Features. Engine. MegaDrive A mixture of conventional drive at the front and hybrid drive for slow speed. Additional features

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1 Grove GMK6400 North American Product Guide ASME B30.5 Imperial 85% Features 400 t (450 USt) rating 15,4 m - 60 m (51 ft ft) five-section boom 25 m - 79 m (82 ft ft) luffing jib Self-rigging MegaWingLift 135 t (297,600 lb) counterweight with hydraulic removal system MegaDrive hybrid drive system Self-rigging auxiliary hoist Winner

2 Features MegaWingLift The new, patented self-rigging MegaWingLift reduces transportation and erection costs to a minimum. Both the MegaWingLift and the auxiliary hoist can be installed without an auxiliary crane. Engine Mercedes-Benz diesel engine. Carrier cab The new carrier cab offers increased comfort and ergonomic instrumentation, an improved heating and cooling system with air conditioning as standard, full width cab for added visibility, better aerodynamics, and is manufactured from rust free glass-fiber and aluminum composite to provide longer life and noise reduction. asset management system that helps improve your profitability and reduce costs by remotely monitoring critical crane data. Visit com for more information. MegaDrive A mixture of conventional drive at the front and hybrid drive for slow speed. Better traction in bad surface conditions Longer lifecycle of parts because of less direct contact Smooth and powerful acceleration from standstill Man-Machine Interface The new MMI display allows the control of suspension from both sides of the carrier. Adjustment of ground clearance independently of the outriggers. Flexibility on jobsite to react to varied site conditions. Outrigger pressure monitoring is standard. Active suspension control. Additional features Easy and fast setup Self-rigging auxiliary hoist

3 Contents Specifications 4 Dimensions 7 Transport proposal 12 Load chart overview 15 Main boom (working range/load charts) 20 Main boom and MegaWingLift (working range/load charts) Main boom and lattice extension (working range/load charts) Main boom, lattice extension and MegaWingLift (working range/load charts) Main boom and luffing jib (working range/load charts) Main boom, luffing jib and MegaWingLift (working range/load charts) Main boom and heavy duty jib (working range/load charts) Main boom,heavy duty jib and MegaWingLift (working range/load charts) Symbols glossary 96

4 Specifications Superstructure Boom Boom nose pin type rope guard. Boom elevation Single lift cylinder with safety valve provides boom angle from *Optional jibs *MegaWingLift Lift enhancing system to improve load charts. help of an auxiliary crane. Load moment and anti-two block system of boom angle, length, radius, tip height, relative load moment, maximum permissible load, load indication and Cab All aluminum constructed cab with acoustical lining, hydraulic seat, opening windows at side and rear, hinged windshield with wiper, sun visor and window shade. Other features include hot water heater/defroster, armrest integrated crane controls, ergonomically arranged instrumentation and radio/ Counterweight hydraulic installation/removal system controlled from the Electrical system Hydraulic system Five seperate circuits, three axial piston variable displacement pumps with power limiting control, one axial piston variable displacement pump for slewing and one fixed displacement pump for auxiliary gears. Standard thermostatically temperature. Driven by hydraulic motor. Hoist Main and auxiliary hoist are powered by axial piston motor rotation indicator alerts operator of hoist movement. Rope length Hydraulic motor Main Auxiliary Rope diameter Line speed Line pull Hoist camera and light included. Auxiliary hoist is self-rigging. Swing 4 *Denotes optional equipment

5 Specifications Superstructure continued Carrier *Optional hookblocks Lifting capacity 250 t 200 t Sheaves H/B Weight * varies depending on national regulations *Optional equipment Possible load with the crane* Boom mounted aircraft warning light Engine independent diesel cab heater, with engine Strobe light Data logger Chassis Box type, torsion resistant frame is fabricated from high strength steel. Transmission Outrigger system Four hydraulic two stage outrigger beams with vertical Independent horizontal and vertical movement controlled from each side of carrier and the superstructure cab. Electronic crane level indicators. Hydraulic disconnect for front outrigger beams and removable rear outrigger load indicator with read out on both sides of carrier and in superstructure cabin. Includes outrigger monitoring system. Drive/steer MegaDrive hydrostatically driven. Axles disconnect at speeds greater than Suspension hydro-pneumatic system acting on all wheels with hydraulic Features an automatic leveling system for highway travel. Active suspension control on outrigger control units. Grove GMK6400 *Denotes optional equipment 5

6 Specifications Carrier continued Axles Tires Steering Dual circuit, hydraulic power assisted steering system. switch. Engine Fuel tank capacity Brakes wheels. Air dryer. Cab safety glass, driver seat with pneumatic suspension, enginedependent hot water heater, power windows, heated rear view mirrors, complete instrumentation, driving controls, reversing camera system, air conditioning, radio/cd player, Electrical system Maximum speed Gradeability (theoretical) Miscellaneous standard equipment management system. *Optional equipment Hydraulic driveline retarder integrated into Allison transmission Engine independent diesel cab heater, with engine Strobe light Steel outrigger pads Engine shut down valve 6 *Denotes optional equipment

7 Dimensions mm (56.8') mm (50.5') 3402 mm (11.2') 2400 mm (7.9') A α 1806 mm (5.9') 2785 mm (9.1') 1700 mm (5.6') 3500 mm (11.5') 1650 mm (5.4') 2450 mm (8.0') mm (51.6') mm (57.5') 450 mm (1.5') 1650 mm (5.4') 1450 mm (4.8') β1 β 542 mm (1.8') R mm (45.4') Ra mm (45.8') R mm (48.8') Ra mm (47.5') 8700 mm (28.5') 5345 mm (17.5') 3355 mm (11.0') 700 mm (2.3') R 8100 mm (26.6') Ra mm (42.4') R mm (41.6') R 5860 mm (19.2') 3000 mm (9.8') 5480 mm (18.0') 5000 mm (16.4') 7400 mm (24.3') 6300 mm (20.7') 8500 mm (27.9') 4950 mm (16.2') 3750 mm (12.3') β 8700 mm (28.5') Tires A A B C D E F R R R mm (13.0') 4000 mm (13.1') 4000 mm (13.1') *130 mm (0.4') 3826 mm (12.6') 3870 mm (12.7') 3870 mm (12.7') Ra = Radius all wheels steered *Lowered 2970 mm (9.7') 2975 mm (9.8') 3070 mm (10.1') 2570 mm (8.4') 2510 mm (8.2') 2530 mm (8.3') 1815 mm (6.0') 1865 mm (6.1') 1865 mm (6.1') 400 mm (1.3') 450 mm (1.5') 450 mm (1.5') 209 mm (0.7') 260 mm (0.9') 260 mm (0.9') Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 7

8 Dimensions 3215 mm (10.5') 1895 mm (6.2') 1320 mm (4.3') 1860 mm (6.1') 640 mm (2.1') 3682 mm (12.1') mm (7.3') 1667 mm (5.5') 2140 mm (7.0') 1667 mm (5.5') 2491 mm (8.2') 2230 mm (7.3') 5480 mm (18.0') ,0 t (33,000 lb) X 35,0 t (77,000 lb) X 2X 55,0 t (121,000 lb) X 2X 2X 75,0 t (165,500 lb) X 2X 4X 95,0 t (209,500 lb) X 2X 6X 115,0 t (253,500 lb) X 2X 8X 135,0 t (297,600 lb) X 2X 10X 8 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

9 Dimensions MegaWingLift 2276 mm (7.5') mm (32.9') 3000 mm (9.8') Auxiliary hoist 2455 mm (8.1') 2430 mm (8.0') 2096 mm (6.9') Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 9

10 Dimensions Lattice extension Lattice extension dimensions A B C D L x W x H 2,8 x 2,5 x 2,3 m 9.18 x 8.2 x 7.5 ft 6,0 x 2,1 x 2,5 m 19.7 x 6.9 x 8.2 ft 6,2 x 1,7 x 1,5 m 20.3 x 5.6 x 4.9 ft 6,2 x 1,9 x 1,9 m 20.3 x 6.2 x 6.2 ft Weight 2000 kg 4409 lb 1800 kg 3968 lb 750 kg 1653 lb 1000 kg 2205 lb 12 m (39.4') 16 m (52.5') 18 m (59.1') E F 12,2 x 1,7 x 1,6 m 40.0 x 5.6 x 5.2 ft 12,2 x 1,9 x 1,9 m 40.0 x 6.2 x 6.2 ft 1500 kg 3307 lb 1750 kg 3858 lb 22 m (72.2') G H 3,7 x 1,7 x 1,8 m 12.1 x 5.6 x 5.9 ft 1,2 x 1,9 x 1,9 m 3.9 x 6.2 x 6.2 ft 1500 kg 3307 lb 400 kg 882 lb 24 m (78.8') I 3,2 x 1,6 x 2,1 m 10.5 x 5.2 x 6.9 ft 1000 kg 2205 lb 28 m (91.9') L 14,3 x 2,0 x 1,6 m 47.0 x 6.6 x 5.2 ft 2900 kg 6393 lb 30 m (98.4') 34 m (111.5') 36 m (118.1') 40 m (131.2') 42 m (137.8') 46 m (150.9') 52 m (170.6') 58 m (190.3') 64 m (210.0') 10 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

11 Dimensions Luffing jib Luffing jib dimensions 2,5 m + 25 m (8.2' ') 2,5 m + 31 m (8.2' ') 2,5 m + 37 m (8.2' ') 2,5 m + 43 m (8.2 ft ') 2,5 m + 49 m (8.2' ') 2,5 m + 55 m (8.2' ') 2,5 m + 61 m (8.2' ') 2,5 m + 67 m (8.2' ') 2,5 m + 73 m (8.2' ') 2,5 m + 79 m (8.2' ') Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 11

12 Transport proposals PROVISIONAL- Boom over front mm (56.8') 1806 mm (5.9') 2785 mm (9.1') 1700 mm (5.6') mm (52.0') 3500 mm (11.5') 1650 mm (5.4') 2450 mm (8.0') 1650 mm (5.4') 1450 mm (4.8') 542 mm (1.8') mm (57.5') Boom over front,rear outrigger box removed Boom over front,rear outrigger box installed Boom removed, rear outrigger box installed Axles 1-2 Axles 3-6 Total GVW kg (60,067 lb) kg (53,361 lb) 9035 kg (19,919 lb) kg (92,129 lb) kg (110,143 lb) kg (85,559 lb) kg (152,206 lb) kg (163,504 lb) kg (105,479 lb) Unit equipped with: Allow 3% variation in weight due to manufacturing tolerances PROVISIONAL - Trailing boom with dolly PROVISIONAL - Boom removed, superstructure over rear mm (82.4') 6088 mm (20.0') 3500 mm (11.5') 2785 mm (9.1') 1384 mm (4.5') 1384 mm (4.5') 1650 mm (5.4') 2450 mm (8.0') 1650 mm (5.4') 1700 mm (5.6') 1650 mm (5.4') 2450 mm (8.0') 1650 mm (5.4') 1700 mm (5.6') Axles 1-2 Axles 3-6 Dolly Total GVW Axles 1-2 Axles 3-6 Total GVW Boom in dolly over rear, rear outrigger box removed Boom in dolly over rear, rear outrigger box installed kg (35,806 lb) kg (29,100 lb) kg (85,966 lb) kg (103,970 lb) kg (38,562 lb) kg (38,563 lb) kg (160,335 lb) kg (171,633 lb) Boom removed, superstructure over rear kg (27,196 lb) kg (67,015 lb) kg (94,210 lb) Unit equipped with: Allow 3% variation in weight due to manufacturing tolerances Unit equipped with: Allow 3% variation in weight due to manufacturing tolerances 12 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

13 Transport proposals Transport proposal A+B+C+D+H+L 1950 mm (6.4') 1900 mm (6.2') 2530 mm (8.3') 1200 mm (3.9') 3324 mm (10.9') F+E+I F+E+I 1650 mm (5.4') 1950 mm (6.4') 640 mm (2.1') 2000 mm (6.6') 1900 mm (6.2') 3500 mm (11.5') Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 13

14 Transport proposals Transport proposal F+E+G 1700 mm (5.6') 1950 mm (6.4') 640 mm (2.1') 1800 mm (5.9') 1900 mm (6.2') 15 t (33,070 lb) baseplate + 2x10 t (22,046 lb) slab + auxiliary hoist MWL+C MegaWingLift + C 3000 mm (9.8') 1650 mm (5.4') 2276 mm (7.5') 640 mm (2.1') 1500 mm (4.9') 14 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

15 Overview Overview 50.5 ft ft 360 ft 28.5 x 27.8 ft 28.5 x 24.2 ft ft lb x ft 28.5 ft x 20.6 ft 28.5 ft x 16.4 ft ft lb x ft ft + MegaWingLift 360 ft 28.5 x 27.8 ft 28.5 x 24.2 ft 28.5 ft x 20.6 ft ft lb x Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 15

16 Overview Overview 3 (25 ) 360 ft 28.5 x 27.8 ft 297.6/ 253.5/ 209.5/ k lb ft lb x ft 28.5 x 27.8 ft k lb ft lb x ft 28.5 x 27.8 ft 77.0 k lb ft lb x ft 28.5 x 24.3 ft 297.6/ 253.5/ 209.5/ k lb ft lb x The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

17 Overview Overview 3 (25 ) 360 ft 28.5 x 27.8 ft k lb 77.0 k lb ft lb x ft 28.5 x 20.7 ft k lb ft lb x ft 28.5 x 20.7 ft k lb ft lb x ft 28.5 x 20.7 ft k lb ft lb x Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 17

18 Overview Overview 3 (25 ) + MegaWingLift 360 ft 28.5 x 27.8 ft 297.6/ 253.5/ 209.5/ k lb ft lb x ft 28.5 x 27.8 ft k lb ft lb x ft 28.5 x 27.8 ft 77.0 k lb ft lb x ft 28.5 x 24.3 ft 297.6/ 253.5/ 209.5/ k lb ft lb x ft 28,5 x 24.3 ft k lb 77.0 k lb ft lb x The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

19 Overview Overview 3 (25 ) + MegaWingLift 360 ft 28.5 x 20.7 ft k lb ft lb x ft 28.5 x 20.7 ft k lb ft lb x ft 28.5 x 20.7 ft k lb ft lb x Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 19

20 Working range Main boom 15,4 m - 60 m (51 ft ft) main boom ' ' Boom and extension length in feet ** ' 147.0' 130.9' 114.8' 98.7' 82.6' 66.6' 50.5' Hook heights shown in the working diagram do not consider loaded boom deflection. Hook block (USt) H 320 D 4050 mm (13.3 ft) 250 D 3950 mm (13.0 ft) 200 D 3650 mm (12.0 ft) 160 D 3650 mm (12.0 ft) 100 D/E 3300 mm (10.8 ft) 40 D/E 3200 mm (10.5 ft) 16 H/B 2600 mm (8.5 ft) 20 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

21 Main boom 15,4 m - 60 m (51 ft ft) kg (297,600 lb) (28.5 ft x 27.8 ft) 50.5* ** *Over rear **Over rear with special equipment Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 21

22 Main boom 15,4 m - 60 m (51 ft ft) kg (253,500 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

23 Main boom 15,4 m - 60 m (51 ft ft) kg (209,400 lb) (28.5 ft x 27.8 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 23

24 Main boom 15,4 m - 60 m (51 ft ft) kg (165,300 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

25 Main boom 15,4 m - 60 m (51 ft ft) kg (121,200 lb) (28.5 ft x 27.8 ft) , Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 25

26 Main boom 15,4 m - 60 m (51 ft ft) kg (99,200 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

27 Main boom 15,4 m - 60 m (51 ft ft) kg (77,100 lb) (28.5 ft x 27.8 ft) , Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 27

28 Main boom 15,4 m - 60 m (51 ft ft) kg (55,100 lb) (28.5 ft x 27.8 ft) ,4 m - 60 m (51 ft ft) kg (33,000 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

29 Main boom 15,4 m - 60 m (51 ft ft) 0 kg (0 lb) (28.5 ft x 27.8 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 29

30 Working range Main boom and MegaWingLift 34,9 m - 60 m (51 ft ft) main boom and MegaWingLift ' Boom and extension length in feet ' 163.0' 147.0' 130.9' 114.8' Hook heights shown in the working diagram do not consider loaded boom deflection. 30 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

31 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (297,600 lb) (28.5 ft x 27.8 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 31

32 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (253,500 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

33 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (209,400 lb) (28.5 ft x 27.8 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 33

34 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (165,300 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

35 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (121,200 lb) (28.5 ft x 27.8 ft) ,4 m - 60 m (51 ft ft) kg (99,200 lb) (28.5 ft x 27.8 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 35

36 Main boom and MegaWingLift 15,4 m - 60 m (51 ft ft) kg (77,100 lb) (28.5 ft x 27.8 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

37 Working range Lattice extension Main boom and lattice extension ' 190.3' ' Boom and extension length in feet ' 111.6' 91.9' 150.9' 137.8' 72.2' 118.1' 52.5' 98.4' 78.7' 59.1' 39.4' ' Hook heights shown in the working diagram do not consider loaded boom deflection. Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 37

38 Lattice extension 49,69 m (163 ft) m - 64 m (39.4 ft ft) kg (297,600 lb) (28.5 ft x 27.9 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

39 Lattice extension 49,69 m (163 ft) m - 64 m (52.5 ft ft) kg (297,600 lb) (28.5 ft x 27.9 ft) Grove GMK6400 The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 39

40 Lattice extension 54,59 m (179.1 ft) m - 64 m (39.4 ft ft) kg (297,600 lb) (28.5 ft x 27.9 ft) The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

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