Clamping elements and precision joints
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- Polly Newton
- 5 years ago
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2 and precision joints CLAMPEX Types of clamping elements 264 Selection guide 266 Selection 267 Example of calculation/selection 268 Calculation of hubs and technical data 269 KTR KTR KTR 130 and KTR KTR KTR 200 and KTR KTR 203 and KTR KTR KTR KTR KTR KTR KTR Series on request 298 KTR clamping nuts How to mount large screw connections easily and quickly 299 Internal clamping elements External clamping elements Shaft couplings 263
3 CLAMPEX CLAMPING ELEMENTS TYPES AND OPERATING DESCRIPTION Properties of clamping elements Type Series Shaft diameter [mm] Transmittable torque T [Nm] Centering of hub to shaft via the clamping element Centering between hub and shaft required Axial shifting of hub during assembly of clamping element Details on page KTR KTR KTR Internal clamping elements KTR KTR * KTR KTR * Depending on mounting position 264
4 CLAMPEX CLAMPING ELEMENTS TYPES AND OPERATING DESCRIPTION Type Series Shaft diameter [mm] Transmittable torque T [Nm] Centering of hub to shaft via the clamping element Centering between hub and shaft required Axial shifting of hub during assembly of clamping element Details on page CLAMPEX KTR KTR Internal clamping elements KTR 225 KTR Clamping nuts KTR External clamping elements KTR 603 KTR KTR Precision joints Clamping sets Shaft couplings KTR
5 CLAMPEX Selection guide Selection guide for CLAMPEX clamping elements Internal clamping sets Positioned between shaft and hub. Frictional engagement is generated between internal clamping set and shaft and between internal clamping set and hub. External clamping sets Positioned on the hub/hollow shaft. Frictional engagement is generated between shaft and hub/hollow shaft. Shaft couplings Positioned on two opposing shaft ends. Frictional engagement is generated between shaft coupling and shaft ends. hub Shaft Hub/ hollow shaft Shaft Shaft 1 Shaft Selbstzentrierend Shaft and hub are centered to each other via an internal clamping set. Additional hub centering is not required. Not self-centering Centering between shaft and hub required. Centering 1 2 With axial shifting of hub Axial shifting of hub during assembly of the internal clamping set. Hub axially shiftable to meet the catalogue data is required. Without axial shifting of hub No axial shifting of hub during assembly of the internal clamping set. Hub is fixed via the internal clamping set during assembly. before assembly before assembly after assembly, hub axially shifted after assembly, no axial shifting of hub Selection of the series of clamping elements based on its geometry and performance data Selection of the series of clamping elements based on its geometry and performance data Selection of the series of clamping elements based on its geometry and performance data Selection of the series of clamping elements based on its geometry and performance data Selection of the series of clamping elements based on its geometry and performance data KTR 105 KTR 130 KTR 131 KTR 200 KTR 203 KTR 400 KTR 201 KTR 206 KTR 225 KTR 250 KTR 100 KTR 150 KTR 603 KTR 620 KTR 700 Does not apply for KTR
6 CLAMPEX Selection Symbol σn0,2 Definition or explanation Yield point of hub material [N/mm2] Symbol L/L1 Hub length [mm] Definition or explanation σw0,2 Yield point of shaft material [N/mm2] C Value C of hub design (see illustration on page 253) d Internal diameter of clamping element [mm] diw Internal diameter of hollow shaft [mm] PN PW CW CN Surface pressure that occurs on clamping element/hub [N/mm2] Surface pressure that occurs on clamping element/shaft [N/mm2] diw/d -> Ratio of internal diameter of hollow shaft/clamping element D/DN -> Ratio of external diameter of clamping element/hub Clamping sets CLAMPEX D External diameter of clamping element [mm] Fa Axial force generated during operation [kn] DN External diameter of hub required [mm] Fax Transmittable axial force [kn] T Transmittable torque [Nm] FV Prestress [N] TS Peak torque to be transmitted [Nm] PO Setting force for clamping element [N] TA Screw tightening torque [Nm] PS Clamping force for clamping element [N] B2/B3 Length of clamping element [mm] PA PO + PS = Total force for clamping element [N] The transmission data are parameters found out by calculations. Subject to the friction coefficient variation which is due to physical properties, small deviations with the transmission figures may appear. 1. Fatigue strength and shape stability of components subject to torsion and bending load The stress concentration figures βk for the clamping elements are worked out similar to those of hydraulic fittings. Stress concentration factor on request. 2. Transmittable torque T The transmittable torque T always has to be above the biggest torque peak TS, which may arise on the joints. The torque peaks occuring with acceleration of electric motors as well as additional axial forces Fa have to be considered. T TS [Nm] 2 + ( Fa [kn] d [mm] 2 ) 2 3. Transmittable axial force Fax The maximum transmittable axial force Fax specified in the tables has to be reduced accordingly with additional torque transmission. 4. Calculation of external diameter of hub DN The external diameter of hub DN required depends on the hub geometry, the yield point of the hub material and the surface pressure between clamping element and hub. In order to simplify the calculation, the table on page 265 specifies correcting values which allow to calculate DN. Fax [kn]= 2 T [Nm] d [mm] DN [mm] D correcting value x Clamping nuts Those external diameters of hubs which cannot be calculated based on the table are calculated via the following formula: DN D σn0.2 + PN C σn0.2 - PN C Tangential stress on the internal diameter of hub (1 + CN²) σtin PN (1 - CN²) C For clamping connections with hollow shafts the internal diameter of hollow shaft diw required is calculated via the following formula: diw d σw0.2-2 PW 0,8 σw0.2 Tangential stress on the internal diameter of shaft σtiw 2 PW (CW² - KTR Precision joints 267
7 CLAMPEX Example of calculation/selection Details given: Shaft diameter d: 50 mm Hub material: GGG 40 Yield point of material σ N/mm² Selected: Not self-centering internal clamping element KTR 100 with d x D = 50mm x 80mm Surface pressure of hub taken from table on page 271 P N = 132 N/mm 2 Approximate value for surface pressure of hub taken from table on page 269 P N = 135 N/mm 2 Hub type selected C=0.8 (value C of hub design see page 269) Yield point of material σ N/mm² Correcting values x 1.59 (see page 269) DN [mm] 80 mm 1,59 D N 127,2 mm Use in explosive locations The power transmission of CLAMPEX clamping elements is based on the principle of two taper rings twisted into each other. An axial force generated on the rings (by means of several screws) produces surface pressure inside the hub and outside the shaft which allows for a frictionally engaged transmission of the torque. Considering all operating data (intended use) a potenial source of ignition does not exist. That is why clamping elements are not covered by directive 94/9/EC. Due to the aforementioned design of CLAMPEX clamping elements a failure of components does not have to be expected. A risk only arises if friction heat is produced with slipping of a clamping connection (improper assembly/tightening torques). Concentricity The concentricity of the self-centering CLAMPEX clamping elements is between 0.02 mm and 0.08 mm. This concentricity is not reproducible due to the slotted individual components of the clamping elements. As a result this figure merely serves for supporting with designing. Table of screws Prestress FV and tightening torque TA with µtotal = 0.14 Dimension M Prestress FV [N] Tightening torque TA [Nm] M ,34 1,89 2,25 M ,9 4,1 4,9 M ,5 10 M M M M M M M M M M M M
8 CLAMPEX Calculation of hubs Mounting conditions of clamping elements with value C of hub design CLAMPEX C = 0.6 position of clamping element centrally to the hub C = 0.8 position of clamping element eccentrically to the hub C = 1,0 Surface pressure between clamping element and hub PN [N/mm 2 ] Value C of C-value Selection table for the calculation of the external diameter of hub DN required (correcting value x) Average yield point of material σ 0.2 in N/mm 2 (more accurate stiffness figures depending on diameter as specified by the manufacturer) GG 20 GG 25 GS 38 GG 30 GTS 35 GS 45 ST 37-2 GGG 40 GS 52 AlCuMgPb Hub materials ST 50-2 C 35 GGG 50 GS 60 ST 52-3 GGG 60 GS 62 C 45 GGG 70 GS 70 C 60 Q & T steel C = 0,6 1,30 1,25 1,22 1,20 1,18 1,15 1,13 1,11 1,10 1,09 1,07 65 C = 0,8 1,44 1,35 1,30 1,28 1,24 1,22 1,20 1,16 1,14 1,12 1,09 C = 1,0 1,60 1,45 1,40 1,35 1,30 1,28 1,24 1,20 1,18 1,16 1,12 C = 0,6 1,34 1,26 1,24 1,22 1,18 1,16 1,15 1,12 1,11 1,10 1,07 70 C = 0,8 1,48 1,38 1,34 1,30 1,25 1,23 1,20 1,18 1,15 1,13 1,10 C = 1,0 1,65 1,50 1,45 1,40 1,34 1,30 1,26 1,22 1,20 1,17 1,13 C = 0,6 1,30 1,28 1,25 1,23 1,20 1,18 1,16 1,14 1,12 1,11 1,08 75 C = 0,8 1,52 1,42 1,36 1,32 1,28 1,25 1,22 1,18 1,16 1,14 1,11 C = 1,0 1,74 1,55 1,48 1,42 1,36 1,33 1,30 1,25 1,20 1,18 1,13 C = 0,6 1,39 1,31 1,28 1,25 1,21 1,20 1,18 1,15 1,13 1,11 1,08 80 C = 0,8 1,58 1,45 1,39 1,35 1,30 1,27 1,24 1,20 1,18 1,15 1,11 C = 1,0 1,81 1,61 1,53 1,46 1,39 1,36 1,31 1,26 1,22 1,20 1,14 C = 0,6 1,42 1,34 1,30 1,27 1,23 1,21 1,19 1,16 1,14 1,12 1,09 85 C = 0,8 1,63 1,49 1,42 1,38 1,32 1,29 1,26 1,22 1,19 1,16 1,12 C = 1,0 1,90 1,67 1,57 1,50 1,42 1,39 1,34 1,28 1,24 1,21 1,15 C = 0,6 1,46 1,36 1,32 1,28 1,25 1,22 1,20 1,17 1,15 1,13 1,09 90 C = 0,8 1,69 1,53 1,46 1,40 1,34 1,31 1,28 1,23 1,20 1,18 1,13 C = 1,0 2,00 1,73 1,62 1,54 1,46 1,41 1,36 1,30 1,26 1,22 1,16 C = 0,6 1,49 1,39 1,34 1,30 1,26 1,24 1,21 1,18 1,15 1,14 1,10 95 C = 0,8 1,75 1,57 1,49 1,43 1,37 1,34 1,30 1,25 1,21 1,19 1,14 C = 1,0 2,11 1,80 1,68 1,59 1,49 1,44 1,39 1,32 1,27 1,24 1,17 C = 0,6 1,53 1,41 1,36 1,32 1,28 1,25 1,22 1,19 1,16 1,14 1, C = 0,8 1,81 1,61 1,53 1,46 1,39 1,36 1,31 1,26 1,22 1,20 1,14 C = 1,0 2,24 1,87 1,73 1,63 1,53 1,48 1,41 1,34 1,29 1,25 1,18 C = 0,6 1,56 1,44 1,39 1,34 1,29 1,27 1,24 1,20 1,17 1,15 1, C = 0,8 1,88 1,66 1,56 1,50 1,42 1,38 1,33 1,28 1,24 1,21 1,15 C = 1,0 2,38 1,95 1,79 1,68 1,56 1,51 1,44 1,36 1,31 1,27 1,19 C = 0,6 1,60 1,47 1,41 1,36 1,31 1,28 1,25 1,21 1,18 1,16 1, C = 0,8 1,96 1,71 1,60 1,53 1,44 1,40 1,35 1,29 1,25 1,22 1,16 C = 1,0 2,55 2,04 1,86 1,73 1,60 1,54 1,47 1,38 1,33 1,28 1,20 C = 0,6 1,64 1,50 1,43 1,36 1,33 1,30 1,26 1,22 1,19 1,17 1, C = 0,8 2,04 1,76 1,64 1,56 1,47 1,43 1,37 1,31 1,26 1,23 1,17 C = 1,0 2,75 2,13 1,93 1,79 1,64 1,58 1,50 1,41 1,34 1,30 1,21 C = 0,6 1,69 1,53 1,46 1,40 1,34 1,31 1,28 1,23 1,20 1,18 1, C = 0,8 2,13 1,81 1,69 1,60 1,50 1,45 1,39 1,33 1,28 1,24 1,18 C = 1,0 3,00 2,24 2,00 1,84 1,69 1,61 1,53 1,43 1,36 1,31 1,22 C = 0,6 1,73 1,56 1,48 1,43 1,36 1,33 1,29 1,24 1,21 1,18 1, C = 0,8 2,24 1,87 1,73 1,63 1,53 1,48 1,41 1,34 1,29 1,25 1,18 C = 1,0 3,32 2,35 2,08 1,91 1,73 1,65 1,56 1,45 1,38 1,33 1,24 C = 0,6 1,78 1,59 1,51 1,45 1,38 1,35 1,30 1,25 1,22 1,19 1, C = 0,8 2,35 1,93 1,78 1,67 1,56 1,50 1,44 1,36 1,30 1,27 1,19 C = 1,0 3,74 2,49 2,17 1,97 1,78 1,69 1,59 1,48 1,40 1,35 1,25 C = 0,6 1,83 1,62 1,54 1,47 1,40 1,36 1,32 1,27 1,23 1,20 1, C = 0,8 2,48 2,00 1,83 1,71 1,59 1,53 1,46 1,38 1,32 1,28 1,20 C = 1,0 4,36 2,65 2,27 2,04 1,83 1,73 1,62 1,50 1,42 1,36 1,26 C = 0,6 1,88 1,66 1,56 1,50 1,42 1,38 1,33 1,28 1,24 1,21 1, C = 0,8 2,63 2,07 1,88 1,75 1,62 1,55 1,48 1,39 1,33 1,29 1,21 C = 1,0 5,39 2,83 2,38 2,12 1,88 1,78 1,66 1,53 1,44 1,38 1,27 C = 0,6 1,94 1,69 1,59 1,52 1,44 1,40 1,35 1,29 1,25 1,22 1, C = 0,8 2,80 2,15 1,94 1,80 1,65 1,58 1,50 1,41 1,35 1,30 1,22 C = 1,0 7,68 3,05 2,50 2,21 1,94 1,82 1,69 1,55 1,46 1,40 1,28 C = 0,6 2,00 1,73 1,62 1,54 1,46 1,41 1,36 1,30 1,26 1,23 1, C = 0,8 3,00 2,24 2,0 1,84 1,69 1,61 1,53 1,43 1,36 1,31 1,23 C = 1,0 3,32 2,65 2,30 2,00 1,87 1,73 1,58 1,48 1,41 1,29 C = 0,6 2,06 1,77 1,65 1,57 1,48 1,43 1,38 1,31 1,27 1,24 1, C = 0,8 3,25 2,33 2,06 1,89 1,72 1,65 1,55 1,45 1,38 1,33 1,23 C = 1,0 3,66 2,80 2,40 2,06 1,92 1,77 1,61 1,51 1,43 1,30 C = 0,6 2,13 1,81 1,69 1,60 1,50 1,45 1,39 1,33 1,28 1,24 1, C = 0,8 3,55 2,43 2,13 1,94 1,76 1,67 1,58 1,47 1,39 1,34 1,24 C = 1,0 4,12 3,00 2,52 2,13 1,98 1,81 1,64 1,53 1,45 1,31 C = 0,6 2,21 1,86 1,72 1,62 1,52 1,47 1,41 1,34 1,29 1,25 1, C = 0,8 3,96 2,55 2,21 2,00 1,80 1,71 1,60 1,49 1,41 1,35 1,25 C = 1,0 4,80 3,23 2,65 2,21 2,04 1,86 1,67 1,55 1,47 1,33 Q & T steel Clamping nuts KTR Precision joints Clamping sets 269
9 CLAMPEX KTR 100 Not self-centering clamping element suitable for large shaft and hub tolerances For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation see page Example of application of hub type Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. Ordering example: KTR 100 Series 50 Size of inside diameter d x 80 Size of outside diameter D 270
10 CLAMPEX KTR 100 d x D [mm] Clamping screws DIN EN ISO Transmittable torque or Surface pressure between Dimensions [mm] µtotal=0.14 axial force clamping element Weight Stock programme [~kg] B B1 B2 M Length Number z TA [Nm] Shaft PW Hub PN T [Nm] Fax [kn] [N/mm2] [N/mm2] 17 x M ,2 18 x M ,2 19 x M ,2 20 x M ,2 22 x M ,2 24 x M ,3 25 x M ,3 28 x M ,3 30 x M ,3 32 x M ,3 35 x M ,3 38 x M ,4 40 x M ,3 42 x M ,6 45 x M ,5 48 x M ,6 50 x M ,6 55 x M ,6 60 x M ,7 65 x M ,8 70 x M ,3 75 x M ,2 80 x M ,4 85 x M ,4 90 x M ,5 95 x M ,6 100 x M ,2 110 x M ,3 120 x M ,4 130 x M ,5 140 x M ,8 150 x M ,0 160 x M ,4 170 x M ,7 180 x M ,0 190 x M ,0 200 x M ,2 220 x M ,0 240 x M ,2 260 x M ,2 280 x M ,2 300 x M ,5 320 x M ,6 340 x M ,1 360 x M ,2 380 x M ,0 400 x M ,0 420 x M ,0 440 x M ,6 460 x M ,4 480 x M ,0 500 x M ,6 520 x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M x M CLAMPEX Clamping nuts KTR Precision joints Clamping sets 271
11 CLAMPEX KTR 105 Self-centering clamping element in a compact design For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation see page Example of application of hub type Ordering example: KTR x 18 Series Size of inside diameter d Size of outside diameter D 272
12 CLAMPEX KTR 105 CLAMPEX KTR 105 d x D [mm] Transmittable torque or axial Surface pressure between Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.14 force clamping element B B1 M Length Number z TA [Nm] Shaft PW Hub PN T [Nm] Fax [kn] [N/mm 2 ] [N/mm 2 ] Weight [~kg] 5 x 16 13,5 11 M2, , ,01 6 x 16 13,5 11 M2, , ,01 6,35 x 16 13,5 11 M2, , ,01 7 x 17 13,5 11 M2, , ,01 8 x 18 13,5 11 M2, , ,02 9 x 20 15,5 13 M2, , ,02 9,53 x 20 15,5 13 M2, , ,02 10 x 20 15,5 13 M2, , ,02 11 x 22 15,5 13 M2, , ,02 12 x 22 15,5 13 M2, , ,02 14 x M , ,04 15 x M , ,04 16 x M , ,07 17 x M , ,09 18 x M , ,09 19 x M , ,08 20 x M , ,1 22 x M , ,1 24 x M , ,2 25 x M , ,2 28 x M , ,2 30 x M , ,3 32 x M , ,25 35 x M , ,35 38 x M , ,4 40 x M , ,4 42 x M ,7 45 x M ,6 48 x M ,7 50 x M ,7 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. Stock programme CLAMPEX KTR Precision joints Clamping sets Clamping nuts 273
13 CLAMPEX KTR 130 und KTR 131 Self-centering clamping elements with a central clamping nut for easy assembly/disassembly For legend of pictogram please refer to fl apper on the cover KTR 130 KTR 131 Dimension DN: for calculation see page Example of application of hub type Ordering example: KTR x 35 Series Size of inside diameter d Size of outside diameter D 274
14 CLAMPEX KTR 130 und KTR 131 d x D [mm] CLAMPEX KTR 130 Dimensions [mm] Hexagon nut Surface pressure between clamping element Transmittable torque or axial force B B1 Width across fl ats SW TA [Nm] Shaft PW T [Nm] Fax [kn] [N/mm 2 ] Hub PN [N/mm 2 ] Weight [~kg] 5 x ,1 4, ,02 6 x ,1 4, ,02 8 x ,4 5, ,02 9 x ,2 9, ,04 10 x ,6 9, ,05 12 x ,3 10, ,05 14 x ,0 13, ,08 15 x ,0 13, ,08 16 x , ,07 18 x , ,2 19 x , ,2 20 x , ,2 22 x , ,3 24 x , ,3 25 x , ,3 30 x , ,4 32 x , ,6 35 x , ,6 40 x , ,8 45 x , ,9 48 x , ,5 50 x , ,4 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. Stock programme CLAMPEX CLAMPEX KTR 131 d x D [mm] Transmittable torque or axial Surface pressure between Dimensions [mm] Hexagon nut/counter nut force clamping element Stock programme Weight [~kg] Width across Shaft PW Hub PN B B1 B2 fl ats SW TA [Nm] T [Nm] Fax [kn] [N/mm 2 ] [N/mm 2 ] 5 x ,1 4, ,02 6 x ,1 4, ,02 8 x ,4 5, ,02 10 x ,6 9, ,04 12 x ,3 10, ,04 14 x ,0 13, ,08 15 x ,0 13, ,07 16 x , ,07 18 x , ,2 19 x , ,2 20 x , ,15 22 x , ,35 24 x , ,3 25 x , ,3 30 x , ,35 32 x , ,55 35 x , ,5 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. KTR Precision joints Clamping sets Clamping nuts 275
15 CLAMPEX KTR 150 Not self-centering clamping element with minimum dimensions For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation see page Tolerances for d and D d 38 mm = d h6/d H7 d 38 mm = d h8/d H8 Example of application of hub type Up to four clamping elements can be installed in a series. The torques rise as follows: 1. clamping element T = Tcatalogue x 1,00 2 clamping elements T = Tcatalogue x 1,55 3 clamping elements T = Tcatalogue x 1,85 4. clamping elements T = Tcatalogue x 2,02 Clamping flanges Dimensions of clamping fl anges recommended: N1 [mm] 1,5 B D2 [mm] = D M F1 [mm] = M 1,3 (with screws 8.8) F1 [mm] = M 1,8 (with screws 10.9/12.9) Ordering example: KTR x 68 Series Size of inside diameter d Size of outside diameter D 276
16 CLAMPEX KTR 150 d x D [mm] Dimensions [mm] B B1 Distance dimension A [mm] CLAMPEX KTR 150 Clamping force required for clamping screws µtotal=0.14 PO [N] PS [N] PA = PO + PS [N] Transmittable torque or axial force T [Nm] Fax [kn] Surface pressure between clamping element Shaft PW [N/mm 2 ] Hub PN [N/mm 2 ] 6 x 9 4,5 3,7 2,5 2,5 3,0 4,0 ** , ,001 7 x 10 4,5 3,7 2,5 2,5 3,0 4,0 ** , ,001 8 x 11 4,5 3,7 2,5 2,5 3,0 4,0 ** , ,002 9 x 12 4,5 3,7 2,5 2,5 3,0 4, , , x 13 4,5 3,7 2,5 2,5 3,0 4, , , x 15 4,5 3,7 2,5 2,5 3,0 4, , , x 16 4,5 3,7 2,5 2,5 3,0 4, , , x 18 6,3 5,3 3,5 3,5 4,5 5, , , x 19 6,3 5,3 3,5 3,5 4,5 5, , , x 20 6,3 5,3 3,5 3,5 4,5 5, , , x 21 6,3 5,3 3,5 3,5 4,5 5, , , x 22 6,3 5,3 3,5 3,5 4,5 5, , , x 24 6,3 5,3 3,5 3,5 4,5 5, , , x 25 6,3 5,3 3,5 3,5 4,5 5, , , x 26 6,3 5,3 3,5 3,5 4,5 5, , , x 28 6,3 5,3 3,5 3,5 4,5 5, , , x 30 6,3 5,3 3,5 3,5 4,5 5, , , x 32 6,3 5,3 3,5 3,5 4,5 5, , , x 35 6,3 5,3 3,5 3,5 4,5 5, , , x 36 6,3 5,3 3,5 3,5 4,5 5, , , x ,0 3,5 3,5 4,5 5, , ,02 36 x ,0 3,5 3,5 4,5 5, , ,02 38 x ,0 3,5 3,5 4,5 5, , ,02 40 x ,6 3,5 4,5 5,5 6, , ,02 42 x ,6 3,5 4,5 5,5 6, , ,03 45 x ,6 3,5 4,5 5,5 6, , ,04 48 x ,6 3,5 4,5 5,5 6, , , x ,6 3,5 4,5 5,5 6, , ,05 55 x ,6 3,5 4,5 5,5 6, , ,05 56 x ,4 3,5 4,5 5,5 7, , ,07 60 x ,4 3,5 4,5 5,5 7, , ,07 63 x ,4 3,5 4,5 5,5 7, , ,08 65 x ,4 3,5 4,5 5,5 7, , ,08 70 x ,2 3,5 5,0 6,5 7, , ,11 71 x ,2 3,5 5,0 6,5 7, , ,12 75 x ,2 3,5 5,0 6,5 7, , ,13 80 x ,0 4,0 6,0 6,5 8, , ,2 85 x ,0 4,0 6,0 6,5 8, , ,2 90 x ,0 4,0 6,0 6,5 8, , ,2 95 x ,0 4,0 6,0 6,5 8, , ,2 100 x ,7 5,0 6,0 7,0 9, , ,4 110 x ,7 5,0 6,0 7,0 9, , ,4 120 x ,7 5,0 6,0 7,0 9, , ,5 130 x ,3 5,0 7,0 9,0 11, , ,9 140 x ,3 6,0 7,0 9,0 11, , ,9 150 x ,3 6,0 7,0 9,0 11, , ,0 160 x ,3 6,0 7,0 9,0 11, , ,0 170 x ,0 7,0 9,0 10,0 12, , ,5 180 x ,0 7,0 9,0 10,0 12, , ,6 190 x ,0 7,0 9,0 10,0 12, , ,7 200 x ,8 7,0 9,0 11,0 13, , ,3 210 x ,8 7,0 9,0 11,0 13, , ,5 220 x ,8 7,0 9,0 11,0 13, , ,5 230 x ,5 7,0 10,0 12,0 14, , ,4 240 x ,5 7,0 10,0 12,0 14, , ,5 250 x ,0 7,0 10,0 12,0 16, , ,7 260 x ,0 7,0 10,0 13,0 16, , ,8 270 x ,0 7,0 10,0 13,0 16, , ,9 280 x ,0 7,0 11,0 14,0 17, , ,3 290 x ,0 7,0 11,0 14,0 17, , ,5 300 x ,0 7,0 11,0 14,0 17, , ,7 320 x ,0 10,0 15,0 20,0 25, , ,9 340 x ,0 10,0 15,0 20,0 25, , ,5 360 x ,0 10,0 15,0 20,0 25, , ,2 380 x ,0 10,0 15,0 20,0 25, , ,8 400 x ,0 10,0 15,0 20,0 25, , ,5 Sizes of clamping elements available from stock. ** Type with slot Other sizes on request PA = Total force PO = Setting forceps = Clamping force Weight [~kg] Stock programme CLAMPEX Clamping nuts KTR Precision joints Clamping sets 277
17 CLAMPEX KTR 200 und KTR 201 Self-centering clamping elements with a wide range of applications For legend of pictogram please refer to fl apper on the cover KTR 200 Example of application of hub type Dimension DN: for calculation see page KTR 201 Dimension DN: for calculation see page Example of application of hub type Ordering example: KTR x Baureihe Series Size of inside diameter d Size of outside diameter D 278
18 CLAMPEX KTR 200 und KTR 201 d x D [mm] Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.14 CLAMPEX KTR 200 und KTR 201 Transmittable torque or axial force KTR 200 KTR 201 Surface pressure between clamping element Weight [~kg] Stock programme Transmittable torque or axial force Surface pressure between clamping element z TA [Nm] Shaft hub Shaft hub T B B1 B2 B3 D1 M Length Fax T KTR KTR PW Fax No. z [Nm] [kn] PN [Nm] [kn] PW PN [N/mm 2 ] [N/mm 2 ] [N/mm 2 ] [N/mm 2 ] 20 x M , ,4 22 x M , ,4 24 x M , ,4 25 x M , ,4 28 x M , ,5 30 x M , ,5 32 x M , ,6 35 x M , ,5 38 x M , ,6 40 x M , ,6 42 x M , ,0 45 x M , ,0 48 x M , ,1 50 x M , ,1 55 x M , ,2 60 x M , ,2 65 x M , ,3 70 x M , ,3 75 x M , ,4 80 x M , ,6 85 x M , ,7 90 x M , ,8 95 x M , ,9 100 x M , ,1 110 x M , ,4 120 x M , ,7 130 x M , ,7 140 x M , ,9 150 x M , ,2 160 x M , ,8 170 x M , ,0 180 x M , ,5 190 x M , ,1 200 x M , ,7 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. KTR Precision joints Weight [~kg] Clamping sets Stock programme CLAMPEX Clamping nuts 279
19 CLAMPEX KTR 203 und KTR 206 Self-centering clamping elements as a compact alternative to KTR 200/201 For legend of pictogram please refer to fl apper on the cover KTR 203 Example of application of hub type Dimension DN: for calculation see page KTR 206 Dimension DN: for calculation see page Example of application of hub type Ordering example: KTR x 65 Series Size of inside diameter d Size of outside diameter D 280
20 CLAMPEX KTR 203 und KTR 206 d x D [mm] Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.14 CLAMPEX KTR 203 und KTR 206 Transmittable torque or axial force KTR 203 KTR 206 Surface pressure between clamping element Weight [~kg] Stock programme Transmittable torque or axial force Surface pressure between clamping element z TA [Nm] Shaft Hub Shaft Hub T B B1 B2 B3 D1 M Length Fax T KTR KTR Fax No. z [Nm] [kn] PW PN [Nm] [kn] PW PN [N/mm 2 ] [N/mm 2 ] [N/mm 2 ] [N/mm 2 ] 18 x M , ,3 19 x M , ,3 20 x M , ,3 22 x M , ,3 24 x M , ,3 25 x M , ,3 28 x ,4 M , ,4 30 x ,4 M , ,3 32 x ,5 67 M , ,3 35 x ,5 67 M , ,4 38 x ,5 72 M , ,5 40 x ,5 72 M , ,4 42 x M , ,7 45 x M , ,7 48 x , M , ,8 50 x , M , ,8 55 x , M , ,9 60 x , M , ,9 65 x , M , ,9 70 x M , ,6 75 x M , ,7 80 x M , ,9 85 x M , ,0 90 x M , ,0 95 x M , ,3 100 x ,5 154 M , ,8 110 x ,5 164 M , ,1 120 x M , ,2 130 x M , ,6 140 x M , ,0 150 x M , ,2 160 x M , ,6 170 x M , ,5 180 x M , ,5 190 x ,5 259 M , ,0 200 x ,5 269 M , ,6 220 x M , ,0 240 x M , ,1 260 x M , ,2 280 x M , ,6 300 x M , ,5 320 x M , ,9 340 x M , ,3 360 x M , ,3 380 x M , ,6 400 x M , ,3 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. KTR Precision joints Weight [~kg] Clamping sets Stock programme CLAMPEX Clamping nuts 281
21 CLAMPEX KTR 225 Self-centering, combination of a hub Ø with various shaft Ø For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation see page Example of application of hub type To fasten one size of hub on different shaft diameters Ordering example: KTR x 65 Series Size of inside diameter d Size of outside diameter D 282
22 CLAMPEX KTR 225 d x D [mm] Clamping screws DIN EN ISO Transmittable torque or Surface pressure between clamping element Weight Stock Dimensions [mm] µtotal=0.14 axial force [~kg] programme B B1 B2 B3 D1 M Length Number z TA Shaft PW Hub PN [N/ [Nm] T [Nm] Fax [kn] [N/mm 2 ] mm 2 ] 14 x M ,5 16 x M ,5 18 x M ,5 19 x M ,5 20 x M ,5 22 x M ,5 24 x M ,4 25 x M ,4 28 x M ,4 30 x M ,4 24 x M ,7 25 x M ,7 28 x M ,6 30 x M ,6 32 x M ,6 35 x M ,5 38 x M ,5 40 x M ,5 30 x M ,1 32 x M ,1 35 x M ,0 38 x M ,0 40 x M ,9 42 x M ,9 45 x M ,9 48 x M ,8 50 x M ,8 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. CLAMPEX KTR Precision joints Clamping sets Clamping nuts 283
23 CLAMPEX KTR 250 Self-centering clamping element particularly suitable for thin-walled hubs For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation see page Example of application of hub type Ordering example: KTR x 39 Series Size of inside diameter d Size of outside diameter D 284
24 CLAMPEX KTR 250 CLAMPEX KTR 250 d x D [mm] Dimensions [mm] B B1 B2 B3 D1 M Length Clamping screws DIN EN ISO µtotal=0.14 z No. z Transmittable torque or axial force TA [Nm] T [Nm] Fax [kn] Surface pressure between clamping element Shaft PW [N/mm 2 ] Hub PN [N/ mm 2 ] 6 x 14 24,5 21,5 18, M , ,05 8 x ,5 11,5 27 M , ,05 9 x , M , ,06 10 x , M , ,16 11 x ,5 13,5 32 M , ,18 12 x ,5 13,5 32 M , ,18 14 x , M , ,20 15 x , M ,2 16 x , M ,3 17 x , M ,2 17 x M ,2 18 x M ,2 19 x M ,3 20 x M ,2 22 x M ,3 24 x M ,3 25 x M ,3 28 x M ,4 30 x M ,4 32 x M ,5 35 x M ,5 38 x M ,6 40 x M ,6 42 x M ,9 45 x M ,0 48 x M ,0 50 x M ,3 55 x M ,5 60 x M ,7 65 x M ,9 70 x M ,9 75 x M ,3 80 x M ,3 85 x M ,6 90 x M ,9 95 x M ,5 100 x M ,5 110 x M ,0 120 x M ,5 130 x M ,9 Sizes of clamping elements available from stock. These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. Weight [~kg] KTR Precision joints Clamping sets Stock programme CLAMPEX Clamping nuts 285
25 CLAMPEX KTR 400 Self-centering clamping element with the highest transmission performance For legend of pictogram please refer to fl apper on the cover Dimension DN: for calculation Example of application of hub type Formula to calculate space x left for disassembly: B1-B2 x = 2 Ordering example: KTR x 145 Series Size of inside diameter d Size of outside diameter D 286
26 CLAMPEX KTR 400 d x D [mm] Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.14 B B1 B2 B3 M Number z Length T A 2) [Nm] Standard applications in industry Transmittable torque or axial force T [Nm] Fax [kn] CLAMPEX KTR 400 Surface pressure between clamping element Shaft PW [N/mm 2 ] Hub PN [N/mm 2 ] Applications with components subject to torsion and bending load Clamping screws Transmittable Surface pressure DIN EN ISO torque or axial between clamping µtotal=0.14 force element M Number z Length TA [Nm] T [Nm] Fax [kn] Transmittable bending moment Mbperm. [Nm] Shaft PW [N/mm 2 ] Hub PN [N/mm 2 ] 24 x M M ,5 25 x M M ,5 28 x M M ,5 30 x M M ,5 32 x M M ,8 35 x M M ,7 38 x M M ,1 40 x M M ,1 40 x M M ,1 42 x M M ,2 45 x M M ,1 48 x M M ,5 50 x M M ,4 55 x M M ,5 60 x M M ,6 65 x M M ,7 70 x M M ,1 75 x M M ,3 80 x M M ,5 85 x M M ,6 90 x M M ,8 95 x M M ,0 100 x M M ,1 110 x M M ,6 120 x M M ,1 130 x M M ,0 140 x M M ,6 150 x M M ,2 160 x M M ,9 170 x M M ,6 180 x M M ,5 190 x M M ,4 200 x M M ,4 220 x M M ,6 240 x M M ,7 260 x M M ,2 280 x M M ,8 300 x M M ,7 320 x M M ,5 340 x M M ,9 360 x M M ,8 380 x M M ,0 400 x M M ,3 420 x M M x M M x M M x M M x M M x M M ,5 540 x M M x M M x M M x M M Sizes of clamping elements available from stock. External ring from size 420 x 515 without slots. 2) These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned fi gures with T, Fax, PW and PN decreasing proportionately. KTR Precision joints Weight [~kg] Clamping sets Stock programme CLAMPEX Clamping nuts 287
27 CLAMPEX KTR 603 Three-part external clamping set for applications on hollow shafts For legend of pictogram please refer to fl apper on the cover Tolerances for dw For dw from 10 to 30 mm H6 / j6 For dw from 31 to 50 mm H6 / h6 For dw from 51 to 80 mm H6 / g6 For dw from 81 to 500 mm H7 / g6 Bigger tolerances are generally possible! Please consult with us! Example of application of hub type Ordering example: KTR x 80 Series Size of inside diameter d Size of outside diameter D 288
28 CLAMPEX KTR 603 d x D [mm] Shaft diameter dw [mm] Transmittable torque or axial force Dimensions [mm] CLAMPEX KTR 603 Clamping screws DIN EN ISO µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] x , M , , x , M , x , M , x , M , x M , x M , x M , x M , x M , x M , x , M , x , M , x , M , x , M , x , M , x , M , x , M , x , M , x , M , x , M , x , M Sizes of clamping elements available from stock. Other sizes on request Weight [~kg] Stock programme CLAMPEX Clamping nuts KTR Precision joints Clamping sets 289
29 CLAMPEX KTR 603 Three-part external clamping set for applications on hollow shafts d x D [mm] Shaft diameter dw [mm] Transmittable torque or axial force Dimensions [mm] CLAMPEX KTR 603 Clamping screws DIN EN ISO µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] x , M x , M x M x M x M x M x M x M x M x M x M x , M x , M x , M Sizes of clamping elements available from stock. Other sizes on request Weight [~kg] Stock programme 290
30 CLAMPEX KTR 603 d x D [mm] Shaft diameter dw [mm] Transmittable torque or axial force Dimensions [mm] CLAMPEX KTR 603 Clamping screws DIN EN ISO µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] x , M x , M x , M x , M , x , M x , M x , M x M x M x M x M x M x M x M x M Sizes of clamping elements available from stock. Other sizes on request Weight [~kg] Stock programme CLAMPEX KTR Precision joints Clamping sets Clamping nuts 291
31 CLAMPEX KTR 620 Two-part external clamping set for applications on hollow shafts For legend of pictogram please refer to fl apper on the cover Tolerances for dw dw Ø 160 = h6/h7 dw > Ø 160 = g6/h7 Bigger tolerances are generally possible! Please consult with us! Example of application of hub type Ordering example: KTR x 100 Series Size of inside diameter d Size of outside diameter D 292
32 CLAMPEX KTR 620 d x D [mm] 16 x x 44 Shaft diameter dw [mm] Transmittable torque or axial force CLAMPEX KTR 620 Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] ,5 15,3 13,5 28 M ,1 19,5 15,3 13,5 30 M ,1 20 x ,5 15,3 13,5 32 M , x , M , x 51, , M , x , M , x ,5 22, M , x ,5 22, M , x ,5 24, M ,6 44 x ,5 24, M , x ,5 26,1 23,5 68 M , x , M , x ,5 29, M , x ,5 29, M , x , M , x ,5 30, M , x ,5 31, M , x ,5 38, M , x ,5 38, M , x , M , x , M , x ,5 49,1 43,5 136 M , x ,5 49,1 43,5 136 M , x , M , x , M , Sizes of clamping elements available from stock. DIN EN ISO for size 16 x 41 to 20 x 47 Weight [~kg] Stock programme CLAMPEX Clamping nuts KTR Precision joints Clamping sets 293
33 CLAMPEX KTR 620 Two-part external clamping set for applications on hollow shafts d x D [mm] Shaft diameter dw [mm] Transmittable torque or axial force CLAMPEX KTR 620 Dimensions [mm] Clamping screws DIN EN ISO µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] x , M , x , M , x ,5 57, M , x ,5 57, M , x , M , x , M , x , M , x ,5 68, M , x ,5 68, M , x , M , x , M , x ,5 222 M , x ,5 222 M , x ,7 77,5 238 M , x ,7 77,5 238 M , x ,7 77,5 238 M , Sizes of clamping elements available from stock. Weight [~kg] Stock programme 294
34 CLAMPEX KTR 620 CLAMPEX KTR 620 d x D [mm] Shaft diameter dw [mm] Transmittable torque or axial force Dimensions [mm] Clamping screws DIN EN ISO ) µtotal=0.10 Surface pressure of clamping element/hollow shaft T [Nm] Fax [kn] B B1 B2 d1 M Length Number z TA [Nm] PH [N/mm 2 ] x ,55 96,5 268 M Weight [~kg] Stock programme CLAMPEX x ,5 111, M x ,3 110,5 312 M x , M x , M x ,5 141, M x ,5 158, M x M x , M x ,4 186, M x M Clamping nuts x M x ,6 219, M x M x M x ,3 238, ,5 M x M x ,5 257, M x M x M x ,5 292, M x M KTR Precision joints Clamping sets x M Sizes of clamping elements available from stock. 2) DIN EN ISO for size 660 x 1020 to 800 x
35 CLAMPEX KTR 700 Rigid shaft coupling to connect two shaft ends For legend of pictogram please refer to fl apper on the cover Example of application Type on request Ordering example: KTR x 75 Series Size of inside diameter d Size of outside diameter D 296
36 CLAMPEX KTR 700 d x D [mm] Dimensions [mm] CLAMPEX KTR 700 Clamping screws DIN EN ISO µtotal=0.14 Transmittable torque or axial force Surface pressure of clamping element/ hollow shaft B B1 B2 B3 M Length Number z TA [Nm] T [Nm] Fax [kn] PW [N/mm 2 ] 10 x M , ,2 11 x M , ,2 12 x M , ,2 14 x M ,2 15 x M ,4 16 x M ,4 17 x M ,4 18 x M ,5 19 x M ,4 20 x M ,4 22 x M ,5 24 x M ,6 25 x M ,6 28 x M ,8 30 x M ,7 32 x M ,1 35 x M ,3 38 x M ,2 40 x M ,2 42 x M ,8 45 x M ,7 48 x M ,9 50 x M ,8 55 x M ,0 60 x M ,2 65 x M ,6 70 x M ,1 75 x M ,3 80 x M ,5 90 x M ,2 100 x M ,0 Sizes of clamping elements available from stock. Weight [~kg] Stock programme CLAMPEX KTR Precision joints Clamping sets Clamping nuts 297
37 CLAMPEX Series on request SPH Clamping sleeve Self-centering Fast assembly and disassembly via one screw only Suitable for small hub dimensions Applications: sprockets, toothed belt pulleys that are mounted on the shaft end Please order dimension sheet M SPB Clamping sleeve Self-centering Assembly via one central nut Suitable for small hub dimensions Applications: medical equipment, measuring and control technology, small gearboxes Please order dimension sheet M KTR 401 Self-centering, short design Clamping element for highest load Specifically suitable for vibratory torques Typical applications: flywheels, belt drums Smaller dimensions than with KTR 400 Please order dimension sheet M KTR 125 und KTR KTR 125 KTR Not self-centering, Self-centering, short design long design Clamping element for applications with low demands Very easy assembly Please order dimension sheet M
38 KTR Clamping nuts Large screw connections for easy and quick assembly KTR clamping nuts Dimensions [mm] Thrust bolt item 2 Property class 8.8 screw pos. 1 Property class 10.9 screw pos. 1 Size Tightening torque Tightening torque D DT B B1 s k DIN EN ISO 4762 No. z Prestress [N] * [Nm] * [Nm] Prestress [N] M24 x 3, ,0 20 3,0 1-2 M M27 x 3, ,0 25 3,0 1-2 M M30 x 3, ,0 25 3,0 1-2 M M33 x 3, ,0 30 3,0 1-2 M M36 x 4, ,0 30 3,0 1-2 M M42 x 4, ,0 35 3,0 1-2 M M48 x 5, ,0 40 3,0 1-2 M M52 x 5, ,5 42 4,5 1-2 M M56 x 5, ,5 45 4,5 1-2 M M60 x 5, ,5 48 4,5 1-2 M M64 x 6, ,0 52 8,0 1-2 M M72 x 6, ,0 58 8,0 1-2 M M80 x 6, ,0 64 8,0 1-2 M * each screw item 2 Clamping nuts KTR Precision joints Clamping sets CLAMPEX Used on a 100 knm test bench bottle Used on couplings for wind power stations Available as a complete unit including setscrew Ordering example: KTR clamping nut M33 x 3,5 Spider type Size 299
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