Main catalogue. Van racking systems in 100% aluminium MADE IN GERMANY

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1 Main catalogue Van racking systems in 100% aluminium MADE IN GERMANY

2 Welcome to ALUCA! ALUCA manufactures lightweight, robust and safe products for people who are on the road every day providing mobile services. We offer the right solution to fulfill every requirement for the interior fittings of your vehicle - that s what we are convinced of. This is achieved through our creativity, individuality and determination plus, of course, an outstanding product made 100% out of aluminium. Find out for yourself and experience the world of ALUCA products. Get to know the people who are committed to ALUCA's motto: Born of conviction. I invite you to experience our commitment for yourself. Yours, Friedrich Beißwenger Managing Director

3 Table of contents ALUCA This is what we stand for 4-13 ALUCA dimension2 The innovative underfloor system System overview Product characteristics Practical example System ALUCA Unlimited possibilities System overview Components System ALUCA ALUCA dimension2 ALUCA 38 System ALUCA modules Ready-to-install modules Modules, short (S) Modules, medium (M) Modules, long (L) Installation recommendations System ALUCA modules 58 Cargo area equipment Interior protection Base plates Load securing Cargo area equipment 84 ALUCA BOXXes system S-BOXXes Shelf unit bins T-BOXXes L-BOXXes i-boxxes M-BOXXes Euro-BOXXes ALUCA BOXXes system 106 Accessories Roof rack/roof carrier Steps/transport crates Ventilation Mobile workshop Accessories Electrotechnical units Warning and emergency accessories Accessories

4 This is what we stand for ALUCA's van racking systems turn your commercial vehicle into a perfectly organised mobile workshop and a mobile store. Our philosophy Manufacture of light and robust van racking systems Production 100 % made in Germany Pronounced quality awareness Service mindset and strong customer focus A high level of advisory competence Very short delivery times Safety in service vehicles If requested: everything from a single source from installation of the van racking system up to the vehicle labelling 100% aluminium 4 I ALUCA

5 Our customers System ALUCA ALUCA dimension2 ALUCA System ALUCA modules We provide equipment for very different sectors and companies: Cargo area equipment Local authorities: Public works departments, water utility companies, highway maintenance departments Energy and heating utilities Electrical engineers and building installers Plumbing, heating, air conditioning Building management Hydraulic servicing Construction machinery servicing Service engineers for machines Vending machine services Vets, farriers Surveyors Chimney sweeps Roadside assistance Emergency services: Fire brigade, disaster control services, police, the authorities ALUCA BOXXes system Accessories ALUCA I 5

6 Aluminium out of conviction MADE IN GERMANY Our van racking systems are made of 100 % aluminium and we will definitely continue this practice in the future. This is because aluminium offers an extraordinary number of advantages: Considerable weight saving compared to vehicle racking systems made of steel or other materials Higher payload Lower fuel consumption and wear to the vehicle Corrosion and UV resistance High stability and resistance to torsion Product with extremely long service life can be reinstalled in other vehicles, if looked after properly Looks good with its natural finish The fact that no paints or powder coatings are used protects the environment The surface is easy to clean Aluminium can be fully recycled and has a high residual value as raw material 6 I ALUCA

7 Safety ALUCA Passenger protection is ALUCA s top priority. Racking systems undergo crash tests and are subject to stringent checks (in accordance with ECE-R44). ALUCA dimension2 robust and safe Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA I 7

8 Production and assembly MADE IN GERMANY We expect the very best from our products. Highly motivated employees and clearly structured processes ensure trouble-free workflows and consistent manufacturing quality. The individual components for the van racking systems are manufactured from aluminium sheets and sections. Taking the customer's individual requirements and plans as a basis, these individual parts are assembled to form preassembled units. Once they have been carefully checked during the final inspection, they are delivered punctually to the customer or installation contractor. Certified and trained specialists fit the racking systems to your vehicle. They guarantee the correct installation in accordance with ALUCA fitting criteria. precise and fast We are certified in accordance with: 8 I ALUCA

9 Customised fittings ALUCA Off the peg is not always an option for load restraints. This is where ALUCA's professionals who work with customised fittings come into their own. They develop and produce special parts, which fit perfectly and are user-friendly. The result is a tailor-made in-vehicle racking that is precisely matched to what the customer requires, e.g. special drawers, customised troughs, containers, holders and brackets for customer-specific materials and tools as well as heavy-duty component pullouts. ALUCA dimension2 individual and creative Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA I 9

10 The customised vehicle fitting unit MADE IN GERMANY Planning and construction of: Command and control vehicles Crew transportation vehicles Small emergency response and fire-fighting vehicles Emergency response equipment carrier Integration of: Radio technology Mobile communications technology Mobile power supply equipment Mobile heating and air conditioning equipment Mobile office solutions flexible 10 I ALUCA

11 Full-service fleet management ALUCA The benefits for the fleet manager are: As little expenditure as necessary. Togehther with you we develop the necessary standards for your fleet and when doing this take account of costs, processes, the environment and safety. If requested, you can obtain everything from a single source from installation up to the car labelling. The benefits for the user are: The best possible solutions. In an ideal situation, the end users will also be consulted when planning the racking solutions and their experience and requirements will be incorporated. For your fleet we guarantee punctual delivery of the specified vehicle with the correct vehicle racking and offer extensive service over the whole product life cycle. uncomplicated Identification of requirements and advice Retrofitting of special equipment such as Customised planning for rackings hands-free equipment and rear-view camera Development and manufacture of Vehicle labelling customised special parts Coordination of service providers and Organisation of vehicle delivery suppliers Installation of vehicle racking, electrical Registration of vehicles and transfer to equipment and accessories location of use Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA I 11

12 MADE IN GERMANY Consultancy and planning How to achieve an optimally equipped service vehicle: Identification of requirements Braunschweig Individual advice Planning with CAD software Leverkusen erkus Fast production Siegen Installation close to you After-sales service Rosengarten n Experience it for yourself ALUCA demonstration vehicles are also close to you Contact our sales personnel Tel I ALUCA

13 ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Europe-wide Contact us for a LIVE demonstration ALUCA I 13

14 ALUCA dimension2 ALUCA dimension2 brings optimum organisation in drawers designed to suit requirements. These can be pulled out at the rear or side when the sliding door is open. The large-volume drawer ensures that the vehicle racking is accessible at all times, even if the cargo space is fully loaded. Advantages: Cargo space can be used in full Ergonomic loading and unloading of drawers outside the vehicle Easy to remove goods thanks to the full pullout drawer Load can be secured in seconds Complete loading floor: Cover plate with capacity up to 700 kg Effective use of space because of high surface load of up to 80 kg per drawer 14 I ALUCA dimension2

15 The innovative underfloor system ALUCA dimension2 ALUCA ALUCA dimension2 is ideally suited for: Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Citroën Berlingo, Jumpy Fiat Doblo Cargo, Scudo Ford Transit Connect, Transit Custom Mercedes-Benz Citan, Vito Nissan NV 200, Primastar Opel/Vauxhall Combo, Vivaro Peugeot Expert, Partner Renault Kangoo, Trafic Volkswagen Caddy, Caddy Maxi, Transporter T5 ALUCA dimension2 I 15

16 ALUCA dimension2 - System overview ALUCA dimension2 offers you countless possible combinations 6 drawer heights 4 unit widths 8 unit depths Unit depth Unit width Drawer height Drawer (mm) (mm) (mm) Full pullout % % % % % % % % Example of combination 16 I ALUCA dimension2

17 ALUCA dimension2 - product characteristics ALUCA Heavy-duty rails with full drawer pullout Drawer pullout can be divided to remove drawer (for maintenance and cleaning) Drawer surface load up to 80 kg Pinch protection mechanism for improved safety at work, available from front height 150 mm With ergonomic and robust drawer handles Drawers with a safety latch on both sides Anti-slip mats, partitions and plastic bin sets keep everything tidy and easily accessible Low centre of gravity for neutral vehicle handling Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA dimension2 I 17

18 ALUCA dimension2 - Practical example Anything but conventional. High performed, reliable and efficient. 18 I ALUCA dimension2

19 Downsizing ALUCA Compact, nippy vehicles for city use are gaining ground. Greater congestion, lack of parking places in city centres and cost pressures are possible reasons for replacing large transit vans with more compact commercial vehicles. If the cargo area is smaller, the vehicle racking needs to be all the more flexible and effective. ALUCA dimension2 has considerable scope to meet these requirements and introduces organisation and ergonomics to the compact class. ALUCA dimension2 drawers are available in many dimensions - for every application it is possible to implement individual solutions. Thieves have no chance Expensive tools and materials are stored safely out of sight. As an option, all ALUCA drawers are lockable and locks can be retrofitted. Discover more on our channel Drawer carrying capacity 80 kg The large-volume drawers give you plenty of space for spare parts, tools, service cases and consumables. Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA dimension2 I 19

20 System ALUCA ALUCA's modular system is impressive. When planning in-vehicle racking it is possible to incorporate countless added attachments. You obtain the optimum combination of a system to secure loads and a mobile workshop. Choose between preconfigured modules or an entirely individual racking system, tailor-made to your requirements. Your advantages: Tidiness and functionality in vehicles Maximum scope for individual features when fitting out your vehicle For every industry the appropriate racking solution Security and passenger protection through the crash-tested system Flexible working in and around the vehicle Extensive range of accessories 20 I System ALUCA

21 Unlimited possibilities ALUCA components are available in many different dimensions and the combinations are almost infinite. As a result, it is possible to fit out any commercial vehicle to optimum effect Optimum use of space , System ALUCA ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 21

22 System ALUCA System overview I System ALUCA

23 18 1 MADE IN GERMANY All components can be combined as desired and to suit individual requirements. Support frames System ALUCA ALUCA dimension2 ALUCA 2 Side wall Floor flap Lashing rail Shelf compartment base S-BOXXes Drawers Trough tray Aluminium case Case pullout Case rest T-BOXXes Door element Long components tray Case clamping system Collapsible work bench Parallel vice Work bench with raised edge Hose holder Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules 20 Gas cylinder transport set System ALUCA I 23

24 System ALUCA Components Support frames Aluminium design, capable of handling high loads Standardised system perforations with a 25 mm grid allows the attachments to be mounted 23 unit heights From 250 mm to 1450 mm 5 unit depths 250, 320, 420, 520, 735 mm Width of support frame 30 mm Maximum unit load 250 kg Side wall To cover the racking block at the side With ALUCA system perforations For additional tool holders Material thickness 1.5 mm Flap for side support frame Makes it easier to remove long and thin parts as well as bulky goods It provides direct access to technical units Part no. Unit depth (mm) Height (mm) Weight (kg) I System ALUCA

25 Shelf and floor flaps Made of torsion-free anodized aluminium profile Fitted in front of shelf compartments, shelves and shelf compartment bases Flap swivels down fully with shelf compartment base Heights: 125 and 175 mm Part no. H x W (mm) Weight (kg) x x x x x x x x x x x x x x x x x x Shelf compartment base 7 unit widths 360, 460, 582.5, 705, 950, 1195, 1440 mm 3 unit depths 320, 420, 520 mm Edge raised 100 mm at side and back S-BOXXes are on pages System ALUCA ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 25

26 System ALUCA Components Drawer Trim panel made of anodized aluminium profiles Robust ergonomic drawer handles With a lock as an option (can also be retrofitted) With safety latches at both sides Full pullout 100% With arrester if opened completely Pullout can be separated To make it easier to remove the drawer (e.g. for cleaning or maintenance) Versatile division and accessories: Anti-slip mats, dividers, bin set for drawers 5 unit widths 360, 460, 582.5, 705, 950 mm 4 unit depths 320, 420, 520, 735 mm Drawer front heights 100, 150, 200, 250, 300 mm Additional heights and accessories for drawers available upon request Load-bearing capability (surface load): With aluminium rails up to 40 kg With heavy-duty rails up to unit width 705 mm max. 80 kg With heavy-duty rails for unit width 950 mm max. 60 kg Writing surface Plastic-coated board with ABS edge, colour: light grey Positioned on top of the drawer as a form-fit connection Easy to remove using finger holes Only suitable for drawer height 150 mm Drawer can still be operated with writing surface in position Part no. Suitable for drawer: W x D (mm) Dimensions: W x D (mm) Weight (kg) x x x x x x x x x x x x x x x x I System ALUCA

27 Trough tray Trough tray, high: Edge raised at back 100 mm, at front 100 mm Trough tray, low: Edge raised at back 100 mm, at front 50 mm 7 unit widths 360, 460, 582.5, 705, 950, 1195, 1440 mm 5 unit depths 250, 320, 420, 520, 735 mm (735 mm to unit width 705 mm) Can be divided with trough tray dividers System ALUCA ALUCA dimension2 ALUCA Trough tray divider For individual division of trough tray Part no. H (mm) D (mm) Weight (kg) / / / / / Anti-slip mat for drawers and trough trays Textured black mat insert Anti-slip finish and designed to reduce noise Robust, high quality to cope with physical wear Washable up to 60 C using household detergents Thickness 2.7 mm Available cut to size or on roll Further anti-slip mats can be found in the section of load securing on page 83. Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 27

28 ALUCA - Dividing system for drawers Divider sets Each set divides a drawer Additions and changes can be made to the subdivisions by adjusting the dividers in the grid Part no. Fig. Suitable for drawer H x W x D (mm): Weight (kg) x 360 x x 360 x x 360 x x 360 x x 460 x x 460 x x 460 x x 460 x x x x x x x x x x 705 x x 705 x x 705 x x 705 x x 950 x x 950 x x 950 x x 360 x x 360 x x 360 x x 360 x x 460 x x 460 x x 460 x x 460 x x x x x x x x x x 705 x x 705 x x 705 x x 705 x x 950 x x 950 x x 950 x I System ALUCA

29 mm mm Inset bins for drawers Made of impact-resistant plastic Ideal for drawers, height 100 mm Part no. Fig. W x D (mm) Weight (kg) x x x x x x x x x x x x System ALUCA ALUCA dimension2 ALUCA c f a b e d x x x x x x x Inset bins for aluminium cases and drawers Made of impact-resistant plastic Pack sizes Part no. Fig. W x D x H (mm) Pack Weight (kg) a a 52 x 52 x b b 104 x 52 x c c 104 x 104 x d d 156 x 104 x e e 82 x 82 x f f 104 x 82 x inset boxes, mixed Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 29

30 ALUCA - Aluminium cases Aluminium case, high Lightweight and robust With ergonomic handle Reliably operating lock One-hand operation Case dimensions W x D x H: 435 x 332 x 115 mm Part no. Contents Weight (kg) does not include contents dividers inset boxes (see Fig. 6 below) 1 tool insert as intermediate shelf 4.12 Accessories for aluminium case Can be retrofitted individually Part no. Description Weight (kg) partition, D 298 mm divider, W 116 mm divider, W 177 mm anti-slip mat Incl. inset bins Aluminium case, low Lightweight and robust With ergonomic grip Reliably operating lock One-hand operation Inset boxes made of impact-resistant plastic Case dimensions W x D x H: 435 x 332 x 66 mm Part no. Fig. No. of inset bins Weight (kg) Without inset bins insert for 165 burner nozzles Inset bins are on page I System ALUCA

31 MADE IN GERMANY System ALUCA ALUCA dimension2 ALUCA Accessories c ALUCA A BOXXes Xe system s Cargo area a equipment e System ALUCA A modules System ALUCA I 31

32 System ALUCA Components Case pullout For aluminium case, T-BOXXes and L-BOXXes Convenient one-hand operation With safety latches at both sides With a lock as an option (can also be retrofitted) Unit width: 460 mm Unit depth: 420, 520 mm Case rest For ALUCA T-BOXXes, M-BOXXes and L-BOXXes 102 and L-BOXXes 136 Locking pin stops the case falling out Unit width: 460 mm Unit depth: 420 mm Door element Lockable door element made of aluminium Door arrester possible at left or right side Unit width: 460 mm 16 heights of 300 to 1300 mm Coat hanger With 5 hooks Part no. Unit width (mm) Weight (kg) I System ALUCA

33 Heavy-duty floor pullout Capable of withstanding evenly distributed loads of up to 200 kg Flexible rollers ensure that rails glide safely 2/3 extendable Width 320 and 420 mm with cover plate made of plywood, thickness 12 mm Width 665 and 910 mm with beech multiplex board, thickness 25 mm Individual mounting options with rack elements Part no. W x H (mm) Weight (kg) variable length upon request x x x x x System ALUCA ALUCA dimension2 ALUCA Special-design heavy-duty floor pullout Available in different lengths and widths Capable of withstanding evenly distributed loads of 300 to 1000 kg Full pullout with heavy-duty runners Customised manufactured. Just inquire. Gas bottle shelf for refrigerant and propane gas For 6 or 8 bottles with max. 260 mm diameter Lashing straps with ratchet and fittings plus lashing channels are included in the scope of delivery Shelf element is fully assembled Tool holders, document compartments, hose holders, etc. can be mounted on the front end Order heavy-duty component pullout separately. Part no. W x D x H (mm) Number of bottles Weight (kg) x 320 x x 320 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 33

34 System ALUCA Components Long components tray Variable length of 1760 to 3200 mm Height 100 mm Flap for easy removal of long tools and materials Part no. D (mm) Weight (kg) I System ALUCA

35 Top tray Three variable lengths Height 100 mm With no flap on side Part no. W (mm) L (mm) Weight (kg) System ALUCA ALUCA dimension2 ALUCA D H Trough support, adjustable Height-adjustable support for installation of long components tray and top tray in the van racking system Depth 200 mm Part no. H (mm) Weight (kg) Trough bracket, adjustable With variable bracket for mounting long components trays and top trays on vehicle members Part no. D (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA I 35

36 System ALUCA Components Holder for valve keys Simple, fast and space-saving holders for secure transportation of valve keys Aluminium holder for support frames Part no. Unit depth (mm) Description for 2x PE tubes with 75 mm dia for 2x PD tubes with 125 mm dia for 3x PE tubes with 75 mm dia for 4x PE tubes with 75 mm dia. Weight (kg) Matching PE tubes Part no. Dia. (mm) Description Weight (kg) yard goods 1.50 max. 5 m yard goods max. 5 m 2.70 Rubber load restraint must be ordered separately. Case clamping system Clamping unit to lock service cases, assortment boxes or crates in the shelf compartment Adjustment infinitely variable Clamping lever used to latch case in position Robust design made of anodised aluminium profiles and angle section Height 275 mm 7 unit widths: 360, 460, 582.5, 705, 950, 1195, 1440 mm 3 unit depths: 320, 420, 520 mm 36 I System ALUCA

37 Accessories ce ALUCA A BOXXes X system Cargo area equipment System ALUCA A modules System ALUCA A ALUCA A dimension2 n ALUCA System ALUCA A I 37

38 System ALUCA modules Ready-to-install solutions for fast purchase decisions. Our ready-to-install modules have demonstrated their worth in many different sectors. Select a pre-configured module and make your commercial vehicle an organised service vehicle. You will find an installation recommendation for the most popular vehicle models from page 54. Advantages: Direct and easy to order Short delivery times Suitable for many different sectors and vehicles Items are supplied completely preassembled and can be installed in your vehicle quickly and easily 38 I System ALUCA modules

39 Modules, short (S) Modules, medium (M) System ALUCA ALUCA dimension2 ALUCA Modules, long (L) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA modules I 39

40 Modules, short (S) Installation recommendations from page 54 Module S101 1 shelf compartment base incl. 2x S-BOXX SB03-8, 1x S-BOXX SBB shelf compartment bases incl. 2x S-BOXX SB03-8, 2x M-BOXX 1 trough tray high with trough tray divider Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) x 320/250 x kg Module S102 3 trough trays low with trough tray dividers 1 trough tray, high: Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 320/250 x kg Module S103 3 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 320 x kg 40 I System ALUCA modules

41 ALUCA Module S104 1 shelf compartment base incl. 2x S-BOXX SB03-8, 2x S-BOXX SBB shelf compartment bases incl. 4x M-BOXX 1 base compartment with flap Fixing materials Part no. W x D x H (mm) Weight (kg) x 320 x ALUCA dimension2 21kg 16kg 21kg Module S105 3 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 320/250 x Module S106 1 shelf compartment base incl. 7x S-BOXX SB shelf compartment base incl. 3x S-BOXX SB03-8, 2x S-BOXX SBB trough tray low with trough tray dividers 1 base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 320/250 x System ALUCA modules I 41

42 Modules, short (S) Installation recommendations from page 54 Module S107 3 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 320/250 x kg Module S108 1 shelf compartment base incl. 9x S-BOXX SB shelf compartment base incl. 3x S-BOXX SB03-8, 3x S-BOXX SBB trough tray low with trough tray dividers 1 base compartment with flap Anti-slip mat Fixing materials 24kg Part no. W x D x H (mm) Weight (kg) x 320/250 x Expand your ready-to-install module with original ALUCA accessories. Accessories for mobile workshop Electrotechnical units Side wall panelling Base plates Lashing rails and cargo restraint 42 I System ALUCA modules

43 Modules, medium (M) Installation recommendations from page 54 ALUCA Module M101 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 1 m Anti-slip mats Fixing materials ALUCA dimension2 32kg 38kg 46kg Part no. W x D x H (mm) Weight (kg) x 250/320 x Module M102 1 long components tray with rubber mat 1 trough tray high with trough tray divider 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 6x S-BOXX SB shelf compartment base incl. 2x S-BOXX SB03-8, 2x S-BOXX SBB case clamping system 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module M103 1 long components tray with rubber mat 1 shelf compartment base incl. 6x S-BOXX SB shelf compartment base incl. 3x S-BOXX SBB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 200 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA System ALUCA modules I 43

44 Modules, medium (M) Installation recommendations from page 54 Module M104 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 1 m Anti-slip mats Fixing materials 30kg Part no. W x D x H (mm) Weight (kg) x 250/320 x kg Module M105 1 long components tray with rubber mat 1 trough tray high with trough tray divider 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 4x S-BOXX SB shelf compartment base incl. 2x S-BOXX SBB case clamping system 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x kg Module M106 1 long components tray with rubber mat 1 shelf compartment base incl. 6x S-BOXX SB shelf compartment base incl. 2x S-BOXX SBB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 200 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x I System ALUCA modules

45 ALUCA Module M107 1 trough tray high with trough tray dividers 1 shelf compartment base incl. 6x S-BOXX SB shelf compartment bases incl. 4 T-BOXXes 1 base compartment with flap Anti-slip mat Fixing materials ALUCA dimension2 32kg 22kg 17kg Part no. W x D x H (mm) Weight (kg) x 420 x Module M108 1 trough tray high with trough tray dividers 1 shelf compartment base incl. 4x S-BOXX SB04-9, 1x S-BOXX SBB shelf compartment base incl. 2x S-BOXX SB04-9, 2x S-BOXX SBB base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x Module M109 3 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 420 x System ALUCA modules I 45

46 Modules, medium (M) Installation recommendations from page 54 Module M110 2 trough trays high with trough tray dividers 1 drawer, mounted on ball bearings, height 100 mm incl. plastic bin set 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets All drawers can be operated via sliding door 4 case rests with 4 T-BOXXes 1 base compartment with flap Anti-slip mats Incl. fixing material 46kg Part no. W x D x H (mm) Weight (kg) x 420 x Module M111 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 1 m Anti-slip mats Fixing materials 34kg Part no. W x D x H (mm) Weight (kg) x 250/320 x kg Module M112 1 long components tray with rubber mat 1 trough tray high with trough tray dividers 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 6x S-BOXX SB shelf compartment base incl. 2x S-BOXX SB03-8, 2x S-BOXX SBB case clamping system 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x I System ALUCA modules

47 ALUCA 49kg 35kg 26kg Module M113 1 long components tray with rubber mat 1 shelf compartment base incl. 3x S-BOXX SBB shelf compartment base incl. 7x S-BOXX SB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 200 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module M115 1 trough tray high with trough tray dividers 3 shelf compartment bases incl. 4x S-BOXX SB04-9, 8x S-BOXX SB04-5, 3 T-BOXXes 1 base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x Module M116 1 trough tray high with trough tray dividers 2 shelf compartment bases incl. 6x S-BOXX SB04-9, 4x S-BOXX SBB base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension x 420 x System ALUCA modules I 47

48 Modules, medium (M) Installation recommendations from page 54 Module M117 2 trough trays high with trough tray dividers 1 drawer, mounted on ball bearings, height 100 mm incl. plastic bin set 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets All drawers can be operated via sliding door 4 case rests with 4 T-BOXXes 1 base compartment with flap Anti-slip mats Fixing materials 53kg Part no. W x D x H (mm) Weight (kg) x 420 x Module M118 1 trough tray high with trough tray dividers 2 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x kg Module M119 1 trough tray high with trough tray dividers 3 shelf compartment bases incl. 3 T-BOXXes, 12x S-BOXX SB base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x kg 48 I System ALUCA modules

49 ALUCA Module M120 Modules, long (L) 45kg 35kg 2 trough trays high with trough tray dividers 2 drawers, mounted on ball bearings, height 100 mm incl. 1 plastic bin set incl. 1 divider set 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets All side drawers can be operated via sliding door 2 case rests with 2 T-BOXXes 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x Installation recommendations from page 54 Module L101 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 2 m Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension x 250/320 x System ALUCA modules I 49

50 Modules, long (L) Installation recommendations from page 54 Illustration as an example see scope of delivery* 43kg Module L102 1 long components tray with rubber mat 1 trough tray high with trough tray dividers 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 7x S-BOXX SB shelf compartment base incl. 1x S-BOXX SB03-8, 3x S-BOXX SBB case clamping system 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Illustration as an example see scope of delivery* 47kg Module L103 1 long components tray with rubber mat 1 shelf compartment base incl. 1x S-BOXX SB03-8, 3x S-BOXX SBB shelf compartment base incl. 7x S-BOXX SB shelf compartment bases incl. 8x S-BOXX SB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module L104 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 2 m Anti-slip mats Fixing materials 37kg Part no. W x D x H (mm) Weight (kg) x 250/320 x * Module width and number of S-BOXXes vary 50 I System ALUCA modules

51 ALUCA Illustration as an example see scope of delivery* 45kg 52kg 39kg Module L105 1 long components tray with rubber mat 1 trough tray high with trough tray dividers 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 7x S-BOXX SB shelf compartment base incl. 1x S-BOXX SB03-8, 3x S-BOXX SBB case clamping system 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module L106 1 long components tray with rubber mat 1 shelf compartment base incl. 1x S-BOXX SB03-8, 4x S-BOXX SBB shelf compartment base incl. 7x S-BOXX SB shelf compartment bases incl. 12x S-BOXX SB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module L107 1 long components tray with rubber mat 2 trough trays high with trough tray dividers 4 trough trays low with trough tray dividers 1 base compartment with flap 1 tensioning strap with clamp buckle, length 2 m Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 * Module width and number of S-BOXXes vary System ALUCA modules I 51

52 Modules, long (L) Installation recommendations from page 54 Illustration as an example see scope of delivery* 47kg Module L108 1 long components tray with rubber mat 1 trough tray high with trough tray dividers 3 trough trays low with trough tray dividers 1 shelf compartment base incl. 5x S-BOXX SB03-8, 2x S-BOXX SBB shelf compartment base incl. 5x S-BOXX SB03-8, 2x S-BOXX SBB case clamping system 1 case compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Illustration as an example see scope of delivery* 55kg Module L109 1 long components tray with rubber mat 1 shelf compartment base incl. 5x S-BOXX SBB shelf compartment base incl. 7x S-BOXX SB shelf compartment bases incl. 14x S-BOXX SB03-8, 5x S-BOXX SBB trough trays low with trough tray dividers 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets 2 base compartments with flaps Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 250/320 x Module L110 1 trough tray high with trough tray dividers 2 trough trays low with trough tray dividers 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x kg * Module width and number of S-BOXXes vary 52 I System ALUCA modules

53 ALUCA Module L111 1 trough tray high with trough tray dividers 3 shelf compartment bases incl. 9x S-BOXX SB04-5, 6 T-BOXXes 1 base compartment with flap Anti-slip mat Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x ALUCA dimension2 33kg 59kg 59kg Module L112 2 trough trays high with trough tray dividers 1 drawer, mounted on ball bearings, height 100 mm incl. plastic bin set 2 drawers, mounted on ball bearings, height 150 mm incl. divider sets All drawers can be operated via sliding door 3 shelf compartment bases incl. 3x S-BOXX SB04-5, 3 T-BOXXes 1 base compartment with flap Anti-slip mats Fixing materials Part no. W x D x H (mm) Weight (kg) x 420 x Module L113 2 trough trays high with trough tray dividers 2 drawers, mounted on ball bearings, height 100 mm incl. 1 divider set incl. 1 plastic bin set 1 drawer, mounted on ball bearings, height 150 mm incl. divider set All drawers can be operated via sliding door 3 shelf compartment bases incl. 3x S-BOXX SB04-5, 3 T-BOXXes 1 base compartment with flap Anti-slip mats Fixing materials Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Part no. W x D x H (mm) Weight (kg) x 420 x System ALUCA modules I 53

54 Installation recommendations for modules Vehicle type Wheelbase Module Page Part no. (mm) Left Right Citroën Berlingo 2728 S101; S102 x ; S105; S106 x ; L S103, S104 x ; S107, S108 x ; Jumpy 3000 M104; M105; M106; M111; M112; M113 M107; M108; M109; M110; M118; M119; M120 x x ; ; ; ; ; ; ; ; ; ; ; M101; M102; M103 x ; ; M115; M116; M117; M118 x ; ; ; Jumper 3000 L104; L105; L106 x ; ; L110; L111; L113 x ; ; Fiat Doblo 2755 S101; S102 x ; S105; S106 x ; S103, S104 x ; S107, S108 x ; Ducato 3000 M111; M112; M113; L104; L105; L106 x ; ; ; ; M118; M119; M120 x ; ; L110; L111; L113 x ; ; Scudo 3000 M104; M105; M106 x ; ; M107; M108; M109; M110 x ; ; ; M101; M102; M103 x ; ; M115; M116; M117; M118 x ; ; ; Ford Connect 2665 S103, S104 x ; up to MY 14 S105; S106 x ; S103, S104 x ; S107, S108 x ; S107, S108 x ; Transit Custom from MY 13 Transit with front-wheel drive 2933 M101; M102; M103; L101; L102; L103 x ; ; ; ; ; M115; M116; M117; M118 x ; ; ; M101; M102; M103; L101; L102; L103 up to MY 14 M115; M116; M117; M118; M119; M120 x Transit with rear-wheel drive x ; ; ; ; ; ; ; ; ; ; L110; L111; L112; L113 x ; ; ; M101; M102; M103; L101; L102; L103 up to MY 14 M115; M116; M117; M118; M119; M120 x x ; ; ; ; ; ; ; ; ; ; L110; L111; L112; L113 x ; ; ; I System ALUCA modules

55 ALUCA Vehicle type Wheelbase Module Page Part no. (mm) Left Right Iveco Daily 3000 M111; M112; M113; L107; L108; L M115; M116; M117; M118; M119; M120; L110; L111; L112; L113 x ; ; ; ; : x ; ; ; ; ; ; ; ; ; Mercedes-Benz Citan 2313 S101; S102 x x ; S101; S102 x ; S103; S104 x ; S107; S108 x ; Sprinter 3250 M111; M112; M113; L101; L102; L103; L104; L105 M115; M116; M117; M118; M119; M120 x x ; ; ; ; : ; ; ; ; ; ; ; L110; L111; L112; L113 x ; ; ; L101, L102; L103; L104; L105; L106; L107; L108; L109 x ; : ; ; ; ; ; ; Vito 3200 M104; M105; M106 x ; ; L M101; M102; M103; M104; M105; M106 x ; ; ; ; ; M107; M108; M109; M110 x ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 x ; ; ; Nissan NV 400 with 3182 M107 x front-wheel drive M111; M112; M113 x ; ; M115; M116; M117; M118; M119; x M120; L101; L102; L ; ; ; ; ; x ; ; ; Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Primastar 3098 M104; M105; M106 x ; ; M107; M108; M109; M110 x ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 x ; ; ; System ALUCA modules I 55

56 Installation recommendations for modules Vehicle type Wheelbase Module Page Part no. (mm) Left Right Opel/Vauxhall Combo 2755 S101; S102 x ; S105; S106 x ; S103, S104 x ; S107, S108 x ; Movano with 3182 M107 x front-wheel drive M111; M112; M113 x ; ; M115; M116; M117; M118; M119; x M120 L101; L102; L ; ; ; ; ; x ; ; Vivaro 3098 M104; M105; M106 x ; ; M107; M108; M109; M110 x ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 x ; ; ; Renault Kangoo 2313 S101; S102 x x ; S101, S102 x ; S103; S104 x ; S107; S108 x ; Traffic 3098 M104; M105; M106 x ; ; M107; M108; M109; M110 x ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 x ; ; ; Master with 3182 M107 x front-wheel drive M111; M112; M113 x ; ; M115; M116; M117; M118; M119; x M120; L101; L102; L ; ; ; ; ; x ; ; ; Peugeot Boxer 3000 M111; M112; M113 x ; ; M118; M119; M120 x ; ; L110; L111; L113 x ; ; Expert 3000 M104; M105; M106 x ; ; M107; M108; M109; M110 x ; ; ; M101; M102; M103 x ; ; M115; M116; M117; M118 x ; ; ; Partner 2728 S101; S102 x ; S105; S106 x ; L S103, S104 x ; S107, S108 x ; I System ALUCA modules

57 ALUCA Vehicle type Wheelbase Module Page Part no. (mm) Left Right Toyota Hiace 2985 M101; M102; M103; M104; M105; M106 x ; ; ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 x ; ; ; Volkswagen Caddy 2682 S101; S102 x ; S105; S106 x ; Caddy Maxi 3006 S105; S106 x , S107; S108 x ; Crafter 3250 M111; M112; M113; L101; L102; L103 M115; M116; M117; M118; M119; M120 x x ; ; ; ; ; ; ; ; ; ; L110; L111; L112; L113 x ; ; ; L107; L108; L109 x ; ; Transporter T M101; M102; M103 x ; ; M107; M108; M109; M110 x ; ; ; M111; M112; M113 x ; ; M115; M116; M117; M118 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 x ; ; ; System ALUCA modules I 57

58 Cargo area equipment Can be supplied for all popular commercial vehicles. 58 I Cargo area equipment

59 Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA ALUCA BOXXes system Accessories If requested, ALUCA will equip your vehicle with floor plates, side wall panelling and cargo restraint elements. For you, this means: Protection for the vehicle bodywork and floor Higher resale value for the vehicle Cargo area equipment I 59

60 Cargo area equipment Side wall panelling in aluminium Made of perforated aluminium plate Thickness 1.5 mm With ALUCA system perforations To support tool holders To protect the vehicle's bodywork For all popular vehicle models Single elements available, e.g. panelling for rear doors and tailgates or individual areas of the vehicle Extremely robust! 1.5 mm thick Side wall panelling in plastic Made of polypropylene (PP), light grey Thickness 4 mm Rot-proof and resistant to moisture Of food-grade quality 50% lighter than plywood Milled contours, incl. drilled holes for direct fixing to the vehicle Installation with self-tapping screws, retainers and clips (included in scope of delivery) Panelling for the entire vehicle interior is included in the scope of delivery (including door elements) Partition wall protection Perforated aluminium plate on aluminium frame For safe mounting of load-securing fittings (please order separately) Is made individually according to the vehicle model Just enquire. 60 I Cargo area equipment

61 ALUCA Chequered plate To cover the existing base plate Material: Aluminium 2.5/4 mm Is cut to contour of base plate Can be supplied for all popular vehicle models Version and price upon request. ALUCA dimension2 Volkswagen Crafter, Mercedes-Benz Sprinter Window grille for partition Protects passengers in the driver's cab Resistant design material 3 mm thick Made of powder-coated aluminium Matt black paintwork, prevents irritating reflections on windscreen and in rear-view mirror Fast and easy to retrofit Minimal weight of actual equipment Good visibility thanks to narrow webbing and large holes (30 x 30 mm) Active protection in the event of a crash Protects passengers in the driver's cab against cargo being thrown forward into cab. Volkswagen Transporter T5 Vehicle type Year of manufacture Set W x H (mm) Weight (kg) Part no. Mercedes-Benz Sprinter from part 1430 x Volkswagen Caddy from part 580 x x Crafter from part 1430 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Transporter T5 from part 710 x Cargo area equipment I 61

62 Base plates Base plate Birch plywood substrate Thickness 12 mm Phenolic resin film provides anti-slip surface Underside of panel with support strips to compensate vehicle mouldings Single or multi-part, depending on vehicle type Protective aluminium strips at back and side on steps With protective coating for edge, resistant to moisture The original lashing points can be used through ALUCA covers Bonding is suitable for outdoor use in accordance with BS 6566, BFU100 as per DIN 68705, EN 636, DIN EN 1084 Class A Cover for lashing trough Made of plastic with cover Part no. Dia. (mm) Weight (kg) You can find the range of lashing rails from page I Cargo area equipment

63 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Citroën Berlingo x from x x from from L - x from x x from from Jumper x from x x from from x from x x from from x from x x from from L - x from x x from from Jumpy x from x x from from x from x x from from Nemo with partition grille x from x x from from Nemo with partition x from x x from from Cargo area equipment I 63

64 Base plates Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Fiat Doblo x from x x from from x from x x from from Ducato x from x x from from x from x x from from x from x x from from L - x from x x from from Fiorino with partition grille x from x x from from Fiorino with partition x from x x from from Scudo x from x x from from x from x x from from I Cargo area equipment

65 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Ford Connect with partition grille x from x x from from x from x x from from Connect with partition x from x from x x from from x from x x from from x from Transit with x from front-wheel drive x x from from x from x x from from x from x from x x from from Transit with x from rear-wheel drive x x from from x from x x from from x from x x from from Transit Custom x from x from Cargo area equipment I 65

66 Base plates Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Hyundai H1 with partition x from H x x from from Iveco Daily x from x x from from x from x x from from x from x x from from Daily with x from twin tyres x x from from x from x x from from x from x x from from I Cargo area equipment

67 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Mercedes-Benz Citan x from x x from from x from x x from from Citan with partition x from x x from Sprinter x from x x from from x from x x from from x from x x from from L - x from x x from from Sprinter with x from twin tyres x x from from x from x x from from L - x from x x from from Cargo area equipment I 67

68 Base plates Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Mercedes-Benz Vito with x from original floor x x from from L - x from x x from from x from x x from from Vito without x from original floor x x from from L - x from x x from from x from x x from from I Cargo area equipment

69 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Nissan NV x from x x from from x from x x from from NV 400 with x from front-wheel drive x x from from x from x x from from x from x x from from NV 400 with x from rear-wheel drive x x from from NV 400 with x from twin tyres x x from from x from x x from from NV x from x x from from Cargo area equipment I 69

70 Base plates Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Opel/Vauxhall Combo x from x x from from x from x x from from x from x x from from Movano with x from front-wheel drive x x from from x from x x from from x from x x from from Movano with x from rear-wheel drive x x from from Movano with x from twin tyres x x from from x from x x from from Vivaro x from x x from from x from x x from from I Cargo area equipment

71 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Peugeot Bipper with partition grille x from x x from from Bipper with partition x from x x from from Boxer x from x x from from x from x x from from x from x x from from L - x from x x from from Expert x from x x from from x from x x from from Partner x from x x from from L - x from x x from from Cargo area equipment I 71

72 Base plates Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Renault Kangoo x from x x from from x from x x from from Kangoo with partition x from x x from Master with x from front-wheel drive x x from from x from x x from from x from x x from from Master with x from rear-wheel drive x x from from Master with x from twin tyres x x from from x from x x from from Traffic x from x x from from x from x x from from Toyota Hiace x from x x from from x from x x from from Base plates for more recent models or other vehicle manufacturers upon request. 72 I Cargo area equipment

73 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 Vehicle type Wheelbase Sliding door Year of manufacture Weight Part no. (mm) Left Right (kg) Volkswagen Caddy x from x x from from Caddy Maxi x from x x from from Crafter x from x x from from x from x x from from x from x x from from L - x from x x from from Transporter T x from x x from from x from x x from from Cargo area equipment I 73

74 Load securing Aluminium lashing rail semicircular To screw on Profile: semicircular Width: 42 mm Suitable for all lashing straps with fitting and for locking rods Part no. L (mm) Weight (kg) yard goods End cap for aluminium lashing rail semicircular Made of plastic Part no. W (mm) Weight (kg) Aluminium lashing rail - rectangular 28 mm To screw on Width: 28 mm, height 11 mm Profile: square Suitable for all lashing straps with fitting and for locking rods Part no. L (mm) Weight (kg) yard goods I Cargo area equipment

75 ALUCA Aluminium lashing rail - rectangular 34.5 mm To screw on Width: 34.5 mm Profile: square Suitable for all lashing straps with fitting and for locking rods Part no. L (mm) Weight (kg) yard goods Aluminium floor plate lashing rail For recessing into the floor plate from below Suitable for all lashing straps with fitting and for locking rods Part no. L (mm) Weight (kg) yard goods Aluminium floor plate lashing rail For recessing into the floor plate from above Suitable for all lashing straps with fitting and for locking rods Part no. L (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension yard goods Cargo area equipment I 75

76 Load securing Aluminium lashing point To screw on 2 drilled holes Part no. L x W (mm): Weight (kg) x Lashing trough Made of steel, galvanised To screw on Can withstand 300 dan Part no. L x W (mm): Weight (kg) x Fitting For lashing channels and lashing points With holder for buckle belt Can withstand 500 dan Part no. Weight (kg) I Cargo area equipment

77 ALUCA Screw fitting Made of steel, galvanised For mounting on the lashing channel to screw accessories down firmly M8 thread Part no. Clamping area (mm) Weight (kg) ALUCA dimension2 Lashing eye For drive-in nuts and threads, capable of withstanding tensile strength in bodywork and vehicle floors Made of steel, galvanised Delivered without drive-in nuts Large ring eye for fastening belt quickly M8 thread Part no. Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Cargo area equipment I 77

78 Load securing Lashing strap with ratchet For lashing channel Tensile force 300 dan fixed end Part no. L x W (mm): Description Weight (kg) x 25 fixed end 130 mm x 25 fixed end 250 mm x 25 fixed end 500 mm 0.57 Lashing strap with ratchet For 3 or 4 refrigerant or propane bottles For lashing channel Tensile force 300 dan Fixed end 300 mm fixed end Part no. L x W (mm): Description Weight (kg) x 25 incl. 4 fittings x 25 incl. 5 fittings 0.85 Tensioning strap with clamp buckle For lashing channel Tensile force 150 dan fixed end Part no. L x W (mm): Description Weight (kg) x 25 fixed end 130 mm x 25 fixed end 250 mm x 25 fixed end 500 mm I Cargo area equipment

79 ALUCA Lashing strap with ratchet and two snap hooks For lashing trough Tensile force 600 dan Fixed end 500 mm Part no. L x W (mm): Weight (kg) x ALUCA dimension2 fixed end Gas cylinder transport set With lashing channel 1 ratchet buckle lashing strap 1000 mm Cross piece for reinforcement Tensile force 300 dan Part no. Length of lashing channel (mm) Weight (kg) Gas cylinder transport set With 2 lashing channels 2 ratchet buckle lashing straps 1000 mm 2 cross pieces for reinforcement Tensile force per lashing strap 300 dan Part no. Length of lashing channel (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Gas bottle transportation only in conjunction with ventilation in the vehicle. (Order separately.) Cargo area equipment I 79

80 Load securing Stick rail Made of aluminium, with PVC section as wear protection Incl. assembly holes To hold belts or locking rods Part no. L (mm) Weight (kg) yard goods end piece 0.01 Lashing strap for stick rail and lashing eyes Tensile force 650 dan fixed end Part no. L x W (mm): Description Weight (kg) x 25 fixed end 130 mm x 25 fixed end 250 mm x 25 fixed end 500 mm 0.60 Tensioning strap for stick rail and lashing eyes A fast and simple way to hold cargo in place Tensile force 150 dan fixed end Part no. L x W (mm): Description Weight (kg) x 25 fixed end 130 mm x 25 fixed end 250 mm I Cargo area equipment

81 ALUCA Anchor rail Is installed as a continuous rail on the side panel of the vehicle Provides a large number of secure lashing points Part no. L x D x H (mm) Weight (kg) yard goods x 12 x x 12 x x 12 x ALUCA dimension2 fixed end Lashing strap with ratchet For anchor bar Tensile force 600 dan Part no. L x W (mm): Description Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 50 fixed end 130 mm x 50 fixed end 500 mm 0.95 Cargo area equipment I 81

82 Load securing Telescopic locking rod Made of aluminium Easy to adjust vertically and horizontally without tools With 19 mm pins Suitable for all lashing channels and stick rails Part no. L (mm) Weight (kg) Load restraint net Mesh size 153 x 143 mm With all-round belt incl. ratchet lock to lash down loads Is secured to lashing eyes with flat hooks Fittings for securing to lashing channels can be found on page 76. Other dimensions upon request. Part no. L (mm) Weight (kg) x I Cargo area equipment

83 ALUCA 4.5 mm Anti-slip mats, on rolls Base insert mats for commercial vehicle Extremely stable and resistant to tears Thickness 4.5 mm Very high coefficients of sliding friction of up to 10 t/m² depending on friction surface - µ Reduces noise and insulates against cold Sealed surface and therefore no absorption of liquids Not sensitive to the majority of acids, lyes, petrol and diesel Can be tightly rolled and easily stored Part no. W x L (mm) Weight (kg) x x x x x Anti-slip mats, pads Stops the cargo from being scratched and from slipping Extremely stable and resistant to tears Thickness 4.5 mm Very high coefficients of sliding friction of up to 10 t/m² depending on friction surface - µ Suitable to secure in temporary position Lightweight and easy to handle Can be reused many times Compact, can be stored anywhere fits in any drawer Part no. W x L (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension x x x Cargo area equipment I 83

84 ALUCA BOXXes system ALUCA BOXXes are an integrated and individual storage system and can be deployed flexibly in System ALUCA and ALUCA dimension2 van racking systems. Work aids and tools can be stowed away safely in the BOXXes. The different variants and the very many accessories ensure that items in the vehicle are tidy and clearly organised. This is how the ALUCA BOXXes system helps to make your workflows more effective. Stock shortfalls can be identified immediately and resolved. 84 I ALUCA BOXXes system

85 Accessories ALUCA A BOXXes Xe system s Cargo area a equipment System ALUCA modules System ALUCA A ALUCA dimension2 ALUCA ALUCA BOXXes system I 85

86 S-BOXXes S-BOXXes Contents clearly visible thanks to transparent front Available in 3 depths, 4 heights and 2 widths Can be integrated in every ALUCA van racking system manufactured after autumn 2012 Partitions and labelling cards are available as accessories Can be pulled out on rails fixed on compartment base The ideal container for small parts and consumables. 86 I ALUCA BOXXes system

87 ALUCA ALUCA dimension Part no. Designation W D H Weight Part no. Designation Part no. Designation S-BOXX S-BOXX (mm) (mm) (mm) (kg) Partition Partition Label cards Label cards SB TWSB SB BK SB TWSB SB 04-5 BK SB TWSB SB BK SB TWSB SB BK SBB TWSBB SBB BK SBB TWSBB SBB BK SBB TWSBB SBB BK Partitions and labelling cards as optional accessories Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA BOXXes system I 87

88 Shelf unit bins Shelf unit bins Made of polypropylene (PP), light grey Incl. labelling cards Partitions must be ordered separately Part No. Shelf unit bins W (mm) D (mm) H (mm) Weight (kg) Part No. Partition I ALUCA BOXXes system

89 Ac cessor ie s ALUCA A BOXXes Xe system Cargo area a equipment System ALUCA A modules System ALUCA A ALUCA A dimension2 i n ALUCA A ALUCA BOXXes Xe system I 89

90 T-BOXXes T-BOXXes Made of shock- and impact-resistant plastic Outside dimensions W x D x H: 440 x 350 x 80 mm Transparent lid made of very strong polycarbonate Grid for inset bins in cover and base, therefore contents will stay separated Wide opening angle Comfortable to carry thanks to rubber-covered handle Transparent plastic case 90 I ALUCA BOXXes system

91 Part no. Designation Weight (kg) Description ALUCA STB without inset bins STB 321 H x A3 red 4x B3 yellow 2x C3 blue 1x D3 green 2x F3 orange 1x G3 green STB 321 A x A3 red STB 321 B x B3 yellow STB 321 C x C3 blue STB 321 D x D3 green ALUCA dimension STB 321 E x A3 red 6x B3 yellow 3x C3 blue 2x D3 green STB 321 F x F3 orange STB 321 G x G3 green STB 322 E 1/ top: 22x A4 red 11x B4 yellow bottom: 12x C4 blue T-BOXX suspension adapter set Allows a T-BOXX to be mounted on the side wall of the ALUCA system and on the door trim panel Two adapters are secured to the substrate, with the other four being bolted to the base of the T-BOXXes Incl. assembly material Part no. Designation Weight (kg) STB E Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA BOXXes system I 91

92 L-BOXXes Made of shock- and impact-resistant ABS plastic Basic dimensions W x D: 442 x 357 mm Supplied in five different heights Can be integrated into van racking systems System ALUCA and ALUCA dimension2 L-BOXXes can be firmly connected to each other due to the fast click system and then be released again just by pressing a button 92 I ALUCA BOXXes system

93 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA ALUCA BOXXes system I 93

94 L-BOXXes 102 L-BOXXes 102 Made of shock- and impact-resistant ABS plastic Outside dimensions W x D x H: 442 x 357 x 117 mm Can be firmly connected to each other due to the fast click system and released again by just pressing a button Inset bins for empty case available as accessories Please just enquire. L-BOXXes 102 accessories Part no. Designation Description LB DE lid insert for empty case LB RS 102 foam grid LB DK1 document bag LB LSB 102 burner nozzle insert LB WK1 tool card document bag foam grid lid insert tool card burner nozzle insert 94 I ALUCA BOXXes system

95 incl. burner nozzle insert incl. foam grid Part no. Designation Weight (kg) Description LB without inset bins LB 102 IBS A LB 102 IBS B LB 102 IBS D LB 102 IBS F LB 102 IBS H LB 102 IBS C LB 102 LSB SET LB 102 RS SET x U3 6x partitions 30x A3 red x U3 6x partitions 15x B3 yellow x U3 6x partitions 5x D3 green x U3 6x partitions 7x F3 orange 1x B3 yellow x U3 6x partitions 2x A3 red 3x B3 yellow 2x C3 blue 1x D3 green 2x F3 orange 3.00 bottom: 2x U3 6x partitions 6x A4 red 4x B4 yellow 4x C4 blue top: 6x A4 red 4x B4 yellow 4x C4 blue 2.70 burner nozzle insert 2.30 foam grid ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA BOXXes system I 95

96 L-BOXXes 136 L-BOXXes 136 Made of shock- and impact-resistant ABS plastic Outside dimensions W x D x H: 442 x 357 x 151 mm Can be firmly connected to each other due to the fast click system and released again by just pressing a button Inset bins for empty case available as accessories Please just enquire. Part no. Designation Weight (kg) Description LB 136 RS 2.30 foam grid SET LB does not include contents LB 136 LAPTOP LB 136 WK1 SET 2.50 document bag laptop insert 2.40 tool card L-BOXXes 136 accessories Part no. Designation Description LB DE lid insert for empty case LB RS 136 foam grid LB DK1 document bag LB LTE 136 laptop insert LB WK1 tool card document bag lid insert foam grid tool card laptop insert 96 I ALUCA BOXXes system

97 L-BOXXes 238 ALUCA L-BOXXes 238 Made of shock- and impact-resistant ABS plastic Outside dimensions W x D x H: 442 x 357 x 253 mm Can be firmly connected to each other due to the fast click system and released again by just pressing a button Inset bins for empty case available as accessories Please just enquire. Part no. Designation Weight (kg) Description LB 238 4F+ISB H metal divider set 2x U3 6x partitions 2x A3 red 3x B3 yellow 2x C3 blue 1x D3 green 2x F3 orange LB does not include contents LB 238 TB 3F+G LB 238 WK1 SET 5.00 metal divider set 3x G3 green 3.10 tool card L-BOXXes 238 accessories Part no. Designation Description LB DE lid insert for empty case LB WK1 tool card Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension lid insert tool card ALUCA BOXXes system I 97

98 L-BOXXes 374 L-BOXXes 374 Made of shock- and impact-resistant ABS plastic Outside dimensions W x D x H: 442 x 357 x 389 mm Can be firmly connected to each other due to the fast click system and released again by just pressing a button Inset bins for empty case available as accessories Please just enquire L-BOXXes 374 accessories Part no. Designation Description LB DE lid insert for empty case LB DK1 document bag LB HRE suspension file insert LB SKE foam cartridge insert LB SIKE silicone cartridge insert lid insert suspension file insert silicone cartridge insert document bag foam cartridge insert 98 I ALUCA BOXXes system

99 ALUCA Part no. Designation Weight (kg) Description LB does not include contents LB 374 HRE SET LB 374 SIKE SET 4.00 document bag, suspension file insert x silicone cartridge inserts ALUCA dimension LB 374 SKE SET x Foam cartridge inserts LB 374 TB 4F+H LB 374 TB 3F+G3 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA 6.50 metal divider set 2x U3 6x partitions 2x A3 red 3x B3 yellow 2x C3 blue 1x D3 green 2x F3 orange 5.10 metal divider set 3x G3 green ALUCA BOXXes system I 99

100 LS-BOXXes 306 LS-BOXXes 306 Outside dimensions W x D x H: 442 x 357 x 321 mm Especially practical: The accessory elements such as the document bag, foam grid, laptop insert and tool card fit in the upper compartment of the LS-BOXXes see page 94 Inset bins for empty case available as accessories Please just enquire. Part no. Designation Weight (kg) Description LS 306 I-53 A LS drawer i-boxx part no LS does not include contents LS 306 I-72 H x i-boxx part no L-BOXXes 306 accessories Part no. Designation Description I-72 H3 incl. inset bins I-53 A44 incl. inset bins LS-S 72 LS drawer LS- S 92 LS drawer I-72 H I-53 A LS drawer LS drawer I ALUCA BOXXes system

101 L-BOXXes accessories ALUCA Transport castors Made of plastic with four castors, including two which can be locked Outside dimensions W x D x H: 650 x 510 x 150 mm Practical mobile platform for all L-BOXXes and LS-BOXXes Can be connected to the L-BOXXes using the simple click system With capacity up to 100 kg ALUCA dimension2 Part no. Designation Weight (kg) LB ROLL securing belt 0.25 Retainer for bench seat Outside dimensions W x D x H: 470 x 370 x 47 mm For securing L-BOXXes or LS-BOXXes on the front passenger's or rear seats Can be connected using the simple click system Delivery including the securing belt Part no. Designation Weight (kg) LB HS 2.00 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA BOXXes system I 101

102 i-boxxes 53 Compatible with LS-BOXXes i-boxxes 53 Made of shock- and impact-resistant plastic Outside dimensions W x D x H: 367 x 316 x 53 mm Lightweight and mobile The clever container to keep small parts tidy With integrated handle Also suitable for LS-BOXXes Part no. Designation Weight (kg) Description I-53 BVK 1.30 filled in accordance with DIN for work first-aid kits I does not include contents I-53 B x A44 red 12x B44 yellow 1x I44 grey 2x partitions I-53 A x A44 red 1x I44 grey 2x partitions i-53 work first-aid kit BVK with content i-boxxes 53 and 72 accessories Part no. Designation Description I-WH wall bracket for i-boxx not including assembly material I ALUCA BOXXes system

103 i-boxxes 72 i-boxxes 72 Made of shock- and impact-resistant plastic Outside dimensions W x D x H: 367 x 316 x 72 mm Lightweight and mobile The clever container to keep small parts tidy With integrated handle Also suitable for LS-BOXXes Replaces a standard passenger car first-aid kit Filled in accordance with DIN 13164, EN 471/DIN 30711, ECE-R27 Part no. Designation Weight (kg) Description I-72 CS 2.35 filled in accordance with DIN EN 471/DIN ECE-R I does not include contents I-72 A x A3 red 1x I3 grey 2x partitions I-72 I x A3 red 2x B3 yellow 3x I3 grey 6x partitions I-72 H x A3 red 2x B3 yellow 2x C3 blue 1x D3 green 1x F3 orange 1x I3 grey 2x partitions incl. 2 high-visibility waistcoats, warning triangle and first-aid kit ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA BOXXes system I 103

104 M-BOXXes M-BOXXes Made of shock- and impact-resistant plastic Outside dimensions W x D x H: 445 x 340 x 153 mm Can be pulled out on rails fixed on compartment base Part no. Designation Weight (kg) Description MB 29-9 DGT 2.00 with handle, cover and metal divider set MB without handle, without cover MB 24-9G 1.30 with handle, without cover M-BOXXes accessories Part no. Designation Description BAS labelling card, self-adhesive MBZSE foam insert I ALUCA BOXXes Xes system st

105 Euro-BOXXes ALUCA Euro-BOXXes Made of shock- and impact-resistant plastic Available in four sizes Conducts ESD (anti-static equipment) Composite base on outer edge of container Can be fitted together in a combined unit thanks to stackable mounts Part no. Weight (kg) W x D x H (mm) x 300 x x 300 x x 400 x x 400 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA BOXXes system I 105

106 Accessories Organise your commercial vehicle and make it into your mobile workshop with ALUCA. You will find functional accessories in our range for example, workbenches, vices, tool holders and much more. Optimum enhancement for the range is available in the form of a suitable power supply for electric tools, workplace lighting or a laptop. Mobile workshop this means: You can respond flexibly to your customer's requirements. You can operate independently of your permanent workshop or offices. You can work efficiently. You look professional when you visit customers. You are mobile and perfectly organised. 106 I Accessories

107 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension2 ALUCA Accessories I 107

108 Roof rack/roof carrier Roof carriers made of aluminium High-quality aluminium frame, anodised Especially resistant to corrosion, long service life Available for many vehicle models Suitable for vehicles with and without C-rails Minimal weight - 25% lighter than comparable systems made of steel Cross tubes reduce wind noise and air resistance Rear roller system across full width TÜV-approved 20 g crash-tested to ECE Fast and easy assembly - can be fitted without the need to drill any holes in the vehicle. Vehicle type Year of manufacture Version Rear doors / tailgate Dimensions L x W (m) Weight (kg) Part no. Citroën Jumper from 2006 L1H1 double doors 3.2 x L2H2 double doors 3.2 x Jumpy from 2007 L1H1 double doors 2.6 x L1H1 lift-up tailgate 2.4 x L2H1 double doors 2.8 x L2H1 lift-up tailgate 2.6 x Fiat Ducato from 2006 L1H1 double doors 3.2 x L2H2 double doors 3.2 x Scudo from 2007 L1H1 double doors 2.6 x L1H1 lift-up tailgate 2.4 x L2H1 double doors 2.8 x L2H1 lift-up tailgate 2.6 x Ford Transit from 2000 L1H1 double doors 3.0 x L1H2/H3 double doors 2.6 x L2H1 double doors 3.4 x L2H2 double doors 3.0 x L2H3 double doors 2.6 x L3H2 double doors 3.4 x L3H3 double doors 3.0 x Mercedes-Benz Sprinter from 2006 L1H1 double doors 3.2 x L1H2 double doors 2.8 x L2H2 double doors 3.4 x Vito from 2003 L1H1 double doors 2.8 x L1H1 lift-up tailgate 2.6 x L2H1 double doors 3.0 x L2H1 lift-up tailgate 2.8 x L3H1 double doors 3.2 x L3H1 lift-up tailgate 3.0 x I Accessories

109 Vehicle type Year of manufacture Version Rear doors / tailgate Dimensions L x W (m) Weight (kg) Part no. Nissan Primastar from 2002 L1H1 double doors 3.0 x L1H1 lift-up tailgate 2.8 x L1H2 double doors 2.0 x L2H1 double doors 3.4 x L2H1 lift-up tailgate 3.2 x L2H2 double doors 2.4 x Opel/Vauxhall Movano from 2010 L1H1/H2 double doors 3.0 x L2H2 double doors 3.4 x Vivaro from 2002 L1H1 double doors 3.0 x L1H1 lift-up tailgate 2.8 x L1H2 double doors 2.0 x L2H1 double doors 3.4 x L2H1 lift-up tailgate 3.2 x L2H2 double doors 2.4 x Peugeot Boxer from 2006 L1H1 double doors 3.2 x L2H2 double doors 3.2 x Expert from 2007 L1H1 double doors 2.6 x L1H1 lift-up tailgate 2.4 x L2H1 double doors 2.8 x L2H1 lift-up tailgate 2.6 x Renault Master from 2010 L1H1/H2 double doors 3.0 x L2H2 double doors 3.4 x Traffic from 2002 L1H1 double doors 3.0 x L1H1 lift-up tailgate 2.8 x L1H2 double doors 2.0 x L2H1 double doors 3.4 x L2H1 lift-up tailgate 3.2 x L2H2 double doors 2.4 x Volkswagen Caddy from 2010 L1H1 double doors 2.2 x L1H1 lift-up tailgate 2.0 x Caddy Maxi from 2010 L2H1 double doors 2.6 x L2H1 lift-up tailgate 2.4 x Crafter from 2006 L1H1 double doors 3.2 x L1H2 double doors 2.8 x L2H2 double doors 3.4 x Transporter T5 from 2002 L1H1 double doors 3.0 x L1H1 lift-up tailgate 2.8 x L2H1 double doors 3.4 x L2H1 lift-up tailgate 3.2 x ALUCA dimension2 ALUCA Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Accessories I 109

110 Roof rack/roof carrier Available for the most popular vehicle models. Let us show you the options. Ladder lift Manufactured out of extremely rugged aluminium and stainless-steel components Three versions available for safe transportation of 2- and 3-part sliding ladders (also two parallel) and of very wide ladders (up to 50 kg weight) It is easy to slide heavy ladders onto the vehicle roof The use of gas-filled struts will considerably reduce the risk of accidents when lifting Safe loading and unloading within seconds Can be used for all popular ladders through the use of adjustable side supports Safe and lockable (Padlock not included in the scope of delivery) TÜV-approved and crash tested with 20 g as per ECE Available for the most popular models of commercial vehicles Roof rack made of steel Aerodynamic profile to reduce wind noise Very robust steel design Fast and easy assembly Accessories that can be supplied: Side supports for transport restraint Loading tube for roof rack Ladder clamp for roof rack 110 I Accessories

111 ALUCA Loading tube for roof rack Aluminium design offers stability yet minimum weight Ideal for safe transportation of metal or multi-layer pipes in the plumbing business Also suitable for long threaded rods, PE pipes, cable trays, etc. Permanently mounted system Suitable for many cross members Load-bearing capacity of max. 50 kg therefore it is possible to transport 50 copper pipes (dia. 15 mm) Lockable steel bulkhead provides maximum security and strength Short assembly time of approx. 15 mins. No drilled holes are required for installation Can be locked Part no. Description Weight (kg) loading tube 2 m loading tube 3 m Ladder clamp for roof rack value for money fast safe Manufactured from robust composite materials Excellent corrosion protection Easy assembly Suitable for up to four folded ladder sections Can be locked Supplied in pairs Part no. Pack Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA dimension pack = 1 pair 2.60 Accessories I 111

112 Steps Step with impact protection Made of aluminium, thus saving up to 65% of weight Width 1925 mm Convenient access to cargo area Impact protection for the back of the vehicle Slight impacts are easily cushioned Where the collision is more serious, the impact protection prevents damage to the vehicle Does not tilt if impact is from an oblique angle Absolutely free of maintenance and wear Non-slip access area as per UVV accident prevention regulations Very stable thanks to all-tube design Vehicle type Information relevant to the vehicle Trailer hitch Weight (kg) Part no. Citroën Jumper from year of manufacture 06/2007 no Fiat Ducato from year of manufacture 06/2007 no Ford Transit rear-wheel drive no rear-wheel drive yes Mercedes-Benz Sprinter wheelbase, medium + long no wheelbase, medium + long yes wheelbase, short no wheelbase, short yes twin tyres no twin tyres yes Opel/Vauxhall Movano from year of manufacture 04/2010 no Peugeot Boxer from year of manufacture 06/2007 no Renault Master from year of manufacture 04/2010 no Volkswagen Crafter wheelbase, medium + long no wheelbase, medium + long yes wheelbase, short no wheelbase, short yes twin tyres no twin tyres yes I Accessories

113 Transport crates/boxes for platform trucks ALUCA Transport crate made of aluminium For installation on platform trucks or for mobile use Safe and dry storage of tools and machines Completely welded and very sturdy Various versions and different accessories are available Upon request. ALUCA dimension2 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Accessories I 113

114 Ventilation Side wall ventilation grille Made of ABS plastic On the side wall for installation Ventilation grille 270 x 130 x 75 mm Opening 203 x 66 mm Incl. seal Part no. Pack Weight (kg) set 0.67 Side wall ventilation grille Made of aluminium Opening, side wall ventilator, large: 100 cm² Opening, side wall ventilator, small: 50 cm² Supplied with seal Part no. W x H (mm) Weight (kg) x x Ventilation Where enclosed vehicles are carrying compressed air cylinders, they have a statutory obligation to ensure that two non-lockable openings are in the cargo area. (See the regulation on the carriage of dangerous goods by road (GGVS) and leaflet DVS 0211.) The ventilation grille should be positioned diagonally in relation to each other. In each case, they must have an air outlet of 100 cm². It is advisable to fit one opening at the front in the roof area and the other in the rear of the vehicle at the bottom. 114 I Accessories

115 ALUCA Base ventilation grille Made of stainless steel Part no. Dia. (mm) Weight (kg) ALUCA dimension2 Roof vent Made of plastic Assembly hole dia. 50 mm incl. adapter for vehicle roof liner Very small design Ideal for vehicle roofs with close fitting roof beading and members Fast installation, as a punching device can be used for assembly Hardly any swarf produced during installation With DEKRA test certificate, approved in accordance with ADR/GGVSEB/RSEB Part no. Dia. (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Accessories I 115

116 Mobile workshop Parallel vice Clamping jaws made of hardened steel With pipe clamping jaws Part no. Jaw width (mm) Weight (kg) Turntable for vice Made of hardened steel With fast toggle lever 360 Part no. Description Weight (kg) for article for article for article Extendable vice holder For vices with jaw width 125 mm and turntable Made of stainless steel and aluminium To install on the vehicle floor Without end stop Height Part no. W x H x D (mm) Weight (kg) x 65 x x 235 x Depth (retracted) Width Extendable vice holder For vices with jaw width 125 mm without turntable Made of stainless steel and aluminium To install on the vehicle floor Without end stop Part no. W x H x D (mm) Weight (kg) x 65 x x 235 x I Accessories

117 ALUCA Folding worktop 570 mm 465 mm 203 mm Beech multiplex worktop with stainless steel U-shaped sections fitted to sides Suitable for vices with and without turntable (Jaw width 100 and 125 mm) With safety latch Can be retrofitted in many existing ALUCA van tracking systems. ALUCA dimension2 205 mm 230 mm B Part no. Description Weight (kg) suitable for unit depth 320 mm suitable for unit depth 420 mm suitable for unit depth 520 mm 7.40 Support leg Made of aluminium For use with folding and pull-out worktops To provide support during heavy work Stepless height adjustment from mm Part no. W x D x H (mm) Weight (kg) x 30 x Snap fastner for supporting leg Made of galvanized steel For storing the support leg when not in use Part no. W (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Accessories I 117

118 Mobile workshop Worktop Beech multiplex top with oiled sureface Water-resistant, bonded to BFU 100 Closing elements flush with racking system For installation on the support frames Safety lip for worktop 3-sided safety lip as a surround for worktops Beech multiplex Water-resistant, bonded to BFU 100 Height 75 mm, thickness 12 mm Pull-out worktop Beech multiplex board Water-resistant, bonded to BFU 100 With stainless steel U-shaped sections fitted to sides Precise and low-maintenance guide for worktop Worktop with latch mechanism Integrated in cross member (except unit depth 320 mm) Vice, turntable, supporting leg and clamping lock available as accessories 118 I Accessories

119 Accessories ce s e s ALUCA A BOXXes Xe system Cargo area equipment System ALUCA A modules System ALUCA ALUCA A dimension2 n ALUCA A Accessories I 119

120 Accessories Compartment trough Made of aluminium With anti-slip mat For installation on the side wall Part no. W x H x D (mm) Weight (kg) x 100 x x 100 x x 100 x Hose holder Made of aluminium Ideal for all kinds of hoses and extension cable Part no. W (mm) Weight (kg) Folding table fittings Made of steel, galvanised To install on the side panel of the racking or directly on the side panel of the vehicle 3 position angle adjustment (70, 80, 90 ), therefore excellent when parked on a slope Can be combined with laminated worktop if not used, the table is folded up to save space Part no. W x H x D (mm) Weight (kg) x 200 x x 270 x I Accessories

121 ALUCA Drawing compartments A4 Made of aluminium Several compartments can be installed inside each other, offset Part no. W x D x H (mm) Weight (kg) x 220 x ALUCA dimension2 Storage box with two compartments Made of aluminium with all-round protective strip For files, books, etc. As a practical addition to the racking or in the driver's cab, e.g. between the seats Part no. W x D x H (mm) Weight (kg) x 300 x Gas bottle cabinet Made of aluminium For safe transportation of a propane gas or refrigerant bottle Incl. securing belt Part no. W x D x H (mm) Weight (kg) x 900 x Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Gas bottle transportation only in conjunction with ventilation in the vehicle. (Order separately.) Accessories I 121

122 Accessories Telescopic ladder Made of aluminium With 12 steps, extended length 3.80 m Maximum working height approx. 5 m Can be stowed in the smallest possible space Cost-effective, as no roof carrier is required Part no. Description Weight (kg) steps, L: m second set, safety mounts carrying bag Auto Express Fast installation using a belt on the front passenger s seat Non-slip and foldable surface Everything close at hand such as a laptop, tablet, important documents, camera, small measuring devices, etc. Supplied with removable box for small parts Part no. W x D x H (mm) Weight (kg) /670 x 370 x The small office in your vehicle 122 I Accessories

123 ALUCA dimension2 ALUCA Rubber load restraint Sturdy rubber belt, width 30 mm To secure light items quickly The rubber load restraints are not an authorised aid to secure a load Part no. Length (mm) Weight (kg) yard goods 0.14/m Rubber load restraint with mounting hooks Mounting hooks for fitting to side units, perforated panels or support frames Mounting hook can be moved in perforated grid The rubber load restraints are not an authorised aid to secure a load Part no. Length (mm) Description Weight (kg) mounting hooks x 30 rubber load restraint with two mounting hooks x 30 rubber load restraint with two mounting hooks Rubber load restraint with mounting button 0.32 Mounting button for fitting to side units, perforated panels or support frames Mounting button is screwed on firmly The rubber load restraints are not an authorised aid to secure a load Part no. Length (mm) Description Weight (kg) mounting button x 30 rubber load restraint with two mounting buttons x 30 rubber load restraint with two mounting buttons x 30 rubber load restraint with two mounting buttons x 30 rubber load restraint with two mounting buttons Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA 0.31 Accessories I 123

124 Accessories 1 2 Tool holders Base plate made of compression-resistant plastic with retaining clip For installation on perforated panels and side walls 3 Part no. Fig. Description Pack Dimensions (mm) L: single hook 5 L: angular hook 5 L L: 38; D: double hook 5 L: 38; D: L: 38; D: L: 75; D: double hook 5 L: 75; D: L: 75; D: dia.: tong holder 5 dia.: dia.: tool clamps 5 dia.: dia.: dia.: round holder 5 dia.: dia.: dia.: round hook 5 dia.: tool clamp 1 dia.: L: universal 1 L: 300 tool holder 124 I Accessories

125 ALUCA Tool holder assortment - set 1 Base plate made of compression-resistant plastic with retaining clip For installation on perforated panels and side walls 2x single hooks, 38 mm 2x double hooks, 38 mm, spacing 16 mm 3x single hooks, 75 mm 3x double hooks, 75 mm, spacing 16 mm 5x tool clamps dia. 19 mm ALUCA dimension2 Part no. Description Weight part 1.78 Tool holder assortment - set 2 Base plate made of compression-resistant plastic with retaining clip For installation on perforated panels and side walls 3x single hooks, 38 mm 2x double hooks, 38 mm, spacing 16 mm 3x single hooks, 75 mm 2x double hooks, 75 mm, spacing 16 mm 2x double hooks, 75 mm, spacing 23 mm 2x tool clamps dia. 14 mm 2x tool clamps dia. 25 mm 5x tool clamps dia. 19 mm 1x round holder dia. 60 mm 1x round hook dia. 40 mm 1x round hook dia. 60 mm 1x universal tool holder, 300 mm Part no. Description Weight Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA part 3.08 Accessories I 125

126 Accessories Tool holder To hold items with long handles such as brushes and spades The position of tool holders can be moved sidewards on the rail and can be extended at any time Part no. Description Weight (kg) tool holder: dia mm tool holder: dia mm rail, aluminium, length 500 mm rail, aluminium, length 900 mm 0.35 Wall hook Made of aluminium Stable version For cables, ladders, etc Part no. H x D (mm) Max. load-bearing capacity Weight (kg) x kg x kg x kg 0.13 Universal holder Made of aluminium For containers up to max. dia. 67 mm To reach cleaners, greases, oils, etc. quickly Part no. H x D (mm) Weight (kg) x 90 x x 90 x x 90 x I Accessories

127 ALUCA dimension2 ALUCA Water canister Made of plastic Capacity: 15 l With spigot and filling nozzle Part no. Description Weight (kg) water canister without holder holder with buckle belt 0.88 W x H x D: 334 x 300 x 179 mm Maintenance spray Cleans, maintains and protects aluminium surfaces Removes finger marks, lubricating films and dirt Leaves a long-lasting protective film Part no. Description Weight (kg) contents 400 ml in packs of 12 units 12x 0.44 Maintenance oil Lubricant based on mineral oil For regular care and maintenance of drawer runners Part no. Description Weight (kg) contents 100 ml in packs of 12 units 12x 0.12 Soap dispenser Housing made of impact-resistant plastic, white With window Incl. 1 l liquid soap Part no. W x D x H (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 110 x replacement bottle, in packs of 6 6x 1.10 units Accessories I 127

128 Accessories Cleaning cloths Moist cleaning cloths in a dispenser box For fast and effective cleansing of hands, tools or building materials that are oily or soiled by lubricating grease Part no. Description Weight (kg) dispenser box, no holder dispenser box, in packs of 6x units holder for dispenser box, galvanized 0.35 Wiping cloth for Multibox 150 dry, all-purpose towels, colour: blue Fast-absorbing and tear-resistant all-purpose towel Part no. Description Weight (kg) wiping cloth Multibox, no holder holder, galvanised 0.50 Paper roll holder For assembly on the racking side panel Very robust design Fast removal of the paper handtowel Supplied without paper roll Part no. Description Weight (kg) L x D: 390 x 300 mm paper roll with 500 cleaning cloths, 3.90 colour, blue, 3-layer 128 I Accessories

129 Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA ALUCA Towel dispenser ALUCA dimension2 With disposable paper towels Part no. Description Weight (kg) W x D x H: 160 x 320 x 160 mm replacement rolls with disposable hand towels, in packs of 9 9x 0.50 Accessories I 129

130 Electrotechnical units You can also obtain: Power inverters and chargers Batteries Isolating relays Control panels and battery monitors Accessories for outside power supply 130 I Accessories

131 ALUCA Worklight 12 V / 55 W With integrated handle and magnetic foot spiral power cord coiled cable with 12 V connector Connection to 12 V socket or cigarette lighter Part no. Dia. x H (mm) Weight (kg) x ALUCA dimension2 Hand light, EX protected Type of protection IP 64 Light head can be swivelled V AC 50/60Hz, 12/24 V DC As emergency light in accordance with VDE 0108 Emergency power function 4-stage charge status display No-maintenance lead-gel battery Light beam range up to 200 m Xenon main lamp, light duration approx. 4 h LED pilot lamp, light duration approx. 85 h Incl. charging point/holder Part no. W x H x D (mm) Weight (kg) x 245 x LED hand light Type of protection IP lm Light head can be swivelled V AC 50/60Hz, 12/24 V DC No-maintenance lead-gel battery Light beam range up to 150 m Light duration approx. 5 h Pilot lamp light duration approx. 75 h Incl. charging point/holder Part no. W x H x D (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 245 x Accessories I 131

132 Electrotechnical units LED Strip LEDs 14.4 W / m Self-adhesive Can be cut for individual requirement Connecting cable, length 2 m Neutral white 4500 K Part no. L (mm) Weight (kg) , LED lighting strip with two magnetic holders 78 LEDs Total 18 W, 12 V 1,900 lm Daylight 5500 K Energy efficiency class A++ Diameter of strip 12 mm Connecting cable, length 1 m, with push-on receptacle 4.8 mm Part no. L (mm) Weight (kg) , Warning and flashing beacon IP 67 Dome made of polycarbonate, orange Part no. Description Weight (kg) warning beacon with spiral power cord magnetic holder flashing beacon LED with 12 x 3 W with spiral power cord and connector for cigarette lighter with magnetic holder 120 double flashes per minute height: 126 mm; dia.: 183 mm certification in accordance with ECE R flashing beacon LED with 12 x 3 W 3-point mounting 120 double flashes per minute height: 141 mm; dia.: 183 mm registration in accordance with ECE R I Accessories

133 ALUCA LED roof light IP 67, switch IP 40 24x high output LEDs, total 8 W, 12 V With On/Off switch Energy efficiency class A Part no. L x W (mm): Weight (kg) x ALUCA dimension Roof lights IP V connection With On/Off switch Energy efficiency class B Part no. L x W (mm): Watts Weight (kg) x x x Roof light 12 V connection, 21 W Can be swivelled With on and off switch Aluminium casing Part no. L x W (mm): Weight (kg) x Roof light Combination light 12 V / 230 V With On/Off switch Part no. L x W (mm): Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x Accessories I 133

134 Electrotechnical units Socket 12 V Creates further options for connection in the vehicle For supplying power to flashing beacons, refrigerators and electronic equipment Part no. Description Weight (kg) sureface mounted socket for small 0.02 connectors sureface mounted socket for large 0.04 connectors fitted standard connector 0.02 with hinged cover pin connector 0.02 Power strip 230 V with On/Off switch With 5 schucko type sockets With illuminated On/Off switch Part no. W x H x D Weight (kg) x 70 x Power strip 230 V With 4 schucko type sockets Residual-current-operated circuit breaker Part no. W x H x D Weight (kg) x 70 x Electrotechnical assembly kit For the installation of 12 V lights and sockets Consisting of: 1x electrical cable, PVC, 10 m 8x push-on receptacle, blue 4x push-on receptacle, red 2x flat connector, blue 2x 3-way connector coupling 1x fuse 10 A 1x fuse holder 10x cable tie, black 10x plastic adhesive plate, 25 x 25 mm 4x cable sleeves, double-sided, black 6 x 10 x 13 mm 2x ring terminal end, blue, M8 Part no. Weight (kg) part I Accessories

135 ALUCA Refrigerated drawer Gross content approx. 30 l Supply voltage: 12 / 24 V DC Average power consumption: approx. 40 W Temperature range: +12 C to -2 C Easy-to-pull-out drawer compartment, mounted on ball bearings Chilled items are particularly easy to reach Infinitely variable thermostat Release and pull out using one handle Reliable closing ALUCA dimension2 Part no. W x D x H (mm) Weight (kg) x 730 x Refrigerator Gross content: 64 l incl. 7.2 l freezer compartment Supply voltage 12 / 24 V DC Average power consumption: approx. 45 W Normal refrigeration and separate insulated freezer compartment (up to -18 C) Fully hermetic compressor with integrated control electronics Low-voltage protection Automatic polarity reversal protection Infinitely variable thermostat adjustment Condensed water drainage via hose connection or catch tray Mechanical door latch Part no. W x H x D (mm) Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA x 525 x Accessories I 135

136 Warning and emergency accessories Foldable cone with flashing light Foldable for minimum space requirement Approved as standard equipment for vehicles on site as per DIN FNFW to provide security for hazards in road traffic Long service life and low centre of gravity thanks to hard rubber base plate Can be changed from flashing to continuous light Incl. batteries and protective bag off Part no. H (mm) Weight (kg) on Warning markers self-adhesive Yard goods, pointing to left and right In accordance with DIN Safety for personnel and materials When placing an order, please state desired length. Part no. H (mm) Version Weight per m (kg) pointing left pointing right I Accessories

137 ALUCA Fire extinguisher 2 kg Portable fire extinguisher (permanently pressurised) With 2 kg ABC extinguishing powder Convenient one-hand operation Including vehicle mounting bracket Ratings: 13 A / 89 B / C Certification in accordance with EN 3 Part no. W x H x D; dia. (mm) Weight (kg) x 350 x 125; ALUCA dimension2 Fire extinguisher 6 kg (reusable) Portable fire extinguisher (cartridge operated) With 6 kg ABC extinguishing powder Interior compressed gas bottle Activation by impact/cartridge fitting Ratings: 34 A / 183 B / C Certification in accordance with EN 3 Part no. W x H; dia. (mm) Weight (kg) x 550; Bracket for fire extinguisher 6 kg Vehicle bracket Part no. Weight (kg) Accessories ALUCA BOXXes system Cargo area equipment System ALUCA modules System ALUCA Accessories I 137

138 General information: Our general terms and conditions apply. These are available at We reserve the right to make technical changes. We do not accept liability for printing or other errors. Weights indicated are rounded up. Items used for decorative purposes in the illustrations are not part of the scope of delivery. Reprinting and reproduction, even excerpts, only with the publisher's approval. 138 I General

139 Van racking systems in 100% aluminium MADE IN GERMANY

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