kit, Tool Sectionalization - Type II Lever, Rocker Lift and Supply Tubes, Fuel Pump Lights, Work Lockout Cylinder, Axle Lockout System, Axle Lockout Valve, Axle Lower Engine Gasket Set L Oil Cooler, Lube Oil Level Gauge Oil Pan, Front Sump Oil Pump, Lube Operator s Cab Outrigger Cylinder Outrigger Hold Valve Outrigger Hydraulics Outrigger Solenoid Valve Outriggers Outriggers, Type II o o-o INDEX 4

426 P-Q Panel, Anti-Two Block Control Parking Brake Parking Brake Caliper Pilot Spacer, Fan Pintle Hook Pintle Hook, Type II Piston and Connection Rod Piston Kit Pivot Assembly, Type II Plumbing, Fuel Pump Assembly, Injection Pump Drives Pump, Ground Driven Steering Pump, Injection Pump, Main Hydraulic Pump, Water Radiator Rear Axle Assembly Rear Axle Mounting Rear Differential Rear Drive Shaft Rear Electrical Rear Electrical, Type II Reservoir, Hydraulic Return Filter Rocker Lever Rotary Manifold Seat Second Stage Clutch Group Sectionalization Assembly, Type II Sectionalization Tool Kit - Type R s A o Selector Valve, Steering Shift Assembly, Type II Transmission Shift Control, Transmission Short Block Solenoid Valve r Outrigger Spacer, Fan Pilot Starting Motor Starting Motor Assemb{y STE-ICE Electrical System Steering Control Unit Steering Cylinder Steering Pump, Ground Driven Steering Selector Valve Steering System Steering Valve Steering Valve Fittings Support, Fan Support, Front Engine Swing Assembly Swing Gear Box Swing Motor Switches, Gauges, Controls and System, Steering Tank, Fuel Tank, Type II Fuel Tappet Cover Tappet, Valve Thermostat Housing Third Stage Clutch Group Throttle Control Tie Rods, Front and Rear Tires, Wheels and Tool Kit Tool Kit, Type II Sectionalization T INDEX 5

427 Transmission Assembly - Transmission Assembly - Transmission Transmission 2 Control Hoses, Lines and Fittings Transmission Shift Assembly Transmission Shift Control Tubes, Fuel Pump Lift and Supply Type II Anti-Two Block Assembly Type II Boom Type II Can Bracket Type II Engine Assembly Type II Fenders and Decks Type II Frame Type II Fuel Tank Type II Heater and Defroster Type II Hydraulic Disconnects Type II Lower Hydraulics Type Type II Type II Type II Type II Type II Type II Type II Marking Decals Marking Decals Mast Assembly Outriggers Pintle Hook Pivot Assembly Rear Electrical Sectionalization Assembly Type II Sectionalization Tool Kit Type II Transmission Shift Assembly Type II Upper Hydraulics Type II Upperstructure Upper Engine Gasket Set - Upper Engine Gasket Set 2 u o Upper Engine Gasket Set - 3 Upper Hydraulics Upper Hydraulics - Type II Upperstructure Upperstructure, Type II Valve Assembly Valve Bank Fittings, Hydraulic System Valve Controls Valve Cover Valve Fittings, Brake Relief Valve Fittings, Steering Valve Fittings, Winch Valve Group Valve Tappet Valve, Axle Lockout Valve, Outrigger Hold Valve, Outrigger Solenoid Valve, Steering Valve, Winch Brake v W X Y-Z Water Inlet Connection Water Pump Wheel Ends, Front and Rear Planetary Wheels and Tires Winch Winch and Cable Winch Brake Valve Winch Motor Winch Valve Fittings Windshield Wiper Wiper r Windshield Work Lights INDEX 6

428 By Order of the Secretary of the Army: GORDON R. SULLIVAN General, United States Army Chief of Staff Official: PATRICIA P. HICKERSON Brigadier General, United States Army The Adjutant General Distribution: To be distributed in accordance with DAForm 2-25-E (Block 2637) Unit, Direct and General Support maintenance requirements for TM5-38O-3O5-24P. U.S. ~ PRMTISG OFFICE: & -327 f30b79

429 RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS ~.,,. FROM (PRINT YOUR UNIT S COMPLETE ADDRESS} :EF;$;AT N ~ BLICATIONNUMOER TM &P 9E ExAC - PAGE No PIN-PolNT WHERE IT IS PARA. GRAPH CIGUF!E NO ABLE Wo PuBLICATION DATE P U B LICATIO N TITLE Operator s, Orqanizational, Direct Support General Date of TM SWrt ~CP Manl)al IN THIS SPACE TELL WHAT IS WRONG ANO WHAT SHOULD BE 00NE ABOUT IT: 2 6 Page, para 2, figure 6; the paragraph does not relate to the nomenclature. Please correct this mistake. SP4 J. Brown, AUTOVON DA, :0% PRE IoLsEo,T,cNs ARE OBSOLETE zw~m *LW p S -IF YC?>R OL-FIT WANTS T@ KNCh abgb7 vqiu R QECCIdk.4Eti@AT ON MAKE A CARBON CCPY CF HIS ANC GIVE IT TO Yol.jR HEA5QaARTERS

430 RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS WITH THIS PUBLICATION? FROM (PRINT YOUR UNIT S COMPLETE AOORESS) WELICATION NUMBER BE EXJ PAGE No PIN-POINT W* PARA- GRAPH FIOUIW?40 - TABLE No I PUBLICATION DATE 26 Jul 9 I PUBLICATION TITLE IN THIS SPACE TEU WHAT IS WRONG AND WHAT SHOULO BE DONE ABOUT IT: RINTEO NAME GRAGE 2R TITLE ANO TELEPHONE WM8ER S IG N HERE DA, RR PREVIOUS EDITIONS ARE OBSOLETE, P S --IF YouR OUTFIT WANTS TO KNOW ABOUT YOUR RECOMMENDATION MAKE A CARSON COPY OF THIS AND GIVE IT TO YOUR HEADQuARTERS

431 REVERSE OF DA FORM 202B.2 I I / I I I I wfill IN YOUR : UNIT S AOOFIESS o ~ FOLD BACK m DEPARTMENT OF THE ARMY OFFICIAL BUSINESS Commander US Army Tank-Automotive Command ATTN: AMSTA-MB Warren, Michigan / I I I I I I I I I I 4 g n $ > + m o r z Im I I I I I I I I I I I I I I I I I I I

432 THE METRIC SYSTEM AND EQUIVALENTS

433 PIN:

434 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap watermarks and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines. They did not create it... They did not even scan it... Why should they get your money? Why are not letting you give those free manuals to your friends? I am setting this document FREE. This document was made by the US Government and is NOT protected by Copyright. Feel free to share, republish, sell and so on. I am not asking you for donations, fees or handouts. If you can, please provide a link to liberatedmanuals.com, so that free manuals come up first in search engines: <A HREF= Military and Government Manuals</A> Sincerely Igor Chudov Chicago Machinery Movers