BUTTERFLY VALVE VALVE SOLUTIONS. for Corrosive Applications. Manufacturer of PFA/FEP/PTFE Lined & Plastic Valves, Pipes & Pipe Fittings

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1 BUTTERFLY VALVE VALVE SOLUTIONS for Corrosive Applications Manufacturer of /FEP/PTFE Lined & Plastic Valves, Pipes & Pipe Fittings

2 VALVE SOLUTIONS for Corrosive Applications

3 About Us UNPPolyvalves is manufacturing Corrosive application valves since. UNP started with all plastic Valves with limited size options, today has a complete range of corrosive application valves in both options of Solid plastic Valves and Lined Valves. UNP now has in it s range Ball, Plug, Butterfly, Diaphragm Valves, Non-return Valves, Strainers, Sampling valves, Pipes and Pipe fittings. This completes range of complete piping solution in corrosive applications. UNP has most modern facility situated at Por with latest moulding technology and highest moulding capacity to manufacture lined valves as large as with Injection moulding machines of largest capacity in the country. Envisioned for quality and reliability, UNP Polyvalves aims for highest level of Customer satisfaction through its solutions with the commitment for excellence In all spheres of business. experienced entrepreneurs. These experts lead and guide their team with a great vision to achieve high quality standards to make products for its high performance and unmatched quality. UNP Polyvalves, over all these years has been dealing with almost all chemical process industries in Chlor Alkali, Chemical, Pharmaceutical, Mining, Refineries etc., in India and exporting to + countries in the world including market such as USA, Europe, Latin America, Africa, Russia, South East Asia, Australia etc. Achievements UNP Polyvalves through its technical expertise and involvement in knowing Physical process parameters could help resolving corrosion problems related to valves and piping system in Industries such as Chlor Alkali, CRM in Steel Industries, Chemical injection skids for Oil and Gas and many more chemical plant across the world. UNP today has approvals from leading consultants such as UHDE, Jacobs Engineering, Mott McDonald, Toyo Engineering, Fluor Daniel, TUV, EIL etc., and have worked for their prestigious projects. UNP Polyvalves posesses live skill sets headed by highly knowledgeable, technically GENERAL PRODUCT INFORMATION BUTTERFLY VALVES FEATURE OFFERED OPTIONS AVAILABE APPLICATIONS STANDARDS FOLLOWED BODY DISC LINING MATERIALS SEAT / LINERS VALVE PAINTING MOST CORROSIVE & AGGRESSIVE CHEMICALS & VAPOURS DESIGN : API 0 WAFER & LUG FACE TO FACE DIMENSIONS : API 0 CATEGORY : A CONNECTION RATING : ANSI B. TEST : API ASTM A GR. WCB ISOSTATICALLY MOULDED PTFE EPOXY PART PAINT TEST : ISO - OR BS EN --00 ASTM A GR. CF OR M FEP/PVDF/ETFE/ECTFE & PPH ISOSTATICALLY MOULDED TFM / OR MPTFE PU PAINT TEMPERATURE - 0 DEG.F TO 0 DEG. F () LINING IN FEP, ETFE & PVDF IS AVAILABLE WITH DIFF TEMPERATURE RANGE DISC SEALING CLASS VI, TIGHT SHUT OFF AS PER API SHAFT SEALS LOADED PACKING WITH GLAND COVERS ON TOP & BOTTOM MAX. PRESSURE PSI FLOW DIRECTION SPARK TEST FOR LINED COMPONENTS BI-DIRECTIONAL 0 KVDC

4 LINED BUTTERFLY VALVES LEVER OPERATED WAFER MATERIAL LIST 0 EXPLODED VIEW PART NO. Body Seat DESCRIPTION MATERIAL OF CONSTRUCTION ASTM A GR. WCB PTFE / MPTFE / TFM QTY. Disc ASTM A 0 GR. A + Seat Pad Washer Gland Seals T-Bush VITON / SILICON PTFE VITON SS 0 0 Disc Springs Retainer Pin For Handle Handle Allen CSK Teeth Plate Thrust Collar Top Sleeve 0 Crv SS 0 WCB HT. WCB / SS SS 0 SS 0 Body Bolts Bush Grub Screw ASTM GR. B SECTIONAL VIEW DIMENSIONS Size L ±. L ±.0 D ±.0 D ±.0 H ±. H ±. L ±. ØDD W INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM All Dimension are in Inches & mm. PCD of the Valve can be provided in ANSI / DIN / JIS 0

5 LINED BUTTERFLY VALVES LEVER OPERATED FULL LUG PART EXPLODED VIEW DESCRIPTION NO. MATERIAL LIST MATERIAL OF CONSTRUCTION QTY. 0 0 Body Seat Disc Seat Pad Washer Gland Seals T-Bush Disc Springs Retainer Pin For Handle Handle Teeth Plate Thrust Collar CSK Bolts Thrust Collar Top Sleeve Body Bolts Bush Grub Screw ASTM A GR. WCB PTFE / MPTFE / TFM ASTM A 0 GR. A + VITON / SILICON PTFE VITON SS 0 0 Crv SS 0 WCB WCB / SS HT. HT. SS 0 ASTM GR. B DIMENSIONS SECTIONAL VIEW Size L ±. L ±.0 D ±.0 D ±.0 H ±. H ±. L ±. ØDD W INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM All Dimension are in Inches & mm. PCD of the Valve can be provided in ANSI / DIN / JIS 0

6 LINED BUTTERFLY VALVES GEAR OPERATED WAFER MATERIAL LIST PART EXPLODED VIEW DESCRIPTION NO Body Seat Disc Stem Gland Seals Washer Bush T-Bush Disc Springs Retainer Seat Pads Body Bolts Spring Washer Gland Bolts Gearbox Mounting Stud Gear Box Thrust Collar Bottom Cover Bolts ASTM A GR. WCB PTFE / MPTFE / TFM ASTM A 0 GR. A + ASTM A 0 GR. A Integral VITON PTFE SS 0 0 Crv SS 0 VITON / SILICON ASTM GR. B HT. SS 0 Cast Iron Epoxy Painted SS 0 HT. MATERIAL OF CONSTRUCTION QTY. 0 DIMENSIONS SECTIONAL VIEW Size L ±. L ±.0 D ±.0 D ±.0 H ±. H ±. L ±. ØDD W INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM " " " " " " " " " All Dimension are in Inches & mm. PCD of the Valve can be provided in ANSI / DIN / JIS 0

7 LINED BUTTERFLY VALVES GEAR OPERATED FULL LUG 0 0 MATERIAL LIST EXPLODED VIEW PART EXPLODED VIEW DESCRIPTION NO. 0 Body Seat Disc Stem Gland Seals Washer Bush T-Bush Disc Springs Retainer Seat Pads Body Bolts Spring Washer Gland Bolts Gearbox Mounting Stud Gear Box Thrust Collar Bottom Cover Bolts ASTM A GR. WCB PTFE / MPTFE / TFM ASTM A 0 GR. A + ASTM A 0 GR. A Integral VITON PTFE SS 0 0 Crv SS 0 VITON / SILICON ASTM GR. B HT. SS 0 Cast Iron Epoxy Painted SS 0 MATERIAL OF CONSTRUCTION HT. QTY. 0 DIMENSIONS SECTIONAL VIEW Size L ±. L ±.0 D ±.0 D ±.0 H ±. H ±. L ±. ØDD W INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM INCH MM " " " " " " " " " All Dimension are in Inches & mm. PCD of the Valve can be provided in ANSI / DIN / JIS 0

8 METAL DISC BUTTERFLY VALVES LEVER & GEAR OPERATED - FULL LUG & WAFER PART EXPLODED VIEW DESCRIPTION NO. MATERIAL LIST MATERIAL OF CONSTRUCTION QTY. 0 0 Body Seat Disc Seat Pad Washer Gland Seals T-Bush Disc Springs Retainer Pin For Handle Handle Teeth Plate Allen CSK Bolts ASTM A GR. WCB PTFE / MPTFE / TFM Duplex / Super / Duplex / AL. Bronze / Cf / CFM VITON / SILICON PTFE VITON SS 0 0 Crv SS 0 WCB WCB / SS HT. Thrust Collar Top SS 0 Sleeve Body Bolts SS 0 ASTM GR. B Bush Grub Screw INSTALLATION DETAILS OF LINED BUTTERFLY VALVE WAFER & LUGGED CONSTRUCTION MINIMUM PIPE ID REQUIRED FOR FULL DISC OPENING ID(d) Size (MM) 00 F / F D a Pipe I.D Req.(d) INCH MM INCH MM INCH MM INCH MM D a L a = = Face to face dimension of Butterfly Valve Chord of disc in open position ID (d) = Minimum Pipe ID Required 0mm to 00mm size Lever Type, Above 00mm size Gear Type 0.. VALVE DISC OPEN INSIDE L 0

9 VALVE FEATURES Double D shaft cross section in ASTM A 0 Gr. A (CDMN) material Top Thrust Collar in SS 0 for Loaded Packing Viton Seals over Sleeve for Loaded Packing to Prevent Environmental Corrosion from Outside. Valve Shaft Sleeve on Loaded Packing in SS 0 T Bush for Disc Spring load retention Bolt Circle Dia. holes in options of Tapped/ Through Holes as per ANSI Disc Springs of 0 Crv to retain load ife long on Disc from Top. Seal Cup. This prevents corrosion in case of any leakage from Top & Bottom. Seat for Valve Disc available in options of PTFE and low permeating materials such as TFM/M-PTFE Lined Disc with insert of Duplex (CDMN) Disc Springs of 0 Crv to retain load life long on Disc from Top. 0

10 Cv VALUES FOR BUTTERFLY VALVE AT DIFFERENT POSITIONS SIZE ". 0.". 0 " 0 " 0 " " 0 0 " 0 0 0" " " " 0 00 " " " BREAK TORQUE VALUES FOR BUTTERFLY VALVES PRESSURE - TEMPERATURE GRAPH FOR WCB+ / PTFE LINED BUTTERFLY VALVES SIZE TORQUE IN Nm TORQUE IN LB INCH " 0 PSI (BAR) VACUUM (MBAR AB) 00." " " " " "" 00 " " " 0 0 "" 00 " " " " 0 PSI (BAR) C " F 0

11 WEIGHT / VALVE USED SIZE KGS. LBS. INCHES WAFER FULLLUG WAFER FULLLUG "." " " " LINING MATERIAL FEP PVDF ETFE ANTISTATIC L L L L L " " 0" " " " SEAT WITH BACKING PADS PTFE WITH SILICON PTFE WITH VITON TFM WITH SILICON TFM WITH VITON PS PV TS TV " " FASTNERS " SS 0 F USED SS HIGH TENSILE F F TYPE OF VALVE ASTM A GR. B F WAFER TYPE BUTTERFLY FULL LUG BUTTERFLY BFWR BFFL PROVIDED LOCKING Y NOT PROVIDED N BODY CASTINGS ASTM A GR. WCB ASTM A GR. CF ASTM A GR. CFM ALLOY 0 ASTM A 0 GR. A(CDMN) C C C C C SIZE." H HOW TO READ TRIM INSERTS BFFLCTLPSFGN0 ALLOY 0 T VALVE TYPE BUTTERFLY FULL LUG BFFL ASTM A 0 GR. A(CDMN) T CASTING ASTM A GR. WCB C SUPER DUPLEX T TRIM INSERT ASTMA 0 GR. A(CDMN) T LINING MATERIAL L SEAT/LINER PTFE WITH SILICON BACKING PADS PS OPERATION FASTNERS ASTM A GR. B F LEVER L OPERATION GEAR G GEAR G LOCKING NO N BARE STEM B SIZE 0 0

12 Distributor USA DJK - Energ y Houston BRANCH OFFICE DJK-ENERGY HOUSTON INC. 0, NW FWY, Suite 00, Houston, Texas - 00, USA Phone : + djk@linedvalvesamerica.us MUMBAI THANE 0, Orion Business Park, Next to Cine Max, Kapurbawdi, Ghodbunder Road, Thane (W) INDIA. Phone : +, / Fax : sales.thane@polyvalve.com VADODARA CORPORATE OFFICE, GIDC, Makarpura, Vadodara INDIA Phone : +--, Fax : sales.baroda@polyvalve.com FACTORY to PR Industrial Estate, Por GIDC - Kashipura Road, Moje : Kashipura -, Dist. Vadodara. INDIA Phone : + 0 0/, ISO 00: UNP Polyvalves reserves the right, without notice to altecor improve the designs, specifications, dimensions of the products described herein. UNP Polyvalves does not assume any responsibility for the data given in this brochure. It is necessary for the customers to carry out necessary tests before selecting the MOC for their applications.