Metal Random Packing World-Class. World Scale. Worldwide.
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1 Sulzer Chemtech Metal Random Packing World-Class. World Scale. Worldwide
2 Metal Random Packing from Sulzer Chemtech World-Class Sulzer Chemtech quality assurance helps to meet demanding clientele requirements. All manufacturing sites are certified and projects are monitored by Sulzer quality delegates. World Scale Sulzer Chemtech controls sufficient manufacturing capacities to meet world scale demands for Random Packing everywhere in the world. Worldwide Metal Random Packing from Europe, Asia and the Americas. Column Internals *) Uniform liquid and gas distribution is decisive for optimum performance of packed beds. Sulzer Chemtech's expert knowledge in designing distributors is unparalleled in the industry. Emergency Delivery Please contact your nearest Sulzer Chemtech representative from our website Besides our own capabilities, Sulzer Chemtech can rely on an international network for emergency deliveries. If there is something in stock anywhere that you need right now, let us find it for you. Research Our pilot plants in Switzerland are also used to widen our application know-how and to test and optimize processes, solvents, etc., together with our clients Design Tools Much of what we have learned from our research activities is reflected in our hydraulic design tool SULCOL which is available for free. Complete Portfolio *) Sulzer Chemtech Sulzer Chemtech develops, designs and manufactures all kind of mass transfer equipment and will offer you the most suitable technology for the task at hand. Test Facilities Results from our liquid distributor test rigs at every manufacturing site encouraged Sulzer to design the world's largest liquid distributors. Tower Field Services *) In most industrial countries we have acquired tower field service companies, making Sulzer Chemtech a one-stop solution provider. 2
3 Service and Installation Field Service Revamps and Installation Tower Field Service Maintenance, Revamps and Installation Contents Global Sourcing Sulzer Chemtech is one of the world's largest producers of mass transfer components. We leverage on proven local procurement opportunities over a wide range of metal grades to provide the most favorable conditions for our clients. Nutter Rings page 4 Turn Around Services (TAS) *) One call does it all! Day or night, Sulzer Chemtech supplies all tower hardware or equipment your project needs. I-Rings (IMTP Equivalents) page 6 Random Packing has been in use from the onset of industrial distillation and it's here to stay. Lots of important separation/absorption/stripping processes have been developed relying on the special behavior of these mass transfer devices. Moreover, ease of replacement and suitability for storage make Random Packing the equipment of choice for systems with heavy fouling or corrosion. Development Own laboratories in Switzerland and joint development projects with universities and research institutes in Europe, USA and China formed the basis for technological leadership. Engineering Services *) From phase equilibrium measurements via process design to turnkey skid-mounted separation plants. C-Rings (CMR Equivalents) page 8 P-Rings (Pall Ring Equivalents) page 8 R-Rings (Raschig Ring Equivalents) page 9 *) Separate brochure available. Please browse our website Applications pages -11 3
4 Nutter Ring TM High-performance random packing designed by Dale Nutter in 1984 Efficiency enhanced by lateral liquid spreading and surface film renewal Superior surface utilization allows for shorter packed beds Intensively tested by Fractionation Research Institute (FRI) which makes the Nutter Ring the best-known high-performance random packing in industry Geometry provides maximum randomness with minimum nesting and maximum mechanical strength Nutter Rings NR #0.7 NR #1 NR #1.5 NR #2 NR #2.5 NR #3 Specific Surface m 2 /m ft 2 /ft Void Fraction % Material thickness can be adjusted to clients' needs. Other sizes are available on request. K G a of Nutter Ring K G a, kg-mol / (h m 3 atm) Liquid Load, gpm/ft (NR #0.7) NR #1 (NR #1.5) NR #2 NR #2.5 (NR #3) Liquid Load l, m 3 /m 2 h Conditions Diameter: 0.3 m, Bed height: 2.25 m Liquid concentration: 4% NaOH Conversion to carbonate (Na 2 CO 3 ): < 1% Inlet gas concentration: 400ppm CO 2 Temperature: 25 o C F = 1.5 Pa Bracket indicates extrapolated data K G a, lb-mol/(h ft 3 atm) HETP of Nutter Ring 10 F, ft/s lb/ft NR #3 NR # NR # NR #1.5 NR #1 NR # F, Pa Conditions Valid for atmospheric distillation with standard organic test mixture at total reflux HETP, mm HETP, inches 4
5 NR #0.7 F, ft / s lb / ft 3 NR #1 F, ft / s lb / ft 3 2 p / z, in H 2 O / ft 2 p / z, in H 2 O / ft NR #1.5 F, ft / s lb / ft 3 NR #2 Liquid Load l, m 3 /m 2 h p / z, in H 2 O / ft Air-water system, ambient conditions F, ft / s lb / ft p / z, in H 2 O / ft NR #2.5 F, ft / s lb / ft 3 NR #3 F, ft / s lb / ft 3 2 p / z, in H 2 O / ft 2 p / z, in H 2 O / ft
6 I-Ring TM Direct replacement of IMTP - industry s first and most widely used high-performance random packing introduced in the late 1970's Geometry ensures low liquid hold-up and a great improvement in capacity compared to Pall Rings I-Rings IR #15 IR #25 IR #40 IR #50 IR #70 Nominal Size mm inch 5/8 1 1 ½ 2 2 ¾ Specific Surface m 2 /m ft 2 /ft Void Fraction % Material thickness can be adjusted to clients' needs. Other sizes are available on request. K G a of I-Ring K G a, kg-mol / (h m 3 atm) Liquid Load, gpm/ft 2 (IR #15) IR #25 IR #40 IR #50 (IR #70) Liquid Load l, m 3 /m 2 h Conditions Diameter: 0.3 m, Bed height: 2.25 m Liquid concentration: 4% NaOH Conversion to carbonate (Na 2 CO 3 ): < 1% Inlet gas concentration: 400ppm CO 2 Temperature: 25 o C F = 1.5 Pa Bracket indicates extrapolated data K G a, lb-mol/(h ft 3 atm) HETP of I-Ring F, ft/s lb/ft IR # F, Pa Conditions Valid for atmospheric distillation with standard organic test mixture at total reflux HETP, mm IR #50 IR #40 IR #25 IR #15 40 HETP, inches 6
7 IR #15 F, ft / s lb / ft 3 IR #25 F, ft / s lb / ft 3 2 p / z, in H 2 O / ft 2 p / z, in H 2 O / ft IR #40 F, ft / s lb / ft 3 IR #50 F, ft / s lb / ft 3 2 p / z, in H 2 O / ft 2 p / z, in H 2 O / ft IR #70 F, ft / s lb / ft p / z, in H 2 O / ft Liquid Load l, m 3 /m 2 h Air-water system, ambient conditions Formula Notation l Liquid load HETP Height equivalent to a theoretical plate p/ z Pressure drop per unit height K G a Volumetric mass transfer coefficient F F factor 7
8 C-Ring TM Direct replacement of the widely used CMR Evolution of Pall Ring employing a much lower diameter-to-height ratio which favors orientation that results in lower pressure drop and higher capacity Excellent mechanical strength C-Rings excel in fouling media C-Rings CR #1 CR #1.5 CR #2 CR #2.5 CR #3 CR #4 CR #5 Nominal Size mm inch 1 1 ½ 1 ¾ 2 2½ 3 ½ 5 Specific Surface m 2 / m ft 2 / ft Void Fraction % Material thickness can be adjusted to clients' needs. Other sizes are available on request. P-Ring TM Direct replacement of the widely used Pall Ring Design by BASF AG around 1940 based on the Raschig Ring Punched «shovels» leave «windows» on the outside facilitating vapor flow and enhancing capacity versus the R-Ring World s largest collection of performance data is available for the Pall Ring P-Rings PR #5/8 PR #1 PR #1.5 PR #2 PR #3.5 Nominal Size mm inch 5/8 1 1 ½ 2 3 ½ Specific Surface m 2 /m ft 2 /ft Void Fraction % Material thickness can be adjusted to clients' needs. Other sizes are available on request. 8
9 R-Ring TM Direct replacement of the widely used Raschig Ring Employing a diameter-to-height ratio of ~1 makes the Raschig Ring the first «designed» random packing introduced by Fritz Raschig at the end of the 19th century Simple geometry allows for manufacturing from very thick material to withstand corrosive media R-Rings RR #5/8 RR #1 RR #1.5 RR #2 RR #3.5 Nominal Size mm inch 5/8 1 1 ½ 2 3 ½ Specific Surface m 2 /m ft 2 /ft Void Fraction % IMTP TM, CMR TM are registered trademarks of Koch-Glitsch, LP and Pall Ring is a registered trademark of BASF AG 9
10 Applications Treated Gas Off Fertilizers, Acid Gas Removal, Gas Sweetening Gas Caters to Benfield Catacarb, amdea, UCARSOL and Gianmarco VETROCOKE solvents / processes Many licensors consider Nutter Rings and I-Rings to be the perfect fit for new installations as well as retrofits for existing tray columns to boost capacity and to reduce CO 2 slippage Metal Random Packing can handle these foaming systems at high liquid loads Raw Benfield and UCARSOL are registered trademarks of UOP LLC. Catacarb is a registered trademark of Eickmeyer & Associates. amdea is a registered trademark of BASF AG. VETROCOKE is a registered trademark of Gianmarco-Vetrocoke (GV) Gas Absorber Regenerator ++++ SCRUBBERS ++++ Oil Quenches ++++ Water Quenches ++++ Butadiene Divided Wall Column requires design and manufacturing skills for complex column internals Butanes, Butenes Solvent Butenes Crude Butadiene Solvent Random Packing has proven to be a reliable mass transfer device for this extractive distillation with high risk of polymerization C4's Acetylene Water Acethylenes Solvent Regenerated Solvent Main Washer Rectifier Degasser ++++ Ethylene Oxide Strippers ++++ FCC Absorbers ++++ Ethyl
11 NGL Depleted Natural Gas Liquids (NGL) Treatment Liquid-Liquid extraction service with amine solutions Random Packing decreases droplet size and increases dispersed phase hold-up while supressing back-mixing Sulzer Chemtech VSX liquid treater internals promote phase separation and redistribution A similar scheme using aqueous caustic as solvent is employed to remove mercaptans from the liquefied natural gas Lean Amine NGL Inlet Rich Amine Sour Water Strippers ++++ H2S and Ammonia ABSORBERS ++++ OVHD Gas Demethanizers Proven performance with Nutter Ring packing over the past two decades Increase capacity of existing trayed columns Decrease diameter of new columns Lower pressure drop Decreased capital and operating costs Reflux Feed Feed NGL ene Glycol Strippers ++++ CO2 ABSORBERS ++++ DegassERS
12 Headquarters Sulzer Chemtech Ltd P.O. Box Winterthur, Switzerland Phone Fax North & South America Sulzer Chemtech USA, Inc 1 Sulzer Way Tulsa, OK USA Phone Fax Asia Pacific Sulzer Chemtech Pte. Ltd. Benoi Sector Singapore Phone Fax ctsg@sulzer.com Sulzer Chemtech Ltd, a member of the Sulzer Corporation, with headquarters in Winterthur, Switzerland, is active in the field of process engineering and employs some 3000 persons worldwide. Sulzer Chemtech is represented in all important industrial countries and sets standards in the field of mass transfer and static mixing with its advanced and economical solutions. The activity program comprises: Process components such as fractionation trays, structured and random packings, liquid and gas distributors, gas-liquid separators, and internals for separation columns Engineering services for separation and reaction technology such as conceptual process design, feasibilities studies, plant optimizations including process validation in the test center Recovery of virtually any solvents used by the pharmaceutical and chemical industry, or difficult separations requiring the combination of special technologies, such as thin film/short-path evaporation, distillation under high vacuum, liquid-liquid extraction, membrane technology or crystallization Complete separation process plants, in particular modular plants (skids) Tower field services performing tray and packing installation, tower and column maintenance, vessel welding, and plant turnaround projects Mixing and reaction technology with static mixers Cartridge-based metering, mixing and dispensing systems, and disposable mixers for reactive multi-component material Distributed by: II Printed in Switzerland Legal Notice: The information contained in this publication is believed to be accurate and reliable, but is not to be construed as implying any warranty or guarantee of performance. Sulzer Chemtech waives any liability and indemnity for effects resulting from its application.
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