OPERATIONS SEAFARER CERTIFICATION GUIDANCE NOTE SA MARITIME QUALIFICATIONS CODE. Deck: Ship s Power Plants
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1 Page 1 of 8 Compiled by Approved by Chief Examiner Syllabus Committee: 26 February 2013 OPERATIONS SEAFARER CERTIFICATION GUIDANCE NOTE SA MARITIME QUALIFICATIONS CODE Deck:
2 Page 2 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR MODULE 1 1.Understand the working and operation of onboard machinery and ship propulsion systems 1 Marine engineering terms:.1 Use the correct engineering terms when describing and explaining the operation of the machinery and equipment 2 Understand the construction and operation of the following :.1 MARINE POWER PLANTS.1 Diesel Engines.1 Describe the 2-stroke diesel cycle.2 Describe the 4-stroke diesel engine.3 Describe the methods of supercharging.4 Describe the fuel oil system from bunker tank to injection.5 Describe the lube oil system.6 Describe the engine cooling-water systems.7 Explain the need for gearing with medium-speed diesels.8 Describe the arrangement of clutch and gears.9 Describe how a diesel engine is prepared for stand-by.10 Describe the method of starting and reversing a diesel engine.11 Understand that the number of starts is limited by the capacity of the starting air reservoir.12 Describe the setting up, starting and stopping of a small diesel engine a) Written examination and assessment of evidence obtained from: 1. Theoretical instruction 2. Display diagrams 3. Sectioned items b) Oral examination and assessment of evidence obtained from: 1. Practical experience gained through on board training In this syllabus the word describe means describe in words or by means of a sketch Show sufficient knowledge to discuss intelligently with the Chief Engineer, matters relating to the running and maintenance of power plants and auxiliary machinery, complying with safe operating limits at all times.3 Propeller.1 Describe the arrangement of thrust shaft, intermediate shaft and tail shaft.2 Explain how propeller thrust is transmitted to the hull.3 Describe how the propeller shaft is supported between the thrust and the stern tube.4 Sketch and describe the oil-lubricated stern-tube bearing.5 Describe how the propeller is secured to the tail shaft.6 Sketch a propeller indicating the: - boss - back - cone - rake - face - skew.7 Describe the arrangement and operation of a controllable pitch propeller (CPP)..8 State the precautions to be taken with a CPP before: - starting the main engines - going to sea - entering harbour or enclosed waters.9 State that changing control positions and the use of emergency hand control of pitch and engine revolutions should be exercised.
3 Page 3 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR 2. AUXILIARIES.1 Distillation and Fresh-water Systems.1 Explain the operation of a reverse osmosis treatment system.2 Describe the treatment of fresh water for drinking.3 Describe a domestic water system.2 Pumps and Pumping Systems.1 Classify pumps as displacement, axial-flow or centrifugal.2 Describe the operation of a reciprocating pump.3 Describe a rotary displacement pump and state a typical application.4 Describe a screw pump and state possible uses..5 Describe an axial-flow pump and state possible applications.6 Describe a centrifugal pump and state the typical applications.7 Explain the need to prime a centrifugal pump.8 Describe the head losses in a pumping system and how they are expressed.9 Describe a typical bilge and ballast system for a dry cargo vessel.10 State that the engine-room emergency bilge suction is connected to the main circulating pump in the engine room.3 Steering Gears.1 Describe a telemotor control system.2 Explain how the change from remote to local control in the engine room is made.3 Describe a ram-type hydraulic steering gear.4 Describe a rotary-vane steering gear.5 Explain how hydraulic power is provided by variable delivery pumps.6 Describe the requirements for emergency control of the steering gear.4 Generators, alternators and electrical distribution.1 Describe the operation of an alternator.2 Describe the functioning of induction motors.3 Describe and draw a navigation light circuit with indicators and alarms, showing an alternative power supply.4 Describe the characteristics of lead-acid batteries and of alkaline batteries.5 Describe the maintenance of batteries.6 Describe the safety precautions to be observed for battery compartments.7 Outline the starting requirements for emergency generating sets..8 List the services to be supplied from the emergency generator
4 Page 4 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR.5 Air conditioning and Ventilation.1 Describe an air-conditioning plant.2 Describe a ventilation system for accommodation.6 Sewage treatment plants.1 Describe the operation of a chemical sewage treatment plant.2 Describe the operation of a biological sewage treatment plant.3 State the regulations regarding the discharge from sewage plants.7 Incinerators.1 Describe the functioning of a waste incinerator.5 Oily-water separators and oil filtering equipment.1 Describe the construction and operation of oily-water separators.2 Describe the construction and operation of oil filtering equipment.3 Explain why oily-water separators, even if well maintained and correctly operated, may not function properly.4 Describe how an oil-content meter functions.5 Describe an oil discharge monitoring and control system.6 Deck Machinery.1 State that the design and performance of anchor windlasses is subject to approval by a classification society.2 Describe an anchor windlass.3 Describe a cargo winch.4 Sketch and describe a slewing deck crane, its motors and its controls.5 Describe the lubrication of deck machinery.6 Describe a spooling device to distribute the wire evenly on the drum of a mooring winch.7 Hydraulic Systems.1 State that a hydraulic system for deck machinery consists of an oil tank, pumps, control valves, hydraulic motors and pipe work.2 State that cooling of the hydraulic oil is necessary during an operation to maintain the correct viscosity of the oil.3 State that the oil may need to be heated before starting from cold.4 State that cleanliness of the oil is essential for a satisfactory operation and that all systems contain filters.5 State that air in a system leads to erratic functioning
5 Page 5 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR MODULE 2 As for Module 1 1. Marine engineering terms:.1 Define and explain mass, force, work, power, energy, pressure, stress, strain and heat and state the units in which each is measured..2 Explain what is meant by the efficiency of a machine..3 Describe an indicator diagram and the information obtainable from it.4 Define indicated power, shaft power, propeller power and thrust..5 Describe the slow-speed diesel engine.6 Describe methods of scavenging in 2-stroke engines.7 Explain the causes of scavenge fire and how they are dealt with 2. Propeller As for Module 1 As for Module 1 1 Define pitch, slip and efficiency of a propeller.2 Calculate the percentage of apparent propeller slip from given data.3 Calculate the ship s speed, given the engine revolutions per minute, mean pitch and percentage slip. 3. Bridge Control.1 Describe a bridge control system for the main engine.2 Describe bridge control of controllable pitch propellers.3 List the indicators and alarms provided with bridge control.4 Describe the arrangement and operation of lateral thrusters.5 Describe the bridge control and indicators for lateral thrusters..6 Describe controllers, actuators and regulators
6 Page 6 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR 4. Steam Turbines.1 Describe the turbine, the fuel system and the boiler as a system.2 Explain the workings of an impulse turbine.3 Explain the workings of a reaction turbine.4 Describe a steam turbine installation and it s gearing.5 Distinguish between open and closed systems.6 Describe the main features of a modern water-tube boiler 7 Describe in outline the procedure for rising steam.8 List the principle boiler mountings and explain their purpose.9 Describe the procedure for warming through before manoeuvring 5. AUXILIARIES.1 Auxiliary Boilers.1 Distinguish between water-tube and fire-tube boilers..2 Describe auxiliary boilers.3 Describe a water-heat boiler.4 Describe exhaust-gas heat exchangers.5 Describe steam-to-steam generators and explain where and why they are used.6 Describe a boiler fuel oil supply system.7 Describe the effect of dissolved salts in the feed water and how it is treated.8 Explain what is meant by priming.9 State that carry-over of water may cause serious damage to turbine blades and steam cylinders.2 Steering gears.1 Describe the requirements for auxiliary steering gears and how they are met by ram-type and rotaryvane steering gears.2 State the requirements for testing steering gear and for drills as per the ICS Bridge Procedures Guide
7 Page 7 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR.3 Refrigeration, air conditioning and ventilation.1 Describe a vapour-compression-cycle refrigeration plant.2 State desirable properties of a refrigerant.3 State the properties of commonly used refrigerants.4 Describe the use of secondary refrigerants for cooling compartments.5 Explain the coefficient of performance of a refrigeration plant.6 Describe a ventilation system of a ship s hold.7 Describe the monitoring systems for refrigerant cargo spaces..4 Distillation and Fresh-water Systems.1 Describe a distillation system.2 Explain the operation of a flash evaporator.5 Stabilizers.1 Describe the construction and operation of fin stabilizers.2 Describe the arrangement and operation of a flume stabilizer.6 Deck machinery.1 Describe a windlass driving two de-clutchable cable lifters and warping drums.2 Explain the gearing necessary between the prime mover and the cable lifters.3 Describe an arrangement that uses two mooring winches to drive windlass units 4 Explain that both winches may be coupled mechanically to provide either a stand-by drive, in case one prime mover should fail, or the need for power on both prime movers on one windlass.5 Describe the arrangement of vertical anchor capstans with driving machinery below decks.6 Explain the working of self-tensioning winches.7 Briefly explain the workings of steam, electric and hydraulic drive for mooring winches and capstans
8 Page 8 of 8 KNOWLEDGE, UNDERSTANDING AND PROFICIENCY METHODS FOR 6 Hydraulic systems.1 Distinguish between open and closed systems.2 Describe a live-line circuit supplied by a centralized hydraulic power system.3 Describe radial-piston and axial-piston variable-stroke pumps.4 Explain how the variable-stroke pump can act as a controller and a power supply.5 Sketch and describe a simple spool valve with shutoff and control of flow direction.6 Describe rotary and rotary-vane actuators.7 State that the hydraulic systems can provide step less control of the for winches, cranes and other lifting devices.8 Describe a hydraulic accumulator and explain it s purpose 7 Fuel consumption.1 Define the Admiralty coefficient (AC).2 Define the fuel coefficient (FC).3 Explain fuel consumption over a given time..5 Explain voyage fuel consumption.6 Given data for previous performance, calculate - daily consumption at service speed - the bunker fuel required for a given voyage - the speed for a given daily consumption - the reduced speed required to complete a voyage with a given consumption.7 Explain that for fuel economy the actual speed at any stage of a voyage should be as near as practicable to the required average speed.8 Explain how the condition of the hull affects the fuel coefficient and the fuel consumption.9 Explain that keeping the leading edges and tips of propeller blades dressed and polished improves propeller efficiency and reduces fuel consumption.10 Explain the need and advantages of different fuel grades.11 Explain the need to test fuel samples
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