4.1 Tank Cleaning Equipment
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- Julianna Carr
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1 .1 Tank Cleaning Equipment lfa Laval s comprehensive range of cleaning devices guarantees impact, making the most economical use of energy, manpower and cleaning solutions. PD Sheets ToftejorgSaniMicroRotarySprayHead Toftejorg SaniMidget Rotary Spray Head Toftejorg SaniMidget S UltraPure Rotary Spray Head Toftejorg SaniMidget S - Rotary Spray Head ToftejorgMultiMidgetRotarySprayHead lfa Laval SS Retractor Retractable Targeted Static Spray all Toftejorg SaniMidget Retractor, Retractable Rotary Spray Head ToftejorgSaniMagnumRotarySprayHead ToftejorgSaniMagnumSRotarySprayHead ToftejorgMultiMagnumRotarySprayHead ToftejorgSaniMegaRotarySprayHead ToftejorgSaniMegaSRotarySprayHead ToftejorgTZ-89RotaryJetHead ToftejorgSaniJet0RotaryJetHead ToftejorgTJ0GRotaryJetHead ToftejorgSaniJet5RotaryJetHead ToftejorgTZ-7SelfCleaningVersionRotaryJetHead ToftejorgTZ-7RotaryJetHead ToftejorgTZ-7rewKettleVersionRotaryJetHead Toftejorg MultiJet 5 Rotary Jet Head Toftejorg MultiJet 0 Rotary Jet Head ToftejorgTZ-67RotaryJetHead-Portable ToftejorgTZ-79RotaryJetHead ToftejorgTZ-66RotaryJetHead-Portable ToftejorgTZ-750RotaryJetHead-Portable Toftejorg FD approved Dairy Hoses for Portable installation LKRK Static Spray alls
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3 .1 Tank Cleaning Equipment lfa Laval s comprehensive range of cleaning devices guarantees impact, making the most economical use of energy, manpower and cleaning solutions. Ordering Leaflets Toftejorg SaniMicro Toftejorg SaniMidget Toftejorg SaniMidget SRotarySprayHead Toftejorg MultiMidget lfa Laval SS Retractor Toftejorg SaniMidget Retractor Toftejorg SaniMagnum Toftejorg SaniMagnum S RotarySprayHead Toftejorg MultiMagnum ToftejorgSaniMega Toftejorg SaniMega S RotarySprayHead ToftejorgTZ ToftejorgSaniJet Toftejorg TJ0G with PVDF or PEEKimpellar Toftejorg TJ0G distillery versionwithpvdforpeekimpellar Toftejorg Retractor System fortj0gandmultijet ToftejorgSaniJet Toftejorg TZ-7 Self cleaning ToftejorgTZ-7rewKettle Toftejorg MultiJet 5 with PVDForPEEKimpellar ToftejorgMultiJet ToftejorgMultiJet ToftejorgMultiJet ToftejorgTZ ToftejorgTZ ToftejorgTZ ToftejorgTZ HoseWinch wheel carriage for TJ0G, TZ-67 andtz Toftejorg FD approved dairy hose LKRK,staticsprayballs
4 Toftejorg SaniMicro Rotary Spray Head Tank Cleaning Equipment.1. kylowflowsavesonwaterandchemicals Toftejorg SaniMicro Rotary Spray Head pplication The Toftejorg SaniMicro is a rotary spray head that uses cleaning media to provide coverage and impact. The device represents an effective alternative to traditional static spray balls because it uses low volumes of cleaning fluid at low pressure. The double ball bearing in the Toftejorg SaniMicro s rotating head makes the device suitable for all industrial cleaning applications, including tanks, reactors, vessels and other containersrangingfrom0.05to1m, depending on dimensions and cleaning task. Working principle The flow of the cleaning media causes the head of the Toftejorg SaniMicrotorotate,andthefan-shaped jets lay out a swirling pattern throughout the tank or reactor. This generates the impact needed for the efficient removal of residual product; the cascading flow covers all internal surfaces of the vessel.. TECHNICL DT Lubricant:... Self-lubricating with the cleaning fluid Wettingradius... Max..5m Impactcleaningradius:... Max.effective0.6m Pressure Workingpressure: bar Recommendedpressure:... bar Spray Pattern 60 /60 Low Flow 70 up/70 up Low Flow 180 down Standard Design s standard documentation, the Toftejorg SaniMicro can be supplied with a Declaration of Conformity for material specifications or.1 certification for metallic parts. The device is available in an electropolished version as well as in hastelloy C (balls in hastelloy C76) with.1 certification for metallic parts. Certificates. material certificate, Q-doc, Q-docincl.FT&STandTEX. PHYSICL DT Materials ISI 16L (UNS S160). PTFE* * FD compliance 1CFR 177. Min.tankopening:...5mmdiameter(DN5) StandardSurfacefinish:...Ra0.5μm exterior/ra0.8μm internal ImprovedSurfacefinish:...Ra0.5μm exterior/ra0.5μm internal + Electro polished Temperature Max.workingtemperature:...95 C Max. ambient temperature: C Weight:...75g Connections - Thread: /8 of Rp (SP), or /8 of NPT - Weld-on: / of ISO 07, or DN15 DIN11850-R1 or R, or / of PE US - Clip-on: / of ISO 07, or DN15 DIN11850-R1 or R, or / of PE US Qualification Documentation (Q-doc) Designed for the iopharm and Personal Care industry for qualification of hygienic Tank Cleaning Machines. Developed in according to the ISPE V-model and GDP, Good Documentation Practice, and includes: RS (Requirement Specification); DS (Design Specification incl. Traceability Matrix); FT (Factory cceptance Test incl. IQ & OQ);.1 and USP Class VI Certificates; FD Declaration of Conformity; TSE Declaration; QC Declaration of Conformity; ST (Site cceptance Test Protocol incl. IQ & OQ) for End-User Execution..1.86
5 Tank Cleaning Equipment Flow Rate Cleaning Radius Toftejorg SaniMicro Rotary Spray Head m³/h l/min m NF LF NF= 60, 70 UP, 180 D LF= 60 LowFlow, 70 UP LowFlow UP 60 Flow rate Low Flow 70 UP Low Flow 180 D 0 0 Throw length 1 0 NF LF NF= 60, 70 UP, 180 D LF= 60 LowFlow, 70 UP LowFlow 1 bar bar : Wetting - : Impact cleaning For Clip-on models, the flow rate is increased by approx. 0. m /h Dimensions (mm) Thread Clip-on Weld-on TH ID OD E G F E t TH ID OD x t /8" Rp (SP) ISO: ø17. mm ISO: ø17.x1mm /8" NPT DIN Range 1: ø18. mm DIN Range 1: ø18 x 1 mm PE US / DIN Range : ø19. mm DIN Range : ø19 x 1.5 mm PE US: ø19.05 x ø1.65 mm Type E F G Tread 6 ø5 11 Clip-on 6 ø ø.6 Weld-on ø5.1.87
6 Toftejorg SaniMidget Rotary Spray Head Tank Cleaning Equipment.1. kysanitary, Low-Flow Cleaning Toftejorg SaniMidget Rotary Spray Head pplication The Toftejorg SaniMidget is an efficient replacement for traditional static spray ballsasituseslowvolumesofliquidatlowpressure.the device, particularly well-suited to sanitary applications, can be used in tanks ranging from0.1to10m. Working principle The flow of the cleaning media causes the head of the Toftejorg SaniMidget to rotate, with fan jets laying out a swirling pattern throughout the vessel. This generates a vibrating impact and cascading flow that covers all internal surfaces of the tank or reactor. The device s self-cleaning feature is achieved by directing the cleaning media through the rotating bearing track and onto the neck of the elongated head.. TECHNICL DT Lubricant:...Self-lubricating with the cleaning fluid Wettingradius:...Max. m Impact cleaning radius:..... Max. effective 1. m Pressure Workingpressure:...1- bar Recommended pressure:.... bar Spray Pattern up 180 down Standard Design s standard documentation, the Toftejorg SaniMidget can be supplied with a Declaration of Conformity for material specifications or.1 certification for metallic parts. The device is available in an electro-polished version as well as in hastelloy C (balls in hastelloy C76) with.1 certification for metallic parts. Certificates. material certificate, Q-doc, Q-docincl.FT&STandTEX. PHYSICL DT Materials Inlet connections: l (UNS S160) earing race parts: Duplex steel (UNS N180) alls: l (UNS S160) /PTFE* Head: L (UNS 160) * FD compliance 1CFR 177 Standard Surface finish:.....ra 0.5μm exterior/ra0.8μm internal Improved Surface finish:.....ra 0.5μm exterior/ra0.5μm internal + Electro polished Temperature Max. working temperature: C Max. ambient temperature:...10 C Weight Thread and clip-on:...0.0kg Onpipe: /0.90kg Connections - Thread: / of Rp (SP), or / or 1/ of NPT - Weld-on: 1 of ISO 07, or DN5 DIN11850-R, or 1 of PE US - Clip-on: 1 of ISO 07, or DN5 DIN11850-R1 or R, or 1 of PE US Qualification Documentation (Q-doc) Designed for the iopharm and Personal Care industry for qualification of hygienic Tank Cleaning Machines. Developed in according to the ISPE V-model and GDP, Good Documentation Practice, and includes: RS (Requirement Specification); DS (Design Specification incl. Traceability Matrix); FT (Factory cceptance Test incl. IQ & OQ);.1 and USP Class VI Certificates; FD Declaration of Conformity; TSE Declaration; QC Declaration of Conformity; ST (Site cceptance Test Protocol incl. IQ & OQ) for End-User Execution..1.88
7 Tank Cleaning Equipment Toftejorg SaniMidget Rotary Spray Head Flow Rate m³/h l/min Cleaning Radius m U Flow rate D Throw length 70 U D U D 1 bar 0 1 : Wetting - : Impact cleaning For clip-on models, the flow rate is increased by approx. 0.5 m /h. bar Dimensions (mm) Thread Clip-on Weld-on C ID OD E E F G t TH ID OD x t / Rp (SP) ISO: ø5. mm ISO: ø5 x 1. mm / NPT PE US: ø5.7 mm PE US: ø5. x 1.65 mm DIN Range 1: ø8. mm DIN Range 1: ø8 x 1 mm DIN Range : ø9. mm DIN Range : ø9 x 1.5 mm Type C E F G Thread 10 ø Clip-on 1.5 ø ø Weld-on 10.5, 500, 1000 ø5.1.89
8 Toftejorg SaniMidget S UltraPure Rotary Spray Head Tank Cleaning Equipment.1. kyultrapure, Low-Flow Cleaning Toftejorg SaniMidget S UltraPure Rotary Spray Head pplication The Toftejorg SaniMidget S UltraPure Rotary Spray Head is with its approval, preliminary designed for the dairy industry with respect to self-cleaning, self-draining and inspectability. Its novel patent pending one-clip assembly offers easy installation, disassembly and inspection without compromising cleanability or drainability. Sizing/selection and installation drawings are available. Contact lfa Laval for recommendations. Working Principles The flow of cleaning media causes the head of the SaniMidget S UltraPure to rotate, with fans of water laid out in a swirling pattern on the entire perimeter exposed to the spray pattern. This generates a vibrating impact in the 70 upward pattern and a dynamic cascading flow that covers internal surfaces of the tank, vessel or reactor. The SaniMidget S UltraPure is designed according to EHEDG and the design meets the requirements of - standards.. TECHNICL DT Lubricant:... Lubricationbyrinse/cleaning fluid Wettingradius:... Max.m Impactcleaningradius:... Max.effective1.m Pressure Workingpressure: bar Recommendedpressure:... bar Spray Pattern 70 up Standard Design The SaniMidget S UltraPure can be supplied with.1 certificates for metallic parts and FD conformity and USP Class IV on non-metallic parts. PHYSICL DT Materials Metallic parts: ISI 16L (UNS S160) Non-metallicparts:...PEEKMG Surfacefinish...Ra<0.8μm Option (EP): Ra < 0.5μm Steamorgas(air):...Notsupported-Contact lfa Laval Temperature Max.workingtemperature:...95 C Max. ambient temperature: C Weight:...1":0.0kg Connections - Weld-on: 1 of ISO 07, or DN5 DIN11850-R1, or 1 of PE US - Clip-on: 1 of PE US Clip-on options Easy-on/off clip (ø.0 mm). (Clip needed for both clip-on and weld-on versions to assemble the machine) Certificates. material certificate, Q-doc, Q-doc incl. FT & ST and EHEDG OC TO E R 008
9 Tank Cleaning Equipment Toftejorg SaniMidget S UltraPure Rotary Spray Head Flow rate m³/h 8 l/min 15 Cleaning radius m Flow rate 75 Throw length bar 1 bar : Clip on - : Weld on : Wetting - : Impact cleaning Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 0 C Dimensions (mm) ID t E G Clip-on 1 PE US Weld-on 1 ISO 07 Weld-on 1 PE US Weld-on DN5 DIN R1 mm mm mm mm ID ø5.7 ø.6 ø.10 ø5.7 t ø.0 ø.0 ø.00 ø ø-clip ø.0 ø.0 ø.00 ø.0 G ø.1 ø.1 ø.10 ø.1 E
10 Toftejorg SaniMidget S - Rotary Spray Head Tank Cleaning Equipment.1. kysanitary, low flow cleaning that meets - standards Toftejorg SaniMidget S - Rotary Spray Head pplication The Toftejorg SaniMidget S - Rotary Spray Head is preliminary designed for the pharmaceutical industry with respect to self-cleaning, self-draining and inspectability. Its novel patent pending one-clip assembly offers easy installation, disassembly and inspection without compromising cleanability or drainability. Sizing/selection and installation drawing are available. Contact lfa Laval for recommendations. Working Principles The flow of cleaning media causes the head of the SaniMidget S - to rotate, with fans of water laid out in a swirling pattern on the entire perimeter exposed to the spray pattern. This generates a vibrating impact in the 70 upward pattern and a dynamic cascading flow that covers internal surfaces of the tank, vessel or reactor. The SaniMidget S - is designed according to EHEDG and GMP Guidelines.. TECHNICL DT Lubricant:...Lubricationbyrinse/cleaningfluid Wettingradius:...Max. m Impact cleaning radius:..... Max. effective 1. m Pressure Workingpressure:...1- bar Recommended pressure:.... bar PHYSICL DT Materials Metallic parts: isi 16L (UNS S160) Non-metallic parts: peek 50G Surfacefinish:...Ra<0.8μm Option (EP): Ra < 0.5μm Steamorgas(air):...Notsupported-contact lfa Laval Spray Pattern Weight:...1":0.0kg/1½": 0. kg Temperature Max. working temperature: C Max. ambient temperature: C 70 up Standard design The SaniMidget S - can be supplied with.1 certificates for metallic parts and - conformity*** on its plastic part. The SaniMidget S/UltraPure is also available with lfa Laval Q-doc. *** = Implies that the material complies with FD 1CFR. Connections - Weld-on: 1 of ISO 07, or DN5 DIN11850-R1, or 1 of PE US - Clip-on: 1 1/ of ISO 07, or 1 or 1 1/ of PE US Clip-on options Easy-on/off clip (ø.0mm).clipneededforbothclip-on and weld-on versions to assemble the machine. Certificates.,.1 material certificate, EHEDG and OC TO E R 008
11 Tank Cleaning Equipment Toftejorg SaniMidget S - Rotary Spray Head Flow Rate m³/h 8 l/min 15 Cleaning Radius m Flow rate 5 75 Throw length bar 0 1 : Clip on - : Weld on : Wetting - : Impact cleaning Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 0 C. bar Dimensions (mm) ID t E G Clip-on 1 PE US Clip-on 1½ PE US/1½ ISO 07 mm mm mm mm mm ID ø5.7 ø8. ø.6 ø.1 ø5.7 t ø.0 ø5.7 ø.0 ø.0 ø ø-clip ø.0 ø.0 ø.0 ø.0 ø.0 G ø.1 ø.1 ø.1 ø.1 ø.1 E Weld-on* 1 ISO 07 Weld-on* 1 PE US *Weld-on version only meets the requirements of the - Sanitary Standard if installed according to the user manual. ** Third Party Verification shows that this machine meets the requirements of the - Sanitary Standard Weld-on* DN5 DIN R1.1.85
12 Toftejorg MultiMidget Rotary Spray Head Tank Cleaning Equipment.1. kylowflowsavesonwaterandchemicals Toftejorg MultiMidget Rotary Spray Head pplication The Toftejorg MultiMidget is a rotary spray head that uses cleaning media to provide coverage and impact. The device represents an effective alternative to traditional static spray balls because it uses low volumes of cleaning fluid at low pressure. The double ball bearing in the Toftejorg MultiMidget s rotating head makes the device suitable for all industrial cleaning applications, including tanks, reactors, vessels and other containers ranging from 0.1 m to 10 m,dependingon dimensions and cleaning task. Working principle The flow of the cleaning media causes the head of the Toftejorg MultiMidget to rotate, and the fan-shaped jets lay out a swirling pattern throughout the tank or reactor. This generates the impact needed for the efficient removal of residual product; the cascading flow covers all internal surfaces of the vessel. The MultiMidget are designed to be installed in any given angle.. TECHNICL DT Lubricant:...Self-lubricating with the cleaning fluid Wettingradius:...Max. m Impact cleaning radius:..... Max. effective 1. m Pressure Workingpressure:...1- bar Recommended pressure:.... bar Spray Pattern PHYSICL DT Materials Inlet connections: (UNS S1600) earing race parts: Duplex steel (UNS N180) alls: (UNS S1600) Head: L (UNS S160) Standard Surface finish:.....ra 0.8μm exterior/ra0.8μm internal Weight Thread: kg Onpipe: kg Temperature Max. working temperature: C Max. ambient temperature:...10 C up 180 down Standard Design s standard documentation, the Toftejorg MultiMidget can be supplied with a Declaration of Conformity for material specifications. Connections - Thread: 1/ or / of Rp (SP) or NPT - Weld-on: 1 ISO 07 or DN5 DIN11850-R - Clip-on: 1 ISO 07 Certificates.1 material certificate..1.85
13 Tank Cleaning Equipment Toftejorg MultiMidget Rotary Spray Head Flow Rate Cleaning Radius.1 m³/h l/min m Flow rate U D Throw length 70 U D U D 1 1 bar bar : Wetting - : Impact cleaning For clip-on models, the flow rate is increased by approx. 0.5m /h. Thread Clip-on Weld-on C ID OD D E E F G t TH ID OD x t 1/" Rp (SP) ISO : ø5. mm Welded on pipe /" Rp (SP) ISO: ø5 x 1.6 mm 1/" NPT DIN Range : ø9 x 1.5 mm /" NPT Type C D E F G Tread 17(SP), 150(NPT) ø5 1(SP) 5(NPT) 9(SP),5(NPT) Clip-on 155 ø5 15 ø.5 Weld-on 500 ø
14 lfa Laval SS Retractor Tank Cleaning Equipment.1. kysafe production non intrusive cleaning equipment lfa Laval SS Retractor Retractable Targeted Static Spray all pplications The SS Retractor is used for cleaning different types of installations from simple tanks and duct work, to complex process applications with agitators where built-in dynamic cleaning heads are impractical to use. Storage tanks, reactors, mixers and spray dryers etc. including surrounding duct work and vent lines are cleaned by SS Retractor units. The SS Retractor is widely used in applications within the biopharma, cosmetic, dairy, food and beverage industries. Working Principle The unit can be installed in ducts and small tanks, where the process is disturbed by any internal components including fixed cleaning equipment. Three versions available: - ir to Spring where the extension is activated by pneumatic and retraction is spring-activated - ir to ir where both the extension and the retraction are activated by pneumatic - lternatively as media to spring operated. TECHNICL DT Flowrate:....9m /hr at bar Standardstrokes:... 60or10mm Pressure Cleaningfluidpressure:... - bar Recommended operating pressure:.. bar Controlairpressure:... - bar Standard Design The units are available with two stroke length: 60 mm or 10 mm. The SS Retractor is available as standard with all wetted stainless steel components manufactured from ISI 16L. Seals are made from EPDM and PTFE / Viton envelope gaskets; both in compliance with FD regulation and USP Class VI. s standard documentation, the SS Retractor can be supplied with Declaration of Conformity for material specification or.1 certification for metallic parts, as well as TEX certificate. The Retractor unit is designed with inlet and cleaner head in a telescopic system, which allows for easy installation and ensures effective self draining. Self cleaning is easily done due to the simple design and minimum wetted surface area. fter cleaning it is possible to keep the Retractor extended to purge the cleaning system dry. y targeted drilling of the spray ball, the unit can be customized to improve the cleaning efficiency for specific applications. PHYSICL DT Materials Components: Stainless steel 16L Spring:...Stainlesssteel01S81 Seals:...EPDM,carbonfilledPTFE Gaskets:...CarbonfilledPTFE Surfacefinish:...Productcontactsurface: Ra = 0.5 m Temperature Max. cleaning fluid temp.: C Max.processtemp.:...10 C-standard seals Connections irconnections:... SP parallel - internal thread fitted as standard, including a push fit connector for 6 mm air tube Cleaning media connection:..flanged/clamped to 1½ ISO 85, (DIN 676 DIN 0) Vesselmounting:...Flanged/clampedto, ISO 85, (DIN 676 DIN 50) Options - Materials Wettedcomponents:...Hastelloy-C Wettedseals:...FFKM(perfluoroelastomer) Max.processtemp.: C-special seals Connections: Special connections can be made for insulated ducts or tanks. Proximitysensor:...Forpositionindication.1.856
15 Tank Cleaning Equipment lfa Laval SS Retractor Special weld in pads Weld in pads can be delivered tailor-made to the actual duct / vessel shape and size, ensuring a very smooth and hygienic surface internally. lanking plugs lanking plugs are used when the unit is taken out for maintenance..1 enefits - ir operated to allow full draining and purging - Sealed cleaning house and telescopic air cylinder ensures minimum wetted area and achieves compact length - vailable with different stroke lengths ensuring optimum positioning of the spray ball - ir cylinder joints fitted with safety clamps - ir closing versions ensures no leakage in closed position - Minimum consumption of cleaning media and energy. The Static Spray all Retractor (SS Retractor) is a pneumatically operated retractable and targeted spray ball that is non-intrusive during production. It is designed in accordance to best practice in order to achieve fast and effective cleaning of equipment used in the production process, especially where access is difficult or where intrusive cleaning equipment interferes with production. Flow rate.5 m³/h ar.1.857
16 lfa Laval SS Retractor Tank Cleaning Equipment.1 Dimensions ir-spring ir-ir C TD 5-00 C TD 5-00 Media - Spring C TD Dimension (mm) C 1 mm ferrule Media/spring ir/spring ir/ir Media/spring ir/spring ir/ir mm ferrule Media/spring ir/spring ir/ir Media/spring ir/spring ir/ir mm ferrule Media/spring ir/spring ir/ir Media/spring ir/spring ir/ir
17 Tank Cleaning Equipment Toftejorg SaniMidget Retractor..1 kydoes not interfere with production Toftejorg SaniMidget Retractor, Retractable Rotary Spray Head pplication The Toftejorg SaniMidget Retractor is installed where fully automated and validated cleaning can assure higher productivity due to less cleaning time in e.g. spray drying applications within the food, ingredients and pharmaceutical industry. Larger ducts, channels, cyclones, chambers, complexed reactors, vent lines etc. can thereforebecleaned to the highest standards with no manual or semi automated interference, and avoiding any product carry over or hazardous incidents. Working principle The Toftejorg SaniMidget Retractor is available with two styles of retracting mechanisms: Pneumatic Driven, which uses air pressure to extend and retract the cleaning head, and Media Driven, which uses the pressure of the cleaning media to extend the cleaning head and an integrated spring to retract it. This creates a fan of fluid in a swirling pattern. The distribution pattern of the cleaner head generates a vibrating impact as well as cascading flow coverage of all internal surfaces of the tank.. TECHNICL DT Lubricant:...Self-lubricating with the cleaning media Wettingradius:...Max..5m Impact cleaning radius:..... Max. effective 1.7 m irquality:...clean,filteredmax.0μm Dry, dew point max. 10 Installation:...PleasecontactlfaLavalfor installation of the tank cleaning machine Pressure Workingpressure:...-5 bar Recommended pressure:.... bar irsupplypressure:...-5 bar PHYSICL DT Materials Product area: l (UNS S160), PEEK* Non-product area: (UNS S000), POM Sealing:...EPDM* * FD compliance 1CFR 177 Surface finish: product contact surfaces: Ra 0.8μm Standard Surface finish:.....product contact parts Ra 0.8μm - Non product contact parts Ra 1.6μm Temperature Max. working temperature: C Max. ambient temperature: C Spray Pattern Weight:...See reversepage 70 up Standard Design The Toftejorg SaniMidget Retractor is available in three stroke lengths: 100 mm, 150 mm and 50 mm, in either pneumatic- or media-driven versions. Certificates. or.1 material certificate or TEX
18 Toftejorg SaniMidget Retractor Tank Cleaning Equipment.1 Flow Rate Cleaning Radius m³/h m 10 70ºU U 8 7 Flow rate 6 5 Throw length 70 U bar bar : Wetting - : Impact cleaning Dimensions (mm) Pneumatic version 5 Dimensions (mm) Stroke C D E Weight kg kg kg 1 D C E
19 Tank Cleaning Equipment Toftejorg SaniMidget Retractor Connections.1 1. Tank connections. Cleaning media 1" Clamp ISO 85. ir supply - pneumatic driven only ISO 8-G 1/8. Option Magnetic sensor 5. djustable valve - media driven only Media driven Dimensions (mm) Stroke C D E F Weight ø76.1 ø kg ø76.1 ø85 6. kg ø76.1 ø85 7. kg Tank Connection Clamp Welded Welded E F Clamp ISO 85 ISO 07/US DN80 DIN Options. Hastelloy C in product contact part. lternative sealing component material, FPM*, FFKM* C. Positioning sensors, which generate digital signals at the fully retracted or fully extended positions D..1. certificate for metallic parts available upon request * FD compliance 1CFR
20 Toftejorg SaniMagnum Rotary Spray Head Tank Cleaning Equipment.1. kysanitary, Low-Flow Cleaning Toftejorg SaniMagnum Rotary Spray Head pplication The Toftejorg SaniMagnum is an efficient replacement for traditional static spray ballsasituseslowvolumesofliquidatlowpressure.the device, particularly well-suited to sanitary applications, can be used in tanks ranging from 5 m to 50 m. Working principle The flow of the cleaning media causes the head of the Toftejorg SaniMagnum to rotate, with fan jets laying out a swirling pattern throughout the vessel. This generates a vibrating impact and cascading flow that covers all internal surfaces of the tank or reactor. The device s self-cleaning feature is achieved by directing the cleaning media through the rotating bearing track and onto the neck of the elongated head.. TECHNICL DT Lubricant:... Self-lubricating with the cleaning fluid Wettingradius:... Max.m Impactcleaningradius:... Max.effectivem Pressure Workingpressure: bar Recommendedpressure:... bar Spray Pattern 60 /60 Low Flow 70 up/70 up Low Flow 180 down Standard Design s standard documentation, the Toftejorg SaniMagnum can be supplied with a Declaration of Conformity for material specifications or.1 certification for metallic parts. Conformity of Declaration TEX directive 9/9/EC available on request. The device is available in hastelloy C (balls in hastelloy C76) with.1 certification for metallic parts. TEX approved, Category 1 for installation in zone 0/0. PHYSICL DT Materials Inlet connections: L (UNS S160) earing race parts: Duplex steel (UNS N180) alls: L (UNS S160) /PTFE* Head: L (UNS S160) * FD compliance 1CFR 177 StandardSurfacefinish:...Ra0.8μm exterior/ra0.8μm internal ImprovedSurfacefinish:...Ra0.5μm exterior/ra0.5μm internal + Electro polished Temperature Max.workingtemperature:...95 C Max. ambient temperature: C Weight Thread and clip-on: kg Onpipe: /1.5kg Connections - Thread: 1 1/ or 1 1/ of Rp (SP) or NPT - Weld-on: 1 1/ or of ISO 07, or DN0 DIN11850-R, or 1 1/ or of PE US - Clip-on: 1 1/ or of ISO 07, or DN0 DIN11850-R1 or R, or 11/ or of PE US Certificates. material certificate, Q-doc, Q-docincl.FT&STandTEX..1.86
21 Tank Cleaning Equipment Qualification Documentation (Q-doc) Designed for the iopharm and Personal Care industry for qualification of hygienic Tank Cleaning Machines. Developed in according to the ISPE V-model and GDP, Good Documentation Practice, and includes: Toftejorg SaniMagnum Rotary Spray Head RS (Requirement Specification); DS (Design Specification incl. Traceability Matrix); FT (Factory cceptance Test incl. IQ & OQ);.1 and USP Class VI Certificates; FD Declaration of Conformity; TSE Declaration; QC Declaration of Conformity; ST (Site cceptance Test Protocol incl. IQ & OQ) for End-User Execution..1 Flow rate Flow Rate m³/h l/min bar Throw length Cleaning radius m : 60 /70 UP 60 LowFlow/70 UP LowFlow/180 Down 1 60 /70 UP Wetting 180 Down 70 UP LowFlow Wetting 60 LowFlow 1 60 /70 UP Impact 180 Down cleaning 70 UP LowFlow Impact 60 LowFlow cleaning For Clip-on models, the flow rate is increased by approx. 1.5 m /h 1 1 bar Dimensions (mm) Thread Clip-on Weld-on ID C G OD t F E E TH ID OD x t 11/ (SP) ID 1: 1½ ø8. mm ISO ø8 x 1. mm 11/ NPT ID : ø51. mm PE US ø8.1 x 1.65 mm 1½" (SP) DIN Range 1 ø0. mm PE US ø50.8 x 1.65 mm 1½" NPT DIN Range ø1. mm DIN Range 1 ø0 x 1 mm DIN Range ø1 x 1.5 mm Type C E F G Tread 10 ø65 10 Clip-on 157 ø ø Weld-on 157, 500, 1000 ø
22 Toftejorg SaniMagnum S Rotary Spray Head Tank Cleaning Equipment.1. kysanitary, Low-Flow Cleaning that meet - standards Toftejorg SaniMagnum S Rotary Spray Head pplication The lfa Laval Toftejorg SaniMagnum S Rotary Spray Head is designed with respect to Self-Cleaning, Self-Draining and Inspectability. Its novel patented One-clip assembly offers easy installation, disassembly and inspection without compromising cleanability and drainability. The Toftejorg SaniMagnum S is an efficient replacement for the traditional Static Spray all as it offers liquid impact on the entire tank wall that lies within the spray pattern a 70 U or a 60 pattern; both at a lower flow rate at equally low pressure. Working principle The flow of cleaning media causes the head of the Toftejorg SaniMagnum S to rotate on a liquid film (Slide earing), with fans of water laid out in a swirling pattern on the entire perimeter within the spray pattern. This generates a vibrating impact in the impact zone and a dynamic cascading flow that covers all internal surfaces of the tank, vessel or reactor. The Self-Cleaning feature is due to the unique design that includes cleaning of the down pipe.. TECHNICL DT Lubricant:... Lubricationbyrinse/cleaning fluid Wettingradius:... Max..5m Impactcleaningradius:... Max..m Steamorgas(air):... Notsupported contactl Pressure Workingpressure: bar Recommendedpressure:... bar PHYSICL DT Materials Metalicparts:...16L Non-metallic parts: PEEK 50G StandardSurfacefinish:...Ra0.8μm Temperature Max.workingtemperature:...95 C Max. ambient temperature: C Spray Pattern Weight:...0.kg Connections Clip-on:...1½ PE US, 1½ ISO 07 Weld-on:... PE US* Standard Design The Toftejorg SaniMagnum S can be supplied with.1 Certificates for metallic parts and - Conformity* on its plastic part. *Implies that the material complies with FD 1CFR. Clip Easy-on/off clip (ø.0 mm) Clip needed for both clip-on and weld-on versions to assemble the machine. Recommended tank size: m Sizing/selection and installation drawing are available. Contact lfa Laval for recommendations. Certificates. Material Certificate included,.1 Material Certification as add-on..1.86
23 Tank Cleaning Equipment Toftejorg SaniMagnum S Rotary Spray Head Flow Rate m³/h psi USgpm Cleaning radius m psi ft Flow rate Throw length bar = 60 - = 70 Weld-on flow reduced by.6 USgpm bar = Wetting - = Impact Cleaning Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 0 C. Clip-on ID t Weld-on OD E G t Dimensions (mm) Type E G ID OD t Clip Clip-on ø.1 ø 8. ø.0 Weld-on** N/ 5.7 ø ** Weld-on version only meets the requirements of the - Sanitary Standard if installed according to the user manual
24 Toftejorg MultiMagnum Rotary Spray Head Tank Cleaning Equipment.1. kylowflowsavesonwaterandchemicals Toftejorg MultiMagnum Rotary Spray Head pplication The Toftejorg MultiMagnum is a rotary spray head that uses cleaning media to provide coverage and impact. The device represents an effective alternative to traditional static spray balls because it uses low volumes of cleaning fluid at low pressure. The double ball bearing in the Toftejorg MultiMagnum s rotating head makes the device suitable for all industrial cleaning applications, including tanks, reactors, vessels and other containers ranging from 5 m to 50 m,dependingon dimensions and cleaning task. Working principle The flow of the cleaning media causes the head of the Toftejorg MultiMagnum to rotate, and the fan-shaped jets lay out a swirling pattern throughout the tank or reactor. This generates the impact needed for the efficient removal of residual product; the cascading flow covers all internal surfaces of the vessel. The MultiMagnum are designed to be installed in any given angle.. TECHNICL DT Lubricant:... Self-lubricating with the cleaning fluid Wettingradius:... Max.m Impactcleaningradius:... Max.effectivem Pressure Workingpressure: bar Recommendedpressure:... bar Spray Pattern up 180 down Standard Design s standard documentation, the Toftejorg MultiMagnum can be supplied with a Declaration of Conformity for material specifications. PHYSICL DT Materials Inlet connections: (UNS S1600) earing race parts: Duplex steel (UNS N180) alls: (UNS S1600) Head: L (UNS S160) StandardSurfacefinish: Temperature Max.workingtemperature:...95 C Max.ambienttemperature:...10 C...Ra0.8μm exterior/ra0.8μm internal Weight Thread: kg Onpipe:...5kg Connections - Thread: 1 1/ of Rp (SP) or NPT - Weld-on: 1 1/ ISO 07 or DN0 DIN11850-R Certificates.1 material certificate
25 Tank Cleaning Equipment Toftejorg MultiMagnum Rotary Spray Head Flow Rate m³/h l/min Cleaning radius m U D Flow rate D Throw length D bar bar : Wetting - : Impact cleaning For clip-on models, the flow rate is increased by approx 1.5 m /h Dimensions (mm) Thread Weld-on OD ID t C D E TH OD x t 11/ Rp (SP) Welded on pipe 11/ NPT ISO: ø8 x 1.6 mm DIN Range : ø1 x 1.5 mm Type C D E Thread 18 ø Weld-on 1000 ø
26 Toftejorg SaniMega Rotary Spray Head Tank Cleaning Equipment.1. kyfast, Sanitary Cleaning Toftejorg SaniMega Rotary Spray Head pplication The Toftejorg SaniMega rotary spray head provides a controlled rotating fan impact cleaning action. It is an automatic device with an optimised design for effective distribution of cleaning media. The Toftejorg SaniMega is suitable in processing and storage tanks ranging from 50 to 50 m. It is particularly suited to vertical storage tanks in the food, brewing and other beverage industries where a scrubbing effect is needed to clean at the fill level. Working principle The flow of the cleaning media causes the gear unit to rotate the body of the cleaning head. The resulting fan impact jet provides a swirling action down the tank wall.. TECHNICL DT Lubricant:... Self-lubricating with the cleaning fluid Effectivecleaningradius:... m Pressure Workingpressure:... - bar Recommendedpressure:... bar Spray Pattern 70 up Standard Design Downpipe length 1,00 mm. Inlet connection as welding end ISO (ø x 0.05 inch). Tank inlet as DIN Union DN100. s standard documentation, the Toftejorg SaniMega can be supplied with a Declaration of Conformity for material specifications. Certificates.1 material certificate. PHYSICL DT Materials 16L (UNS S160), PEEK, EPDM Standardconnection:...Inlet: ISO clamp Tank: ISO clamp Standard downpipe length: ,00 mm Min.tankopening:...ø7.5 mm Standard Surface finish: Product contact parts Ra 0.8μm - Non product contact parts Ra 1.6μm Temperature Max.workingtemperature:...95 C Max. sterilisation temperature: C Max. ambient temperature: C Weight:...6kg Options. Rotation sensor. Counter parts to the standard clamp connections, including gaskets and clamp rings.1.868
27 Tank Cleaning Equipment Dimensions (mm) Toftejorg SaniMega Rotary Spray Head Flow Rate.1 m³/h l/min 0 70 U C D K Flow rate E 00 J bar Rotating speed RPM 7 70 U H F G bar C D E F G H J K * 10.5* 0** ø65 ø *Forwelding end: 65/99 mm ** For DIN DN100: mm.1.869
28 Toftejorg SaniMega S Rotary Spray Head Tank Cleaning Equipment.1. kysanitary, Low-Flow Cleaning that meets - standards Toftejorg SaniMega S Rotary Spray Head pplication The lfa Laval Toftejorg SaniMega S Rotary Spray Head is designed with respect to Self-Cleaning, Self-Draining and Inspectability. Its novel patented One-clip assembly offers easy installation, disassembly and inspection without compromising cleanability and drainability. The Toftejorg SaniMega S is an efficient replacement for the traditional Static Spray all as it offers liquid impact on the entire tank wall that lies within the spray pattern a 70 U or a 60 pattern; both at a lower flow rate at equally low pressure. Working principle The flow of cleaning media causes the spray head of the Toftejorg SaniMega S to rotate on a liquid film (Slide earing), with fans of water laid out in a swirling pattern on the entire perimeter within the spray pattern. This generates a vibrating impact in the impact zone and a dynamic cascading flow that covers all internal surfaces of the tank, vessel or reactor. The Self-Cleaning feature is due to the unique design that includes cleaning of the down pipe.. TECHNICL DT Lubricant:... Lubricationbyrinse/cleaning fluid Wettingradius... Max.5.7m Impactcleaningradius:... Max..7m Steamorgas(air):... Notsupported contactl Pressure Workingpressure: bar Recommendedpressure:... bar PHYSICL DT Materials Metallic parts: ISI 16L Non-metallic parts: PEEK 50G StandardSurfacefinish:...Ra0.8μm Temperature Max.workingtemperature:...95 C Max. ambient temperature: C Spray Pattern Weight: kg 60 up 70 up Standard Design The Toftejorg SaniMega S can be supplied with.1 Certificates for metallic parts and - Conformity* on its plastic part. *Implies that the material complies with FD 1CFR. Connections Clip-on:... PE US Weld-on:... PE US* Clip Easy-on/off clip (ø5.0 mm) Clip needed for both clip-on and weld-on versions to assemble the machine. Recommended tank size: m Sizing/selection and installation drawing are available. Contact lfa Laval for recommendations. Certificates. Material Certificate included,.1 Material Certification as add-on
29 Tank Cleaning Equipment Toftejorg SaniMega S Rotary Spray Head Flow rate Flow Rate m³/h psi USgpm bar = 60 - = 70 Weld-on flow reduced by.0 USgpm Throw length Cleaning radius m psi ft bar = Wetting - =ImpactCleaning.1 Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 0 C. Clip-on ID t Weld-on OD E G t Dimensions (mm) Type G E ID OD t Clip Clip-on PE US 11 ø67. ø ø51.1 ø5.0 Weld-on** PE US N/ ø67. ø ** Weld-on version only meets the requirements of the - Sanitary Standard if installed according to the user manual
30 Toftejorg TZ-89 Rotary Jet Head Tank Cleaning Equipment.1. kylow Flow Impact Cleaning Toftejorg TZ-89 Rotary Jet Head pplication The Toftejorg TZ-89 rotary jet head provides D indexed low flow impact cleaning over a defined time period. It is suitable for processing, storage and transportation tanks and vessels between 0.5 and 50 m within e.g. the food, ingredient, heath care and pharmaceutical industry. Working principle The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after 8 cycles. The drive mechanism is located outside the tank or process equipment, leaving a minimum of parts to be submerged into the product. ll product contact surfaces are 1.0 (16L) stainless steel.. TECHNICL DT Lubricant:... Self-lubricating with the cleaning fluid StandardSurfacefinish:... ProductcontactpartsRa 0.8μm Maxthrowlength: m Impactthrowlength: m Pressure Workingpressure: bar Recommendedpressure: bar Cleaning Pattern PHYSICL DT Materials 16L (UNS S6160), Duplex steel (UNS N180), PTFE, PEEK, FEP/Silicone Temperature Max. workingtemperature:...95 C Max. ambienttemperature:...10 C Weight: Connections Inletconnections: Tank connection: kg...thread: / Rp (SP) or NPT, male Clamp: 1 ISO Flange: 50 ND6 DIN 501, or " NSI 16.5 Clamp: /" ISO 85 Options Electronic rotation sensor to verify D coverage. First cycle Full pattern The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel. The difference between the first cycle and the full pattern represents the number of additional cycles available to increase the density of the cleaning. Certificates.1 material certificate.1.87
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