GKN Driveline Birmingham

Transcription

1 GKN Driveline Birmingham Site Visit Tuesday February 2 nd 2016

2 Ground Floor Orientation Plan 2

3 GKN Group at a glance

4 GKN Executive Committee 4

5 Delivering to our markets 5

6 GKN Driveline Driving tomorrow s technology 6

7 GKN Driveline Executive Team 01 February

8 GKN Driveline CVJ Systems efficient thinking the technology leader in CVJ sideshafts > weight, space and fuel savings > improved efficiency > solutions provider > most extensive range of CVJs > widest global footprint > manufacturing CVJs in 21 countries 8

9 GKN Driveline AWD Systems dynamic thinking > > > the global leader in efficient all-wheel drive systems unique capability to develop and manufacture full AWD Systems world-class engineering over many years optimised components through full system understanding 9

10 GKN Driveline Trans Axle Solutions unlimited thinking a leader in conventional and controlled differentials for transmissions and axles > manufacturing in all regions of the world > full product range > established and experienced player 10

11 GKN Driveline edrive Systems electrified thinking a pioneer in advanced electric and hybrid drivelines > systems leadership capability > standard product range > 250,000 vehicles on the road > etransmissions success in each major automotive region > broader range of motors 11

12 Customer brands 12

13 GKN Driveline Global Footprint 13

14 GKN Driveline AWD Systems Plants 14

15 GKN Driveline Engineering footprint 15

16 GKN Driveline European Operations 16

17 GKN Driveline - Europe 17

18 GKN Driveline BIR : Leadership Team Plant Director BIR Neil Geldard-Williams Operations Value Stream Side Shaft Steve Day Finance Controlling & Information Technology Steve Westwood Functions Quality & Risk Stuart Reynolds Value Stream Side PropShaft Paul Cooper Human Resources Julie McGee Site Services & Maintenance Martyn Walker Supply Chain Haldun Argin Program Launch & Manufacturing Engineering David Puch Purchasing Stuart Cook SCIL David Danks Engineering Steve Pennell 18

19 GKN Driveline Product Segments CVJ Systems AWD Systems Trans Axle Solutions edrive Systems CV Joints Propshafts Differentials eaxles Sideshafts Transfer Units AWD Couplings Limited Slip & Locking Differentials etransmissions emotors Disconnects Final Drive Units 19

20 GKN Driveline Birmingham - History 20

21 UK Propshaft / Sideshaft Locations 2009 GKN Walsall 10 miles GKN Birmingham 21

22 Birmingham Layout June machines moved or scrapped Sideshaft OES transferred Brand New Paint Plant Sideshaft OES transferred 223 machines transferred from WSL Every piece of equipment moved H/S Assy Complete electrical infrastructure Bars Refurbish Main Office Block P/S Assy and paint Machining And welding Future State along with some of the challenges to get there BPCS > MFGPro 50+ formal consultation meetings Long-stem tulip transferred Bells and Tulips 350+ employees affected 70+ Contractor s involved additional orders raised hours in re- PPAP 22

23 Final Integration Bells & Driveline Birmingham Today 23

24 GKN Driveline Birmingham - Today Established 1925 Location Erdington, Birmingham Products Sideshafts, Propshafts & Associated Components Main Customers JLR, Toyota, Nissan, Renault, Dacia, Honda, Fiat, Volvo, Bentley, Lotus, AMG Total Area 48,000 m² BIR Employees 772 Site Employees Today 487 Direct Manufacturing 234 Staff / Indirect 51 Global Eng. / Sales Act Sales 2010 UK 102m Act Sales m Act Sales m Act Sales m Act Sales m Budget 190m Quality TS16949 Certified Environment ISO14001 Certified Health & Safety OSHAS Certified 24

25 BIR Volumes Sideshafts 2.85m 2.99m 3.2m Propshafts 950k 924k 1.0m 25

26 GKN Driveline Birmingham - Products 26

27 Sideshafts and Components Fixed Outer Race (Bell) Driveshaft Plunging Outer Race (Tulip) Cage Supplied from other GKN Line Company Inner Race Barshaft 27

28 Propshafts and Components Crash Features Rubber Couplings CV Joints DTF Joints Cardan Joints 28

29 Jaguar Land Rover Programmes Propshafts and Sideshafts Supply Locations: All UK Plants & currently supporting India & China Second Tier to ZF on Sideshafts 29

30 UK Transplant Customer Programmes 30

31 Other Customer Programmes 31

32 32

33 Site Tour - Safety First PPE HIGHEST RISKS Vehicle Movements and Automation Be aware of the environment you are in IN CASE OF FIRE ALL Overhead Conveyors Forklift Trucks Light Guards Contractors & visitors must wear the above personal protective equipment on shop floor areas & use pedestrian routes wherever possible Fire Alarm Test Monday Morning Short Duration test In case of an Alarm outside of this Test Leave the building with your host who will know the nearest Assembly point and await Authority to return to the building 33 33

34 QUESTIONS 34