Ful-Vane Gas Compressor

Transcription

1 Ful-Vane Gas Compressor

2 More compression, less energy Developed from Fuller design and technology, FLSmidth s Ful-Vane Gas Compressors provide more compression with less energy: Large inlet area provides efficient capture of large gas flows Only three moving parts for minimal mechanical losses Constant blade-to-cylinder contact results in constant compression efficiency 5 Cylinder head casting: ASTM 78 gray iron or ASTM 56 ductile iron Inlet / outlet flange: ANSI 50# drilling pattern (50# drilling available on some models) Cooling jacket: Integral in cylinder and heads (also in bearing retainer in some models) Rotor and shaft: Single piece ASTM 56 ductile iron Blades: B000 Carbon fiber laminate Fixed (drive) end bearing: Cylindrical roller Expansion end bearing: Cylindrical roller Lubrication: Integral lube fittings with check valves Drive options: Direct, belt, or gearbox. Shaft suited for maximum HP in all arrangements Shaft and bearing design minimizes drive losses 6 Shaft seals: Single mechanical or double mechanical Inlet/outlet configuration eliminates internal compression losses Suited for operation with variable frequency drive

3 Ful-Vane Gas Compressor Packages Single-stage and Two-stage compressor packages FLSmidth offers a full range of single stage and two-stage compressorsfrom critical parts to complete selfcontained packages. Packages may be custom built to project specifications or FLSmidth standards. Additional auxiliary components are available upon request. FLSmidth standard packages include: Drive Synchronous belt Direct Gear box Driver Electric motor Engine Pressurized lubrication system Reservoir Pumping unit Tubing Capacity control Variable frequency drive Automatic gas bypass Structure Steel base ANSI gas piping ASME scrubbers Ancillaries PLC control panel Closed loop cooling system Condensate removal Intercooler / aftercooler Instrumentation

4 Hydrocarbon service Ful-Vane compressors are proven for a wide range of hydrocarbon services on both low and high molecular weight gases, and vacuum or pressure service. Ful-Vane compressors are also well suited for saturated, corrosive, and sour gas service. LPG loading / unloading Vapor recovery Casing head gas Natural gas Flare gas recovery Stock tank vapor recovery Sweet / sour gases Gas gathering Fuel gas boosting SINGLE STAGE PERFORMANCE TWO STAGE PERFORMANCE NAME- MODEL BHP VE MSCFD PLATE HP AE MODEL BHP HP VE AE 00 CC % 77.% CC0-0H % 76.% 50 CC % 8.6% CC60-60H % 8.% 500 CC % 8.7% CC80-80H % 8.% 750 CC % 85.6% CC0-0H % 85.0% 000 CC % 86.8% CC50-50H % 85.8% 50 CC % 86.% CC00-00H 50 8.% 86.% 500 CC % 86.% CC5-5H % 86.% 000 CC % 86.% CC00-00H % 86.5% 500 C % 88.% C50-50H % 86.6% 500 C % 88.5% Performance based on Natural gas with the following properties: MW = 9.60, SG = 0.670, C P /C V =.70, T = 90 F, Elev. = 500 FASL P = 0 psig, P = 50 psig P = 0 psig, P = 0 psig VE = Volumetric Efficiency AE = Adiabatic Efficiency

5 5 Landfill gas service Built with rugged construction and suited for harsh environments, Ful-Vane compressors provide low energy consumption, high volumetric efficiency, reliability and durability. Ful-Vane compressors also feature rebuildable housings and rotors and are field repairable, minimizing downtime and reducing maintenance and ownership costs. Ful-Vane compressors are well suited for high CO applications such as landfill gas. FLSmidth offers a variable scope of supply meeting project needs ranging from critical components to complete packaged systems. VACUUM / PRESSURE SERVICE PRESSURE SERVICE SCFM MODEL BHP HP VE AE MODEL BHP HP VE AE 00 CC % 7.9% CC % 8.% 50 CC % 76.8% CC % 86.6% 50 CC % 77.5% CC % 87.% 500 CC % 76.6% CC % 86.5% 650 CC % 78.7% CC % 87.9% 800 CC % 78.% CC % 87.6% 950 CC % 78.6% CC % 87.8% 00 CC % 79.% CC % 86.5% 500 C % 8.0% CC % 85.6% 000 C % 8.% C % 88.6% C % 88.6% Performance based on Landfill gas with the following properties: MW = 0.05, SG =.00, C P /C V =.0, T = 00 F, Elev. = 500 FASL P = -90 WC, P = 5 psig P = 5 WC, P = 5 psig VE = Volumetric Efficiency AE = Adiabatic Efficiency

6 6 Digester gas service Ful-Vane compressors are designed for reliable, efficient operation over many years in the most aggressive atmospheres. Oil lubrication protects internal surfaces. Simple design minimizes maintenance. Widely used in digester gas applications, Ful-Vane compressors scope of supply is flexible to meet project requirements. Compressors include B000 carbon fiber blades, rugged cast construction and simple design for easy inspection and maintenance. Available in a wide range of sizes. LOW PRESSURE SERVICE MEDIUM PRESSURE SERVICE SCFM MODEL BHP HP VE AE MODEL BHP HP VE AE 50 CC % 7.5% CC % 8.0% 00 CC % 7.8% CC % 80.0% 50 CC % 7.% CC % 79.6% 600 CC % 7.5% CC % 80.0% 800 CC % 7.% CC % 8.5% 000 CC % 7.6% CC % 80.8% 50 CC % 7.0% CC % 80.% 500 CC % 7.7% CC % 8.6% 750 C % 75.% C % 8.0% 000 C % 80.9% C % 85.% 500 C % 78.5% C % 85.% Performance based on digester gas with the following properties: MW = 7.9, SG = 0.599, C P / C V =.9, Elev. = 500 FASL, T = 90 F P = 0 psig, P = 5 psig P = 0 psig, P = 0 psig VE = Volumetric Efficiency AE = Adiabatic Efficiency

7 7 Ammonia service The Original Fuller Low Stage Ammonia Boosters designed and built by FLSmidth. FLSmidth manufacturers the original low stage boosters including all A and CA sizes from 0 through 00, and more. OEM parts, including: Bearings B000 carbon fiber blades Replacement seals Also available: Replacement check valves Replacement lubrication systems Other OEM parts upon request Factory authorized service and rebuilds with new factory warranty COMPRESSOR MODEL NOMINAL SPEED (RPM) 0 F SATURATED SUCTION TEMPERATURE AND +0 F DISCHARGE TEMPERATURE TONS OF REFRIGERATION ICFM BHP 0 F SATURATED SUCTION TEMPERATURE AND +0 F DISCHARGE TEMPERATURE TONS OF REFRIGERATION ICFM BHP CA CA CA CA CA CA CA CA CA CA CA CA CA CA

8 World-class Parts, Service and Support CM ENG FLSmidth manufactures all compressors at its Manheim, PA facility, ensuring that each and every compressor is built and tested to the most rigorous standards. In addition, FLSmidth has a /7 emergency breakdown service for customers, a reconditioning and exchange program, and offers on site training for rebuilding compressors. We also have a customer consignment inventory management program. In addition to our Manheim facility FLSmidth has factory-certified independent service centers and parts warehouses on all continents. Compressor Exchange Program The FLSmidth Compressor Exchange Program is designed to replace the cylinder assemblies on existing FLSmidth rotary compressors. The program minimizes downtime for replacement and is a highly economical method for restoring compressors to original performance standards. This program is for those customers that require: Reduced downtime New and extended warranty Decreased maintenance hours Increased reliability B000 Compressor Blades FLSmidth s B000 compressor blades last up to four times longer than conventional blades. Their carbon graphite construction repels abrasive particles for less wear and tear. B000 blades reduce man hours and maintenance costs, provide smooth operation and durability, and extend the life of the compressor. B000 Compressor Blades - Actual Test Results: Location Compressor Size System pressure PSI Blade Type Std. Lube Rate DPM* Lube Rate DPM Length of Test Total Blade Wear Expected Blade Life Hours Bore Condition** Test End Total Hours of Operation. Raw Mill C Kevlar months /8 6,000 Slight Corrugation,000 a. Raw Mill C B months / 60,000 No Corrugation 0,800 Notes:. All of the tested compressors were running at 590 RPM.. Maximum allowable blades wear is ½. * DPM Drops per minute lubrication rate ** Results based on no previous corrugation. Prior to installation cylinder must be checked for previous corrugation. Total Hours of Operation at the time measurements were taken Project Centre Denmark FLSmidth A/S Vigerslev Allé 77 DK-500 Valby Copenhagen Tel: Fax: info@flsmidth.com Project Centre USA FLSmidth Inc. 00 Avenue C Bethlehem, PA Tel: Fax: info-us@flsmidth.com Project Centre India FLSmidth Private Limited FLSmidth House, Egatoor, Kelambakkam (Rajiv Gandhi Salai, Chennai) Tamil Nadu 60 0 Tel: Fax: indiainfo@flsmidth.com Copyright 00 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.