AIR-KAT TM SERIES COMPRESSOR SYSTEMS

Transcription

1 AIR-KAT TM SERIES COMPRESSOR SYSTEMS Features a 2-year System and 10-year Block Warranty Jordair QC Program ISO 9001:2008 Cert CSA Cert. No. LR77799 CRN Pressure Components B&PV Licence MA-2007 System Features: Balanced Design Low Noise Lifetime Filter Chambers Extended Cartridge Life Block Features: Low Oil Consumption Oil Filter Cartridge High Tech HP Piston Heavy Duty Crank The compressor models shown in this brochure and their electrical controls are registered under CSA and certified accordingly. Changes to any of the electrical controls or components will void the existing CSA certification. A Special Inspection will need to be performed by CSA to certify any custom compressor package. Please consult a Jordair representative for CSA Special Inspection pricing. Please consult a Jordair representative for a breakdown of all additional costs that may be incurred on a custom compressor. Jordair breathing air compressors and filter systems meet or exceed the latest CSA standard CAN/CSA- Z (approved January 2013).

2 5000 PSIG COMPRESSORS MODEL FLOW SIZE (CM) MOTOR FILTRATION SYSTEM & CAPACITY* WEIGHT RATE H x D x W AIR-KAT E 6.5 SCFM 5.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 6.5 SCFM 5.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 11.0 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 11.0 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 12.4 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 12.4 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT5-12-1E 10.7 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT5-12-3E 10.7 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 15.1 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 15.1 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 22.0 SCFM 15.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 25.8 SCFM 15.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 33.3 SCFM 20.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 45.0 SCFM 30.0 HP JBP ,000 FT KG 115 x 115 x 180 All 5000 PSIG systems are supplied with the new Jordair 6500 PSIG filter system and protected with a 5250 PSIG relief valve PSIG COMPRESSORS MODEL FLOW SIZE (CM) MOTOR FILTRATION SYSTEM & CAPACITY* WEIGHT RATE H x D x W AIR-KAT E 5.8 SCFM 5.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 5.8 SCFM 5.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 9.0 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 9.0 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT6-12-1E 10.7 SCFM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT6-12-3E 10.7 SFCM 7.5 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 15.1 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 15.1 SCFM 10.0 HP JBP ,600 FT KG 120 x 82 x 82 AIR-KAT E 22.7 SCFM 15.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 22.4 SCFM 15.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 29.5 SCFM 25.0 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 41.1 SCFM 30.0 HP JBP ,000 FT KG 168 x 125 x 118 All 6000 PSIG systems are supplied with the new Jordair 6500 PSIG filter system and protected with a 6500 PSIG relief valve. * Filter Capacity is based on 20 C; for a 10 C increase in temperature decrease capacity by 50%

3 6500 PSIG COMPRESSORS MODEL FLOW SIZE (CM) MOTOR FILTRATION SYSTEM & CAPACITY* WEIGHT RATE H x D x W AIR-KAT E 13.6 SCFM 10 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 13.6 SCFM 10 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 20.5 SCFM 15 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 17.9 SCFM 15 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 28.6 SCFM 20 HP JBP ,000 FT KG 138 x 82 x 92 All 6500 PSIG systems are supplied with the new Jordair 6500 PSIG filter system and protected with a 6750 PSIG relief valve PSIG COMPRESSORS MODEL FLOW SIZE (CM) MOTOR FILTRATION SYSTEM & CAPACITY* WEIGHT RATE H x D x W AIR-KAT E 13.6 SCFM 10 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 13.6 SCFM 10 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 20.5 SCFM 15 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 17.9 SCFM 15 HP JBP ,000 FT KG 138 x 82 x 92 AIR-KAT E 28.6 SCFM 20 HP JBP ,000 FT KG 138 x 82 x 92 All 7000 PSIG systems are supplied with the new Jordair 7300 PSIG filter system and protected with a 7300 PSIG relief valve. * Filter Capacity is based on 20 C; for a 10 C increase in temperature decrease capacity by 50%

4 TECHNICAL DATA STANDARD COMPRESSOR FEATURES All AIR-KAT compressors are PLC controlled and can run in either manual or automatic start modes, and include oil, interstage and discharge pressure gauges as well as an hour meter and "Power On" light. High air temperature and low oil pressure shut down alarms as well as interstage and final pressure relief valves protect the compressor and its components. Our compressors are designed to auto drain every 15 minutes into a silent collection system. Jordair s standard aluminum alloy filtration systems are all rated for 6500 PSIG* service and include an oil and water separator, check valve, purifier, pressure maintaining valve, manual drain valve and auto drain cycle counter. All Bauer blocks have a crankshaft rated for up to 30,000 operating hours. *Note: Stainless steel and aluminum filter chambers rated for operational pressure up to 7300 PSIG are also available CAPACITY CALCULATIONS Compressor Flow Rate, or Charge Rate, is based on filling a 88 cubic (ft3) SCBA cylinder from 1100 to 4500 PSIG Technical specifications subject to change without notice FILTRATION SYSTEM DESCRIPTION JBP Consists of 1 x JS-6000-A Separator & 1 x JBF (Filter Only, 24" Tower) JBP Consists of 1 x JS-6400-A-1008 Separator & 1 x JBF (Filter Only, 33" Tower) JBP Consists of 1 x JS-6400-A-1008 Separator & 2 x JBF (1 x Dryer, 1 x Filter, 33" Towers) JBP Consists of 1 x JS-6400-A-1008 Separator & 3 x JBF (2 x Dryers, 1 x Filter, 33" Towers) JBP Consists of 1 x JS-7300-S-1008 Separator & 1 x JBF (Filter Only, 32" Tower) JBP Consists of 1 x JS-7300-S-1008 Separator & 2 x JBF (1 x Dryer, 1 x Filter, 32" Towers) ORDERING INFORMATION Single Phase Voltages Available: (-1E) 208V, 230V Three Phase Voltages Available: (-3E) 208V, 230V, 460V, 575V When placing an order, add the voltage at the end of the model number (eg. AIR-KAT E-230V) Weights and Sizes are approximations and are subject to change without notice. For exact weights and dimensions please consult a Jordair representative.

5 COMPRESSOR UPGRADE OPTIONS COMPRESSOR FRAME COLOUR: J-PCU Change compressor frame powder coating colour CO & MOISTURE MONITORS: J-E-COM-4021-CK J-E-COM-4021-K J-CALKIT-4021 N15096-C CO Monitor c/w Regulator and Calibration Kit CO Monitor c/w Regulator CO Monitor Calibration Kit Securus Moisture Monitor Kit and Cap COMPRESSOR FILTRATION SYSTEM: JBF U JBF SU JBF U JBF U JBF U Upgrade from 1 x JBP Filter to 1 x JBP Upgrade from 1 x JBP Filter to 1 x JBP , with Securus Upgrade from 1 x JBP Filter to 2 x JBP Upgrade from 2 x JBP Filter to 3 x JBP Upgrade from 1 x JBP Filter to 2 x JBP *COMPRESSOR SERVICE KITS: J-CSKIT-1 Compressor Service Kit For IK 100, 120, 121, 12, 1214 Models J-CSKIT-1-S Compressor Service Kit For IK 100, 120, 121, 12, 1214 Models (Securus Filter) J-CSKIT-2 Compressor Service Kit For IK 150, 151, 1511, 157 Models J-CSKIT-2-S Compressor Service Kit For IK 150, 151, 1511, 157 Models (Securus Filter) J-CSKIT-3 Compressor Service Kit For IK 180, 181 Models J-CSKIT-3-S Compressor Service Kit For IK 180, 181 Models (Securus Filter) J-CSKIT-4 Compressor Service Kit For IK 220 Models J-CSKIT-4-S Compressor Service Kit For IK 220 Models (Securus Filter) * Breakdown of Service Kits listed on following page

6 COMPRESSOR SERVICE PARTS LISTS AND KITS J-CSKIT-1 Compressor Service Kit For IK 100, 120, 121, 12, 1214 Models J-CSKIT-2 Compressor Service Kit For IK 150, 151, 1511, 157 Models QTY Part Name Part Number QTY Part Name Part Number 1 Oil Filter N Oil Filter N Inlet Filter Element N Inlet Filter Element N Filter Cartridge Filter Cartridge *Filter Cartridge *Filter Cartridge Separator Element FC-1008-SE 1 Separator Element FC-1008-SE 1 Separator O-Ring J-OR Separator O-Ring J-OR Separator Backup Ring J-OR Separator Backup Ring J-OR Filter O-Ring J-OR Filter O-Ring J-OR Filter Backup Ring J-OR Filter Backup Ring J-OR Synthetic Oil 4 Litre J-C Synthetic Oil 4 Litre J-C751-4 J-CSKIT-3 Compressor Service Kit For IK 180, 181 Models J-CSKIT-4 Compressor Service Kit For IK 220 Models QTY Part Name Part Number QTY Part Name Part Number 1 Oil Filter N Oil Filter N Inlet Filter Element N Inlet Filter Element N Drying Cartridge Drying Cartridge Filter Cartridge Filter Cartridge *Filter Cartridge *Filter Cartridge Separator Element FC-1008-SE 1 Separator Element FC-1008-SE 1 Separator O-Ring J-OR Separator O-Ring J-OR Separator Backup Ring J-OR Separator Backup Ring J-OR Filter O-Ring J-OR Filter O-Ring J-OR Filter Backup Ring J-OR Filter Backup Ring J-OR Synthetic Oil 4 Litre J-C Synthetic Oil 4 Litre J-C751-4 *For compressors with Securus Moisture Monitors, add -S to the end of the kit (eg. J-CSKIT-1-S). The indicated Filter Cartridge will be supplied in place of the standard Filter Cartridge.

7 COMPRESSOR BLOCK TECHNICAL DATA 5000 PSIG BLOCKS COMPRESSOR MOTOR FINAL SPEED FLOW RATE STAGES BLOCK HP kw PRESSURE IK RPM 6.5 SCFM PSIG IK120 * 1600 RPM 11.0 SCFM PSIG IK RPM 12.4 SCFM PSIG IK RPM 10.7 SCFM PSIG IK1214 * 1450 RPM 15.1 SCFM PSIG IK151 * 1450 RPM 22.0 SCFM PSIG IK RPM 25.8 SCFM PSIG IK RPM 33.3 SCFM PSIG IK RPM 45.0 SCFM PSIG 6000 PSIG BLOCKS COMPRESSOR MOTOR FINAL SPEED FLOW RATE STAGES BLOCK HP kw PRESSURE IK RPM 5.8 SCFM PSIG IK RPM 9.0 SCFM PSIG IK RPM 10.7 SCFM PSIG IK1214 * 1450 RPM 15.1 SCFM PSIG IK RPM 24.2 SCFM PSIG IK RPM 22.4 SCFM PSIG IK RPM 28.6 SCFM PSIG IK RPM 41.1 SCFM PSIG 6500/7000 PSIG BLOCKS COMPRESSOR MOTOR FINAL SPEED FLOW RATE STAGES BLOCK HP kw PRESSURE IK SCFM /7000 PSIG IK SCFM /7000 PSIG IK SCFM /7000 PSIG IK SCFM /7000 PSIG * Paired rows share the same compressor block. The model number with the * is the actual block number. The other compressor blocks run at different speeds and therefore have been given a different number.

8 BAUER COMPRESSOR BLOCK FEATURES New high velocity, full flow cooling fan assembly that produces high velocity airflow over the coolers, pressure cylinders and crankcase to cool the compressed air and lubricating oil. Drive gear designed for an operating life of up to 30,000 hours. Stainless steel inter and after-coolers for high efficiency cooling and corrosion free operation. Cylinders are hardened through a plasma-nitrate process for up to 10,000 hours of operating life and low wear with excellent lubricating oil retention. Redesigned rings for the HP piston are synthetic material for low wear and a long operating life with very little oil carry over. Single-piece crankcase made of a high strength aluminum alloy for higher stability, larger oil capacity, and low vibration. Full flow oil system with a crankshaft-driven gear pump and full flow oil filter. Visual oil level indicator is designed show the accurate oil level. New reed valve on the first stage which offers higher efficiency and redesigned intake filter reduces intake valve noise. New final stage oil cooled cylinder and cylinder-head for lower air discharge temperature. IK100, IK IK120, IK IK1214 IK151, IK1511 IK150, IK180 IK181 IK220